Nordson YESTECH Helps Keep GMI’s Cornerstone Values of Quality &

Reliability Strong

Mooresville, NC USA, July 2015 — Since 1980, General Microcircuits, Inc. (GMI) has been providing

simple solutions for electronic circuit board manufacturing. The company continually launches new

products and refines existing ones, supporting the entire process from concept through production,

and serving a wide range of markets including industrial, commercial, telecommunications, medical

and defense. Its headquarters and domestic manufacturing facility is located 20 miles north of

Charlotte, in Mooresville, NC. The company also has manufacturing facilities in Costa Rica and Asia.

At GMI, the goal is to provide customers with the highest

quality, most reliable products – at the lowest possible cost.

VP Global Operations/CTO Nick Harris attributes the

company’s electronic manufacturing services success to

numerous factors including long tenured, empowered

employees, innovative equipment and strategic

partnerships. These areas of commitment benefit

customers by providing dependable, responsive, customer-

focused teams, as well as products at the forefront of

technology and effective, efficient, economical solutions.

One such strategic partnership is with Nordson YESTECH. GMI has worked with YESTECH and its

automated optical inspection (AOI) solutions since 2010. Harris added, “As a leading EMS business,

our mission is to provide high-quality manufacturing services for our customers. I estimate that

approximately 98 percent of all the components we install on a printed circuit assembly go through

our YESTECH AOI machines. You can’t do what we do without a solid AOI partner.”

Over the past five years, GMI has purchased four FX AOI machines and an YTX-3000 X-ray machine.

The FX AOI machines replaced its three previous-model F1 machines and BX machine. Harris said

the company chose to stay with YESTECH as its AOI solutions provider due to equipment reliability

and excellent support. “The equipment has had little to no service issues. The machines just do not

break. In our five years I think we have had one service visit. However, we have had several visits for

applications support and training. YESTECH has provided us with world-class applications support.”

He added that several years ago GMI hosted a workshop in which local OEMs and other EMS

providers learned about YESTECH. Harris is hoping to host another workshop in the near future.

Advanced Electronic Manufacturing

• News Brief •

Headquartered in NC, GMI has provided high-quality,

reliable products and services for the past 35 years.

Nordson YESTECH’s FX AOI systems are with advanced 5

megapixel color camera imaging technology offering high-speed

PCB inspection with exceptional defect coverage to inspect

solder joints and verify correct part assembly, enabling users to

improve quality and increase throughput. With one top down

viewing camera and four side viewing cameras, the FX Series is

configurable for all line positions. Additionally, the systems are

equally effective for paste, pre-/post-reflow and final assembly

inspection. Off-line programming maximizes machine utilization

and real-time SPC monitoring provides a valuable yield

enhancement solution.

The YESTECH equipment has provided numerous benefits for GMI during their time on the shop

floor. Harris said, “A very important key performance indicator for us is plant defects per million

opportunities (DPMO).” The company’s target plant DPMO is 232 or 5 sigma. For the past two

months, the number has been 112. Harris cites the YESTECH systems for that low number: “Our

YESTECH AOI machines are where a lot of this data is captured and they have to be able to talk with

Aegis reliably. The performance of our AOI machines is critical in keeping DPMO levels low. If we

have defects that make it past AOI, they would show up at QA verification and test.”

GMI uses Aegis software solutions to track, analyze and

improve the manufacturing process. Benefits include

documentation control, paperless factory, inventory and

WIP tracking, process route control, data collection and

mining, TLA serial # to PCB serial # linkage, and traceability.

Nordson YESTECH’s AOI systems communicate effortlessly

with the software to keep the process running smoothly.

GMI offers extensive printed circuit board assembly

capabilities and expertise, custom box build designs from

simple to complex, new product introduction services

including hand and machine built prototypes, engineering,

and fixture design and development via its in-house model

shop. Additionally, the company offers package on package (PoP) configurations for increased

component density, lead-free wave solder or selective solder processing on pin-in-hole (PIH)

systems, and handles both RoHS and non-RoHS projects. Consistent assembly, inspection, test and

packaging combine to ensure high-quality products and services for customers. YESTECH’s

technology helps GMI deliver these services quickly and reliably because, as Harris said, “Customers

want it right and they want it quick.” He added, “YESTECH has great performance and value, and

the company continuously improves its tools. In this business, you cannot afford to make mistakes

when it comes to equipment selection. We have not been disappointed with YESTECH”

GMI has been providing box build services to customers for decades. Whether the design requires

a simple, straightforward box build or a more complex assembly, the company has the expertise,

equipment and experience to meet customers’ needs. Strong supply chain relationships are critical

to GMI’s ability to offer alternative sourcing solutions in low-cost geographies. The company strives

to achieve the most highly effective supply chain management in the industry and its processes are

carefully developed and closely monitored. The result is reliable inventory, overall bill of material

cost improvement, smooth process operation and decreased time-to-market. Box build/assembly

services include product assembly (sub-level and system-level), functional and final test, software

loading, product configuration, packaging/labeling/bar coding, electronics integration technology

(EIT) built products such as aftermarket service and depot repair, and warehousing (order

fulfillment and traceability).

Another important facet of GMI is its new product introduction (NPI) services. The company works

with customers during all phases of a product’s life cycle. However, in most cases, GMI initially

engages with a new company during a new product development and innovative growth phase.

Frequently, time is the critical factor during product launch.

GMI has a proven track record in supporting NPI, and is

involved in the following:

• Concept Design and Refinement

• Production Proposal Development

• Prototype Creation

• Testing and Modification

• Production Process Planning –

Design for Manufacturability (DfX)

“At GMI, we don’t just make circuit boards,” concluded

Harris. “We make them better by adding value throughout

the product lifecycle.”

This article was authored by YESTECH.

For more information about General Microcircuits, Inc. (GMI), contact VP of Business Development

Jay Handley at 1133 N Main St., PO Box 748, Mooresville, NC 28115; 704-662-7002;

E-mail: jhandley@gmimfg.com; Web site www.gmimfg.com. To find out more about Nordson

YESTECH’s advanced AOI solutions, contact the company at 2747 Loker Ave. West, Carlsbad, CA

92010-6603; E-mail: sales@nordsonyestech.com; Web site: www.nordsonyestech.com.

About General Microcircuits:

GMI is a global advanced electronics manufacturing company providing circuit board and

integrated assemblies to manufacturers in diverse industries and applications. Founded in 1980

and headquartered 20 miles north of Charlotte, North Carolina, General Microcircuits serves

customers in all segments of the industrial, commercial, telecommunications, medical, defense,

energy and evolving market-sectors. GMI provides domestic (North Carolina), near-shore (Costa

Rica) and off-shore (South Korea) manufacturing capabilities to meet its customers’ needs and

volumes.

All new product launches begin in Mooresville, NC, an easy drive from Charlotte International

Airport (CLT). GMI combines a very established and experienced workforce with a strong supply

chain and weaves them into a risk intolerance business model.

www.gmimfg.com

GMI’s Nick Harris said that Nordson YESTECH

solutions help the company succeed.

YESTECH delivers equipment reliability and excellent

support. GMI’s four FX AOI machines and YTX-3000

X-ray machine provide the performance and value

that the company needs to deliver products to

customers quickly.

GMI adds value throughout the product lifecycle

and partnering with YESTECH helps it to do so

quickly and reliably.