nissal - newmetnissal.co.rs/wp-content/uploads/2017/prezentacija/...history nissal-newmet company...
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COMPANY PRESENTATION
NISSAL - NEWMET
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History
Nissal-Newmet company was founded in Nis in 1955. It was
originaly part of Copper Mill “Sevojno” but after moving the rolling
mill to another location it was separated into an industrial enterprise
for the processing and production of non-ferrous metals called
“Moravka. Soon the factory name was changed into “Đuro Salaj”
and later to “Nissal”.
At the moment of establishment, the factory had 132 workers
and one old 400 tones press. Over the next twenty years it
developed into a producer with more than 2000 employees.
Today, complex of Nissal`s building and industrial facilities is
located on 12ha.
Production consists of five main production units: Extrusion
plant, Drawing plant, Surface protection, Machining & Accessories
and Foundry.
Company has 338 employees, producing around 4500 MT of
aluminium bars and 2000 MT profiles, with 85% of its production
being sold in EU, Middle East and Far East.
Company Nissal Newmet d.o.o. Nis was founded 2013. Founder
of company Nissal-Newmet is Nissal d.o.o. with 100% ownership.
From April 2016, company Newmet International AG from
Switzerland is 100% owner of NISSAL d.o.o.1
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Message from the owner
Nissal Newmet has been present in the aluminium
extrusion market for more than 6 decades with continuous
supply of our products throughout Europe, Russia, Middle
East and Far East. It is a recognizable brand associated
with good quality products, resulting from a strong
employee knowledge base and experience. The plant has
an enviable infrastructure comprising foundry, extrusion
and drawing plant, modern anodizing and powder coating
equipment as well as machining plant, making it a rare all
round production facility of its kind.
Our goal for the future is to stabilize the dominant
position in the domestic market and become an
unavoidable factor in the region. Furthermore, we wish
increase our presence by significantly increasing our
capacity through introduction of new modern equipment
thereby utilizing incredible economies of scale possibilities.
Recent success and developments were a result of a
clear focus on client service approach, allowing us to move
forward with the implementation of our plans together with
our partners.
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PRODUCTION UNITS
FOUNDRY EXTRUSION AND
DRAWING PLANT
SURFACE
PROTECTION
PLANT
ACCESSORIES
AND MACHINING
PLANT
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FOUNDRY
• Capacity : 7200t per year (600t per month)
• Production program: billets in alloys series 1xxx, 2xxx, 5xxx, 6xxx and 7xxx
• Diameters of the billets: 6 and 8 inch
• The production is carried out in the induction furnaces for melting and casting as well as with the furnaces for homogenized annealing
• Equipment:
JUNKER furnace 2 units
SIEMENS furnace 1 unit
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EXTRUSION AND DRAWING PLANT
PRESS 31 MN
• Producer - PRESEZZI, Italy
• Installed in 2009.
• Capacity: up to 12.000t per year
• Production program:
- 6xxx alloy series profiles and tubes
- bars in alloy series 1xxx, 2xxx, 5xxx , 6xxx
and 7xxx
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EXTRUSION PLANT
PRESS 15 MN
• Producer - Loewy, New York, USA
• Reconstructed in 2004.
• Capacity: up to 4000t per year
• Production program:
- profiles, tubes and bars in alloy series
6xxx and 1xxx
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DRAWING PLANTPRODUCTION PROGRAM
BARS
Alloy series:
• 1xxx (1050),
• 2xxx (2007, 2011, 2024, 2030…),
• 5xxx (5754 and 5019),
• 6xxx (6060, 6012, 6082, 6026),
• 7xxx (7022, 7075);
• Extruded and drawn, in accordance with
standards EN, DIN, ASTM
• Dimension:
- round Ø10 - Ø120mm
- square 10 - 36mm
- hexagonal 10 - 36mm
• Length: 2,9 - 3,2m
• Packing: wooden pallets, weight up to
500kg
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EXTRUSION PLANTPRODUCTION PROGRAM
STANDARD PROFILES
• Alloys series 1xxx, 5xxx and 6xxx
• In accordance with standards EN, DIN, ASTM,
SRPS
• Max dimension of the profiles in circumscribed
circle 180mm
• Standard length - 6,5m, according to special
request max.10m
• Packing: according to special request or standard
pallets cca 500kg
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EXTRUSION PLANTPRODUCTION PROGRAM
PROFILES ACCORDING TO DRAWING
• Alloy series 1xxx, 5xxx and 6xxx
• Controlled die managing
• Various profile designs produced according to customers requirements
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EXTRUSION PLANTPRODUCTION PROGRAM
TUBES
• Alloy series 1xxx, 5xxx and 6xxx
• In accordance with standards EN,
DIN, ASTM, SRPS
• Standard length - 6m, according to
special customer request - 10m
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EXTRUSION PLANTPRODUCTION PROGRAM
ARCHITECTURAL PROFILES
ALD 2100 ALD 9100 ALD 7500
ALS 57 ALT 55 ALT 68
PKS 600
ALFA 50-SG-HI 12
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SURFACE PROTECTION ANODIZATION
• Plant was installed in 2008.
• Anodization of profiles and sheets
up to 7.5m in length
• Installed strenght 60.000A
• Capacity: 600t per month
• Several possible finishes: satin-like
surface, sanded, brushed,
electrochemically dyed
• In accordance to QUALIANOD quality
standard
• Anodization is done in accordance to
Nissal-Newmet hue card
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SURFACE PROTECTION POWDER COATING
• Producer of the equipment: GEMA,
Switzerland
• Equipment was installed 2009.
• Powder coating of aluminium
profiles and sheets up to 7m length,
according to RAL technology
• Capacity: 300t per month
• In accordance to QUALICOAT
quality standard
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MACHINING
Accessories plant is doing machining of
metal according to submitted technical
drawing, guaranteeing quality and prompt
delivery.
CNC MACHINE
Processing on CNC processing center FOM
"FLEN". It is possible to quickly and
precisely process parts according to
submitted drawings.
ACCESSORIES and FITTING
A wide range of accessories that enable
easy workshop and assembly on the
ground, as well as fittings.
ACCESSORIES AND MACHINING PLANT
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QUALITY CERTIFICATE
• The company has following
certificates:
- ISO 9001:2015
- ISO 14001:2015
- QUALICOAT
- QUALANOD
- CE mark
• We are in the process of
implementation of
automotive standard
• TS 16949
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QUALITY CERTIFICATECertificate of permanent
functionality of the windows up to
100kg
Certificate of mechanical strenght of
the windows
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EXPORT
• Germany
• Austria
• Bulgaria
• Italy
• Sweden
• Czech Republic
• Romania
• Ukrain
• Spain
• Croatia
• Bosnia and Herzegovina
• FYRO Macedonia
• Slovenia
• UAE
• Singapore
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Over 85% of production has been exported, mostly to EU Countries: