non-wicking linerboard case study

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CASE STUDY Ulterion International, Inc. P.O. Box 490 Pendergrass, GA 30567 Telephone (706) 693-4900 Fax (706) 693-0052 www.ulterion.com The information contained herein is thought to be accurate in all aspects; however, the applications for these products mentioned are presented without guarantee or responsibility as to the suitability of our products whether used singly or in combination with other products. Nothing herein is to be taken as a license to operate under or as a recommendation to infringe any patents. The products are sold without warranty, expressed or implied, and are purchased at buyer’s risk. Ulterion 2805 WT & Ulterion 542 OPV WAX REPLACEMENT LINERBOARD Benefits Ulterion 2805 WT produced a non-wicking linerboard that was gluable when combined with Ulterion 2805 WT non-wicking medium. Ulterion 542 OPV applied via air knife on the Ulterion 2808 WT treated linerboard on a paper machine produced a water repellent linerboard. Ulterion 542 OPV coated linerboard is a non-blocking water repellant coating that produced boxes that held water for one month when combined with Ulterion 2805 WT non-wicking medium. The combined board passed the FBA protocol for recyclability. Objectives of Study Produce a recyclable/repulpable water repellent linerboard on machine to replace curtain coated wax for containerboard applications. Target Properties 30 Minute Cobb <65 Slide Angle 18-22 Processability Non-Blocking on machine and through corrugator Overview of Study Ulterion 2805 WT was applied to the wet end in combination with ASA using Ulterion 8058 as the cationic promoter. Ulterion 542 OPV was diluted to 22% solids and the pH adjusted to 7.86% using AMP and Ulterion XF 280 Defoamer was used to adjust viscosity to 195 cps @ 100°F. The 542 OPV was applied via air knife coater at the end of the paper machine. There were no runnability issues during the trial. Study Specifics Fiber Production Rate 23.05 tons/hour Ulterion 2805 WT Intermediate Chests (base liner, filler & top liner) 40 lbs/ton (wet) Ulterion 8058 Machine Chests (base liner, filler & top liner) 20 lbs/ton (wet) Hercules ASA Prior to Ply Head boxes 8 lbs/ton Retention Aid Polymer Prior to Ply Head boxes 0.95 lbs/ton Ulterion 542 OPV Air-Knife Coater 1.5 lbs/MSF (dry) (43.5 lbs/ton) Testing Protocol Cobb: 30 Minute Slide Angle No Blocking at reel or through corrugator Summary (Results) of Study 30 Minute Cobb 65 g/m2 Slide Angle 22 No blocking at reel

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Summary (Results) of Study Overview of Study  Ulterion 2805 WT produced a non-wicking linerboard that was gluable when combined with Objectives of Study Testing Protocol  Ulterion 542 OPV applied via air knife on the Ulterion 2808 WT treated linerboard on a paper Study Specifics  30 Minute Cobb  Ulterion 542 OPV coated linerboard is a non-blocking water repellant coating that produced boxes  The combined board passed the FBA protocol for recyclability. Benefits  Slide Angle

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CASE STUDY

Ulterion International, Inc. P.O. Box 490

Pendergrass, GA 30567 Telephone (706) 693-4900

Fax (706) 693-0052 www.ulterion.com

The information contained herein is thought to be accurate in all aspects; however, the applications for these products mentioned are presented without guarantee or responsibility as to the suitability of our products whether used singly or in combination with other products. Nothing herein is to be taken as a license to operate under or as a recommendation to infringe any patents. The products are sold without warranty, expressed or implied, and are purchased at buyer’s risk.

Ulterion 2805 WT & Ulterion 542 OPV WAX REPLACEMENT LINERBOARD

Benefits Ulterion 2805 WT produced a non-wicking linerboard that was gluable when combined with

Ulterion 2805 WT non-wicking medium. Ulterion 542 OPV applied via air knife on the Ulterion 2808 WT treated linerboard on a paper

machine produced a water repellent linerboard. Ulterion 542 OPV coated linerboard is a non-blocking water repellant coating that produced boxes

that held water for one month when combined with Ulterion 2805 WT non-wicking medium. The combined board passed the FBA protocol for recyclability. Objectives of Study Produce a recyclable/repulpable water repellent linerboard on machine to replace curtain coated wax

for containerboard applications. Target Properties

• 30 Minute Cobb <65 • Slide Angle 18-22 • Processability Non-Blocking on machine and through corrugator

Overview of Study Ulterion 2805 WT was applied to the wet end in combination with ASA using Ulterion 8058 as the

cationic promoter. Ulterion 542 OPV was diluted to 22% solids and the pH adjusted to 7.86% using AMP and Ulterion XF 280 Defoamer was used to adjust viscosity to 195 cps @ 100°F. The 542 OPV was applied via air knife coater at the end of the paper machine. There were no runnability issues during the trial.

Study Specifics Fiber Production Rate 23.05 tons/hour

Ulterion 2805 WT Intermediate Chests (base liner, filler & top liner) 40 lbs/ton (wet)

Ulterion 8058 Machine Chests (base liner, filler & top liner) 20 lbs/ton (wet)

Hercules ASA Prior to Ply Head boxes 8 lbs/ton Retention Aid Polymer Prior to Ply Head boxes 0.95 lbs/ton

Ulterion 542 OPV Air-Knife Coater 1.5 lbs/MSF (dry) (43.5 lbs/ton)

Testing Protocol Cobb: 30 Minute Slide Angle No Blocking at reel or through corrugator Summary (Results) of Study 30 Minute Cobb 65 g/m2 Slide Angle 22 No blocking at reel

CASE STUDY

Ulterion International, Inc. P.O. Box 490

Pendergrass, GA 30567 Telephone (706) 693-4900

Fax (706) 693-0052 www.ulterion.com

The information contained herein is thought to be accurate in all aspects; however, the applications for these products mentioned are presented without guarantee or responsibility as to the suitability of our products whether used singly or in combination with other products. Nothing herein is to be taken as a license to operate under or as a recommendation to infringe any patents. The products are sold without warranty, expressed or implied, and are purchased at buyer’s risk.

On-Machine Wax Replacement Coating

Ulterion 2805 WT & Ulterion 542 OPV WAX REPLACEMENT LINERBOARD

CASE STUDY

Ulterion International, Inc. P.O. Box 490

Pendergrass, GA 30567 Telephone (706) 693-4900

Fax (706) 693-0052 www.ulterion.com

The information contained herein is thought to be accurate in all aspects; however, the applications for these products mentioned are presented without guarantee or responsibility as to the suitability of our products whether used singly or in combination with other products. Nothing herein is to be taken as a license to operate under or as a recommendation to infringe any patents. The products are sold without warranty, expressed or implied, and are purchased at buyer’s risk.

Ulterion 2805 WT & Ulterion 542 OPV WAX REPLACEMENT LINERBOARD

Ulterion International On Machine Wax Replacement Paper Machine and Coater