NITROGEN

GENERATOR

Local: 972.964.2700 Fax: 972.964.2755

4421 Tradition Trail• Plano, Texas 75093

Laser CuttingLaser cutting technology requires ultra-pure nitrogen to provide a clean and brilliant cut. Today’s new fast-motion-systems, that use rapid acceleration and deceleration, need high pressure nitrogen to get the full value from your machine tool investment. By rapidly removing the molten metal from the cutting zone, no smut or oxidized edges are created. This prevents potential problems for paint and powder coating, and improves welds.

Applications

Injection MoldingThe principle of this process is that nitrogen gas is injected, during the molding cycle, either through the spruce or directly into the mould tool. The controlled high pressure has the benefit of overcoming sink marks or introducing a cavity without the requirement of a core.

Oil RecoveryEnhanced Oil Recovery (EOR), or tertiary recovery, involves extending the life of oil and gas reservoirs through a variety of fluid / chemical injections into existing reservoirs. Nitrogen injection is one of several fluids that can be used for EOR.

Food and BeverageIn today’s global marketplace, consumers expect to receive maximum quality at minimum cost. Nitrogen is used to prevent oxidation that can affect the taste, as well as create a controlled atmosphere to keep food fresh.Creating these modified atmospheres help maintain product freshness, quality and extend shelf-life. By using clean nitrogen to reduce the oxygen content the food and beverage industry can prevent product deterioration which may occur due to oxidative rancidity, moisture, or microbial growth.

Industries:• Aviation• Energy Manufacturing• Electronics• Food and Beverage• Oil and Gas• Pharmaceuticals

• Metal Production• Marine• Electronics• Manufacturing• Automotive• Chemical

FeaturesAll-In-One unit, no buying a generator from one company and a booster pump from another and hoping they will work together. Our solution can provide you with nitrogen at pennies compared to bottles, or liquid nitrogen. You literally can get a Return on Investment in months. ISC’s PSA nitrogen generators come pre-tested, fine tuned and inspected thoroughly to ensure that our generators are set up to meet the specific needs of our customers.

• Use either the clean, dry compressed air from your supply, or complete the package with one of our aircompressors.

• Touch Screen LCD provides complete control of the unit, with multiple alarm, diagnostic, and monitoring settings.

Model PSA-6000/PB-400

Compressed Air Requirements

Nitrogen output can be scaled:

Boost pump:

Flow Capacity :

Filters:

Storage Tanks:

200 SCFM at 120 PSI required to produce 4,800 SCFH of Nitrogen300 SCFM at 120 PSI required to produce 6,000 SCFH of Nitrogen

98%@6000SCFHofNitrogenOutflow99.5%@4000SCFHofNitrogenOutflow99.9%@orbelow3000SCFHofNitrogenOutflow

20 hp, 480V, 3Ph with (1) 30 gallon 400psi pressure tank.

4,000 SCFH @ 400psi 6000 SCFH @ 275 psi

(1) Particulate Filter, (1) Oil Vapor Filter

240 gallon Compressed Air Storage Tank240 gallon Nitrogen Storage Tank

Product Information

ControllerLCD touch screen that provides complete control of the unit. It allowstheusermeasureandchangethenitrogenpurity,flow,boost pump cycles, and alarms.

*Air Supply must be free of water and oil. (Maximum inlet air pressure 145 psi)* Production Ratings are based upon 20 degree C Ambient Temperature.

System Operation:Our Nitrogen Generators arrive fully constructed, Plug-And-Play, with the clean, dry air from your compressor. Utilizing PSA technology and the best Carbon Molecular Sieve material in the world, we are able to produce clean nitrogen at high purity levels. These units use the latest technology in PLC controls, and creates nitrogen only when needed. It will provide an unlimited supply of nitrogen, and can run multiple lasers simultaneously.

At the beginning of the pressure swing adsorption (PSA) process, treated compressed air enters the unit and flows through the carbon molecular sieve (CMS). This process separates the nitrogen from the other gases in the compressed air supply. Nitrogen molecules pass by the CMS, while Oxygen and the trace gases are adsorbed into the CMS. The active columns discharge Oxygen and trace gases, in the regenerative mode, while its twin column becomes activated and starts the process of separation.These nitrogen generators are the highest quality, and most cost effective high pressure PSA nitrogen generators on the market today.