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Honeywell Confidential

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10/26/2012

Course Catalog

NASA Manufacturing Technology Transfer Center – Eastern Region


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10/26/2012

NMTTC Course Catalog

Polymeric Application to NASA 8739.1 Initial/Retraining Operator/Inspector/Level B

Polymeric Inspection to NASA 8739.1 Initial/Retraining Inspector

Surface Mount Technology to NASA 8739.2 Initial/Retraining Operator/Inspector/Level B

Hand Soldering to NASA 8739.3 Initial/Retraining Operator/Inspector/Level B

Crimp, Cable, & Harness to NASA 8739.4 Initial/Retraining Operator/Inspector/Level B

Mate & Demate NASA-STD 8739.4

Fiber Optics Terminations to NASA 8739.5 Initial/Retraining Operator/Inspector/Level B

Electrostatic Discharge Control to ANSI S20.20 Operator/Inspector

Introduction Workmanship Standards

IPC J-Standard-001ES – Non Modular (CIS) Initial Certified IPC Specialist

IPC J-Standard-001ES – Modular (CIS) Initial/Retraining Certified IPC Specialist

IPC J-Standard-001ES – Modular (CIT) Initial/Retraining Certified IPC Trainer

Electrostatic Discharge Control to ANSI S20.20 Initial Program Monitor/Trainer

Rework, Repair, & Modification (RRM)


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Polymeric Application

This course provides training for operators who will build or inspect hardware to NASA-STD-8739.1, Polymeric Applications. Topics include staking, conformal coating, potting, and bonding. The curriculum uses a slide presentation, a student workbook, practical exercises, quizzes and exams. Practical exercises include demonstrating inspection techniques for these polymeric material applications and demonstration of students’ competency for using these techniques in a manner that produces hardware that meets the requirements of the standard. This course satisfies the prerequisite for NASA-STD-8739.1 operator certification. Vision screening per NASA-STD-8739.1 is a prerequisite. Return to Index


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Polymeric Inspection

This course provides training for inspectors of hardware that is compliant to NASA-STD-8739.1, Polymeric Applications. Topics include staking, conformal coating, potting, and bonding. The curriculum uses a slide presentation, a student workbook, practical exercises, quizzes and exams. Practical exercises include demonstrating inspection techniques for these polymeric material applications and demonstration of students’ competency for using these techniques in a manner that produces hardware that meets the requirements of the standard. This course satisfies the prerequisite for NASA-STD-8739.1 inspector certification. Vision screening per NASA-STD-8739.1 is a prerequisite. Return to Index


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This course provides instruction to operators and inspectors who are responsible for using surface mount soldering systems for assembling printed wiring assemblies per NASA-STD-8739.2, Surface Mount Soldering. Topics include material selection, parts and material quality assurance and preparation, pre-assembly inspections, and solder joint inspection. All of the requirements contained in the standard are discussed. The curriculum uses a slide presentation, a student workbook, practical exercises, quizzes and exams. Practical exercises include demonstrating techniques for surface mount soldering and assembly cleaning and demonstration of students' competency for using these techniques in a manner that produces hardware that meets the requirements of the standard. The criterion for student success in the practical exercises is determined based on the level of certification sought: inspector or operator. This course is a prerequisite for NASA-STD-8739.2 operator or inspector certification. Vision screening is a prerequisite per NASA-STD-8739.2. Return to Index

Surface Mount Technology


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This course provides instruction to operators and inspectors who are responsible for using hand-soldering techniques for assembling printed wiring assemblies or for inspecting soldering per NASA-STD-8739.3, Soldered Electrical Connections. Topics include material selection, parts and material quality assurance and preparation, pre-assembly inspections, part placement, and solder joint inspection. All of the requirements contained in the standard are discussed. The curriculum uses a slide presentation, a student workbook, practical exercises, quizzes and exams. Practical exercises include demonstrating techniques for hand-soldering and assembly cleaning and demonstration of students' competency for using these techniques in a manner that produces hardware that meets the requirements of the standard. The criterion for student success in the practical exercises is determined based on the level of certification sought: inspector or operator. This course is a prerequisite for NASA-STD-8739.3 operator or inspector certification. Vision screening is a prerequisite per NASA-STD-8739.3. Return to Index

Hand Soldering


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This course provides instruction to those who are responsible for building or inspecting electrical cables and harnesses per NASA-STD-8739.4, Crimping, Interconnecting Cables, Harnesses, and Wiring. Topics include wire and cable preparation, connector contact installation onto wire and into connectors, crimp ring and backshell installation onto cables, installation of splices, installation of grounding wires, harness manufacturing techniques, quality control practices, and quality assurance measurements. All of the requirements contained in the standard are discussed. The curriculum uses a slide presentation, a student workbook, practical exercises, quizzes and exams. Practical exercises include demonstrating techniques for harness assembly and demonstration of students' competency for using these techniques in a manner that produces hardware that meets the requirements of the standard. The criterion for student success in the practical exercises is determined based on the level of certification sought: inspector or operator. This course is a prerequisite for NASA-STD-8739.4 operator or inspector certification. Vision screening is a prerequisite per NASA-STD-8739.4.

Return to Index

Crimp, Cable, & Harness


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10/26/2012

This course provides an overview for quality engineers and others who will perform connector mating operations on mission hardware. Best practices which assure correct connections and protection of connectors is taught. This training is for information only and is not a prerequisite for workmanship certification. Return to Index

Mate & Demate


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This course provides instruction to those who are responsible for building or inspecting fiber optic cables and harnesses per NASA-STD-8739.5, Fiber Optic Terminations, Cable Assemblies, and Installation. Topics include fiber optic cable performance, optical fiber and cable member preparation, optical fiber termini installation onto optical fiber, cable layer preparation and processing, splicing, cautions and protections to operators and hardware, and quality assurance measurements. All of the requirements contained in the standard are discussed. The curriculum uses a slide presentation, a student workbook, practical exercises, quizzes and exams. Practical exercises include demonstrating techniques for terminating optical fiber, splicing, and performing quality assurance measurements and demonstration of students' competency for using these techniques in a manner that produces hardware that meets the requirements of the standard. The criterion for student success in the practical exercises is determined based on the level of certification sought: inspector or operator. This course is a prerequisite for NASA-STD-8739.5 operator or inspector certification. Vision screening is a prerequisite per NASA-STD-8739.5.

Return to Index

Fiber Optics Terminations


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NASA HQ cancelled NASA-STD-8739.7 (ESD) on 22 February 2007 with ANSI/ESD S20.20-1999 as the replacement document. To comply with ESD S20.20-1999, the Goddard Space Flight Center (GSFC) developed GSFC-WM-001 to define requirements for protection against electrostatic discharge (ESD) damage to ESD sensitive (ESDS) devices and to ensure reliable performance of GSFC spaceflight and ground support hardware. This work manual is specific for GSFC to include GSFC suppliers/ contractors and GSFC Wallops Flight Facility. The following ESD training courses are based on GSFC-WM-001. NOTE: For non-GSFC students, this GSFC-WM-001 based training course may not satisfy your organization’s ESD requirements. NASA-STD-8739.7 (ESD) will continue to be offered at the Columbia facility to cover contracts predating the ANSI/ESD S20.20 adoption. Return to Index

Electrostatic Discharge Control to ANSI S20.20


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For ESD Program Monitors and Trainers (2 days for Program Monitors/ 3 days for Trainers): This 16 hour training course is for those who play a major role in ESD damage prevention. The first day emphasizes the fundamentals of static electricity and GSFC-WM-001 familiarization. The second day is devoted to Test Methods (hands-on) in accordance with Appendix A of the work manual. Students will become familiar with tools/equipment for measuring parameters such as surface resistance, electrical ground, ionizer decay rate, relative humidity, etc. NOTE: For non-GSFC students, this GSFC-WM-001 based training course may not satisfy your organization’s ESD requirements. NASA-STD-8739.7 (ESD) will continue to be offered at the Columbia facility to cover contracts predating the ANSI/ESD S20.20 adoption. Page 1 of 2 (cont’d)



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For Operators / Inspectors (4 hours): This 4 hour training is for those who assemble, inspect, test, or otherwise process electronic, electrical, or electromechanical parts or equipment containing devices sensitive to electrostatic discharges (ESD). Proper handling techniques, understanding sources of static charges and controlling static charges are explained using a combination of lecture, instructor demonstrations, video/s as applicable. NOTE: For non-GSFC students, this GSFC-WM-001 based training course may not satisfy your organization’s ESD requirements. NASA-STD-8739.7 (ESD) will continue to be offered at the Columbia facility to cover contracts predating the ANSI/ESD S20.20 adoption. Return to Index Page 2 of 2



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The Introduction to Space Flight Hardware Workmanship Standards course provides students with a general understanding of how NASA’s Technical Standards for workmanship work to ensure reliable performance from the electronic hardware manufactured for NASA’s missions in space. Training encompasses lecture, demonstrations, some hands on training in soldering in accordance with NASA standard 8739.3 and crimping and cabling exercises in accordance with NASA standard 8739.4. Overview of the other NASA 8739.x classes includes Surface Mount Technology (SMT), NASA standard 8739.2, to related requirements covering solder paste testing, co-planarity inspection, thermal profiling and process control features. Polymeric Applications and Inspection, NASA standard 8739.1, provides an overview covering Mix Records, Hardness testing and examples of completed operations and various polymers used in assorted spaceflight applications. Our Fiber Optic course, NASA standard 8739.5, provides understanding in light transmission through a material, wave propagation within a fiber, Total Internal Reflectance vs. refraction or bending of light and flight fiber optic hands-on termination of connector’s assembly processes. Page1 of 2 (cont’d)

Introduction to Workmanship Standards


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10/26/2012

Finally the student will also cover the two currently offered Electrostatic Discharge Control (ESD) courses, NASA standard 8739.7, (cancelled but currently in use) and NASA’s adoption of ESDA ANSI S-20.20 to the GSFC specific WM-001 standard for Electrostatic Discharge Control Program. This training covers differences and similarities within the documents and some in depth understanding from a top level view of implementation, stressing the importance of manager’s awareness of ESD in our spaceflight environment. Every single NASA mission relies on well trained and proficient individuals. NMTTC provides the skills essential to NASA to remain compliant and capable to meet the current and future needs of our customers. This overview is an excellent source of information for system assurance managers, procurement personnel and contracts or proposal related personnel to be capable of making the best possible decisions related to understanding and implementing all of the NASA 8739.x series workmanship standards. Page 2 of 2 Return to Index

Introduction to Workmanship Standards (cont’d)


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This Certified IPC Specialist course is a comprehensive, thirty-two hour non-modular, knowledge based course that trains students through lecture, demonstration, and labs to the methods and procedures presented in the J-STD-001E document and the Space Electronics addendum ES. Unlike the standard modular IPC course for J-STD-001 where the student is required to take Module 1 and at least one other module (2,3,4 or 5) the Space Applications course covers material from all modules including the Space Addendum module 6. This training class is NASA preferred “Space Specific” geared for contracts which require J-STD-001ES. In this class only the requirements for Space are taught (Class 3 + Space). Class 1 and 2 requirements are not covered. After completion of training an IPC training certificate is awarded that is portable *. *This training will not be acceptable for Non-NASA contracts specifying J-STD-001E covering all quality classes (Class 1, 2, and 3). Page 1 of 2 (cont’d)

IPC J-Standard-001ES Non-Modular (CIS)


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Upon successful completion of the program students will receive: J-STD-001E Specification and Space Addendum ES IPC Certificate of Training Sign off that their IPC certification includes the Space Electronics Hardware addendum Prerequisites : This course requires the ability to interpret technical information. Because this course is designed to complement existing solder skills, previous soldering experience is strongly recommended. Return to Index Page 2 of 2

IPC J-Standard-001ES Non-Modular (CIS) cont’d


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The J-STD-001 “Requirements for Soldered Electrical and Electronic Assemblies” has emerged as the preeminent authority for electronics assembly manufacturing. The standard describes materials, methods and verification criteria for producing high quality soldered interconnections. This course training focuses on the knowledge and hand skills required to produce high-quality soldered interconnections. The new IPC J-STD-001 CIS course is modularized to allow companies maximum flexibility in training their CIS's. The CIS program consists of 5 eight-hour modules: Module 1: This module is an introduction and overview to the entire contents of J-STD-001 and is a prerequisite to any of the following four technical specific modules. Module 1 consists of lecture, review, and an open and closed book written exam. Page 1 of 3 (cont’d)

ICP J-Standard-001ES Modular (CIS)


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10/26/2012

Module 2: This module provides requirements for wires and terminals applications; consisting of lecture, review, Instructor demonstration of preparing and soldering wires to turret, bifurcated, J hook, pierced, and cup terminals, student practice and demonstration of proficiency in preparing and soldering wires to terminals, and an open book written exam. Module 3: This module provides requirements for Through Hole Technology; consisting of lecture, review, instructor demonstration of preparing and soldering through hole components to a PCB, student practice and demonstration of proficiency in preparing and soldering through hole components to a PCB, and an open book written exam. Module 4: This module provides requirements for Surface Mount Technology; consisting of lecture, review, instructor demonstration of preparing and soldering surface mounted devices to a PCB, student practice and demonstration of proficiency in preparing and soldering surface mounted devices to a PCB, and an open book written exam. Page 2 of 3 (cont’d)

ICP J-Standard-001ES Modular (CIS) cont’d


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10/26/2012

Module 5: This module provides requirements for Inspection Methodology, and a basic introduction to Process Control. Module 5 consists of lecture, review, an inspection skills lab (students will inspect and document using various hardware with known defects), and an open book written exam. Module 1 is a prerequisite for all other modules. The written exam (Open and Closed) grades for Module 1 requires a minimum score of 70% on each exam. Modules 2-5 are separate and optional certifications. Each module has an open book examination with a minimum score of 70% for successful completion of that module. The minimum score for each lab completed is 70%. Return to Index Page 3 of 3

ICP J-Standard-001ES Modular (CIS) cont’d


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10/26/2012

The J-STD-001 “Requirements for Soldered Electrical and Electronic Assemblies” has emerged as the preeminent authority for electronics assembly manufacturing. The standard describes materials, methods and verification criteria for producing high quality soldered interconnections. The standard emphasizes process control and sets industry-consensus requirements for a broad range of electronic products. Now, IPC has a comprehensive, hands-on-solder training and certification program based on J-STD-001 that gives companies all the tools they need to increase employee skills and performance. The IPC J-STD-001 CIT course is 40 hours and includes through-hole and surface mount technology training. CIT's will study the content of the current revision of the J-STD-001 and have to demonstrate acceptable workmanship skills and pass an open and closed book examination with an 80% average score or better with no single score below 70%. Page 1 of 2 (cont’d)

ICP J-Standard-001ES Modular (CIT)


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Each CIT who successfully completes the program will receive: • Instructor Guide • Instructor Workbook • CD-ROM of Visuals • IPC-Handbook-001 • 15 open book and 15 closed book CIS Examination Booklets (including answer sheets, and answer keys) • Workmanship Test Grading Sheet and Criteria • Artwork for J-STD board (Gerber data) • J-STD-001D, J-STD-002, J-STD-003, J-STD-004, J-STD-005, and J-STD-006 • IPC-9191 (General Requirements for Implementation of SPC and Process Control) • IPC Certification as a J-STD-001 CIT Upon completion of the IPC J-STD-001 CIT course, CIT's are certified for two years. At that time CIT's will need to attend a recertification course to maintain certification for the J-STD-001 program. Module 1 is a prerequisite for all other modules. The written exam (Open and Closed) grades for Module 1 requires a minimum score of 70% on each exam. Modules 2-5 are separate and optional certifications. Each module has an open book examination with a minimum score of 70% for successful completion of that module. The minimum score for each lab completed is 70%. Return to Index Page 2 of 2

ICP J-Standard-001ES Modular (CIT) cont’d


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10/26/2012

This course provides an overview for quality engineers and others who will perform rework or repair operations on printed wiring assemblies. This course teaches GSFC best practices and refers to content in IPC-STD-7711/7721. This training is for information only and is not a prerequisite for workmanship certification. Return to Index

Rework, Repair & Modification (RRM)

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