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Nitrogen gas cylinders

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Nitrogen gas cylinders

2

X

Z

Y

Moeller-Special Springs offer a free 2D and 3D native CAD files ON-

LINE for all software formats.

Simply connect to www.specialsprings.com or www.moellerpunch.com

and go straight to the Moeller-Specialsprings CAD Library.

2/3 D CAD FILES

147

PR

INT

ING

DA

TE

0320

06-

3HMOUNTING SPECIFICATIONS

RECOMMENDATIONS

CAUTIONBefore throwing out any gas spring assure thatall residual pressure is completely exhausted

Avoid any mechanical working on the body or the rod

CAUTIONIn case of any damage of gas spring structurebefore handling exhaust all residual pressure

RECTANGULAR WIRE DIE SPRINGS

ISO 10243 COLORS & SIZES

INCH AND METRIC SIZES

JIS - JAPANESE INDUSTRIALSTANDARD - DIE SPRINGS

METRIC ONLY

CORPORATE HEADQUARTERS

MOELLER MANUFACTURING COMPANY43938 PLYMOUTH OAKS BLVD.

PLYMOUTH , MICHIGAN 48170-2584 U.S.A.

LOCAL ( 734 ) 416-0000TOLL FREE 1-800-521-7613

FAX ( 734 ) 416-2200

Visit us on the web @ www.moellerpunch.comNITROGEN CYLINDER CAT NO 03 Rev. 3/2006

BRANCH OFFICE

MOELLER MANUFACTURING COMPANY7116 CROSSROADS BLVD.

BRENTWOOD , TENNESSEE 37027 U.S.A.

LOCAL ( 615 ) 373-3431TOLL FREE 1-800-227-7019

FAX ( 615 ) 371-9190

OVAL WIRE DIE SPRINGS

ISO COLOR CODING

INCH AND METRIC SIZES

3

The aim of this catalog is to offer the users knowledge of Moeller-

Special Springs gas cylinders.

Moeller-Special Springs gas cylinders are setting the new standard

for all users.

Futhermore, Moeller-Special Springs offer, free of charge, the first

calculation and selection software to come onto the market ensuring

an easy and correct choice of cylinders. This configurator is available

and ready to use at www.specialsprings.com.

Moeller-Special Springs gas cylinders are distributed through an

international network of distributors and dealers, each ready to provi-

de the best possible service avaiable.

Moeller-Special Springs strives to be a dynamic company, flexible

and able to satisfy its customers by keeping in step with their deve-

lopments and needs.

Moeller-Special Springs are working in compliance with ISO 9000

quality system norms for continuous improvement of services.

The goal is to be recognized as the leading operator in its field, with

the ambition of supporting all the parties involved for mutual benefits.

All Moeller-Special Springs gas cylinders are designed, manufactu-

red and inspected in accordance with good engineering practice and

fall within the PED (Pressure Equipment Directive) stipulated by the

Council of the European Community. Specifically, Art. 3 of Directive

97/23/CE defines, when the fluid volume is > 1dm3 and PS x V is >

50 bar x dm3 or when PS > 1000 bar, all gas cylinders must satisfy

all requirements defined in Annex I to the European Directive and

must be marked “CE”.

MORE SPRING FORCE IN LESS SPACE

e.g: one K470-25 compact cylinder dia. 2.95” (75 mm), stroke .98” (25 mm) against 14 springs, G50x305extra heavy load, dia. 1.97” (50 mm) with .98” (25 mm) pre-load.

BENEFITS

- Greater reduction of required surface area, 6.82 in2 (44 cm2) forthe cylinder compared to 42.48 in2 (274 cm2) for the springs.

- Greater reduction of height, only 5.31” (135 mm) for the cylin-der compared to 11.02” (280 mm) for the springs.

- Greater reduction of volume required, only 36.38 in3 (596 cm3) forthe cylinder compared to 486 in3 (7963cm3) for the springs.

- Greater reduction in the number of retaining devices to pre-load, guide and seat. None for the cylinder compared to 14 forthe springs.

RESULT

- Significant cost savings.

THE SAME WORKING DEFLECTION IN LESS HEIGHT

e.g: one HR300-80 cylinder dia. 1.26” (32 mm) working deflection 3.15” (80 mm), total height 7.48” (190mm) and a final force of 1147 lbs (510 daN) against one B63x305 medium load spring, dia. 2.48” (63 mm),working deflection 3.15” (80 mm) as 25% of length for long life, total height of 12” (305 mm) and a final forceof 1165 lbs (517,6 daN).

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m)

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80m

m)

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305m

m)

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80m

m)

NITROGEN CYLYNDERSWHY ?

BENEFITS

- Greater height reduction for the same working deflection andforce.

- Compact tool construction.

RESULT

- Significant cost savings.

4

LARGE FORCES ON CONTACT

e.g: all nitrogen springs provide high and known initial forces on contact from 10 lbs (4.4 daN) for the NE16- 220 psi (15 bar) with a body dia. of M16 up to 27 000 lbs (12 000 daN) for the K 1200 with a body dia. of4,72” (120 mm). Any mechanical wire compression spring requires a pre-load to obtain such initial forces.

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BALANCED AND CONTROLLED FORCES

e.g: Nitrogen cylinders inter-connected by hoses will guarantee a balanced system ensuring equal force ineach cylinder. This is not possible using wire springs since their working characteristics are never exactlythe same.

NITROGEN CYLYNDERSWHY ?

BENEFITS

- No pre-load required.- Easier and quicker installation.

RESULT

- Significant cost savings.

BENEFITS

- Consistant force on each contact point.- Forces may be located to exact position.- System may be continually monitored for pressure.

RESULTS

- Consistant production conditionsof parts.

- Longer life for punches and tools.- Significant cost savings.

5

FORCES MAINTAINED ALMOST CONSTANT

e.g: When cylinders are used in an inter-connected system the forces may be held almost constant, regard-less of deflection, by the use of suitable gas reservoirs or tanks. This is not possible using wire springs sinceany deflection gives a linear increase in force.

BENEFIT

- Maximum control of parts during forming and drawing opera-tions.

RESULTS

- Controlled production conditionson parts.

- Improved parts quality.- Significant cost savings.

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ADJUSTABLE FORCES

e.g: The initial force of self-contained (or singly used) cylinders can be adjusted by changing the gas pres-sure while for system operated cylinders, this can be done through a control console max pressure 2175psi (150 bar).Wire springs cannot be adjusted in any way.

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NITROGEN CYLYNDERSWHY ?

BENEFITS

- Cylinders to provide the actual forces required.- Assurance of defined forces.- The same cylinder may be re-used for different power applica-

tion.

RESULTS

- Flexible usage.- Significant cost savings.- Reduction of inventory

6

7

LIFE

Extended lifetime is guaranteed by the construction design and by using only the best materials and components avai-lable. Fundamental features include the treatments NITRIDING AND LAPPING (introduced for the first time by SpecialSprings) on the work surfaces with hardness up to HV 1200 and max. roughness Ra. 0.05µ.A further advantage of Special Springs SC and H series cylinders is the design with DOUBLE PERMANENT LUBRI-CATION, as well as use of SELF-LUBRICATING GUIDE ELEMENTS.

The minimum lifetime of the cylinders, as shown in the relative graphs, is to be considered a guideline only and referto the recommended operating conditions. Obviously cylinder performance can vary considerably according to theeffective operating conditions and correct use.

- Do not machine or alter the body or piston rod.- Do not apply any shock impact on the sliding surface of the rod.- Prevent contaminating solids and aggressive liquids.- Do not charge with gases other than nitrogen (N2).- Refrain from loading pressure values over specified maximum. - Always ensure free return of rod after compression.- Refrain from working stroke above rated value.- Do not disassemble/maintenance with cylinders under pressure.- Charge with piston-rod not completely retracted- For optimal performance it is always reccommended to not exceed 90% of nominal stroke.

- Always secure the cylinders.- Always ensure the rod is perpendicular to the contact surface.- The rod head must always be in contact with the pressure surface.- Pre-load the cylinders by at least .04” (1 mm) when possible.- Maximum fluid temperature 176 °F (80 °C).- Non-aggressive supplementary lubrication of the cylinder rod.

FORCE

The initial force (F0) specified for each model refers to standard loading pressure and fluid temperature at approx. 176 °F (80 °C).The final force (F1) specified on the table refers to the average value. The specific graph also illustrates the approxi-mate curve for each model.Different initial forces are easily set with loading pressures other than the standard value, and can be calculated as fol-lows:

F0 = S x P1

F0 = nominal initial forceS = rod or piston section areaP1 = charging pressure

MAINTENANCEPossible on all Special Springs cylinders. For obvious reasons of cost, maintenance is recommended only for cylinderswith diameters equal to or greater than 1.97” (50 mm).A complete range of special tools and accessories is available for simple and optimal use, to ensure total efficiencywhile restoring cylinders to new conditions also when the working surfaces are re-lapped (procedure always recom-mended).

GENERAL INFORMATION i

8

SCSCF

HHF

K

HRHRF

LS

LI

ML

MNE

Index

Series

ISO 11901Standard

ISO Standard sizesHigh force

Maximum forcesPiston sealed

Maximum forceRod sealed

Non self-containing cylinders

Shortest profileHigher force

Zero force on contact

Low pressureincrease

Accessories / Maintenance

Mounting specifications / Recommendations

Mini cylinders

Gas ejectors

� 95

� 42

(lb.)

Force

(daN)

� 382

� 170

� 203

� 90

� 562.5

� 250

� 450

� 200

9001125

400500

675

300

15751690

700750

M16x1,5

0.39-3.9410-100

M24x1,5

0.39-3.9410-100

0.7519

0.27-3.157-80

0.9825

0.39-4.9210-125

1.2632

0.39-4.9210-125

1.5038

M38x1,5

0.39-4.9210-125

1.7745

M45x1,5

0.51-6.3013-160

1.9750

M50x1,5

0.51-11.8113-300

1.5038

M38x1,5

0.39-4.9210-125

1.2632

0.39-4.9210-125

1.7745

M45x1,5

0.51-6.3013-160

0.9825

0.20-1.265-32

1.5038

M38x1,5

0.20-4.925-125

1.2632

0.20-4.925-125

1.7745

M45x1,5

0.39-4.9210-125

1.7745

0.51-3.9413-100

0.9825

0.39-1.9710-50

1.2632

0.39-1.9710-50

1.2632

0.39-3.1510-80

0.9825

0.39-3.1510-80

Ø

Cu

(inch)(mm)

(inch)(mm)

Ø

Cu

(inch)(mm)

(inch)(mm)

Ø

Cu

(inch)(mm)

(inch)(mm)

Ø

Cu

(inch)(mm)

(inch)(mm)

Ø

Cu

(inch)(mm)

(inch)(mm)

Ø

Cu

(inch)(mm)

(inch)(mm)

Ø

Cu

(inch)(mm)

(inch)(mm)

Ø

Cu

(inch)(mm)

(inch)(mm)

Index

Index

9

20252250

9001000

31503375

14001500

40504500

18002000

5400

2400

67507200

30003200

9450

4200

1057511250

47005000

14850

6600

1687517325

75007700

22500

10000

2655028575

1180012700

41175

18300

2.9575

0.98-11.8125-300

3.7495

0.98-11.8125-300

4.72120

0.98-11.8125-300

5.90150

0.98-11.8125-300

7.68195

0.98-11.8125-300

1.9750

M50x1,5

0.51-11.8113-300

2.9575

0.98-11.8125-300

3.7495

0.98-11.8125-300

4.72120

0.98-11.8125-300

1.9750

M50x1,5

0.39-4.9210-125

2.4863

0.39-4.9210-125

2.9575

0.39-4.9210-125

3.7495

0.63-4.9216-125

4.72120

0.63-4.9216-125

5.90150

0.75-4.9219-125

2.4863

0.98-4.9225-125

2.9575

0.98-4.9225-125

3.7495

0.98-4.9225-125

4.72120

0.98-4.9225-125

1.5038

0.24-1.976-50

1.9750

0.24-1.976-50

2.9575

0.39-1.9710-50

3.7495

0.39-1.9710-50

4.72120

0.39-1.9710-50

5.90150

0.39-1.9710-50

1.5038

0.39-3.1510-80

1.9750

0.59-3.1515-80

2.9575

0.59-3.1515-80

3.7495

0.59-3.1515-80

4.72120

0.59-3.1515-80

2.9575

0.98-11.8125-300

2.9575

0.98-11.8125-300

3.7495

0.98-11.8125-300

3.7495

0.98-11.8125-300

INDEX

MNEM

NEGENERAL INFORMATION

RANGE-Body diameters: from M16 to 25 mm (.98”)-Forces: from 6.3 lbs. (2.8 daN) to 450 lbs. (200 daN)-Strokes: from .275” (7 mm) to 4.92” (125 mm)

BODY-One piece construction for greater safety (except M) -Black oxided

ROD-One piece construction for greater safety-Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over all temperature, longer lasting and less wear to the seal

GUIDE & SEAL-Non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic rod seal

USE -Self contained

LOADING PRESSURE-Minimum allowed 145 psi (10 bar) -Maximum allowed 2610 psi (180 bar)

SPEED-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

ØD

inch mm

Series

M 90 M 200NE 16NE 24

Mounting specificationsRecommendations

0.75

0.98

-

-

19

25

M16

M24

Cu

0.28 - 4.92

0.39 - 4.92

0.39 - 3.94

0.39 - 3.94

7- 125

10 - 125

10 - 100

10 - 100

inch mm

L

inch mm

2.2 - 8.07

2.44 - 11.61

3.15 - 10.24

3.15 - 10.24

11.61 - 295

62 - 295

80 - 260

80 - 260

F0

11-203

38-450

6.3-95

25-383

5-90

17-200

2.8-42

11-170

lb. daN

1214151617

Page

10

O-Ring seal

charging hole plug

rod seal

one way valve

one piece rod

retaining ring

rod wiper

nut

self-lubricatingguide element

one piece body

self-lubricatingguide element

body

retaining ring end plug

O-Ring seal

one piece rodrod seal

rod wiper

M 90/200M 90/200

NE 16/24NE 16/24

force ratingcolor code

11

one way valve

MNE

CodeCu L Lmin S F0 F1

0.28

0.39

0.59

0.98

1.50

1.97

2.48

3.15

3.94

4.92

7

10

15

25

38

50

63

80

100

125

2.2

2.44

2.83

3.62

4.65

5.59

6.77

8.07

9.65

11.6

1

56

62

72

92

118

142

172

205

245

295

145

290

870

1450

2030

2610

145- 2610

10

20

60

100

140

180

10- 180

11

22

68

113

158

203

11- 203

5

10

30

50

70

90

5-90

16

29

101

169

236

304

16- 304

7

13

45

75

105

135

7 -135

inch. inch. inch.mm mm mm in.2 cm2 psi bar lb. daN lb. daN

M 90 - 007 - A - ..M 90 - 010 - A - ..M 90 - 015 - A - ..M 90 - 025 - A - ..M 90 - 038 - A - ..M 90 - 050 - A - ..M 90 - 063 - A - ..M 90 - 080 - A - ..M 90 - 100 - A - ..M 90 - 125 - A - ..ISO 11901-1

PWeight

~ lb. ~ Kg

1.93

2.05

2.24

2.64

3.15

3.62

4.29

4.92

5.71

6.69

49

52

57

67

79,9

92

109

125

145

170

Force

ORPRGRBURDYWBK

0.08 0,502

Cu (inch)

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Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

0.16

0.16

0.18

0.20

0.24

0.27

0.31

0.33

0.38

0.44

0,07

0,07

0,08

0,09

0,11

0,12

0,14

0,15

0,17

0,20

Adjustable

“All dimensions are nominal unless tolerance is stated”

M 90

12

±5%

O r d e r i n g e x a m p l e :

(10) M 90 - 050 - A - YW

cod. FC19 A(VDI 3003 - ISO 11901-2)

••••••

O r d e r i n g e x a m p l e :

(10) M 90 - 050 - A - YW - TBM

0,47 12

M 24 x 1,51.42

36

1.64 42

cod. TBM-JN(optional)

CodeCu L Lmin

0.28

0.39

0.59

0.98

1.50

1.97

2.48

3.15

3.94

4.92

7

10

15

25

38

50

63

80

100

125

2.2

2.44

2.83

3.62

4.65

5.59

6.77

8.07

9.65

11.6

56

62

72

92

118

142

172

205

245

295

inch. inch. inch.mm mm mm

M 90 - 007 - A - .. - T..M 90 - 010 - A - .. - T..M 90 - 015 - A - .. - T..M 90 - 025 - A - .. - T..M 90 - 038 - A - .. - T..M 90 - 050 - A - .. - T..M 90 - 063 - A - .. - T..M 90 - 080 - A - .. - T..M 90 - 100 - A - .. - T..M 90 - 125 - A - .. - T..

1.93

2.05

2.24

2.64

3.15

3.62

4.29

4.92

5.71

6.69

49

52

57

67

79,9

92

109

125

145

170

M 90 - TBM / TBI / TEM

TBMMetric Thread M24 x 1.5

O r d e r i n g e x a m p l e :

(10) M 90 - 050 - A - YW - TBI

0,54 14

1" - 81.50

38

1.69 43

cod. TBI-JN(optional)

TBIInch Thread 1” x 8

O r d e r i n g e x a m p l e :

(10) M 90 - 050 - A - YW - TEM

0,47 12

M 24 x 1,51.42

36

1.64 42

cod. TBM-JN(optional)

TEMMetric Thread M24 x 1.5

Installation andRemoval Tool

(for TBM and TBI versions)

cod. TBT(optional)

13“All dimensions are nominal unless tolerance is stated”

CAUTION

Do not

exceed

90% of

nominal

strokeM

NE

M 200

O r d e r i n g e x a m p l e :

(10) M 200 - 100 - A - YW

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CodeCu L Lmin S F0 F1

0.39

0.51

0.59

0.98

1.50

1.97

2.48

3.15

3.94

4.92

10

13

15

25

38

50

63

80

100

125

2.44

2.65

2.83

3.62

4.65

5.59

6.77

8.07

9.65

11.61

62

67,4

72

92

118,2

142

172

205

245

295

218

362

653

1305

1958

2610

145/2610

15

25

45

90

135

180

10/180

38

63

113

225

338

450

25/450

17

28

50

100

150

200

11/200

56

90

180

371

551

731

56/732

25

40

80

165

245

325

25/325

inch. inch. inch.mm mm mm in.2 cm2 psi bar lb. daN lb. daN

M 200 - 010 - A - ..M 200 - 013 - A - ..M 200 - 015 - A - ..M 200 - 025 - A - ..M 200 - 038 - A - ..M 200 - 050 - A - ..M 200 - 063 - A - ..M 200 - 080 - A - ..M 200 - 100 - A - ..M 200 - 125 - A - ..ISO 11901-1

PWeight

~ lb. ~ Kg

2.05

2.15

2.24

2.64

3.15

3.62

4.27

4.92

5.71

6.69

52

54,7

57

67

80,1

92

108,5

125

145

170

Force

ORPRGRBURDYWBK

0.17 1,13

cod. FC25 A(VDI 3003 - ISO 11901-2)

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� �����

� ������

� �����

� ������

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Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

0.29

0.29

0.31

0.36

0.40

0.44

0.51

0.58

0.67

0.78

0,13

0,13

0,14

0,16

0,18

0,20

0,23

0,26

0,30

0,35

Adjustable

14

±5%

•••••••••

O r d e r i n g e x a m p l e :

(10) NE 16 - 050

CodeCu L Lmin S F0 F1

0.39

0.79

1.18

1.57

1.97

2.36

2.76

3.15

3.94

10

20

30

40

50

60

70

80

100

3.15

3.94

4.72

5.51

6.30

7.09

7.87

8.66

10.24

80

100

120

140

160

180

200

220

260

0.04 0,282

145min.

2175max.

10min.

150max.

6.3min.

95max.

2.8min.

42max.

13.5min.

137max.

6min.

61max.

inch inch inchmm mm mm in.2 cm2 psi bar lb. lb. daNdaN

NE 16 - 010NE 16 - 020NE 16 - 030NE 16 - 040NE 16 - 050NE 16 - 060NE 16 - 070NE 16 - 080NE 16 - 100

P Weight

~ lb. ~ Kg

2.75

3.15

3.54

3.94

4.33

4.72

5.12

5.51

6.30

70

80

90

100

110

120

130

140

160

---------------------------

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cod. D M16(optional)

Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x million) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

±5%

0.15

0.18

0.20

0.20

0.22

0.22

0.24

0.27

0.29

0,07

0,08

0,09

0,09

0,10

0,10

0,11

0,12

0,13

NE 16

15

cod. C M16(optional)

MNE

O r d e r i n g e x a m p l e :

(10) NE 24 - 050

CodeCu L Lmin S F0 F1

0.39

0.79

1.18

1.57

1.97

2.36

2.76

3.15

3.94

10

20

30

40

50

60

70

80

100

3.15

3.94

4.72

5.51

6.30

7.09

7.87

8.66

10.24

80

100

120

140

160

180

200

220

260

0.17 1,13

145min.

2175max.

10min.

150max.

25min.

383max.

11min.

170max.

106min.

776max.

47min.

345max.

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

NE 24 - 010NE 24 - 020NE 24 - 030NE 24 - 040NE 24 - 050NE 24 - 060NE 24 - 070NE 24 - 080NE 24 - 100

P Weight

~ lb. ~ Kg

2.75

3.15

3.54

3.94

4.33

4.72

5.12

5.51

6.30

70

80

90

100

110

120

130

140

160

---------------------------

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���

���

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��

��

��

��

���

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���

� ����������������������������

���� Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

±5%

0.40

0.44

0.49

0.55

0.60

0.64

0.69

0.71

0.82

0,18

0,20

0,22

0,25

0,27

0,29

0,31

0,32

0,37

NE 24

16

cod. D M24(optional)

cod. C M16(optional)

MOUNTING SPECIFICATIONSRECOMMENDATIONS

“All dimensions are nominal unless tolerance is stated”

> 90% Cumax 90% CuCu

90°90°

LOCTITE

min 1,5 x M

M

LOCTITE

M90/200 = 4 Nm max

P max = 180 bar

bar

N2

80176

MAX

°F °C

100% Cu< Cu

� �� � ��� �� � ��0,5 ÷ 1,0 mm

Lm

in

>L

min

/2

¯D

D ± 0,2

+0,5+1,0

8 max

� � X��� � EE� �� �� ���� �� �� �� � �

Do not release rod uncontrolled when returning

CAUTIONAssure the rod is 100% extracted when charging. When charging cylindersmissing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure.

CAUTIONAlways wear safety glasses when

exhausting a gas spring

CAUTIONBefore throwing out any gas spring assure thatall residual pressure is completely exhausted

Avoid any mechanical working on the body or the rod

CAUTIONIn case of any damage of gas spring structurebefore handling exhaust all residual pressure

CAUTIONIt is recommended a little pre-load for maxi-mum performances.

CAUTIONDo not exceed maximum recommended

pressure of 2610 psi (180 bar) when charging, unless otherwise stated

17

MNE

SCSCI S O 1 1 9 0 1

GENERAL INFORMATION

BODY-One piece construction for greater safety-Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD-One piece construction for greater safety-Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL-One piece construction-Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic rod seal-Permanent self-lubricating circular room for maximum lubricating and smoother working conditionsof the rod seal for greater life

-C-style retaining ring ensures operator safety and prevents from opening a charged cylinder-Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION-Double permanent self-lubrication to maximize working performances in any position and minimizeover heating anytime

USE -Self contained-Hose system: for this application the cylinders are easily converted by removing the protective screw,locking nut and one way valve

LOADING PRESSURE-Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar).In this case the user can adjust the required force by increasing charging pressure up to the maximumallowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

18

one piece rod

self-lubricatingguide elements

bushing

one piece body

retaining ring

permanent self-lubrication chamber

O-Ring seal

one way valvecharging hole plug nut

rod wiper

rod seal

ØD

inch mm

Series

SC 150 SC 250SC 500SC 750

SC 1500SC 3000SC 5000SC 7500

SC 10000

1.26

1.50

1.77

1.97

2.95

3.74

4.72

5.91

7.68

32

38

45

50

75

95

120

150

195

Cu

0.39 - 4.92

0.39 - 4.92

0.51 - 6.30

0.51 - 11.81

0.98 - 11.81

0.98 - 11.81

0.98 - 11.81

0.98 - 11.81

0.98 - 11.81

10 - 125

10 - 125

13 - 160

13 - 300

25 - 300

25 - 300

25 - 300

25 - 300

25 - 300

inch mm

L

inch mm

2.76 - 11.81

2.76 - 11.81

4.35 - 15.94

4.74 - 27.36

6.3 - 27.95

6.69 - 28.35

7.48 - 29.13

8.07 - 29.72

8.27 - 29.92

70 - 300

70 - 300

110,4 - 405

120,4 - 695

160 - 710

170 - 720

190 - 740

205 - 755

210 - 760

F0

383

585

1058

1665

3375

6750

11250

16875

23850

170

260

470

740

1500

3000

5000

7500

10600

lb. daN

202224262830323433

Page

19

SCSCF

SC 150 ISO11901-1

��������

1

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0,2

5

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4

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3,5

������

2

������

10,5

�������� Ø 30

�������� Ø 27

O r d e r i n g e x a m p l e :

(10) SC 150 - 50

���

���

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��

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Cu (inch)

CodeCu L Lmin S F0 F1

0.39

0.51

0.63

0.98

1.50

1.97

2.48

3.15

3.94

4.92

10

13

16

25

38

50

63

80

100

125

2.76

2.97

3.23

3.94

4.96

5.91

6.97

8.27

9.84

11.81

70

75,4

82

100

126

150

177

210

250

300

0.18 1,13 2175 150 383 170 450 200

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

SC 150 - 010SC 150 - 013SC 150 - 016SC 150 - 025SC 150 - 038SC 150 - 050SC 150 - 063SC 150 - 080SC 150 - 100SC 150 - 125

ISO 11901-1

••

P Weight

~ lb. ~ Kg

2.36

2.47

2.6

2.95

3.46

3.94

4.47

5.12

5.91

6.89

60

62,7

66

75

88

100

113,5

130

150

175

------------------------------

0.62

0.64

0.65

0.73

0.79

0.87

0.96

1.08

1.21

1.42

0,28

0,29

0,30

0,33

0,36

0,40

0,44

0,49

0,55

0,64

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

170

180

190

200

210

220

230

���

���

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���

���

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���

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��

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”20

(±5%)

Fixing

�������� Ø 6,6 (4x)

�����

5�

������

50�

�����

35�

������ 50�

����� 35�

������ 7�

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32,

5

��������

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8,5�

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��

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232

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32,

5��

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,6 (

4x)

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0�

= =

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��������Ø

34

��������

35�����

FC32

A

ISO11901- 2

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

21

SCSCF

SC 250

������

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1

�������� Ø 15

±0,3 Ø 38 �������������

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3,5

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0,5

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2

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±0,2

5

��

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������ Ø 33

O r d e r i n g e x a m p l e :

(10) SC 250 - 50

CodeCu L Lmin S F0 F1

0.39

0.51

0.63

0.98

1.50

1.97

2.48

3.15

3.94

4.92

10

13

16

25

38

50

63

80

100

125

2.76

2.97

3.23

3.94

4.96

5.91

6.97

8.27

9.84

11.81

70

75,4

82

100

126

150

177

210

250

300

0.27 1,77 2175 150 585 260 810 360

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

SC 250 - 010SC 250 - 013SC 250 - 016SC 250 - 025SC 250 - 038SC 250 - 050SC 250 - 063SC 250 - 080SC 250 - 100SC 250 - 125

ISO 11901-1

P Weight

~ lb. ~ Kg

2.36

2.47

2.60

2.95

3.46

3.94

4.47

5.12

5.91

6.89

60

62,7

66

75

88

100

113,5

130

150

175

------------------------------

0.88

0.90

0.95

1.06

1.19

1.32

1.45

1.63

1.80

2.18

0,40

0,41

0,43

0,48

0,54

0,60

0,66

0,74

0,81

0,98

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285

310

335

360

385

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ISO11901-1

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”22

(±5%)

••

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5

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A

= =

A A

A

A

¯1.

57Ø

40¯

0.26

Ø6,

6(4

x) ¯1.

52Ø

38,5

0.35 9

2.05

52

1.57

40

2.05 52

1.57 40

FCQ

38A

SCF 250

cod. GM 38

ISO11901- 2

Threaded body cylinders

The SCF are threaded body 250 springs with the same length and force as the SC 250

Ordering example: (10) SCF 250 - 5023cod. FCA 38

SCSCF

SC 500

2 x (M8 x 13)

CHARGING HOLE G1/8"

R 0

.04

1

Ø 0.79 20

Ø 0.79 20

8M

L ±

0.01

0,2

5

Cu

L m

in

0.41

10.

5

Ø 1.7 Ø 43

Ø1.57 Ø 40

Ø 45 0,3Ø 1.77 ±0.01

0.14

3,5

0.16

4

0.57

14,

5

0.08

2

O r d e r i n g e x a m p l e :

(10) SC 500 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.51

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.3

4.35

5.31

6.34

7.28

8.35

9.65

11.22

13.19

15.94

110,4

135

161

185

212

245

285

335

405

0.49 3,14 2175 150 1058 470 1576 700

inch

13

25

38

50

63

80

100

125

160

mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

SC 500 - 013SC 500 - 025SC 500 - 038SC 500 - 050SC 500 - 063SC 500 - 080SC 500 - 100SC 500 - 125SC 500 - 160

ISO 11901-1

P

3.85

4.33

4.84

5.31

5.85

6.5

7.28

8.27

9.65

97,7

110

123

135

148,5

165

185

210

245

1.99

2.20

2.43

2.65

2.87

3.09

3.53

3.97

4.63

0,9

1,0

1,1

1,2

1,3

1,4

1,6

1,8

2,1

Weight

~ lb. ~ Kg

1.74

2.61

3.54

4.41

5.34

6.52

8.01

9.75

12.3

28

42

57

71

86

105

129

157

198

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520

570

620

670

720

770

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ISO11901-1

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”24

(±5%)

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15

(2x)�

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5,5�

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A

A - A

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45 = =

A A

A

A

¯1.

85Ø

47¯

0.35

Ø9

(4x) ¯

1.79

Ø45

,5

0.51 13

2.52

64

1.97

50

2.52 64

1.97 50

FCQ

45A

ISO11901- 2

cod. GM 45

cod. FCA 45

Threaded body cylinders

The SCF are threaded body 500 springs with the same length and force as the SC 500

Ordering example: (10) SCF 500 - 5025

SCSCF

SC 750

���

���

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������� Ø 43

����� ���� Ø 50 ±0,3

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8

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14,5

��

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10,5

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5

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�������� Ø 20

O r d e r i n g e x a m p l e :

(10) SC 750 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.51

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.3

7.87

9.84

11.81

4.74

5.71

6.73

7.68

8.74

10.04

11.61

13.58

16.34

19.49

23.43

27.36

0.75 2175 1665 740 2700 1140

inch inch inch in.2 psi

4,90 150

cm2 bar lb. daN lb. daN

SC 750 - 013SC 750 - 025SC 750 - 038SC 750 - 050SC 750 - 063SC 750 - 080SC 750 - 100SC 750 - 125SC 750 - 160SC 750 - 200SC 750 - 250SC 750 - 300ISO 11901 - 1

P

4.24

4.72

5.24

5.71

6.24

6.89

7.68

8.66

10.04

11.61

13.58

15.55

2.76

3.64

3.38

3.64

3.97

4.33

4.61

5.14

5.91

6.84

7.95

9.05

1,25

1,38

1,53

1,65

1,80

1,96

2,09

2,33

2,68

3,10

3,60

4,10

Weight

~ lb. ~ Kg

2.86

3.97

5.15

6.27

7.51

9.00

10.87

13.17

16.40

20.06

24.72

29.31

46

64

83

101

121

145

175

212

264

323

398

472

13

25

38

50

63

80

100

125

160

200

250

300

120,4

145

171

195

222

255

295

345

415

495

595

695

mm mm mm

107,7

120

133

145

158,5

175

195

220

255

295

345

395

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840

940

1040

1140

1240

1340

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ISO11901-1

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

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Cu (inch)

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“All dimensions are nominal unless tolerance is stated”26

(±5%)

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cod. GM 50

cod. FCA 50

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50ISO11901- 2

Threaded body cylinders

The SCF are threaded body 750 springs with the same length and force as the SC 750

Ordering example: (10) SCF 750 - 5027

SCSCF

SC 1500

CHARGING HOLE G1/8"

4 x (M8 x 13)

R 0

.1 2

,50.

12 3

Ø 2.75 Ø 70

Ø 2.64 Ø 67

L ±

0.01

0,2

5

Ø 2.95 ±0.01 Ø 75 0,3

0.2

5

0.31

8

.71

18

Cu

L m

in

0.41

10.

5

8M

Ø 1.42 Ø 36

Ø 1.57 Ø 40

O r d e r i n g e x a m p l e :

(10) SC 1500 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.3

7.87

9.84

11.81

6.3

7.32

8.27

9.33

10.63

12.20

14.17

16.93

20.08

24.02

27.95

1.58 2175 3375 4955

inch inch inch in.2 psi lb. lb.

10,17 150 1500 2200

cm2 bar daN daN

SC 1500 - 025SC 1500 - 038SC 1500 - 050SC 1500 - 063SC 1500 - 080SC 1500 - 100SC 1500 - 125SC 1500 - 160SC 1500 - 200SC 1500 - 250SC 1500 - 300ISO 11901 - 1

P

5.31

5.83

6.3

6.83

7.48

8.27

9.25

10.63

12.20

14.17

16.14

25

38

50

63

80

100

125

160

200

250

300

160

186

210

237

270

310

360

430

510

610

710

mm mm mm

135

148

160

173,5

190

210

235

270

310

360

410

8.03

8.63

9.16

9.87

10.62

11.52

12.69

13.97

16.20

18.76

21.19

3,64

3,91

4,15

4,47

4,81

5,22

5,75

6,33

7,34

8,50

9,60

Weight

~ lb. ~ Kg

9.38

12.05

14.47

17.27

20.68

24.84

30.00

37.20

45.40

55.71

66.02

151

194

233

278

333

400

483

599

731

897

1063

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1750

2000

2250

2500

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ISO11901-1

Cu (inch)

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les

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.

Cyc

les

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illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”28

(±5%)

••••

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas29

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75

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75

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75

SCSCF

SC 3000

CHARGING HOLE G1/8"

4 x (M8 x 13)

R 0

.1 2

,5Ø 3.54 Ø 90

±0.01Ø 3.74 0,3Ø 95

Ø 3.43 Ø 87

0.2

5

0.31

8

0.83

21

0.12

3

L ±

0.01

0,2

5

Cu

L m

in

0.41

10.

5

8M

Ø 1,97 Ø 50

Ø 2.36 Ø 60

O r d e r i n g e x a m p l e :

(10) SC 3000 - 50

in3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.3

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

6.69

7.72

8.66

9.72

11.02

12.6

14.57

17.32

20.47

24.41

28.35

170

196

220

247

280

320

370

440

520

620

720

3.05 19,62 2175 150 6750 3000 10450 4640

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

SC 3000 - 025SC 3000 - 038SC 3000 - 050SC 3000 - 063SC 3000 - 080SC 3000 - 100SC 3000 - 125SC 3000 - 160SC 3000 - 200SC 3000 - 250SC 3000 - 300ISO 11901 - 1

P

5.71

6.22

6.69

7.22

7.87

8.66

9.64

11.02

12.60

14.57

16.54

145

158

170

183,5

200

220

245

280

320

370

420

13.95

14.90

16.22

17.37

18.63

19.93

22.29

24.94

28.26

32.00

35.76

6,36

6,75

7,35

7,87

8,44

9,03

10,1

11,3

12,8

14,5

16,2

Weight

~ lb. ~ Kg

17.02

21.61

25.65

30.31

35.96

42.92

51.49

63.60

77.51

94.66

111.86

274

346

413

488

579

691

829

1024

1246

1524

1801

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3500

4000

4500

5000

5500

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Cu (inch)

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les

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.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”30

(±5%)

••••

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0.71 18

4.33

110

3.62

924.33 110

3.62 92

FBA

95

FS2

95

FS2A

95

FC95

A

FCQ

95A

FSA

95

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas31

SCSCF

SC 5000

CHARGING HOLE G1/8"

R 0

.1 2

,5

4 x (M10 x 16)

Cu

±0.01Ø 4.72 Ø 120 0,3

Ø 4.41 Ø 112

Ø 4.53 Ø 115

0.2

5

0.31

80.

12 3

L ±

0.01

0,2

5

L m

in

0.41

10,

5

0.89

22,

5

8M

Ø 2.56 Ø 65

Ø 3.15 Ø 80

O r d e r i n g e x a m p l e :

(10) SC 5000 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

7.48

8.50

9.45

10.51

11.81

13.39

15.35

18.11

21.26

25.20

29.13

190

216

240

267

300

340

390

460

540

640

740

5.14 33,17 2175 150 11250 5000 17750 7880

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

SC 5000 - 025SC 5000 - 038SC 5000 - 050SC 5000 - 063SC 5000 - 080SC 5000 - 100SC 5000 - 125SC 5000 - 160SC 5000 - 200SC 5000 - 250SC 5000 - 300ISO 11901 - 1

P

6.50

7.01

7.48

8.01

8.66

9.45

10.43

11.81

13.39

15.35

17.32

165

178

190

203,5

220

240

265

300

340

390

440

26.93

28.48

30.24

32.00

33.99

36.86

40.40

44.37

49.22

54.75

60.26

12,2

12,9

13,7

14,5

15,4

16,7

18,3

20,1

22,3

24,8

27,3

Weight

~ lb. ~ Kg

27.70

34.72

41.18

48.45

57.39

68.14

81.61

100.5

122.0

149.0

176.0

446

559

663

780

924

1097

1314

1618

1965

2399

2833

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5500

6000

6500

7000

7500

8000

8500

9000

9500

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ISO11901-1

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”32

(±5%)

••••

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas33

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13,5

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4.74

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0,5

0.83 21

5.12

130

4.31

109.

55.12 130

4.31 109.5

FBA

120

FS2

120

FS2A

120

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0A

FCQ

120

A

FSA

120

SCSCF

SC 7500

CHARGING HOLE G1/8"

R 0

.1 2

,5

4 x (M10 x 16)

Cu

±0.01Ø 5.91 Ø 150 0,3

Ø 5.59 Ø 142

Ø 5.7 Ø 145

0.28

7

0.31

80.

12 3

L ±

0.01

0,2

5

L m

in

0.41

10.

5

0.96

24,

5

8M

Ø 3.15 Ø 80

Ø 3.94 Ø 100

O r d e r i n g e x a m p l e :

(10) SC 7500 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

8.07

9.09

10.04

11.10

12.40

13.98

14.94

18.70

21.85

25.79

29.72

7.79 50,24 2175 150 16875 7500 26257 11670

inch inch inch in.2 cm2 psi bar lb. daN lb. daN

SC 7500 - 025SC 7500 - 038SC 7500 - 050SC 7500 - 063SC 7500 - 080SC 7500 - 100SC 7500 - 125SC 7500 - 160SC 7500 - 200SC 7500 - 250SC 7500 - 300ISO 11901 - 1

P

7.09

7.60

8.07

8.60

9.25

10.04

11.02

12.40

13.98

15.94

17.91

25

38

50

63

80

100

125

160

200

250

300

205

231

255

282

315

355

405

475

555

655

755

mm mm mm

180

193

205

218,5

235

255

280

315

355

405

455

43.70

46.35

48.12

49.89

53.86

57.61

61.81

69.31

77.26

84.99

93.60

19,8

21,0

21,8

22,6

24,4

26,1

28,0

31,4

35,0

38,5

42,4

Weight

~ lb. ~ Kg

47.20

57.95

67.89

79.19

92.73

109.3

129.9

158.8

191.9

233.2

274.6

760

933

1093

1275

1493

1759

2091

2557

3090

3755

4421

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8500

9500

10500

11500

12500

13500

14500

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ISO11901-1

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”34

(±5%)

••••

ISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas35

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= =

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A

A

A - A

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8

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Ø

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60���� �

190���

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���� � 12�

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Ø 1

50,5�

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Ø 1

43,5�

���� � 8

A

A

A - A

= =

A A A

A

¯6.

10Ø

155

¯0.

69Ø

17,5

(4x) ¯

5.93

Ø15

0,5

1.06 27

6.38

162

5.43

138

6.38 162

5.43 138

FBA

150

FS2

150

FS2A

150

FC15

0A

FCQ

150

A

FSA

150

SCSCF

SC 10000

4 x (M12 x 16)

R 0

.1 2

,5

CHARGING HOLE G1/8"

Ø 4.72 Ø 120

Ø 3.74 Ø 95

8M

1.18

30

0.41

10.

5

L m

in

L ±

0.01

0,2

5

0.12

30.

31 8

0.31

8

Ø 7.48 Ø 190

Ø 7.36 Ø 187

Ø 7.68 ±0.001 Ø 195 0.3

Cu

O r d e r i n g e x a m p l e :

(10) SC 10000 - 100

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

8.27

9.29

10.23

11.30

12.60

14.17

16.14

18.90

22.05

25.98

29.92

210

236

260

287

320

360

410

480

560

660

760

10.9 70,8 2175 150 23850 10600 32883 14600

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

SC 10000 - 025SC 10000 - 038SC 10000 - 050SC 10000 - 063SC 10000 - 080SC 10000 - 100SC 10000 - 125SC 10000 - 160SC 10000 - 200SC 10000 - 250SC 10000 - 300ISO 11901 - 1

P

7.28

7.79

8.27

8.80

9.45

10.24

11.22

12.60

14.17

16.14

18.11

185

198

210

223,5

240

260

285

320

360

410

460

76.8

81.0

85.0

89.4

94.9

101.5

109.9

121.4

134.6

151.2

167.7

34,8

36,7

38,5

40,5

43,0

46,0

49,8

55,0

61,0

68,5

76,0

Weight

~ lb. ~ Kg

62.67

81.18

98.26

116.8

141.0

169.5

205.1

255.0

331.9

383.2

413.5

1009

1307

1582

1881

2270

2729

3302

4105

5022

6169

6657

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10600

11600

12600

13600

14600

15600

16600

17600

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

ISO11901-1

36

(±5%)

••••••••

FixingISO11901- 2

���� 25

�������� Ø 17,5 (4x)

�������� Ø 13,5 (4x)�

������ 210

��������� 170

�������

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Ø 2

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5

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170

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6������

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A

A

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7,5

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0

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FBA

195

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������ 13�

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195

,5

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� �

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FS2

195

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210���

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185

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95,5�

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A

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195

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5A

= =

A A

A

A

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87Ø

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¯0.

69Ø

17,5

(4x) ¯

7.70

Ø19

5,5

1.06 27

8.27

210

6.70

170

8.27 210

6.70 170

FCQ

195

A

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas

37

SCSCF

HH GENERAL INFORMATION

BODY-One piece construction for greater safety-Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD-One piece construction for greater safety-Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL-One piece construction-Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic rod seal-Permanent self-lubricating circular room for maximum lubricating and smoother working conditionsof the rod seal for greater life

-C-style retaining ring ensures operator safety and prevents from opening a charged cylinder-Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION-Double permanent self-lubrication to maximize working performances in any position and minimizeover heating anytime

USE -Self contained-Hose system: for this application the cylinders are easily converted by removing the protective screw,locking nut and one way valve

LOADING PRESSURE-Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar).In this case the user can adjust the required force by increasing charging pressure up to the maximumallowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

38

one piece rod

self-lubricatingguide elements

bushing one piece body

O-Ring seal

permanent self-lubrication chamber

one way valvecharging hole plug

rod wiper

rod seal

ØD

inch mm

Series

H 300 H 500 H 700

H 1000 H 2400 H 4200 H 6600

H 18500

1.26

1.50

1.77

1.97

2.95

3.74

4.72

7.68

32

38

45

50

75

95

120

195

Cu

0.39 - 4.92

0.39 - 4.92

0.51 - 6.30

0.51 - 11.81

0.98 - 11.81

0.98 - 11.81

0.98 - 11.81

0.98 - 11.81

10 - 125

10 - 125

13 - 160

13 - 300

25 - 300

25 - 300

25 - 300

25 - 300

inch mm

L

inch mm

2.76 - 11.81

2.76 - 11.81

4.35 - 15.94

4.74 - 27.36

6.30 - 27.95

6.69 - 28.35

7.48 - 29.13

8.27 - 29.92

70 - 300

70 - 300

110,4 - 405

120,4 - 695

160 - 710

170 - 720

190 - 740

210 - 760

F0

675

1057

1530

2385

5372

9550

14920

41440

300

470

680

1060

2385

4240

6630

18400

lb. daN

40

42

44

46

48

50

52

54

Page

retaining ring

39

nut

HHF

H 300

��������

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��

��

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±0,2

5

�������� Ø 16

±0,3Ø 32�����������

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4

������

3,5

������

10,5

�������� Ø 30

�������� Ø 27

������

2�������

1

O r d e r i n g e x a m p l e :

(10) H 300 - 50

CodeCu L Lmin S F0 F1

0.39

0.51

0.63

0.98

1.50

1.97

2.48

3.15

3.94

4.92

10

13

16

25

38

50

63

80

100

125

2.76

2.97

3.23

3.94

4.96

5.91

6.97

8.27

9.84

11.81

70

75,4

82

100

126

150

177

210

250

300

0.31 2,01 2175 150 675 300 1215 540

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.36

2.47

2.60

2.95

3.46

3.94

4.47

5.12

5.91

6.89

60

62,7

66

75

88

100

113,5

130

150

175

0.64

0.66

0.68

0.75

0.84

0.95

1.06

1.19

1.35

1.52

0,29

0,30

0,31

0,34

0,38

0,43

0,48

0,54

0,61

0,69

H 300 - 010H 300 - 013H 300 - 016H 300 - 025H 300 - 038H 300 - 050H 300 - 063H 300 - 080H 300 - 100H 300 - 125

------------------------------

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300

350

400

450

500

550

600

675

788

900

1013

1125

1238

1350

.39 .63 .98 1.5 1.97 2.48 3.15 3.94 4.92.51

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”40

(±5%)

Fixing

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5�

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50�

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35�

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32,

5

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8,5�

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232

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34

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35�����

FC32

A

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

ISO11901- 2

41

HHF

H 500

��������������

�� �����

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1

�������� Ø 33

�������� Ø 36

������

3,5

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4

Ø 38 �0,3����� �����

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0,25

��

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2

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10,5

O r d e r i n g e x a m p l e :

(10) H 500 - 50

CodeCu L Lmin S F0 F1

0.39

0.51

0.63

0.98

1.50

1.97

2.48

3.15

3.94

4.92

10

13

16

25

38

50

63

80

100

125

2.76

2.97

3.23

3.94

4.96

5.9

6.97

8.27

9.84

11.81

70

75,4

82

100

126

150

177

210

250

300

0.49 3,14 2175 150 1057 470 2320 1 030

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.36

2.47

2.60

2.95

3.46

3.94

4.47

5.12

5.91

6.89

60

62,7

66

75

88

100

113,5

130

150

175

0.93

0.95

0.99

1.10

1.24

1.39

1.55

1.74

1.96

2.40

0,42

0,43

0,45

0,50

0,56

0,63

0,70

0,79

0,89

1,08

H 500 - 010H 500 - 013H 500 - 016H 500 - 025H 500 - 038H 500 - 050H 500 - 063H 500 - 080H 500 - 100H 500 - 125

------------------------------

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470

570

670

770

870

970

1070

1170

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”42

(±5%)

�����

56

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5

A

A

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2,8

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8

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2,8

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0,25

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55��

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40�

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38,

5

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238

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Ø 6

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8�

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40

��

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FC38

A

= =

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A

A

¯1.

57Ø

40¯

0.26

Ø6,

6(4

x) ¯1.

52Ø

38,5

0.35 9

2.05

52

1.57

40

2.05 52

1.57 40

FCQ

38A

HF 500

cod. GM 38

cod. FCA 38

ISO11901- 2

Threaded body cylinders

The HF are threaded body 500 springs with the same length and force as the H 500

Ordering example: (10) HF 500 - 5043

HHF

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.51

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

13

25

38

50

63

80

100

125

160

4.35

5.31

6.34

7.28

8.35

9.65

11.22

13.19

15.94

110,4

135

161

185

212

245

285

335

405

0.70 4,52 2175 150 1530 680 2480 1 100

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

H 700 - 013H 700 - 025H 700 - 038H 700 - 050H 700 - 063H 700 - 080H 700 - 100H 700 - 125H 700 - 160

P

3.85

4.33

4.84

5.31

5.85

6.50

7.28

8.27

9.65

97,7

110

123

135

148,5

165

185

210

245

2.16

2.36

2.56

2.76

2.98

3.25

3.8

3.97

4.52

0,98

1,07

1,16

1,25

1,35

1,47

1,72

1,80

2,05

Weight

~ lb. ~ Kg

1.92

2.86

3.85

4.72

5.78

7.02

8.51

10.37

13.04

31

46

62

76

93

113

137

167

210

H 700

��������

1

���������� ������

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2

������

14,5

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3,5

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�������� Ø 40

�������� Ø 43

������

10,5

���

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5

��

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�������� Ø 20

O r d e r i n g e x a m p l e :

(10) H 700 - 50

���

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680

780

880

980

1080

1180

1280

1380

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”44

(±5%)

�����

62

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5

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0,25

HF 700

cod. GM 45

FCA 45

Fixing

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70�

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A = =

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A

A

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1.79

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0.51 13

2.52

64

1.97

50

2.52 64

1.97 50

FCQ

45A

ISO11901- 2

Threaded body cylinders

The HF are threaded body 700 springs with the same length and force as the H 700

Ordering example: (10) HF 700 - 5045

HHF

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.51

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

13

25

38

50

63

80

100

125

160

200

250

300

4.74

5.71

6.73

7.68

8.74

10.04

11.61

13.58

16.34

19.49

23.43

27.36

120,4

145

171

195

222

255

295

345

415

495

595

695

1.09 7,07 2175 150 2385 1 060 3895 1 730

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

H 1000 - 013H 1000 - 025H 1000 - 038H 1000 - 050H 1000 - 063H 1000 - 080H 1000 - 100H 1000 - 125H 1000 - 160H 1000 - 200H 1000 - 250H 1000 - 300

P

4.24

4.72

5.24

5.71

6.24

6.89

7.68

8.66

10.04

11.61

13.58

15.55

107,7

120

133

145

158,5

175

195

220

255

295

345

395

2.98

3.18

3.51

3.71

4.04

4.39

4.83

5.36

6.11

6.98

8.04

9.12

1,35

1,44

1,59

1,68

1,83

1,99

2,19

2,43

2,77

3,16

3,64

4,13

Weight

~ lb. ~ Kg

3.23

4.47

5.78

7.02

8.35

10.06

12.11

14.66

18.20

22.30

27.33

32.42

52

72

93

113

135

162

195

236

293

359

440

522

H 1000

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(10) H 1000 - 50

���

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1060

1260

1460

1660

1860

2060

2260

2385

2835

3285

3735

4185

4635

5085

.51 1.50 2.48 3.94 4.92 6.3 7.87 9.84 11.81.98 1.97 3.15

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”46

(±5%)

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HF 1000

cod. GM 50

cod. FCA 50

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2.75

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2.22

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Threaded body cylinders

The SCF are threaded body 750 springs with the same length and force as the SC 750

Ordering example: (10) SCF 750 - 50

HHF

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

6.30

7.32

8.27

9.33

10.63

12.20

14.17

16.93

20.08

24.02

27.95

160

186

210

237

270

310

360

430

510

610

710

2.47 15,90 2175 150 5372 2 385 9540 4 240

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

H 2400 - 025H 2400 - 038H 2400 - 050H 2400 - 063H 2400 - 080H 2400 - 100H 2400 - 125H 2400 - 160H 2400 - 200H 2400 - 250H 2400 - 300

P

5.31

5.83

6.30

6.83

7.48

8.27

9.25

10.63

12.20

14.17

16.14

135

148

160

173,5

190

210

235

270

310

360

410

8.17

8.74

9.29

9.93

10.62

11.55

12.52

14.30

16.53

20.66

24.79

3,70

3,96

4,21

4,50

4,81

5,23

5,67

6,48

7,49

9,36

11,23

Weight

~ lb. ~ Kg

10.81

13.80

16.52

19.63

23.42

28.00

33.73

41.74

50.87

62.30

73.73

174

222

266

316

377

451

543

672

819

1003

1187

H 2400

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.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”48

(±5%)

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas49

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FBA

75

FB75

FCQ

75A

FC75

AFS

A75

HHF

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

6.69

7.72

8.66

9.72

11.02

12.60

14.57

17.32

20.47

24.41

28.35

170

196

220

247

280

320

370

440

520

620

720

4.38 28,27 2175 150 9550 4 240 17330 7700

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

H 4200 - 025H 4200 - 038H 4200 - 050H 4200 - 063H 4200 - 080H 4200 - 100H 4200 - 125H 4200 - 160H 4200 - 200H 4200 - 250H 4200 - 300

P

5.71

6.22

6.69

7.22

7.87

8.66

9.65

11.02

12.60

14.57

16.54

145

158

170

183,5

200

220

245

280

320

370

420

14.44

15.45

16.27

17.31

18.43

20.53

21.63

23.18

24.94

27.15

29.36

6,54

7,00

7,37

7,84

8,35

9,30

9,80

10,5

11,3

12,3

13,3

Weight

~ lb. ~ Kg

19.25

24.16

28.70

33.80

40.00

47.51

56.89

70.00

85.15

104.0

122.6

310

389

462

544

644

765

916

1128

1371

1674

1974

H 4200

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10.5

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5240

6240

7240

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9240

10240

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les

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.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

50“All dimensions are nominal unless tolerance is stated”

(±5%)

Fixing

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100

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51Ø

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x) ¯3.

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95,5

0.71 18

4.33

110

3.62

924.33 110

3.62 92

FBA

95

FS2

95

FS2A

95

FC95

A

FCQ

95A

FSA

95

51

ISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

HHF

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

7.48

8.50

9.45

10.51

11.81

13.39

15.35

18.11

21.26

25.20

29.13

190

216

240

267

300

340

390

460

540

640

740

6.85 44,18 2175 150 14920 6 630 28150 12510

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

H 6600 - 025H 6600 - 038H 6600 - 050H 6600 - 063H 6600 - 080H 6600 - 100H 6600 - 125H 6600 - 160H 6600 - 200H 6600 - 250H 6600 - 300

P

6.50

7.01

7.48

8.01

8.66

9.45

10.43

11.81

13.39

15.35

17.32

165

178

190

203,5

220

240

265

300

340

390

440

26.71

30.24

33.33

34.22

35.54

38.63

42.60

48.12

54.53

62.47

70.42

12,1

13,7

15,1

15,5

16,1

17,5

19,3

21,8

24,7

28,3

31,9

Weight

~ lb. ~ Kg

29.56

36.83

43.60

51.18

60.50

71.74

85.78

105.5

127.9

156.0

184.4

476

593

702

824

974

1155

1381

1698

2060

2512

2969

H 6600

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6630

7630

8690

9630

10630

11630

12630

13630

14630

15630

16630

14920

17170

19420

21670

23920

26170

28420

30670

32920

35170

37420

.98 1.97 3.15 3.94 4.92 6.3 7.87 9.84 11.811.50 2.48

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

52“All dimensions are nominal unless tolerance is stated”

(±5%)

Fixing

53

ISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

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125�

��

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109,

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195�

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220�

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105�

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(2x)

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165�������

77,5�

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120

�� ���

74�

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0

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����� 140�

����� 109,5

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109,

5

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0������

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A

A

A - A

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Ø 1

3,5

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8

������

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Ø

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������� � Ø 13,5 ��� �

����

50�

����

140���

��� �

120�

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��� � 95

���� � 12�

�������

Ø 1

20,5�

�������

Ø 1

13,5�

��� � 8

A

A

A - A

= =

A A

A

A

¯4.

92Ø

125

¯0.

53Ø

13,5

(4x) ¯

4.74

Ø12

0,5

0.83 21

5.12

130

4.31

109.

55.12 130

4.31 109.5

FBA

120

FS2

120

FS2A

120

FC12

0A

FCQ

120

A

FSA

120

HHF

H 18500

��������������

�����

2,5

� ������ ���������

�������� Ø 120

�����

30,5

�����

10.5

���

��

��������

0,25

�����

3�����

8

�����

8

������� Ø 190

�������� Ø 187

������ ��� Ø 195 �0.3

��

���

���� ��� Ø 125

O r d e r i n g e x a m p l e :

(10) H 18500 - 100

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

8.27

9.29

10.23

11.30

12.60

14.17

16.14

18.90

22.05

25.98

29.92

210

236

260

287

320

360

410

480

560

660

760

19.0 122,7 2175 150 41440 18400 77770 34530

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

H 18500 - 025H 18500 - 038H 18500 - 050H 18500 - 063H 18500 - 080H 18500 - 100H 18500 - 125H 18500 - 160H 18500 - 200H 18500 - 250H 18500 - 300

P

7.28

7.79

8.27

8.80

9.45

10.24

11.22

12.60

14.17

16.14

18.11

185

198

210

223,5

240

260

285

320

360

410

460

72.6

75.9

79.0

82.3

85.6

91.6

99.6

106.6

116.8

127.4

140.8

32,9

34,4

35,8

37,3

38,8

41,5

45,1

48,3

52,9

57,7

63,8

Weight

~ lb. ~ Kg

103.0

125.3

146.0

169.2

197.6

232.0

275.1

335.3

404.2

490.2

576.3

1658

2018

2351

2725

3182

3736

4429

5399

6507

7893

9278

���

���

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��

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��

��

��

��

��

��������������������������������������������������������������������������������������������

18400

23400

28400

33400

43400

48400

�����

�����

�����

�����

�����

������

��������������������������������

38400�����

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”54

(±5%)

FixingISO11901- 2

���� 25

�������� Ø 17,5 (4x)

�������� Ø 13,5 (4x)�

������ 210

��������� 170

�������

170�

�����

210�

�������

Ø 2

0�

������� 13

��

��

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�������

Ø 2

6�

����� 17FB19

5

������ Ø 120�

����� 210�

����� 170

�����

170

������

210

������

Ø 2

6������

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����� �� 25

A

A

A - A

����� �

Ø 1

7,5

�������������� �

Ø 2

0

������

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Ø

��������

������ � 15

FBA

195

�������� Ø 17,5 (4x)�

������

24�

�����

210��

������

170��

����� 210�

������� 170

������ 13�

�����Ø

195

,5

������Ø

188

� �

���� 8

FS2

195

������� � Ø 17,5 ��� �

����

80� ����

210���

��� �

185

��� � 190�

���� � 165

���� � 13

�������

Ø 1

95,5�

�������

Ø 1

88�

��� � 8

A

A

A - A

FS2A

195

������ 170����

��������Ø

195

,5��

������� Ø 5

���������

Ø 1

7,5

(4x)

������

Ø 2

90�

= =

������ 27

��������Ø

200

��

��

����

������

170�����

FC19

5A

= =

A A

A

A

¯7.

87Ø

200

¯0.

69Ø

17,5

(4x) ¯

7.70

Ø19

5,5

1.06 27

8.27

210

6.70

170

8.27 210

6.70 170

FCQ

195

A

S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas

55

HHF

HRHR GENERAL INFORMATION

BODY-One piece construction for greater safety-Black oxided

ROD-One piece construction for greater safety-Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL-One piece construction-Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic rod seal-C-style retaining ring ensures operator safety and prevents from opening a charged cylinder-Designed and built for easy, rapid and inexpensive maintenance

USE -Self contained-Hose system: for this application the cylinders are easily converted by removing the protective screw,locking nut and one way valve (except HR 700 subjected to supply a specific .39” higher body)

LOADING PRESSURE-Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar), except HR 200 charged at 2537.5 psi (175 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar).In this case the user can adjust the required force by increasing charging pressure up to the maximumallowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

56

one piece rod

self-lubricatingguide elements

bushing

retaining ring

one piece body

rod seal

O-Ring seal

one way valvecharging hole plug nut

rod wiper

57

ØD

inch mm

Series

HR 200HR 300 HR 500 HR 700

HR 1000 HR 1500 HR 2400 HR 4200 HR 6600

HR 11800

0.98

1.26

1.50

1.77

1.97

2.48

2.95

3.74

4.72

5.90

25

32

38

45

50

63

75

95

120

150

Cu

0.20 - 1.26

0.20 - 4.92

0.20 - 4.92

0.39 - 4.92

0.39 - 4.92

0.39 - 4.92

0.39 - 4.92

0.63 - 4.92

0.63 - 4.92

0.75 - 4.92

5 - 32

5 - 125

5 - 125

10 - 125

10 - 125

10 - 125

10 - 125

16 - 125

16 - 125

19 - 125

inch mm

L

inch mm

1.57 - 3.70

1.57 - 11.02

1.57 - 11.02

2.05 - 11.10

2.28 - 11.34

2.52 - 11.57

2.56 - 11.61

3.82 - 12.40

4.21 - 12.80

4.57 - 12.91

40 - 94

40 - 280

40 - 280

52 - 282

58 - 288

64 - 294

65 - 295

97 - 315

107 - 325

116 - 328

F0

450

675

1058

1530

2385

3442

5366

9540

14920

26510

200

300

470

680

1060

1530

2385

4240

6630

11780

lb. daN

58606264666870727476

Page

HRHRF

�������

1

�������� Ø 12

���

��

�� ���

8

������� ������� Ø 25 �0,3

����������

0,25

������

1

���������

����������������

������ Ø 23

HR 200

O r d e r i n g e x a m p l e :

(10) HR 200 - 25

CodeCu L Lmin SD E ØF F0 F1

0.20

0.39

0.51

0.63

0.75

0.98

1.26

5

10

13

16

19

25

32

1.57

1.97

2.20

2.44

2.68

3.15

3.70

40

50

56

62

68

80

94

0.18 1,13 2537 175 450 200 653 290

inch mm inch mm inch mm in.2 cm2 psi barinch mm inch mm inch mm lb. daN lb. daN

P Weight

~ lb. ~ Kg

1.38

1.57

1.69

1.81

1.93

2.17

2.44

35

40

43

46

49

55

62

HR 200 - 005HR 200 - 010HR 200 - 013HR 200 - 016HR 200 - 019HR 200 - 025HR 200 - 032

---------------

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

2

3

3.5

4

100

110

120

130

140

150

160

0 0.2 0.39 0.98 1.260.750.51 0.63

2.5

1.5

4.5

5 170

200

220

240

260

280

300

320

���

���

���

�����

�����

�����

����

����������������������������������������������������������������������������������������������������

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

58“All dimensions are nominal unless tolerance is stated”

0.19

0.22

0.22

0.24

0.27

0.29

0.36

0,09

0,10

0,10

,0,11

0,12

0,13

0,16

(±5%)

Fixing

4 Ø 0.28 Ø 7

2 x M5

1.

34 3

4

0.71 18

1.18 30

Ø 1

.97

Ø 5

0

=

0.35 9

Ø 1

.06

Ø 2

7

=

A

A

A A

Ø 1

.00

Ø 2

5,5

FC25

A

59

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

ISO11901- 2

HRHRF

�������

1

�������� Ø 16

��

��

������

10.5

��

������� ������� Ø 32 �0,3

����������

0,25

������

1

���

��������

����������������

������ Ø 30

HR 300

O r d e r i n g e x a m p l e :

(10) HR 300 - 50

CodeCu L Lmin SD E ØF F0 F1

0.20

0.39

0.51

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

5

10

13

16

19

25

32

38

50

63

75

80

100

125

1.57

1.97

2.20

2.44

2.68

3.15

3.70

4.17

5.12

6.14

7.08

7.48

9.06

11.0

2

40

50

56

62

68

80

94

106

130

156

180

190

230

280

0.31 2,01 2175 150 675 300 1148 510

inch mm inch mm inch mm in.2 cm2 psi barinch mm inch mm inch mm lb. daN lb. daN

P Weight

~ lb. ~ Kg

1.38

1.57

1.69

1.81

1.93

2.17

2.44

2.68

3.15

3.66

4.13

4.33

5.12

6.10

35

40

43

46

49

55

62

68

80

93

105

110

130

155

HR 300 - 005HR 300 - 010HR 300 - 013HR 300 - 016HR 300 - 019HR 300 - 025HR 300 - 032HR 300 - 038HR 300 - 050HR 300 - 063HR 300 - 075HR 300 - 080HR 300 - 100HR 300 - 125

------------------------------------------

-

-

-

-

0.14

0.14

0.14

0.14

0.14

0.14

0.14

0.14

0.14

0.14

-

-

-

-

3,5

3,5

3,5

3,5

3,5

3,5

3,5

3,5

3,5

3,5

-

-

-

-

0.16

0.16

0.16

0.16

0.16

0.16

0.16

0.16

0.16

0.16

-

-

-

-

4

4

4

4

4

4

4

4

4

4

-

-

-

-

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

1.06

-

-

-

-

27

27

27

27

27

27

27

27

27

27

���

���

���

���

��

��

��

��

���

���

���

���

����������������������������� ��� ���� ���

���

300

350

400

450

500

550

600

���

���

���

����

����

����

����

����������������������������������

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

60“All dimensions are nominal unless tolerance is stated”

0.38

0.40

0.42

0.44

0.49

0.55

0.60

0.64

0.75

0.86

0.94

0.99

1.17

1.52

0,17

0,18

0,19

0,20

0,22

0,25

0,27

0,29

0,34

0,39

0,42

0,45

0,53

0,68

(±5%)

Fixing

�������� Ø 6,6 (4x)

�����

5�

������

50�

�����

35�

������ 50�

����� 35�

������ 7�

������Ø

32,

5

��������

Ø 2

8,5�

������ 4

��

��

����FS

232

������ 35�����

��������Ø

32,

5��

�������� Ø 2�

��������

Ø 6

,6 (

4x)

��������

Ø 6

0�

= =

������ 9�

��������Ø

34

��������

35�����

FC32

A

61

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

ISO11901- 2

HRHRF

HR 500�������1

�������� Ø 20

�� �

�������

10.5

��

������� ������� Ø 38 �0,3

���������0,

25

������

1

���

��������������

�������

������ Ø 36

O r d e r i n g e x a m p l e :

(10) HR 500 - 50

CodeCu L Lmin SD E ØF F0 F1

0.20

0.39

0.51

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

5

10

13

16

19

25

32

38

50

63

75

80

100

125

1.57

1.97

2.20

2.44

2.68

3.15

3.70

4.17

5.12

6.14

7.08

7.48

9.06

11.02

40

50

56

62

68

80

94

106

130

156

180

190

230

280

0.49 3,14 2175 150 1058470 2115 940

inch mm inch mm inch mm in.2 cm2 pas barinch mm inch mm inch mm lb. daN lb. daN

P Weight

~ lb. ~ Kg

1.38

1.57

1.69

1.81

1.93

2.17

2.44

2.68

3.15

3.66

4.13

4.33

5.12

6.10

35

40

43

46

49

55

62

68

80

93

105

110

130

155

HR 500 - 005HR 500 - 010HR 500 - 013HR 500 - 016HR 500 - 019HR 500 - 025HR 500 - 032HR 500 - 038HR 500 - 050HR 500 - 063HR 500 - 075HR 500 - 080HR 500 - 100HR 500 - 125

------------------------------ --- ---------

-

-

-

-

0.14

0.14

0.14

0.14

0.14

0.14

0.14

0.14

0.14

0.14

-

-

-

-

3,5

3,5

3,5

3,5

3,5

3,5

3,5

3,5

3,5

3,5

-

-

-

-

0.16

0.16

0.16

0.16

0.16

0.16

0.16

0.16

0.16

0.16

-

-

-

-

4

4

4

4

4

4

4

4

4

4

-

-

-

-

1.30

1.30

1.30

1.30

1.30

1.30

1.30

1.30

1.30

1.30

-

-

-

-

33

33

33

33

33

33

33

33

33

33

���

���

���

���

��

��

��

��

���

���

���

���

����������������������������� ��� ���� ���

���

470

570

670

770

870

970

1070

����

����

����

����

����

����

����

����������������������������������

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 62

“All dimensions are nominal unless tolerance is stated”

0.55

0.60

0.64

0.68

0.74

0.79

0,89

0.97

1.10

1.26

1.36

1.46

1.70

2.01

0,25

0,27

0,29

0,31

0,33

0,36

0,40

0,44

0,50

0,57

0,61

0,66

0,77

0,90

(±5%)

Ø 0.79 Ø 20

0.11

2,8

0.31

8

0.11

2,8

0.16 4,1

0.2

5

0.08

2

Cu

L m

in

L

0,

25

M 38 x 1,5

Ø 1.40 Ø 35,7

CHARGING HOLE M6

HRF 500

Fixing

�������� Ø 6,6 (4x)�

�����

5��������

55��

������

40�

������ 55�

������ 40�

������ 7�

�������Ø

38,

5

������Ø

34,

5�

������ 4

��FS

238

������ 40�����

��������Ø

38,

5��

�������� Ø 2�

�������

Ø 6

,6 (

4x)

������

Ø 6

8�

= =

������� 9�

��������Ø

40

��

��

����������

40�����

FC38

A

= =

A A

A

A

¯1.

57Ø

40¯

0.26

Ø6,

6(4

x) ¯1.

52Ø

38,5

0.35 9

2.05

52

1.57

40

2.05 52

1.57 40

FCQ

38A

63

ISO11901- 2

Threaded body cylinders

The HRF are threaded body 500 springs with the same length and force as the HR 500

Ordering example: (10) HRF 500 - 50

������

50,3�������

�������

Ø 7

5

A

A

��������

��������������

A - A

������ ���� �50

������ ���� �29

�� ���

Ø 9�����

� ��� � 12��

� �� � 8��

������� ��� ���

�����������

� ����Ø

14����

�����������

cod. GM 38

cod. FCA 38

HRHRF

HR 700�������1

�������� Ø 24

��

��

������

14.

5�����4

�����3

,5

����������0,

25

������

1

������� Ø 40

������������

�������� Ø 20

����������������

������ ����� Ø 45 �0,3

������ Ø 43

O r d e r i n g e x a m p l e :

(10) HR 700 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.39

0.51

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

10

13

16

19

25

32

38

50

63

75

80

100

125

2.05

2.28

2.52

2.76

3.23

3.78

4.25

5.20

6.22

7.16

7.56

9.13

11.10

52

58

64

70

82

96

108

132

158

182

192

232

282

0.70 4,52 2175 150 1530 680 3060 1 360

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

HR 700 - 010HR 700 - 013HR 700 - 016HR 700 - 019HR 700 - 025HR 700 - 032HR 700 - 038HR 700 - 050HR 700 - 063HR 700 - 075HR 700 - 080HR 700 - 100HR 700 - 125

P

1.65

1.77

1.89

2.01

2.24

2.52

2.76

3.23

3.74

4.21

4.41

5.20

6.18

42

45

48

51

57

64

70

82

95

107

112

132

157

Weight

~ lb. ~ Kg

0.8

1.06

1.24

1.30

1.74

2.24

2.73

3.60

4.53

5.34

5.78

7.21

9.01

13

17

20

21

28

36

44

58

73

86

93

116

145

���

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��

���

���

���

���

���

��� �����

��� ��� ���� ����

���

����

���

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680

780

880

980

1080

1180

1280

1380

1480

����

����

����

����

����

���

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����

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

64“All dimensions are nominal unless tolerance is stated”

0.87

0.93

1.00

1.06

1.17

1.29

1.37

1.57

1.79

1.89

2.05

2.30

2.83

0,39

0,42

0,45

0,48

0,53

0,58

0,62

0,71

0,81

0,85

0,93

1,04

1,28

(±5%)

-

-

-

-

-

-

-

-

-

-

-

-

-

Fixing

Non self-containing cylindersHR 700 - ... N

65

�������� Ø 9 (4x)�

������

20�

�����

70�

�������

50�

����� 70�

������ 50

������ 7�

����Ø

41,

5�

�� 4

��

��

����

������Ø

45,

5

FS2

45

����� � Ø 20�

����� � 70�

������ 50

������7

0�

� �����5

0

�������Ø

15�����

�������Ø

18����

������ ��

������� �20

����� � 14

A

A

A - A

����� �Ø

11�����

���� ��Ø

9����

FBA

45

�����

25�

�����

70���

�����

57�

�� � 40�

��� � 27

���� � 7�

������

Ø 4

5,5�

������

Ø 4

1,5�

��� � 4

A

A

A - A

����� � Ø 9 ��� ��� �

FS2A

45������ 50��

�������Ø

45,

5��

�������� Ø 2�

��������

Ø 9

(4x

)��

��������

Ø 8

6�

= =

������ 13

�������Ø

47

��

������

50�����

FC45

A

= =

A A

A

A

¯1.

85Ø

47¯

0.35

Ø9

(4x) ¯

1.79

Ø45

,5

0.51 13

2.52

64

1.97

50

2.52 64

1.97 50

FCQ

45A

�������� Ø 9 (2x)�

�������� Ø 9�

������ 70�

����� 50�

������

50�

�������

70��

��������Ø 20�������Ø

15

(2x)�

������ 12�

�������� 20

������ 14

��

��

����

������Ø

15

(4x)�

�������� Ø 11�

FB45

ISO11901- 2

������������

60�������

�������Ø

90

A

A

��������

��������������

A - A

��� � 34�������

���� � 60�������

�������

Ø 9����

����� � 16��

���� � 8��

������� ��� ���

= �����������

�������

Ø 1

4����

Ø 0.95 Ø 24

0.11

2,8

0.31

8

0.11

2,8

0.16 4,1

0.2

5

0.08

2

Cu

L m

in

L

0,

25

M 45 x 1.5

Ø 1.68 Ø 42,7

CHARGING HOLE M6

HRF 700

cod GM 38 (Optional)

Threaded body cylinders

The HRF are threaded body 700 springs with the same length and force as the HR 700Ordering example: (10) HRF 700 - 50

cod. GM 45

cod. FCA 45

The HR 700 - ...N are non self-containing cylinderswith the same stroke as the HR 700 but with thelengths L and Lmin increased of 10 mm

HRHRF

HR 1000�������2

�������� Ø 30

��

��

������

14.5

������� ������� Ø 50 �0,3

����������0,

25

������

1

������

7

������

2

��

������������

�������� Ø 20

����������������

������ Ø 46

������

5,5

O r d e r i n g e x a m p l e :

(10) HR 1000 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.39

0.51

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

10

13

16

19

25

32

38

50

63

75

80

100

125

2.28

2.52

2.76

2.99

3.46

4.02

4.49

5.43

6.46

7.40

7.80

9.37

11.34

58

64

70

76

88

102

114

138

164

188

198

238

288

1.09 7,07 2175 150 2385 1060 4255 1890

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

HR 1000 - 010HR 1000 - 013HR 1000 - 016HR 1000 - 019HR 1000 - 025HR 1000 - 032HR 1000 - 038HR 1000 - 050HR 1000 - 063HR 1000 - 075HR 1000 - 080HR 1000 - 100HR 1000 - 125

P

1.89

2.01

2.13

2.24

2.48

2.75

2.99

3.46

3.98

4.45

4.65

5.43

6.42

48

51

54

57

63

70

76

88

101

113

118

138

163

Weight

~ lb. ~ Kg

1.62

1.86

2.17

2.48

3.04

3.73

4.35

5.47

6.77

7.95

8.45

10.37

12.80

26

30

35

40

49

60

70

88

109

128

136

167

206

0

0.4

0.8

1.2

1.6

2.0

2.4

2.8

3.2

0

40

80

120

160

200

240

280

.98 1.52.95

1.97 3.15 3.94 4.92.75.51

2.48

320

.63.391.26

1060

1260

1460

1660

1860

2060

2260

2385

2835

3285

3738

4185

4635

5085

.39.51 .75 .98 1.5 1.97 2.48 3.15 3.94 4.92.63 1.26 2.95

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

66“All dimensions are nominal unless tolerance is stated”

1.26

1.30

1.38

1.43

1.54

1.72

1.83

2.08

2.36

2.59

2.67

3.16

3.75

0,57

0,59

0,62

0,65

0,70

0,77

0,83

0,94

1,07

1,16

1,21

1,43

1,70

(±5%)

see page 146

Fixing

67

������ 56,5����

��������Ø

50,

5�

�������� Ø 4�

�������

Ø 9

(4x

)�

�������

Ø 9

5�

= =

������ 13

��������Ø

54�

� �������

56,5�����

FC50

A

������ �Ø 20�

����� � 75�

����� � 56,5

������7

5�

� �����5

6,5

�������Ø

15�����

�������Ø

18�����

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��������20

����� � 14

A

A

A - A

����� �Ø

11�����

���� ��Ø

9����

FBA

50

�������� Ø 9 (2x)�

�������� 75��

��������� 56,5�

���������

56,5�

��������

75�

���������Ø 20��������

Ø 1

5��������

Ø 1

5�

������ 12

���� 20

������� 14

��

�������� Ø 9�

������� Ø 11�FB

50

= =

A A

A

A

¯2.

13Ø

54¯

0.35

Ø9

(4x) ¯

1.99

Ø50

,5

0.51 13

2.75

70

2.22

56,5

2.75 70

2.22 56,5

FCQ

50A

���

������

110� ������

50�

������ 30

�����

130�

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60�

������ 80�

��

����� 20

�� ����

Ø 9

(2x

)�

�����

90�

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40�

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50

�������

37,5�

FSA

50

A

A

A - A

0.45 11,5

2.75

70

0.35

Ø9

(4x)

2.20

56�

2.36 60�

1.81 46�

0.98

25�

1.8127,5�0.73 18,5�

FHR0

1000

ISO11901- 2

Ø 1.18 Ø 30

0.06

1,5

0.31

8

0.11

2,8

0.16 4,1

0.2

5

0.08

2

Cu

L m

in

L

± 0

,25

Ø1,88 Ø 47,7

M 50 x 1,5

CHARGING HOLE G1/8"

0.39

10

HRF 1000 Threaded body cylinders

The HRF are threaded body 1000 springs with the same length and force as the HR 1000

Ordering example: (10) HRF 1000 - 50

cod. GM 50

������Ø

66�������

�������

Ø 1

00

�������

������ ���������

���

������� ��� � 38�������

���� � 66�������

�������

Ø 9�����

���� � 16

��� � 8��

������� �� ���

�������Ø

14������

� �

cod. FCA 50

HRHRF

HR 1500�������

2

������� Ø 36

���

��

������

18�

������ �������Ø 63 ±0,3

��������

±0,2

5

������

1

���

��

���������

�������� Ø 20

���������� ���!

��"� Ø 59

����

5,5

O r d e r i n g e x a m p l e :

(10) HR 1500 - 50

CodeCu L Lmin SD E ØF F0 F1

0.39

0.51

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

10

13

16

19

25

32

38

50

63

75

80

100

125

2.52

2.76

2.99

3.23

3.70

4.25

4.72

5.67

6.69

7.64

8.03

9.61

11.5

64

70

76

82

94

108

120

144

170

194

204

244

294

1.58 10,18 2175 150 3442 1530 6593 2930

inch mm inch mm inch mm in.2 cm2 psi barinch mm inch mm inch mm lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.13

2.24

2.36

2.48

2.72

2.99

3.23

3.70

4.21

4.68

4.88

5.67

6.65

54

57

60

63

69

76

82

94

107

119

124

144

169

HR 1500 - 010HR 1500 - 013HR 1500 - 016 HR 1500 - 019HR 1500 - 025HR 1500 - 032HR 1500 - 038HR 1500 - 050HR 1500 - 063HR 1500 - 075HR 1500 - 080HR 1500 - 100HR 1500 - 125

-

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

-

5

5

5

5

5

5

5

5

5

5

5

5

-

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

-

8

8

8

8

8

8

8

8

8

8

8

8

-

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

-

56

56

56

56

56

56

56

56

56

56

56

56

V0

1.99

2.42

2.92

3.35

4.22

5.28

6.15

7.95

9.88

11.6

12.4

15.3

19.0

32

39

47

54

68

85

99

128

158

187

199

246

306

in.3 cm3

���

���

��

��

���

���

���

���

���

�� ������

�� ���� ��� ���

�����

���������

����

1530

1730

1930

2130

2330

2530

2730

2930

3130

3330

����

����

����

����

����

����

����

����

���

����

��������������������������������

������ ���� ����

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

68“All dimensions are nominal unless tolerance is stated”

2.25

2.34

2.45

2.56

2.76

3.01

3.18

3.55

4.00

4.24

4.55

5.25

6.31

1,02

1.05

1.10

1.15

1,25

1.35

1,44

1,61

1,81

1.90

2,06

2,38

2,86

(±5%)

see page 146

69

�������� Ø 9 (2x)�

�������� 75��

��������� 56,5�

���������

56,5�

��������

75�

���������Ø 20��������

Ø 1

5��������

Ø 1

5�

������ 12

���� 20

������� 14

��

�������� Ø 9�

������� Ø 11�FB

50

������ �Ø 20�

����� � 75�

����� � 56,5

������7

5�

� �����5

6,5

�������Ø

15�����

�������Ø

18�����

����� � ��

������� �20

����� � 14

A

A

A - A

����� �Ø

11�����

���� ��Ø

9����

FBA

50

Ø 0,

43 Ø

11 (

4x)

0,94 24

3,3

5 85

2,,5

63,5

3,35 85 2,5 63,5

0,47 12

Ø 0,

31 Ø

63,

5

Ø 2,

26 Ø

57,

5

0,31 8

A

A

A - A

FS2

63

������ � Ø 11 ���� ���� �

��

30�

����

85���

�����

69�

��� � 58�

� � � 42

���� � 12�

�������

Ø 6

3,5�

����� �

Ø 5

7,5�

��� � 8

A

A

A - A

FS2A

63

4 Ø 0.43 Ø 11 2.89 73,5

Ø 2

.50

Ø 6

3,5

Ø 0.15 Ø 4

Ø 0

.43

Ø 1

1

Ø 4

.80

Ø 1

22

= =

0.63 16

Ø 2

.64

Ø 6

7

A

A

A A

2.89

73,

5

FC63

A

= =

A A

A

A

¯2.

64Ø

67¯

0.43

Ø11

(4x) ¯

2.50

Ø63

,5

0.63 16

3.54

�90

2.89

73,5

3.54 �90

2.89 73,5

FCQ

63

ISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

HRHRF

HR 2400�

���

��2,5

�������� Ø 45

���

���

���

18

������� ������� Ø 75 0,3

���

���

���

0,25

���

���

1

���

��

������������ ���

�����������

�������� Ø 40

������ Ø 70

���

���

5,5

O r d e r i n g e x a m p l e :

(10) HR 2400 - 50

CodeCu L Lmin SD E ØF F0 F1

0.39

0.51

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

10

13

16

19

25

32

38

50

63

75

80

100

125

2.56

2.79

3.03

3.27

3.74

4.76

4.29

5.71

6.73

7.68

8.07

9.65

11.61

65

71

77

83

95

109

121

145

171

195

205

245

295

2.47 15,9 2175 150 5366 2385 10834 4815

inch mm inch mm inch mm in.2 cm2 psi barinch mm inch mm inch mm lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.17

2.28

2.40

2.52

2.76

3.27

3.03

3.74

4.25

4.72

4.92

5.71

6.69

55

58

61

64

70

77

83

95

108

120

125

145

170

HR 2400 - 010HR 2400 - 013HR 2400 - 016HR 2400 - 019HR 2400 - 025HR 2400 - 032HR 2400 - 038HR 2400 - 050HR 2400 - 063HR 2400 - 075HR 2400 - 080HR 2400 - 100HR 2400 - 125

-

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

-

5

5

5

5

5

5

5

5

5

5

5

5

-

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

0.31

-

8

8

8

8

8

8

8

8

8

8

8

8

-

2.64

2.64

2.64

2.64

2.64

2.64

2.64

2.64

2.64

2.64

2.64

2.64

-

67

67

67

67

67

67

67

67

67

67

67

67

V0

3.11

3.79

4.47

5.09

6.46

8.01

9.38

12.1

14.9

17.6

18.7

23.2

28.7

50

61

72

82

104

129

150

193

240

283

301

372

462

in.3 cm3

���

���

��

��

���

���

���

���

���

�� ������

�� ���� ��� ���

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2385

2885

3385

3885

4385

4885

5385

����

����

����

����

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

70“All dimensions are nominal unless tolerance is stated”

3.25

3.39

3.52

3.68

3.90

4.31

4.52

5.08

5.63

6.13

6.29

7.24

8.67

1,47

1,52

1,58

1,65

1,77

1,93

2,05

2,30

2,55

2,75

2,85

3,28

3,93

(±5%)

see page 146

Fixing

71

ISO11901- 2

������ Ø 40�

����� 100�

��� 73,5

���

73,5

������

100�

�������

Ø 1

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75

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73,5�

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����� 12�

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75,

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��

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75

������� � Ø 11 ���� ���� �

��

30�

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100���

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�� � � 70�

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Ø 7

5,5�

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Ø 6

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A

A

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FS2A

75

���� 20

�������� Ø 11 (4x)�

������� Ø 9 (4x)

��������� 100�

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73,5����

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15

(4x)�

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FB75

������� 73,5����

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75,

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11 (

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= =

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80

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��

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73,5�����

FC75

A

= =

A A

A

A

¯3.

15Ø

80¯

0.43

Ø11

(4x) ¯

2.97

Ø75

,5

0.63 16

3.54

90

2.89

73,5

3.54 90

2.89 73,5

FCQ

75A

����

������

137�

�����

63,5�

����� 30

�����

160�

������

75�

������ 105�

��

�� ��� 20

��������

Ø 1

1 (2

x)�

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115���� ��

52,5�

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Ø 75

��� ��

50�

FSA

75

HRHRF

HR 4200������2

,5

�������� Ø 60

�� �

������

21

������� ������� Ø 95 �0,3

���������0,

25

������

1

��

��������������

������������

�������� Ø 60

����

7

������ Ø 90

�����8

�����

5

�������� Ø 87

O r d e r i n g e x a m p l e :

(10) HR 4200 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

16

19

25

32

38

50

63

75

80

100

125

3.82

4.06

4.53

5.08

5.55

6.50

7.52

8.46

8.86

10.43

12.40

97

103

115

129

141

165

191

215

225

265

315

4.38 28,26 2175 150 9540 4240 19395 8620

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

HR 4200 - 016HR 4200 - 019HR 4200 - 025HR 4200 - 032HR 4200 - 038HR 4200 - 050HR 4200 - 063HR 4200 - 075HR 4200 - 080HR 4200 - 100HR 4200 - 125

P

3.19

3.30

3.54

3.82

4.06

4.53

5.04

5.51

5.71

6.50

7.48

81

84

90

97

103

115

128

140

145

165

190

Weight

~ lb. ~ Kg

8.94

10.1

12.3

14.9

17.1

21.6

26.5

30.9

32.8

40.2

49.5

144

162

198

240

276

348

426

497

528

647

797

���

���

��

��

��

��

��

��

��

� ������

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4240

5240

6240

7240

8240

9240

10240

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����

�������������������������������������������������������������������������

�� ��� ���

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 72

“All dimensions are nominal unless tolerance is stated”

7.58

7.69

8.06

8.52

8.83

9.80

10.93

11.60

11.94

13.25

14.85

3,40

3,45

3,65

3,82

4,00

4,44

4,95

5,20

5,41

6,00

6,73

(±5%)

see page 146

������ Ø 60�

����� 120�

����� 92

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92

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0������

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A

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95

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95�������� Ø 13,5 (4x)

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������ 120�

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FB95

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3 (4

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0�

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FC95

A

= =

A A

A

A

¯3.

94Ø

100

¯0.

51Ø

13(4

x) ¯3.

76Ø

95,

5

0.71 18

4.33

110

3.62

92

4.33 110

3.62 92

FCQ

95A

����

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170� ������

80�

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195�

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92,5�

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95

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95

Fixing

73

ISO11901- 2

HRHRF

HR 6600�

���

��2,

5

�������� Ø 75

��

���

���

22,5

������� �������Ø 120 ±0,3

��

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±0,2

5

���

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1

��

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� !����� Ø 80

���

�10,

5

����!� Ø 115

��!

��8

���

��5

�������� Ø 112

O r d e r i n g e x a m p l e :

(10) HR 6600 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.63

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

16

19

25

32

38

50

63

75

80

100

125

4.21

4.45

4.92

5.47

5.94

6.89

7.91

8.86

9.25

10.83

12.80

107

113

125

139

151

175

201

225

235

275

325

6.85 44,16 2175 150 14920 6630 29678 13190

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

HR 6600 - 016HR 6600 - 019HR 6600 - 025HR 6600 - 032HR 6600 - 038HR 6600 - 050HR 6600 - 063HR 6600 - 075HR 6600 - 080HR 6600 - 100HR 6600 - 125

P

3.58

3.70

3.94

4.21

4.45

4.92

5.43

5.91

6.10

6.89

7.87

91

94

100

107

113

125

138

150

155

175

200

Weight

~ lb. ~ Kg

14.84

16.58

20.19

24.22

27.83

34.85

42.49

49.50

52.49

64.22

78.94

239

267

325

390

448

561

684

797

845

1034

1271

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6630

7630

8630

9630

10630

11630

12630

13630

14630

15630

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 74

“All dimensions are nominal unless tolerance is stated”

14.72

14.83

15.05

16.01

16.71

18.06

19.45

20.00

20.00

23.62

27.59

6,60

6,65

6,82

7,18

7,57

8,18

8,81

8,95

9,10

10,7

12,5

(±5%)

Fixing

75

ISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

������ Ø 80�

����� 140�

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�����

109,

5

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A

A

¯4.

92Ø

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¯0.

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13,5

(4x)

¯4.

74Ø

120,

5

0.83 21

5.12

130

4.31

109.

5

5.12 130

4.31 109.5

FCQ

120A

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92,5�

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120

HRHRF

HR 11800���

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5

�������� Ø 100

��

��

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24,5

������� �������Ø 150 ±0,3

���

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±0,2

5

���

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3

��

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0

���"�� Ø 145

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���

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����"��� Ø 145

O r d e r i n g e x a m p l e :

(10) HR 11800 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.75

0.98

1.26

1.50

1.97

2.48

2.95

3.15

3.94

4.92

19

25

32

38

50

63

75

80

100

125

4.56

5.03

5.59

6.06

7.00

8.03

8.98

9.37

10.94

12.91

116

128

142

154

178

204

228

238

278

328

12.2 78,54 2175 150 2651011780 48820 21698

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

HR 11800 - 019HR 11800 - 025HR 11800 - 032HR 11800 - 038HR 11800 - 050HR 11800 - 063HR 11800 - 075HR 11800 - 080HR 11800 - 100HR 11800 - 125

P

3.82

4.05

4.33

4.57

5.04

5.55

6.02

6.22

7.00

7.99

97

103

110

116

128

141

153

158

178

203

Weight

~ lb. ~ Kg

34.72

41.18

48.69

55.09

68.01

81.99

94.84

100.2

121.7

148.6

559

663

784

887

1095

1320

1527

1614

1960

2392

���

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��

��

��

��

��

��

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11780

13780

15780

17780

19780

21780

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23780����

25780����

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 76

“All dimensions are nominal unless tolerance is stated”

21.12

21.98

22.96

23.84

25.60

27.37

26.27

26.93

29.80

33.33

9,57

9,96

10,4

10,8

11,6

12,4

11,9

12,2

13,5

15,1

(±5%)

Fixing

77

ISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

������ Ø 100�

����� 190�

����� 138

�����

138

������

190�

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Ø 2

6���� ��

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A

A

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7,5

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8

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FBA

150

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150

,5

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143

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150

������� � Ø 17,5 ��� �

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60���� �

190���

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43,5�

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150

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138�

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8�

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0

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7,5

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155

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0A

= =

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A

A

¯4.

92Ø

125

¯0.

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13,5

(4x)

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74Ø

120,

5

0.83 21

5.12

130

4.31

109.

5

5.12 130

4.31 109.5

FCQ

150A

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110�

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� �

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HRHRF

LILI GENERAL INFORMATION

78

BODY-One piece construction for greater safety-Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD-One piece construction for greater safety-Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL-One piece construction-Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic rod seal-C-style retaining ring ensures operator safety and prevents from opening a charged cylinder-Designed and built for easy, rapid and inexpensive maintenance

USE -Self contained-Hose system: for this application the cylinders are easily converted by removing the protective screw,locking nut and one way valve (except LI 400 subjected to supply a specific .39” higher body)

LOADING PRESSURE-Minimum allowed 290 psi (20 bar) -Maximum allowed 2900 psi (200 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (150 bar).In this case the user can adjust the required force by increasing charging pressure up to the maximumallowed of 2175 psi (200 bar) anytime

SPEED - LIFETIME-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

ØD

inch mm

Series

LI 400LI 900LI 1400LI 2000LI 3200

1.77

2.48

2.95

3.74

4.72

45

63

75

95

120

Cu

0.51 - 3.94

0.98 - 4.92

0.98 - 4.92

0.98 - 4.92

0.98 - 4.92

13 - 100

25 - 125

25 - 125

25 - 125

25 - 125

inch mm

L

inch mm

2.28 - 9.13

3.70 - 11.57

3.74 - 11.61

4.53 - 12.40

4.92 - 12.80

58 - 232

94 - 294

95 - 295

115 - 315

125 - 325

F0

900

2027

3175

4583

7162

400

900

1410

2035

3180

lb. daN

8082848688

Page

79

one piece rod

self-lubricatingguide elements

bushing

retaining ring

one piece body

rod seal

O-Ring seal

one way valvecharging hole plug nut

rod wiper

LI

LI 400

O r d e r i n g e x a m p l e :

(10) LI 400 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.51

0.98

1.26

1.50

1.97

2.48

3.15

3.94

13

25

32

38

50

63

80

100

2.28

3.29

3.78

4.25

5.20

6.22

7.56

9.13

58

82

96

108

132

158

192

232

0.32 2,01 2900 200 900 400 1210 537

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LI 400 - 013LI 400 - 025LI 400 - 032LI 400 - 038LI 400 - 050LI 400 - 063LI 400 - 080LI 400 - 100

P

1.77

2.24

2.52

2.76

3.29

3.74

4.41

5.20

45

57

64

70

82

95

112

132

0.95

1.10

1.21

1.28

1.43

1.59

1.83

2.07

0,43

0,50

0,55

0,58

0,65

0,72

0,83

0,94

Weight

~ lb. ~ Kg

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

80“All dimensions are nominal unless tolerance is stated”

(±5%)

0

0.5

1

1.5

2

2.5

3

3.5

4

0 .51 .98 1.5 1.97 2.48 3.15 3.94 0

20

40

60

80

100

120

140

160

1.26

400

420

440

460

480

540

560

900

945

990

450

1035

1215

1260

5201170

5001125

.51 .98 1.26 1.5 1.97 2.48 3.15 3.94

Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

���

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81

ISO11901- 2

FCQ

45A

FS2A

45

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0�

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0

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A

A

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A

A

A - A

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= =

A A

A

A

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85Ø

47¯

0.35

Ø9

(4x) ¯

1.79

Ø45

,5 0.51 13

2.52

64

1.97

50

2.52 64

1.97 50

The LI 400 - ...N are non self-containingcylinders with the same stroke as the LI 400but with the lengths L and Lmin increased of10 mm

Ordering example: (10) LI 400 - 50 N

Non self-containing cylindersLI 400 - ... N

LI

LI 900

O r d e r i n g e x a m p l e :

(10) LI 900 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.26

1.50

1.97

2.48

3.15

3.94

4.92

25

32

38

50

63

80

100

125

3.70

4.25

4.72

5.67

6.69

8.03

9.61

11.57

94

108

120

144

170

204

244

294

0.70 4,52 2900 200 2027 900 2714 1205

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LI 900 - 025LI 900 - 032LI 900 - 038LI 900 - 050LI 900 - 063LI 900 - 080LI 900 - 100LI 900 - 125

P

2.72

2.99

3.23

3.70

4.21

4.88

5.67

6.65

69

76

82

94

107

124

144

169

2.56

2.74

2.87

3.20

3.53

3.97

4.48

5.16

1,16

1,24

1,30

1,45

1,60

1,80

2,03

2,34

Weight

~ lb. ~ Kg

1.49

2.36

3.17

4.72

6.40

8.63

11.3

14.6

24

38

51

76

103

139

182

235

82“All dimensions are nominal unless tolerance is stated”

(±5%)

0

0.4

0.8

1.2

1.6

2.0

2.4

2.8

3.2

0

40

80

120

160

200

240

280

320

.98 1.50 2.48 3.15 3.94 4.92 1.26 1.97

.98 1.50 1.97 2.48 3.15 3.94 4.92 900

950

1000

1050

1100

1250

1300

2025

2137.5

2250

2362.5

2475

2812.5

2925

12002700

11502587.5

1.26

Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

Fixing

83

ISO11901- 2

�������� Ø 9 (2x)�

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56,5�

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FB50

Ø 0,

43 Ø

11 (

4x)

0,94 24

3,3

5 85

2,,5

63,5

3,35 85 2,5 63,5

0,47 12

Ø 0,

31 Ø

63,

5

Ø 2,

26 Ø

57,

5

0,31 8

A

A

A - A

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63

FBA

50

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A

A

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A

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LI

LI 1400

O r d e r i n g e x a m p l e :

(10) LI 1400 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.26

1.50

1.97

2.48

3.15

3.94

4.92

25

32

38

50

63

80

100

125

3.74

4.29

4.76

5.71

6.73

8.07

9.64

11.61

95

109

121

145

171

205

245

295

1.09 7,07 2900 200 3175 1410 4308 1913

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LI 1400 - 025LI 1400 - 032LI 1400 - 038LI 1400 - 050LI 1400 - 063LI 1400 - 080LI 1400 - 100LI 1400 - 125

P

2.76

3.03

3.27

3.74

4.25

4.92

5.71

6.69

70

77

83

95

108

125

145

170

3.56

3.83

4.03

4.33

4.84

5.76

6.09

7.19

1,62

1,74

1,83

1,99

2,20

2,62

2,77

3,27

Weight

~ lb. ~ Kg

5.78

7.14

8.32

10.8

13.2

16.5

20.4

25.3

93

115

134

172

213

266

329

408

84“All dimensions are nominal unless tolerance is stated”

(±5%)

0

0.5

1

1.5

2

3

2.5

0

40

80

120

160

200

240

.98 1.50 2.48 3.15 3.94 4.92 1.26 1.97

1410

1510

1610

1710

1910

2010

3175

3400

3625

3850

4300

4525

18104075

.98 1.50 1.97 2.48 3.15 3.94 4.92 1.26

Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

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2.97

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0.63 16

3.54

90

2.89

73,5

3.54 90

2.89 73,5

85

ISO11901- 2

FCQ

75A

FS2A

75

����

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137�

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63,5�

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�����

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75

LI

LI 2000

O r d e r i n g e x a m p l e :

(10) LI 2000 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.26

1.50

1.97

2.48

3.15

3.94

4.92

25

32

38

50

63

80

100

125

4.53

5.08

5.55

6.50

7.52

8.86

10.43

12.40

115

129

141

165

191

225

265

315

1.58 10,18 2900 200 4583 2035 5750 2553

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LI 2000 - 025LI 2000 - 032LI 2000 - 038LI 2000 - 050LI 2000 - 063LI 2000 - 080LI 2000 - 100LI 2000 - 125

P

3.54

3.82

4.05

4.53

5.04

5.71

6.50

7.48

90

97

103

115

128

145

165

190

7.26

7.72

8.00

8.59

9.36

10.6

11.4

12.8

3,29

3,50

3,62

3,89

4,24

4,78

5,16

5,82

Weight

~ lb. ~ Kg

12.9

15.0

16.9

20.6

24.6

29.8

36.0

43.7

208

242

272

332

396

480

579

703

86“All dimensions are nominal unless tolerance is stated”

(±5%)

0

0.5

1

1.5

2

2.5

3

.98 1.50 2.48 3.15 3.94 4.92 1.2 1.97

0

40

80

120

160

200

240

2035

2135

2235

2335

2635

2735

4583

4808

5033

5258

5933

6158

25355708

24355483

.98 1.50 1.97 2.48 3.15 3.94 4.92 1.26

Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

Fixing

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A = =

A A

A

A

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100

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51Ø

13(4

x) ¯3.

76Ø

95,5

0.71 18

4.33

110

3.62

92

4.33 110

3.62 92

87

ISO11901- 2

FCQ

95A

FS2A

95

����

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170� ������

80�

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�����

195�

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92,5�

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LI

LI 3200

O r d e r i n g e x a m p l e :

(10) LI 3200 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.98

1.26

1.50

1.97

2.48

3.15

3.94

4.92

25

32

38

50

63

80

100

125

4.92

5.47

5.94

6.89

7.91

9.25

10.83

12.79

125

139

151

175

201

235

275

325

2.47 15,9 2900 200 7162 3180 8831 3921

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LI 3200 - 025LI 3200 - 032LI 3200 - 038LI 3200 - 050LI 3200 - 063LI 3200 - 080LI 3200 - 100LI 3200 - 125

P

3.94

4.21

4.49

4.92

5.43

6.10

6.89

7.87

100

107

113

125

138

155

175

200

10.46

12.38

14.30

15.38

16.47

18.12

19.73

22.25

4,74

5,61

6,48

6,97

7,46

8,21

8,94

10,08

Weight

~ lb. ~ Kg

20.8

24.1

27.0

32.7

38.9

46.9

56.5

68.3

343

398

445

539

641

774

932

1127

88“All dimensions are nominal unless tolerance is stated”

(±5%)

0

40

80

120

160

200

240

0

0.5

1

1.5

2

3

.98 1.50 2.48 3.15 3.94 4.921.26 1.97

2.5

3180

3280

3380

3480

3580

3980

4180

7162

7387

7612

7837

8062

8962

9412

38808737

37808512

36808287

40809187

.98 1.50 1.97 2.48 3.15 3.94 4.92 1.26

Cu (inch)

Cyc

les

/m

in.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

Fixing

����

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5��

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20

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4.74

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0,5

0.83 21

5.12

130

4.31

109.

5

5.12 130

4.31 109.5

89

ISO11901- 2

FCQ

120

AFS

2A12

0

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92,5�

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120

LI

KK GENERAL INFORMATION

BODY-Internal surface burnished for maximum efficiency of static O-Ring-Nitrided surface with hardness ab. 800 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over temperature, longer lasting and less wear to the seal-Black oxided

ROD

-One piece construction for greater safety-Nitrided surface-Ground and polished surface

GUIDE & SEAL-Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimized side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic piston seal-C-style retaining ring to ensures operator best safety and prevents from opening a charged cylinder-Designed and built for easy, rapid and inexpensive maintenance

USE -Self contained-Hose system: subjected to supply a specific .79” (20mm) higher body

LOADING PRESSURE-Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar).In this case the user can adjust the required force by increasing charging pressure up to the maximumallowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

90

ØD

inch mm

Series

K 40K 75

K 100K 180K 470K 750

K 1200K 1830

0.98

1.26

1.50

1.97

2.95

3.74

4.72

5.90

25

32

38

50

75

95

120

150

0.39 - 1.97

0.39 - 1.97

0.24 - 1.97

0.24 - 1.97

0.39 - 1.97

0.39 - 1.97

0.39 - 1.97

0.39 - 1.97

10 - 50

10 - 50

6 - 50

6 - 50

10 - 50

10 - 50

10 - 50

10 - 50

inch mm

L

inch mm

2.95 - 7.68

2.95 - 7.68

2.40 - 9.06

2.60 - 8.66

3.15 - 9.45

3.54 - 10.04

3.94 - 10.24

4.33 - 10.62

75 - 195

75 - 195

61 - 230

66 - 220

80 - 240

90 - 255

100 - 260

110 - 270

F0

956

1665

2385

4241

10520

16965

26505

41422

425

740

1060

1885

4675

7540

11780

18410

lb. daN

9293949698100102104

Page

one piece rod

retaining ring

O-Ring seal

charging hole plug

ball

O-Ring seal

rod wiper

spring

bodyself-lubricatingguide elements

plug

end plate

rod seal

91

Cu

K

K 40

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(10) K 40 - 50

CodeCu L Lmin S F0 F1

0.39

0.59

0.98

1.97

10

15

25

50

2.95

3.54

4.72

7.68

75

90

120

195

0.44 2,83 2175 150 956 425 1924 855

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.56

2.95

3.74

5.71

65

75

95

145

0.40

0.44

0.53

0.77

0,18

0,20

0,24

0,35

K 40 - 010

K 40 - 015

K 40 - 025

K 40 - 050

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525

625

725

825

925

1025

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

92

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

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(±5%)

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CodeCu L Lmin S F0 F1

0.39

0.59

0.98

1.97

10

15

25

50

2.95

3.54

4.72

7.68

75

90

120

195

0.75 4,91 2175 150 1665 740 3600 1 600

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.56

2.95

3.74

5.71

65

75

95

145

0.66

0.71

0.86

1.26

0,30

0,32

0,39

0,57

K 75 - 010

K 75 - 015

K 75 - 025

K 75 - 050

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940

1140

1340

1540

1740

1940

1665

2115

2565

3015

3465

3915

4365

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93

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

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(±5%)

K

K 100

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CodeCu L Lmin S F0 F1

0.24

0.39

0.63

0.98

1.26

1.57

1.97

6

10

16

25

32

40

50

2.40

2.95

3.94

5.31

6.57

7.68

9.06

61

75

100

135

167

195

230

1.09 7,06 2175 150 23851 06040731 810

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.17

2.56

3.31

4.33

5.31

6.10

7.09

55

65

84

110

135

155

180

0.80

0.91

1.06

1.28

1.37

1.50

1.63

0,36

0,41

0,48

0,58

0,62

0,68

0,74

K 100 - 006K 100 - 010K 100 - 016K 100 - 025K 100 - 032K 100 - 040K 100 - 050

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1260

1460

1660

1860

2060

2260

2385

2835

3385

3735

4185

4635

5085

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

94

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

in.3 cm3

0.68

1.12

2.05

3.29

4.47

5.40

6.65

11

18

33

53

72

87

107

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(10) K 100 - 50 N

CodeCu L Lmin

0.24

0.39

0.63

0.98

1.26

1.57

1.97

6

10

16

25

32

40

50

3.19

3.74

4.72

6.10

7.36

8.46

9.84

81

95

120

155

187

215

250

inch mm inch mm inch mm

2.95

3.35

4.09

5.12

6.10

6.89

7.87

75

85

104

130

155

175

200

K 100 - 006NK 100 - 010NK 100 - 016NK 100 - 025NK 100 - 032NK 100 - 040NK 100 - 050N

K 100 - ... N

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CodeCu L Lmin

0.24

0.39

0.63

0.98

1.26

1.57

1.97

6

10

16

25

32

40

50

2.60

3.15

4.17

5.31

6.38

7.48

8.66

66

80

106

135

162

190

220

inch mm inch mm inch mm

2.36

2.76

3.54

4.33

5.12

5.91

6.69

60

70

90

110

130

150

170

K 180 - 006K 180 - 010K 180 - 016K 180 - 025K 180 - 032K 180 - 040K 180 - 050

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2085

2285

2485

2685

2885

3085

3285

3485

4241

4691

5141

5591

6041

6491

6941

7391

7841

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Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

96

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

S F0 F1

1.94 12,572175 150 4241 1885 7000 3110

in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

1.57

1.72

2.01

2.30

2.47

2.67

2.94

0,71

0,78

0,91

1,04

1,12

1,21

1,33

in.3 cm3

1.43

2.30

3.97

5.77

7.51

7.51

11.1

23

37

64

93

121

148

179

V0

(±5%)

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0.24

0.39

0.63

0.98

1.26

1.57

1.97

6

10

16

25

32

40

50

3.38

3.94

4.96

6.10

7.17

8.27

9.45

86

100

126

155

182

210

240

inch mm inch mm inch mm

3.15

3.54

4.33

5.12

5.91

6.69

7.48

80

90

110

130

150

170

190

K 180 - 006NK 180 - 010NK 180 - 016NK 180 - 025NK 180 - 032NK 180 - 040NK 180 - 050N

K 180 - ... N

97

ISO11901- 2

O r d e r i n g e x a m p l e : (10) K 180 - 50 N

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O r d e r i n g e x a m p l e :

(10) K 470 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.39

0.63

0.98

1.26

1.57

1.97

10

16

25

32

40

50

3.15

4.17

5.31

6.57

7.87

9.45

80

106

135

167

200

240

4.81 31,16 2175 150 10520 4 675 17651 7 845

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

K 470 - 010K 470 - 016K 470 - 025K 470 - 032K 470 - 040K 470 - 050

P

2.76

3.54

4.33

5.31

6.30

7.48

70

90

110

135

160

190

4.08

4.66

5.17

5.61

6.12

6.76

1,85

2,11

2,34

2,54

2,77

3,06

Weight

~ lb. ~ Kg

5.90

10.2

14.8

20.3

25.8

32.5

95

165

238

327

416

523

4675

5175

5675

6175

6675

7175

7675

8175

8675

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Cyc

les

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.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

98

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final forceV0 = volume of gas

“All dimensions are nominal unless tolerance is stated”

(±5%)

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0.63

0.98

1.26

1.58

1.97

10

16

25

32

40

50

3.94

4.96

6.10

7.36

8.66

10.24

100

126

155

187

220

260

inch mm inch mm inch mm

3.54

4.33

5.12

6.10

7.09

8.26

90

110

130

155

180

210

K 470 - 010NK 470 - 016NK 470 - 025NK 470 - 032NK 470 - 040NK 470 - 050N

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0.63 16

3.54

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2.89

73,5

3.54 90

2.89 73,5

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in.3 cm3

CodeCu L Lmin S V0F0 F1

0.39

0.63

0.98

1.26

1.57

1.97

10

16

25

32

40

50

3.54

4.57

5.71

7.17

8.27

10.04

90

116

145

182

210

255

7.75 50,27 2175 150 16965 7540 27697 12310

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

K 750 - 010K 750 - 016K 750 - 025K 750 - 032K 750 - 040K 750 - 050

P

3.15

3.94

4.72

5.91

6.69

8.07

80

100

120

150

170

205

5.88

7.30

8.21

9.50

10.38

11.84

2,94

3,32

3,73

4,32

4,72

5,38

Weight

~ lb. ~ Kg

10.1

16.9

24.1

33.8

41.2

53.1

163

273

388

545

663

855

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12040

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.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

100

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final forceV0 = volume of gas

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(±5%)

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4.33

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CodeCu L Lmin

0.39

0.63

0.98

1.26

1.57

1.97

10

16

25

32

40

50

4.33

5.35

6.50

7.95

9.06

10.83

110

136

165

202

230

275

inch mm inch mm inch mm

3.94

4.72

5.51

6.69

7.48

8.86

100

120

140

170

190

225

K 750 - 010NK 750 - 016NK 750 - 025NK 750 - 032NK 750 - 040NK 750 - 050N

Non self-containing cylindersK 750 - ... N

101

ISO11901- 2

O r d e r i n g e x a m p l e : (10) K 750- 50 N

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8,5�

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A

A

A - A

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0-0.1

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Ø 1

3�����

24�

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120�

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92,0

������ 120�

��� ��� 92,0�

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����� �Ø

95,

5�

�������Ø

88,

5

��

��

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FS2A

95FS

295

K

K 1200

������

2,5

������

2,5

�����

����

�������������

±0,2

5

�� ����� Ø 68

������

22,5

�� ����� Ø 70

��

�������� Ø 115

�������� Ø 115

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1,5

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1

O r d e r i n g e x a m p l e :

(10) K1200 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.39

0.63

0.98

1.26

1.57

1.97

10

16

25

32

40

50

3.94

4.96

6.10

7.36

8.66

10.24

100

126

155

187

220

260

12.17 78,50 2175 150 26505 11 780 42638 18 950

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

K 1200 - 010K 1200 - 016K 1200 - 025K 1200 - 032K 1200 - 040K 1200 - 050

P

3.54

4.33

5.12

6.10

7.09

8.27

90

110

130

155

180

210

12.03

13.40

14.96

16.72

18.44

20.66

5,47

6,07

6,80

7,60

8,38

9,39

Weight

~ lb. ~ Kg

18.7

29.5

40.9

54.3

67.9

84.3

302

476

659

875

1094

1358

���

���

���

���

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��

��

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��

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� �� ��� �� ������ ����

11780

12780

13780

14780

15780

16780

17780

18780

19780

26505

28755

31005

33255

35505

37755

40005

42255

44505

.39 .63 .98 1.26 1.57 1.97

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

10

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final forceV0 = volume of gas

“All dimensions are nominal unless tolerance is stated”

(±5%)

------------------

Fixing

������ 109,5�����

��������Ø

120

,5���

������� Ø 5

��������

Ø 1

3,5

(4x)

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Ø 1

75�

= =

������� 21

����� ��Ø

125�

��

��

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�������

109,

5�����

FC12

0A

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195�

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92,5�

������ 30

������

220�

�����

105�

������ 148�

��

��� �� 20

��������

Ø 1

3,5

(2x)

�� ��

165�������

77,5�

�������

Ø 120

�� ���

74�

FSA

120

= =

A A

A

A

¯4.

92Ø

125

¯0.

53Ø

13,5

(4x) ¯

4.74

Ø12

0,5

0.83 21

5.12

130

4.31

109.

5

5.12 130

4.31 109.5

FCQ

120

A

������������

��� ��� Ø 68

�����

������

���

��

�������

������

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0,5

������

20

�����8

����5

������� Ø 112

������������������

CodeCu L Lmin

0.39

0.63

0.98

1.26

1.57

1.97

10

16

25

32

40

50

4.72

5.75

6.89

8.15

9.45

11.02

120

146

175

207

240

280

inch mm inch mm inch mm

4.33

5.12

5.91

6.89

7.87

9.06

110

130

150

175

200

230

K 1200 - 010NK 1200 - 016NK 1200 - 025NK 1200 - 032NK 1200 - 040NK 1200 - 050N

Non self-containing cylindersK 1200 - ... N

10

ISO11901- 2

O r d e r i n g e x a m p l e : (10) K1200- 50 N

������� � Ø 13,5

����

50�

����

140���

��� �

120�

���� � 115�

��� � 95

���� � 12�

�������

Ø 1

20,5�

�������

Ø 1

13,5�

��� � 8

A

A

A - A

FS2A

120

������������ 8

0-0.1

�������

Ø 1

3������

24�

����

140�

������

109,

5��

���� 140�

������ 109,5�

������ 12�

�������Ø

120

,5

�������Ø

113

,5

��

��

����

FS2

120

K

K 1830

��

����

2,5

��

����

2,5

���

����

��

���

�����

���

��±0

,25

�� ���� Ø 90

���

���

24,5

�� ����� Ø 100

��

�������� Ø 145

�������� Ø 145

����� ����� Ø 150 ±0,3

�����������

���������������� �!�

���

"�2

3,5

���

���

1

O r d e r i n g e x a m p l e :

(10) K1830 - 50

in.3 cm3

CodeCu L Lmin S V0F0 F1

0.39

0.63

0.98

1.26

1.57

1.97

10

16

25

32

40

50

4.33

5.35

6.50

7.75

9.25

10.62

110

136

165

197

235

270

19.03 122.7 2175 150 41422 18 410 61380 27280

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

K 1830 - 010K 1830 - 016K 1830 - 025K 1830 - 032K 1830 - 040K 1830 - 050

P

3.94

4.72

5.51

6.50

7.68

8.66

100

120

140

165

195

220

20.3

22.9

25.8

28,9

30,2

36,2

9,20

10,4

11,7

13,1

13,7

16,4

Weight

~ lb. ~ Kg

34.4

51.7

70.0

91.4

117

139

555

832

1127

1471

1889

2244

���

���

���

���

���

��

��

��

��

��

��

��

� �� ��� �� ������ ����

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18410

20410

22410

24410

26410

28410

30410

32410

34410

41422

42922

50422

54922

59422

63922

68422

72922

77422

.39 .63 .98 1.26 1.57 1.97

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

10

S = piston section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final forceV0 = volume of gas

“All dimensions are nominal unless tolerance is stated”

(±5%)

Fixing

������ 138�

��������Ø

150

,5��

������� Ø 5

�������

Ø 1

7,5

(4x)

������

Ø 2

20�

= =

����� 27�

������Ø

155

��

��

����

������

138�����

FC15

0A

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230�

����

110�

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� �

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260�

������

125�

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����

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������

Ø 1

3,5

(2x)�

�����

200������

95�

� �����Ø

150

�����

91,5�

FSA

150

= =

A A A

A

¯6.

10Ø

155

¯0.

69Ø

17,5

(4x) ¯

5.93

Ø15

0,5

1.06 27

6.38

162

5.43

138

6.38 162

5.43 138

FCQ

150

A

����������������� Ø 90

�����������������

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��

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0,5

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20

����8

�� ���

7

������� Ø 142

���

CodeCu L Lmin

0.39

0.63

0.98

1.26

1.57

1.97

10

16

25

32

40

50

5.12

6.14

7.28

8.54

10.04

11.42

130

156

185

217

255

290

inch mm inch mm inch mm

4.72

5.51

6.30

7.28

8.46

9.45

120

140

160

185

215

240

K 1830 - 010NK 1830 - 016NK 1830 - 025NK 1830 - 032NK 1830 - 040NK 1830 - 050N

Non self-containing cylindersK 1830 - ... N

105

ISO11901- 2

O r d e r i n g e x a m p l e : (10) K1830- 50 N

������� � Ø 17,5 �

����

60���� �

190���

�����

165�

���� � 145�

��� � 120

���� � 12�

�������

Ø 1

50,5�

�������

Ø 1

43,5�

���� � 8

A

A

A - A

FS2A

150

������������ 8

0-0.1

�������

Ø 1

7,5�

�����

24�

������

190��

�������

138��

����� 190��

������ 138�

����� 12

���� �Ø

150

,5

�������Ø

143

,5�

��

��

����

FS2

150

K

MLML GENERAL INFORMATION

BODY-Internal surface burnished for maximum efficiency of static O-Ring-Black oxided

ROD

-One piece construction for greater safety-Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over all temperature, longer lasting and less wear to the seal

GUIDE & SEAL-Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimized side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic rod seal-Permanent self-lubricating circular room for maximum lubricating and smoother working conditionsof the rod seal for greater life

-C-style retaining ring to ensures operator best safety and prevents from opening a charged cylinder-Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION-Double permanent self-lubrication to maximize working performances in any position and minimizeover heating anytime

USE -Self contained-Hose system: subjected to supply a specific .79” (20mm) higher body

LOADING PRESSURE-Minimum allowed 290 psi (20 bar) -Maximum allowed 2900 psi (200 bar) -For hose applications it is suggested to calculate the forces by charging at about 2175 psi (150 bar).In this case the user can adjust the required force by increasing charging pressure up to the maximumallowed of 2900 psi (200 bar) anytime

SPEED - LIFETIME-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

106

ØD

inch mm

Series

ML 300ML 500

ML 1000ML 1800ML 4700ML 7500

ML 12000

0.98

1.26

1.50

1.97

2.95

3.74

4.72

25

32

38

50

75

95

120

0.39 - 3.15

0.39 - 3.15

0.39 - 3.15

0.59 - 3.15

0.59 - 3.15

0.59 - 3.15

0.59 - 3.15

10 - 80

10 - 80

10 - 80

15 - 80

15 - 80

15 - 80

15 - 80

inch mm

L

inch mm

2.95 - 8.66

2.95 - 8.86

2.95 - 9.45

3.74 - 9.65

3.94 - 9.84

4.53 - 10.24

4.53 - 10.43

75 - 220

75 - 225

75 - 240

95 - 245

100 - 250

115 - 260

115 - 265

F0

698

1149

2205

4335

11081

17325

28620

310

510

980

1925

4925

7700

12720

lb. daN

108109110112114116118

Page

one piece rod

retaining ring

O-Ring seal

charging hole

ball

O-Ring seal

rod wiper

spring

permanent self-lubrication

chamber self-lubricatingguide elements

rod seal

end plate

body

Cu

plug

107

ML

ML 300

O r d e r i n g e x a m p l e :

(10) ML 300 - 50

CodeCu L Lmin S F0 F1

0.39

0.59

0.98

1.50

1.97

2.48

3.15

10

15

25

38

50

63

80

2.95

3.35

4.13

5.12

6.10

7.28

8.66

75

85

105

130

155

185

220

0.24 1.54 2900 200 698 310 1241 551

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.56

2.76

3.15

3.62

4.13

4.80

5.51

65

70

80

92

105

122

140

0.40

0.42

0.49

0.55

0.62

0.73

0.84

0,18

0,19

0,22

0,25

0,28

0,33

0,38

ML 300 - 010ML 300 - 015ML 300 - 025ML 300 - 038ML 300 - 050ML 300 - 063ML 300 - 080

---------------------

0

0.5

1

1.5

2

2.5

3

3.5

4

0

20

40

60

80

100

120

140

160

0 .39 .98 1.5 1.97 2.48 3.15.59

310

360

410

460

510

660

710

698

810

923

1035

1148

1485

1598

6101373

5601260

.39 .59 .98 1.50 1.97 2.48 3.15

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

(±5%)

108

ML 500

O r d e r i n g e x a m p l e :

(10) ML 500 - 50

0

0.5

1

1.5

2

2.5

3

3.5

4

0

20

40

60

80

100

120

140

160

0 .39 .98 1.5 1.97 2.48 3.15.59

510

560

610

660

710

860

960

����

����

����

����

����

����

����

810����

760����

910���

������������������������

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

CodeCu L Lmin S F0 F1

0.39

0.59

0.98

1.50

1.97

2.48

3.15

10

15

25

38

50

63

80

2.95

3.35

4.13

5.12

6.10

7.48

8.86

75

85

105

130

155

190

225

0.39 2.54 2900 200 1149 510 1980 879

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.56

2.76

3.15

3.62

4.13

5.00

5.71

65

70

80

92

105

127

145

0.66

0.73

0.79

0.93

1.02

1.19

1.39

0,30

0,33

0,36

0,42

0,46

0,54

0,63

ML 500 - 010ML 500 - 015ML 500 - 025ML 500 - 038ML 500 - 050ML 500 - 063ML 500 - 080

---------------------

(±5%)

109

ML

ML 1000

O r d e r i n g e x a m p l e :

(10) ML 1000 - 50

CodeCu L Lmin S F0 F1

0.39

0.59

0.98

1.50

1.97

2.48

3.15

10

15

25

38

50

63

80

2.95

3.35

4.13

5.31

6.30

8.07

9.45

75

85

105

135

160

205

240

0.75 4,91 2900 200 2205 980 1241 1764

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

2.56

2.76

3.15

3.82

4.33

5.59

6.30

65

70

80

97

110

142

160

0.88

0.95

1.08

1.28

1.46

1.77

1.92

0,40

0,43

0,49

0,58

0,66

0,80

0,87

ML 1000 - 010ML 1000 - 015ML 1000 - 025ML 1000 - 038ML 1000 - 050ML 1000 - 063ML 1000 - 080

---------------------

0

0.5

1

1.5

2

2.5

3

3.5

4

0

20

40

60

80

100

120

140

160

0 .39 .98 1.5 1.97 2.48 3.15.59

980

1180

1380

1580

1980

2180

����

����

����

����

����

����

1780����

���������������������������������������������������������������������������������

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

(±5%)

110

Fixing

Non self-containing cylinders

O r d e r i n g e x a m p l e :

(10) ML 1000 - 50 N

CodeCu L Lmin

0.39

0.59

0.98

1.50

1.97

2.48

3.15

10

15

25

38

50

63

80

3.74

4.13

4.92

6.10

7.09

8.86

10.23

95

105

125

155

180

225

260

inch mm inch mm inch mm

3.35

3.54

3.94

4.61

5.12

6.38

7.09

85

90

100

117

130

162

180

ML 1000 - 010NML 1000 - 015NML 1000 - 025NML 1000 - 038NML 1000 - 050NML 1000 - 063NML 1000 - 080N

ML1000 - ... N

��������

Ø 7�

�����

5��������

55��

������

40�

������ 55�

������ 40�

������ 7�

�������Ø

38,

5

������Ø

34,

5�

�������������� 4 0-0.1

�������

��

��

����

FS2

38

111

ML

ML 1800

O r d e r i n g e x a m p l e :

(10) ML 1800 - 50

CodeCu L Lmin S F0 F1

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

3.74

4.53

5.90

6.89

8.07

9.65

95

115

150

175

205

245

1.49 9,62 2900 200 4335 1925 7831 3477

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

3.15

3.54

4.41

4.92

5.59

6.50

80

90

112

125

142

165

1.85

2.03

2.45

2.69

3.05

3.47

0,84

0,92

1,11

1,22

1,38

1,57

ML 1800 - 015ML 1800 - 025ML 1800 - 038ML 1800 - 050ML 1800 - 063ML 1800 - 080

------------------

0

0.5

1

1.5

2

0

20

40

60

80

100

120

140

160

0 .59 .98 1.5 1.97 2.48 3.15

1925

2425

2925

3425

3925

����

����

����

����

����

����������������

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

(±5%)

112

Fixing

Non self-containing cylinders

O r d e r i n g e x a m p l e :

(10) ML 1800 - 50 N

CodeCu L Lmin

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

4.52

5.31

6.69

7.68

8.86

10.43

115

135

170

195

225

265

inch mm inch mm inch mm

3.94

4.33

5.20

5.71

6.38

7.28

100

110

132

145

162

185

ML 1800 - 015NML 1800 - 025NML 1800 - 038NML 1800 - 050NML 1800 - 063NML 1800 - 080N

ML1800 - ... N���

������

110� ������

50�

������ 30

�����

130�

������

60�

������ 80�

��

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Ø 9

(2x

)�

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90�

������

40�

��������

Ø 50

�������

37,5�

FSA

50

������

24�

������

75�

������

56,5��

������ 75

������ 56,5

������ 12�

������Ø

50,

5

������Ø

44,

5

���������� 8

0-0.1

��

��

����

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Ø 9�

FS2

50 ������ � Ø 9 ������ �

����

25�

����

75���

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62�

��� � 45�

��� � 32

���� � 12�

�� ��

Ø 5

0,5�

�� ����

Ø 4

4,5�

��� � 8

A

A

A - A

���

������

110� ������

50�

������ 30

�����

130�

������

60�

������ 80�

��

����� 20

�� ����

Ø 9

(2x

)�

�����

90�

������

40�

��������

Ø 50

�������

37,5�

FSA

50

FS2A

50

113

ML

ML 4700

O r d e r i n g e x a m p l e :

(10) ML 4700 - 50

CodeCu L Lmin S F0 F1

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

3.94

4.72

5.91

7.09

8.27

9.84

100

120

150

180

210

250

3.80 24,63 2900 200 11081 4925 18800 8347

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

3.35

3.74

4.41

5.12

5.79

6.69

85

95

112

130

147

170

4.15

4.59

5.21

5.85

6.45

7.15

1,88

2,08

2,36

2,65

2,92

3,24

ML 4700 - 015ML 4700 - 025ML 4700 - 038ML 4700 - 050ML 4700 - 063ML 4700 - 080

------------------

0

0.5

1

1.5

2

0

20

40

60

80

100

120

140

160

0 .59 .98 1.5 1.97 2.48 3.15

4925

5425

5925

6425

6925

8925

9425

11081

12206

13331

14456

15581

20081

21206

792517831

742516706

842518956

.59 .98 1.50 1.97 2.48 3.15

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

(±5%)

114

Fixing

Non self-containing cylinders

O r d e r i n g e x a m p l e :

(10) ML 4700 - 50 N

CodeCu L Lmin

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

4.72

5.70

6.69

7.87

9.06

10.63

120

140

170

200

230

270

inch mm inch mm inch mm

4.13

4.53

5.20

5.91

6.57

7.48

105

115

132

150

167

190

ML 4700 - 015NML 4700 - 025NML 4700 - 038NML 4700 - 050NML 4700 - 063NML 4700 - 080N

ML4700 - ... N����

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137�

�����

63,5�

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�����

160�

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75�

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��

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Ø 1

1 (2

x)�

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115���� ��

52,5�

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Ø 75

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50�

FSA

75

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Ø 1

1�������

24�������

100��

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73,5�

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75,

5�

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68,

5

����������� 8

0-0.1

��

��

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FS2

75 ������� � Ø 11 ���� ���� �

��

30�

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100���

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84�

�� � � 70�

��� � 54

��� � 12�

����� �

Ø 7

5,5�

���� ��

Ø 6

8,5�

��� � 8

A

A

A - A

����

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137�

�����

63,5�

����� 30

�����

160�

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75�

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��

�� ��� 20

��������

Ø 1

1 (2

x)�

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115���� ��

52,5�

��������

Ø 75

��� ��

50�

FSA

75

FS2A

75

115

ML

ML 7500

O r d e r i n g e x a m p l e :

(10) ML 7500 - 50

CodeCu L Lmin S F0 F1

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

4.53

5.31

6.50

7.48

8.66

10.24

115

135

165

190

220

260

5.94 38,48 2900 200 17325 7700 2818212513

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

3.94

4.33

5.00

5.51

6.18

7.09

100

110

127

140

157

180

7.79

8.48

9.71

10.31

11.37

12.72

3,53

3,84

4,40

4,67

5,15

5,76

ML 7500 - 015ML 7500 - 025ML 7500 - 038ML 7500 - 050ML 7500 - 063ML 7500 - 080

------------------

0

0.5

1

1.5

2

0

20

40

60

80

100

120

140

160

0 .59 .98 1.5 1.97 2.48 3.15

7700

8700

9700

10700

11700

14700

17325

19575

21825

24075

26325

33075

1370030825

1270028575

.59 .98 1.50 1.97 2.48 3.15

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

(±5%)

116

Fixing

Non self-containing cylinders

O r d e r i n g e x a m p l e :

(10) ML 7500 - 50 N

CodeCu L Lmin

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

5.31

6.10

7.28

8.27

9.45

11.02

135

155

185

210

240

280

inch mm inch mm inch mm

4.72

5.12

5.79

6.53

6.97

7.87

120

130

147

160

177

200

ML 7500 - 015NML 7500 - 025NML 7500 - 038NML 7500 - 050NML 7500 - 063NML 7500 - 080N

ML7500 - ... N����

������

170� ������

80�

����� 30

�����

195�

������

92,5�

������ 125�

��

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Ø 1

3,5

(2x)�

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145�

�������

67,5�

��������

Ø 95

�������

62,5�

FSA

95

������������ 8

0-0.1

�������

Ø 1

3�����

24�

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120�

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92,0

������ 120�

��� ��� 92,0�

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95,

5�

�������Ø

88,

5

��

��

����

FS2

95 ������� � Ø 13,5 ��� �

����

40�

�����

120���

�� ��

100�

���� � 90�

���� � 70

���� � 12�

�������

Ø 9

5,5�

�������

Ø 8

8,5�

��� � 8

A

A

A - A

����

������

170� ������

80�

����� 30

�����

195�

������

92,5�

������ 125�

��

����� 20

�� �����

Ø 1

3,5

(2x)�

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145�

�������

67,5�

��������

Ø 95

�������

62,5�

FSA

95

FS2A

95

117

ML

ML12000

O r d e r i n g e x a m p l e :

(10) ML 12000 - 50

CodeCu L Lmin S F0 F1

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

4.53

5.31

6.50

7.68

8.86

10.43

115

135

165

195

225

265

9.82 63,62 2900 200 28620127204755621115

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

P Weight

~ lb. ~ Kg

3.94

4.33

5.00

5.71

6.38

7.28

100

110

127

145

162

185

12.89

14.46

16.00

17.79

20.18

21.72

5,84

6,55

7,25

8,06

9,14

9,84

ML 12000 - 015ML 12000 - 025ML 12000 - 038ML 12000 - 050ML 12000 - 063ML 12000 - 080

------------------

0

0.5

1

1.5

2

0

20

40

60

80

100

120

140

160

0 .59 .98 1.5 1.97 2.48 3.15

12720

14720

16720

18720

20720

28620

33120

37620

42120

46620

2472055620

2272051120

.59 .98 1.50 1.97 2.48 3.15

Cu (inch)

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

S = rod section areaP = nominal charging pressureF0 = nominal initial forceF1 = average final force

“All dimensions are nominal unless tolerance is stated”

(±5%)

118

Fixing

Non self-containing cylinders

O r d e r i n g e x a m p l e :

(10) ML 12000 - 50 N

CodeCu L Lmin

0.59

0.98

1.50

1.97

2.48

3.15

15

25

38

50

63

80

5.31

6.10

7.28

8.46

9.65

11.22

135

155

185

215

245

285

inch mm inch mm inch mm

4.72

5.12

5.79

6.50

7.17

8.07

120

130

147

165

182

205

ML12000 - 015NML12000 - 025NML12000 - 038NML12000 - 050NML12000 - 063NML12000 - 080N

ML12000 - ... N����

������

195�

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92,5�

������ 30

������

220�

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105�

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��

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Ø 1

3,5

(2x)

�� ��

165�������

77,5�

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Ø 120

�� ���

74�

FSA

120

���� 8

��������

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24�

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140�

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109,

5��

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120

,5

����Ø

113

,5

��

��

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FS2

120

������� � Ø 13,5 ��� �

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50�

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140���

��� �

120�

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��� � 95

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Ø 1

20,5�

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Ø 1

13,5�

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A

A

A - A

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195�

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92,5�

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220�

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105�

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3,5

(2x)

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77,5�

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�� ���

74�

FSA

120

FS2A

120

119

ML

LSLS GENERAL INFORMATION

BODY-One piece construction for greater safety-Internal surface burnished for maximum efficiency of static O-Ring -Black oxided

ROD-One piece construction for greater safety-Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal-Lapped surface “mirror like” with roughness Ra � 0,05µ for maximum performances, smoothest fric-tion, lower over all temperature, longer lasting and less wear to the seal

BUSHING / GUIDE & SEAL-One piece construction-Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading

-Wiper rod to protect inside room from contaminants-Polyurethane dynamic rod seal-Permanent self-lubricating circular room for maximum lubricating and smoother working conditionsof the rod seal for greater life

-C-style retaining ring ensures operator safety and prevents from opening a charged cylinder-Designed and built for easy, rapid and inexpensive maintenance

LUBRICATION-Double permanent self-lubrication to maximize working performances in any position and minimizeover heating anytime

USE -Self contained-Hose system: for this application the cylinders are easily converted by removing the protective screw,locking nut and one way valve

LOADING PRESSURE-Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar).In this case the user can adjust the required force by increasing charging pressure up to the maximumallowed of 2175 psi (150 bar) anytime

SPEED - LIFETIME-The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicatedby specific graphs for each model

120

one piece rod

self-lubricatingguide elements

one piece body

charging hole plug

retaining ring

permanent self-lubrication

chamber

O-Ring seal

one way valve

nut

rod wiper

rod seal

ØD

inch mm

Series

LS 1500LS 2400LS 3000LS 4200

2.95

2.95

3.74

3.74

75

75

95

95

Cu

0.98 - 11.81

0.98 - 11.81

0.98 - 11.81

0.98 - 11.81

25 - 300

25 - 300

25 - 300

25 - 300

inch mm

L

inch mm

6.30 - 27.95

6.30 - 27.95

6.69 - 28.34

6.69 - 28.34

160 - 710

160 - 710

170 - 720

170 - 720

F0

3581

5372

6374

9550

1590

2385

2830

4240

lb. daN

122124126128

Page

Zero force on contact. Drastically reduced noise and vibration. Great improvement in ambient and pro-duction conditions. Dimensionally interchangeable with the SC/ISO series.

� �� ���

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���

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��� ��� ���

��� � �����������

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bushing

121

LS

LS 1500

Lm

inC

u

0.20

5 (C

ls)

G 1/8"

M8 x 13 (4x)

Ø 1.57 Ø 40

Ø 1.77 Ø 45

Ø 0.79 Ø 20

0.12

3

0.71

18

Ø 2.76 Ø 70

Ø 2.64 Ø 67

L±0

.01

0,25

0.20

5

0.31

8

0.41

10,5

R0.

12,

5

Ø 2.95 ± 0.01Ø 75 ± 0.3

O r d e r i n g e x a m p l e :

(10) LS 1500 - 50

0

20

40

60

80

100

120

.98 1.97 3.15 4.92 6.30 7.87 9.84 11.81 1.50 2.48 3.94

0

0.5

1

1.5

2

2.5

3

Cu (inch)

CodeCu L Lmin S F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

6.30

7.32

8.27

9.33

10.63

12.20

14.17

16.93

20.08

24.02

27.95

160

186

210

237

270

310

360

430

510

610

710

2.45 15,9 1450 100 3581 1590 6898 3063

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LS 1500 - 025LS 1500 - 038LS 1500 - 050LS 1500 - 063LS 1500 - 080LS 1500 - 100LS 1500 - 125LS 1500 - 160LS 1500 - 200LS 1500 - 250LS 1500 - 300

P Weight

~ lb. ~ Kg

5.31

5.83

6.30

6.83

7.48

8.27

9.25

10.63

12.20

14.17

16.14

135

148

160

173,5

190

210

235

270

310

360

410

8.19

8.37

8.59

9.89

10.44

10.79

12.30

13.97

15.87

20.28

24.37

3,71

3,79

3,89

4,48

4,73

4,89

5,57

6,33

7,19

9,19

11,04

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

1590

1790

1990

2190

2390

2990

3390

����

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����

����

����

����

����

2790���

2590����

3190����

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Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

(±5%)

122

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

���� 20

�������� Ø 11 (4x)�

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��������

73,5����

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100�

�������Ø

15

(4x)�

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18

(4x)��

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��

��

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� ������ Ø 40�

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24�������

100��

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73,5�

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������� 73,5

����� 12�

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75,

5�

�����Ø

68,

5

���� 8

��

������� 73,5����

��������Ø

75,

5�

������� Ø 5�

�������Ø

11 (

4x)

������

Ø12

2�

= =

������ 16

����� �Ø

80

��

��

����

�������

73,5�����

����

������

137�

�����

63,5�

����� 30

�����

160�

������

75�

������ 105�

��

�� ��� 20

��������

Ø 1

1 (2

x)�

������

115���� ��

52,5�

��������Ø

75

��� ��

50�

FB75

������ Ø 40�

����� 100�

��� 73,5

���

73,5

������

100�

�������

Ø 1

8���� ��

����� 12

�������� 20

A

A

A - A

�������

Ø 1

1���� ���������

Ø 1

5���� ��

�������

Ø 9

���� ��

�������� 14

������� � Ø 11 ���� ���� �

��

30�

�����

100���

����

84�

�� � � 70�

��� � 54

��� � 12�

����� �

Ø 7

5,5�

���� ��

Ø 6

8,5�

��� � 8

A

A

A - A

= =

A A

A

A

¯3.

15Ø

80¯

0.43

Ø11

(4x) ¯

2.97

Ø75

,5

0.63 16

3.54

90

2.89

73,5

3.54 90

2.89 73,5

FBA

75

FS2

75

FS2A

75

FC75

A

FCQ

75A

FSA

75

123

LS

LS 2400

Lm

inC

u

0.20

5 (C

ls)

G 1/8"

M8 x 13 (4x)

Ø 1.57 Ø 40

Ø 1.77 Ø 45

Ø 0.79 Ø 20

0.12

3

0.71

18

Ø 2.76 Ø 70

Ø 2.64 Ø 67

L±0

.01

0,25

0.20

5

0.31

8

0.41

10,5

R0.

12,

5

Ø 2.95 ± 0.01Ø 75 ± 0.3

O r d e r i n g e x a m p l e :

(10) LS 2400 - 50

0

0.5

1

1.5

2

0

20

40

60

80

100

120

.98 1.97 3.15 4.92 6.30 7.87 9.84 11.81 1.50 2.48 3.94

Cu (inch)

CodeCu L Lmin S F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

6.30

7.32

8.27

9.33

10.63

12.20

14.17

16.93

20.08

24.02

27.95

160

186

210

237

270

310

360

430

510

610

710

2.45 15,9 2175 150 5372 2385 10358 4599

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LS 2400 - 025LS 2400 - 038LS 2400 - 050LS 2400 - 063LS 2400 - 080LS 2400 - 100LS 2400 - 125LS 2400 - 160LS 2400 - 200LS 2400 - 250LS 2400 - 300

P Weight

~ lb. ~ Kg

5.31

5.83

6.30

6.83

7.48

8.27

9.25

10.63

12.20

14.17

16.14

135

148

160

173,5

190

210

235

270

310

360

410

8.19

8.37

8.59

9.89

10.44

10.79

12.30

13.97

15.87

20.28

24.37

3,71

3,79

3,89

4,48

4,73

4,89

5,57

6,33

7,19

9,19

11,04

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

2385

2885

3385

3885

4885

5385

5372

6497

7622

8747

10998

12122

43859873

.98 1.97 3.15 4.92 6.30 7.87 9.84 11.81 1.50 2.48 3.94

Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

(±5%)

124

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

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A

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1���� ���������

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Ø 7

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A

A

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= =

A A

A

A

¯3.

15Ø

80¯

0.43

Ø11

(4x) ¯

2.97

Ø75

,5

0.63 163.

5490

2.89

73,5

3.54 90

2.89 73,5

FBA

75

FS2

75

FS2A

75

FC75

A

FCQ

75A

FSA

75

125

LS

LS 3000

Lm

inC

u

0.20

5 (C

ls)

G 1/8"

M8 x 13 (4x)

Ø 2.36 Ø 60

Ø 2.36 Ø 60

Ø 1.38 Ø 35

0.12

3

0.83

21

Ø 3.54 Ø 90

Ø 3.42 Ø 87

L±0

.01

0,25

0.20

5

0.31

8

0.41

10,5

R0.

12,

5

Ø 3.74 ± 0.01Ø 95 ± 0.3

O r d e r i n g e x a m p l e :

(10) LS 3000 - 50

0

0.5

1

1.5

2

2.5

3

0

10

20

30

40

60

70

80

90

.98 1.97 3.15 4.92 6.30 7.87 9.84 11.81 1.50 2.48 3.94

50

Cu (inch)

CodeCu L Lmin S F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

6.69

7.72

8.66

9.72

11.02

12.60

14.57

17.32

20.47

24.41

28.35

170

196

220

247

280

320

370

440

520

620

720

4.36 28,27 1450 100 6374 2830 12691 5635

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LS 3000 - 025LS 3000 - 038LS 3000 - 050LS 3000 - 063LS 3000 - 080LS 3000 - 100LS 3000 - 125LS 3000 - 160LS 3000 - 200LS 3000 - 250LS 3000 - 300

P Weight

~ lb. ~ Kg

5.71

6.22

6.69

7.22

7.87

8.66

9.65

11.02

12.60

14.57

16.54

145

158

170

183,5

200

220

245

280

320

370

420

12.56

14.30

14.94

15.10

15.96

17.55

21.15

24.04

24.35

26.62

28.74

5,69

6,48

6,77

6,84

7,23

7,95

9,58

10,89

11,03

12,06

13,02

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

2830

3330

3830

4330

4830

6330

6830

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5830�����

5330��

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Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

(±5%)

126

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

�������� Ø 13,5 (4x)

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A

A

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A

A

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A A

A

A

¯3.

94Ø

100

¯0.

51Ø

13(4

x) ¯3.

76Ø

95,5

0.71 18

4.33

110

3.62

924.33 110

3.62 92

FBA

95

FS2

95

FS2A

95

FC95

A

FCQ

95A

FSA

95

127

LS

LS 4200

Lm

inC

u

0.20

5 (C

ls)

G 1/8"

M8 x 13 (4x)

Ø 2.36 Ø 60

Ø 2.36 Ø 60

Ø 1.38 Ø 35

0.12

3

0.83

21

Ø 3.54 Ø 90

Ø 3.42 Ø 87

L±0

.01

0,25

0.20

5

0.31

8

0.41

10,5

R0.

12,

5

Ø 3.74 ± 0.01Ø 95 ± 0.3

O r d e r i n g e x a m p l e :

(10) LS 4200 - 50

0

0.5

1

1.5

2

0

10

20

30

40

60

70

80

90

50

.98 1.97 3.15 4.92 6.30 7.87 9.84 11.81 1.50 2.48 3.94

Cu (inch)

CodeCu L Lmin S F0 F1

0.98

1.50

1.97

2.48

3.15

3.94

4.92

6.30

7.87

9.84

11.81

25

38

50

63

80

100

125

160

200

250

300

6.69

7.72

8.66

9.72

11.02

12.60

14.57

17.32

20.47

24.41

28.35

170

196

220

247

280

320

370

440

520

620

720

4.36 28,27 2175 150 9550 4240 19013 8442

inch mm inch mm inch mm in.2 cm2 psi bar lb. daN lb. daN

LS 4200 - 025LS 4200 - 038LS 4200 - 050LS 4200 - 063LS 4200 - 080LS 4200 - 100LS 4200 - 125LS 4200 - 160LS 4200 - 200LS 4200 - 250LS 4200 - 300

P Weight

~ lb. ~ Kg

5.71

6.22

6.69

7.22

7.87

8.66

9.65

11.02

12.60

14.57

16.54

145

158

170

183,5

200

220

245

280

320

370

420

12.56

14.30

14.94

15.10

15.96

17.55

21.15

24.04

24.35

26.62

28.74

5,69

6,48

6,77

6,84

7,23

7,95

9,58

10,89

11,03

12,06

13,02

Cyc

les

/min

.

Cyc

les

(inm

illio

ns)

Force (lbs. daN) / stroke (inch) diagram

For

ce(lb

s.da

N)

Cu (inch)

4240

5240

6240

7240

9240

10240

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Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.)

“All dimensions are nominal unless tolerance is stated”

(±5%)

128

FixingISO11901- 2

S = rod section areaP = nominal charging pressure

F0 = nominal initial forceF1 = average final force V0 = volume of gas

�������� Ø 13,5 (4x)

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92

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A

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���������

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120���

�� ��

100�

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���� � 70

���� � 12�

�������

Ø 9

5,5�

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A

A

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= =

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A

A

¯3.

94Ø

100

¯0.

51Ø

13(4

x) ¯3.

76Ø

95,5

0.71 18

4.33

110

3.62

924.33 110

3.62 92

FBA

95

FS2

95

FS2A

95

FC95

A

FCQ

95A

FSA

95

129

LS

BD 6

PC - 3

MCP AUMCP

MCP PC 5

BD 10

NON SELF-CONTAINING

CYLINDERS

“All dimensions are nominal unless tolerance is stated”

The nitrogen cylinders may be used in two different operating modes: self containing or non self-containing (hosed).In the non self-containing operating mode, several cylinders are positioned in the die in the desired con-figuration and are connected using a network of special high-pressure hoses. The circuit includes a con-trol panel, equipped with a pressure gauge, a quick-fit coupling for charging and discharge valve.Once the nitrogen has been charged into the circuit, the pressure is virtually the same in each cylinder. Ifthe system pressure decreases, just re-connect the nitrogen bottle to the control panel to return to ratedconditions. If the pressure is excessive, on the other hand, it can be reduced using the discharging valve.The control panel could be equipped (optional) with a special rupture-disc safety device which completelydischarging the entire circuit if the pressure should exceed a safe level.To order non-self-containing cylinders, add letter N or NA to the code.

130

MCP - MINI CONTROL PANEL

The Special Springs mini control panel, thanks to its unique miniaturized design, offers wide flexibility of use,increased when combined with additional AUMCP units. It consists of a steel block with pressure gauge, charging and discharging valve, 5 outlets and one on-off valve.

Cod. MCP

131

NON SELF-CONTAINING

CYLINDERS

“All dimensions are nominal unless tolerance is stated”

AUMCP - ADDITIONAL UNIT MINI CONTROL PANEL

Additional units for the mini control panel MCP. Ideal for operating hosed systems or single cylinders with dif-ferent pressures in the same mould.Each unit includes pressure gauge, on-off valve and 1 outlet.Designed fo a maximum combination of 1 MCP + 4 AUMCP.

Cod. AUMCP

132

CPV - CONTROL PANEL

Standard control panel to charge, adjust and check the pressure in the connected system.It consists of a steel plate with pressure gauge, charging and discharging valve, 3 outlets, steel case and canbe equipped with a rupture disc (optional).

CPV PANEL MEMBRANE PRESSURE SWITCH WITH CLAMP

The use of a suitable pressure switch will immediately stop the press when the system pressure falls below thefixed minimum limit.This can be easily achieved by the introduction of the switch into the hosed system, the console/control panelor into the body of singly used/or self contained cylinders.

Pressure adjusting range:

725 ÷ 2175 psi (50 ÷150 bar)

Operating voltage:

110/220 V AC max.

Cod. PMM 150

Cod. CPV

133

� �9� 125

����

70

� �� � 5

����

5

DISTRIBUTION BLOCK

Cod. TAR-GB

WARNING SIGN

“All dimensions are nominal unless tolerance is stated”

cod. BD6/1

cod. BD10

cod. BD6

cod. BD6/2

134

CodeØD L A H

No. holes

face 1 face 2Holes Ø Volume

inch3 cm3

inch mm3.94 100

5.90 150

5.90 150

7.87 200

7.87 200

11.4 290

12.2 310

18.7 475

16.3 415

19.9 505

3.54 90

5.35 136

5.35 136

8.35 212

8.35 212

2.28 58

3.27 83

3.27 83

4.25 108

4.25 108

3

4

4

6

6

G1/8”

G1/8”

G1/8”

G1/8”

G1/8”

Maximum charging pressure: P = 1450 psi (100 bar)

Maximum working pressure increase: 40 % Pmax = 2030 psi (140 bar)

Test pressure: Pc = 3625 psi (250 bar)

PC - 1 PC - 3PC - 5PC - 8PC - 10

61 1,000183 3,000305 5,000488 8,000610 9,960

Ordering example: (1) PC - 5

COMPENSATION TANKS

Gas cylinders operating in non self-contained mode may be connected to a compensation tank. The principal aim isto limit the pressure within the system to a lower figure than would normally be obtained with standard compressionrates. The compensation tank volume may be easily found using the following formula:

Vp = n • {[S • x • R / (R-1)] - V0}

Vp = compensation volume [inch3 cm3]n = no. of gas cylinders required.S = Area of rod (piston for series K) in [inch2 cm3]x = effective working stroke in [inch cm]R = Ratio between final required pressure and

initial pressure of the system.V0 = Initial volume of each cylinder in [inch3 cm3]

Attention!The maximum charging pressure for the system is limited to 1450 psi (100 bar), therefore it is necessary tore-calculate the initial force for each cylinder using the following formula: F0 = S • P.

example:

Force required ~9000 lbs. 4000 daN and R = 1,1 (10%).No. of cylinders = 4 Type SC1500-50 (or 2 Type SC3000-50). The compensation volume required is approximately 92inch31500 cm3. Therefore, the compensation tank required will be type PC-3. Extra volume in the tank is gene-rally not a problem, and to obtain more accurate volume, extra tanks may be connected in the system.

Fittings

pag.98

C

1.57 40

2.75 70

2.75 70

3.81 97

3.81 97

Example:

4

4

4

6

6

135

JIC 37° STANDARD

“All dimensions are nominal unless tolerance is stated”

Minimum lenght “L” : 10” min. (254 mm min.)

Operation pressure: 5.000 psi max. (345 bar max.)

Burst pressure: 20.000 psi (1.380 bar)

R (bending radius): 2” min. (51 mm min.)

Operation temperature: -40 ÷ +212 °F (-40 ÷ +100 °C)

Length upon request including end hose fittings

O r d e r i n g e x a m p l e : (3) HY 400 - 12” (305mm)

HOSE FOR COMPRESSED NITROGEN GAS

Wide range of connections and accessories for any application. This standard recommended when using com-pensation tanks.

Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16”-20 UNF)

200 300 400 500 630 800 1000 1250 1500 2000 2500

(mm)

7.87 11.81 15.75 19.68 24.80 31.50 39.37 49.21 59.05 78.74 98.42

(inch)

136

JIC 37° STANDARD

L (inch) = ( X - 0.98” ) * 1.05L (metric) = ( X - 25 ) * 1.05

R min = 2” (51 mm)

Right Wrong

CRITERIA OF SELECTION

137

“All dimensions are nominal unless tolerance is stated”

22.87

22.87

50.41.98

50.41.98

22.87

HOSE-CYLINDER FITTINGS

JIC 37° STANDARD

code: PA-S

code: PA-AS code: PA-BTS

code: PA-RT code: PA-TWS

code: PA-MWS

code: PA-EPort Adapter-Straight Port Adapter-Elbow

Port Adapter-Angle Swivel Port Adapter-Branch Tee Swivel

Port Adapter-Run Tee Port Adapter-Two Way Swivel

Port Adapter-Multi Way Swivel

138

JIC 37° STANDARD

HOSE-HOSE FITTINGS

27.41.08

43.21.70

21.6.85

21.6.85

43.21.70

21.6.85

27.2

21.6

1.07

.8543.21.70

9/16-18

48.51.91

48.81.92

STANDARD SWIVEL NUT FITTINGS

code: SN-A code: SN-BT code: SN-RT

code: F-U code: F-T code: F-Ccode: F-EFitting-Union

Swivel Nut-Angle Swivel Nut-Branch Tee Swivel Nut-Run Tee

Fitting-Elbow Fitting-Tee Fitting-Cross

139

MICRO STANDARD

“All dimensions are nominal unless tolerance is stated”

Minimum lenght “L” : 7.87” min. (200 mm min.)

Operation pressure: 9,135 psi max. (630 bar max.)

Burst pressure: 27,405 psi (1,890 bar)

R (bending radius): 0.79” min. (20 mm min.)

Operation temperature: -40 ÷ +212 °F (-40 ÷ +100 °C)

O r d e r i n g e x a m p l e : (3) TSSM8 - 39.37” (1000 mm)

HOSE FOR COMPRESSED NITROGEN GAS

Great flexibility thanks to micro hoses and special connections (exclusive use of Special Springs). Perfect forthe HR series with M6 charging hole. recommended when using mini control panel MCP.

Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16”-20 UNF)

200 300 400 500 630 800 1000 1250 1500 2000 2500

(mm)

7.87 11.81 15.75 19.68 24.80 31.50 39.37 49.21 59.05 78.74 98.42

(inch)

cod. TSMM8

cod. FF06

140

MICRO STANDARD

cod. RSMTCD cod. RSMPTD cod. MT(only for M series)

cod. MB(only for M series)

cod. BDSM1 cod. BDSM2 cod. BDSM2-45

MTRSMPTD

BD6/2

TSMM8RSMTCD

MCP

Examples

NIPPLES FITTINGS

HOSE-CYLINDER BLOCK

141

ACCESSORIES

142

S15

Ø0.

6316

AThe DM multi-device is designed and builtto facilitate checking, decreasing/increasingpressure or pressurising self-containedcylinders or hosed systems.It consists of two units: main and secon-dary.

Main unit:

- steel block- psi/bar gauge- 2 hand grips- 1 discharging valve- 1 G1/8” built in adapter- 1 quick fit male

Secondary unit:

- 3 m high pressure hose- 1 female quick-fit- 1 ON/OFF valve- 1 hose release valve- 1 1/2-20 UNF coupling for pressure/tank

Charging adapters

- full set of adapters

Code

A

Model

ADM01

G1/8”

K180÷1830ML1800÷12000

ADM02

M6

K75÷100HR300-5÷16HR500-5÷16HR700-10÷16HRF300-5÷16HRF500-5÷16HRF700-10÷16ML500÷1000

LI400-13

ADM03

M6

NE16, NE24HR1000÷4200

HRF1000LI900÷2000

ADM04

M6

SC150÷250SCF250

H300÷500HF500

HR300-25÷125HR500-25÷125HR700-19÷125

HRF300-25÷125HRF500-25÷125HRF700-19÷125

LI400-25÷100

ADM05

M6

K40ML300

ADM06

M6

MCS19MCS25

ADM08

M6

M90M200

HR200

Directly withDM

(without adapter)

G1/8”

SC500÷10000SCF500÷750H700÷6600

HF700÷1000HR6600÷11800

LI3200LS1500÷4200

ACCESSORIES

143

������

��19

��

���� �25

� �7

���1

0

��� �22

THRUST PAD AND PLATES

Example

Code A

mm mm mm mm mm mm

B C ØD ØD1 E

Hardened

cod. FA 022

(SC500÷10000 H700÷6600)

Hardened

Model reference

PS040040

PS056056

PS071071

PS050025

PS055030

PS070035

PS075050

PS085060

PS100080

PS110100

40

56

71

50

55

70

75

85

100

110

1.57

2.20

2.79

1.97

2.16

2.75

2.95

3.35

3.94

4.33

1.57

2.20

2.79

0.98

1.18

1.38

1.97

2.36

3.15

3.94

0.59

0.79

0.79

0.47

0.47

0.59

0.59

0.59

0.79

0.79

0.59

0.71

0.71

0.43

0.43

0.59

0.59

0.59

0.71

0.71

0.35

0.43

0.43

0.27

0.27

0.35

0.35

0.35

0.43

0.43

0.83

1.26

1.89

1.26

1.57

1.89

2.20

2.60

2.83

3.35

0.83

1.26

1.89

0.31

0.55

0.55

1.18

1.57

2.20

2.95

0.39

0.51

0.51

0.31

0.31

0.39

0.39

0.39

0.47

0.47

40

56

71

25

30

35

50

60

80

100

15

20

20

12

12

15

15

15

20

20

15

18

18

11

11

15

15

15

18

18

9

11

11

7

7

9

9

9

11

11

21

32

48

32

40

48

56

66

72

85

SC150÷500, SCF500, H300÷500,HR300÷500, HRF500,K40÷100, LI400, ML300÷500SC750÷1500, SCF750, H700÷1000, HF700÷1000,HR700÷1500, HRF700÷1000, K180, LI900÷1400, ML1000SC3000÷5000, H2400÷4200, HR2400÷4200, K470÷750,ML1800÷4700, LS1500÷2400SC250, H300, HR300, ML300÷500, LI400

SC500, H500, HR500, K40÷100

SC750, H700, HR700, ML1000, LI900

SC1500, H1000, HR1000÷1500, K180, ML1800,LI1400÷2000SC3000, H2400, HR2400, K470, ML4700, LI3200,LS1500÷2400SC5000, H4200, HR4200, K750, ML7500, LS3000÷4200

SC7500÷10000, H6600, HR6600÷11800, K1200÷1830,ML12000

F

10

13

13

8

8

10

10

10

12

12

E1

21

32

48

8

14

14

30

40

56

75

inch inch inch inch inch inch inch inch mmmm

Code DDS-M6/1 DDS-M6/2 DDS-1/8G DDS-1/8G1

A M6 M6 G1/8” G1/8”

Model

MK

MLHRLI

NESCH

HRLI

SCH

HRLILS

KML

DISCARGING DEVICES

ACCESSORIES

“All dimensions are nominal unless tolerance is stated”144

Force testing rig equipped with:

- steel structure- electronic load cell- digital force display- hydraulic jack- digital line for compression measuring- CE

0÷5.000 daN 0÷20.000 daN

Cod. FT 4700 Cod. IPC/DIG

cod. QDFV

Quick disconnect filler valves.

Code

QDFV01(G1/8”)

QDFV02(M6)

QDFV03(M6)

Model reference

SC500 / SC10000H700 / H6600

HR6600K180 / K1830

MCS19 / MCS25NE16 / NE24

HR200HR1000 / HR4200

K40SC150 / SC250

H300 / H500HR300 / HR700

K75 / K100

MAINTENANCE

145

Special Springs cylinders guarantee extended life and minimum maintenance thanks to the exclusive use ofthe best materials and components along with their advanced constructional design.If pressure losses occur after extended use or particularly heavy applications, this indicates that the sealinggaskets are worn or damaged.Using special tools and kits, and with the support of videos and detailed instructions, it is possible to restorethe original seal and guide conditions.For obvious reasons of economy, Special Springs only foresees maintenance for cylinders with body Ø ı19,7” (50 mm).

Complete set of hardware for dismantling and assembling nitrogen cylinders

cod. CMCfull set

cod. CMCTtool set only

cod. CMC-...set of accessories for a

specific family of cylinders(es. SC10000)

Cylinder maintenance kit Ordering example

BM - model + bn xxxxx xxxx

(ex. BM - SC750 - 038 - B bn 78448 3604)

MOUNTING SPECIFICATIONSRECOMMENDATIONS

����������

��

�������

HR ........ - N HR ........ - NA

L

L +

10

mm

Obsolete

150

bar

N280176

100% Cu< Cu

100%

Cu

Do not release rod uncontrolled when returning

CAUTIONAssure the rod is 100% extracted when charging. When charging cylindersmissing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure.

CAUTIONAlways wear safety glasses when

exhausting a gas spring

CAUTIONBefore servicing gas spring assure all pressure isexhausted and the rod fully retracted into the body

CAUTIONDo not exceed maximum recommended

pressure of 2175 psi (150 bar) when charging, unless otherwise stated

146

The realization of special connections and hoses, exclusiveuse of Moeller/Special Springs, allow HR self containedcylinders (with M6 charging hole) to be used in linkedsystems (non self contained cylinders).This bring a saving of 10 mm in overall length compared tothe non self contained standard version (HR...-N).

To order the new linked version, please add “NA” next tothe standard code.

Example: (4) HR 1500-50 NA

Hose and accessories: page 140-141