Product introduction Heerhugowaard 2013.06.04

Agenda

Welcome and introduction

Product Presentation (Power point pres.)

Product show (Feel and touch)

Documentation prepared

Order routine (SPOEE and Price list)

Any other business

3

Introduction

Agenda

Welcome and introduction

Product Presentation

Product show (Feel and touch)

Documentation prepared

Order routine (SPOEE and Price list)

Any other business

Normstahl Industrial Sectional Doors

Normstahl

Industrial Sectional Doors

OSP42A and OSF42A

7

Why a door?

To divide two environments!

Reasons

Protection

Inside climate

Security

Dust

Access

Noise

……

8

9

Sales Argument

Closed – Tight

Open - Out of the way

High insulated

Custom design

Easy to operate

Denomination Type (Explanation) Picture

OHSD Overhead Sectional Door

OSP42A Overhead Sectional Panel 42mm thick Generation A

OSF42A Overhead Sectional Frame 42mm thick Generation A

10

Denominations

11

Industrial Sectional Door, Principle

12

Industrial Sectional Doors

OSP42A OSF42A

Panel Frame

13

SOHD Portfolio

Design

OSP42A OSF42A Combination

OSP42A & OSF42A

14

SOHD Parts

1. Door leaf

2. Tracks

3. Spring package

4. Operation

The door can be divided in 4 groups

2

1

3

4

15

Normstahl OSP42A

16

OSP42A Technical facts and features, Standard

Max size: 8000 x 6000 mm (W x H)

Panel: 42 mm Microrilled steel

Filling: FC-free polyurethane

Weight: Steel: 13 kg/m2

Colour outside: 9 Standard RAL colours

Colour inside: RAL 9002 Grey White

Track types: Standard Lift (SL)

Lock: Lock bolt

Manoeuvring: Lift/step handle and Pull down rope

Sealing's: Top, bottom and side sealing

17

OSP42A Technical facts and features, Optional

Track types: LL, SLL, HL, VL

Windows: DARP, DAOP or Alu frame sect.

Pass door: In door leaf

Lock: Cylinder lock (Safelock)

Fall Protection: Cable Break Device

Painting: Acc. to RAL scale

Extended life: Springs long life time

Aggressive env.: Anti corrosion package

Ventilation: Ventilators

Operation: Chain hoists / Electrical operation

18

OSP42A Door leaf

The Normstahl OSP42A sectional

overhead door leaf has 545mm

high sections, connected together

with hinges.

Height adjustment will take place

in the top section

The outer hinges of each section

have rollers that run in the tracks.

The horizontal sections are

insulated panels, filled with FC-

free polyurethane.

New design

New hinge turning point

No visible sealing

Outside colour not visible inside

19

Nbr. Text

1 Steel reinforcement

2 Hinge line gives lower nose

3 Hinge with cams to avoid rubbing against plate

4 Hotmelt to break the cold bridge

5 Panels supporting each other to create stability

6 Sheet folded 180 degrees to avoid rust and to create stability

7 Not round but folded for higher stability

8 Round form with centre in hinge line (finger pinch protection)

9 Sealing invisible in groove

10 Folded according to rill pattern

1

3

2

4

5 6 7

8

9 10

Section joint

Nbr. Text

1 Lower nose – lower cost

Panel joint - old versus new

Old New

Nbr. Text

1 Lower nose – lower cost

2 Better stability

3 Invisible sealing

1

3

2

Nbr. Text

1 Lower nose – lower cost

2 Better stability

Competitor panel joint

Bra

nd

Type

Fin

ger s

afe

T

raditio

nal

21

Nbr. Text

1 Outside colour visible inside

2 Poor load distribution

3 Cold bridge

1

3 2

1 1 1 1 1 1

2 2 2 2 2

2 2

2

3 3 3 3 3

22

Material

1. Polyester coating

2. Primer

3. Chromate layer

4. Zinc coating

5. Steel sheet

6. Zinc coating

7. Chromate layer

8. Primer

9. FC-free polyurethane

10.Reinforcement strips

The surface of the door leaf panels is characterized by the microrilled steel sheet.

23

Pre-coated colours

Outside colour:

– 9 standard colours

Inside colour:

– RAL 9002 - Grey white.

RAL 1021 Cadmium Yellow

RAL 3002 Carmine Red

RAL 5010 Gentian Blue

RAL 6005 Moss Green

RAL 7016 Anthracite Grey

RAL 9002 Grey White

RAL 9006 White Aluminum

RAL 9007 Grey Aluminium

RAL 9016 Traffic White

24

Optional colours, Factory painting

The door leaf can be factory

painted in any RAL colour, outside

only.

The painting can be applied to the

panel or to the complete door leaf,

including frames and strips.

Bottom seal

Installed on the bottom edge of the bottom panel, to act as a barrier as well as a shock absorber. The flexible rubber material and the O-shape provides continuous pressure on the floor, ensuring maximum sealing.

Top seal

Installed on the top panel, to seal the gap between the panel and the wall. The flexible rubber material provides continuous pressure on the top wall, ensuring maximum sealing.

Side seal

Installed on the track set to close the gap between the tracks and the door leaf. The flexible rubber material provides continuous pressure on the door leaf, while dodging irregularities, ensuring maximum sealing.

25

Seals

The door is equipped with well designed sealing's on all sides which gives the door its excellent sealing abilities.

26

Wind reinforcement truss

Wider door panels and panels with

windows are reinforced with metal

profiles that act as trusses.

These trusses reduce bending of

the panel caused by wind loads or

when the door leaf is in the

horizontal position and is bending

under its own weight

Wind load Class 3, 750 N/m2 (≤ 4250 mm DLW)

EN12424 Class 2, 450 N/m2 (> 4250 mm DLW)

27

Handle

For manual operation, every

Normstahl OSP42A sectional

overhead door is provided with a

solid, easy to grip and step–on

handle, finished with the

Normstahl logo.

DLW Without Passdoor

DLW With Passdoor

No. of Windows

2050 - 2134 2050 – 2234 1

2135 – 2999 2235 – 3199 2

3000 – 3864 3200 – 4164 3

3865 – 4729 4165 – 5129 4

4730 - 5594 5130 – 6050 5

5595 - 6459 6

6460 - 7324 7

7325 - 8000 8

28

OSP42A with DARP windows

Double Acrylic (3 + 2 mm) Rectangular, in Plastic frame

Light opening: 604 x 292 mm

Window frame in black polycarbonate

DARP

Without Pass door

With Pass door

29

OSP42A with DAOP windows

Double Acrylic (3 + 2 mm) Oval, in Plastic frame

Light opening: 610 x 292 mm

Window frame in black polycarbonate

DAOP

DLW Without Passdoor

DLW With Passdoor

No. of Windows

2050 - 2134 2050 – 2234 1

2135 – 2999 2235 – 3199 2

3000 – 3864 3200 – 4164 3

3865 – 4729 4165 – 5129 4

4730 - 5594 5130 – 6050 5

5595 - 6459 6

6460 - 7324 7

7325 - 8000 8

Without Pass door

With Pass door

30

OSP42A with frame section windows

The Normstahl OSP42A industrial sectional door

can be fitted with a Normstahl OSF42A frame

section.

The height of this section is 545mm.

Glass types see next slides

Frame sections

DLW Nbr. of windows

2050 – 3050 2

3051 – 4550 3

4551 – 6050 4

6051 - 7250 5

31

Glass type DAS / DSS for frame section

DAS: Double Acrylic "scratch resistant" (SAN with coating), Single sealed

DSS: Double Acrylic (SAN), Single sealed

1. 2,8 mm SAN acrylic sheet

(with or without coating)

2. Aluminium distance frame

3. Butyl sealing

DAS / DSS

1

2

3

USP:

We use 2,8 mm

acrylic, giving a better

outlook of the façade

without reflections

32

Glass type DAD / DSD for frame section

DAD: Double Acrylic "scratch resistant" (SAN with coating), Double sealed

DSD: Double Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet

(with or without coating)

2. Aluminium distance frame

3. Butyl sealing

4. Absorbing powder (siccative)

5. Silicone sealing

DAD / DSD

1 2

3

4

5

USP:

We are the only one

using absorption

powder in the

distance frame

USP:

We use 2,8 mm

acrylic, giving a better

outlook of the façade

without reflections

Glass type TAD / TSD for frame section

TAD: Triple Acrylic "scratch resistant" (SAN with coating), Double sealed

TSD: Triple Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet

(with or without coating)

2. Aluminium distance frame

3. Butyl sealing

4. Absorbing powder (siccative)

5. Silicone sealing

TAD / TSD

1

2

3

4

5

USP:

We are the only one

using absorption

powder in the

distance frame

33

USP:

We use 2,8 mm

acrylic, giving a better

outlook of the façade

without reflections

34

Glass type SA3 / SH4 for frame section

SA3

– Single pane of "scratch resistant" Acrylic (SAN with coating) 2,8 mm

SS3

– Single pane of Acrylic (SAN) 2,8 mm

SH4

– Single hardened glass 4 mm

SA3 / SS3 / SH4

35

Locks

Lock bolt

The Lock bolt locks the door from the inside, without the

use of a key.

The Lock bolt is not visible from the outside.

Cylinder lock (Safelock)

Inside view

Outside view

The Cylinder lock is a key operated lock which offers extra security. The lock is installed on the inside and can be

unlocked with a key and turning the handle. Access to the Cylinder lock is possible from either only the inside, or both

the inside and the outside.

A standard Normstahl sectional overhead door is equipped with a Lock bolt.

36

Safety

Spring Break Device (standard) – In the event of a spring break, the sudden drop force activates the Spring Break Device.

Cable Break Device (optional)

– In the event of a cable break the cable looses its tension. The activated Cable Break Device clamps onto the track.

The balancing system supports heavy forces. In case of a spring or cable break, its counterforce is lost.

The door is therefore equipped with two safety devices that can block downward door movement:

37

Pass door with 180 mm threshold

The standard 180 mm is designed to

be combined with virtually all options of

the door.

It is not applicable as an emergency

exit, as its threshold of 180 mm is too

high.

Features:

Always opening outwards, min. 90 degrees opening

Hinged left or right

Seals in pass door frame reduce air permeability.

Integrated pass door switch if electrically operated

Door handle

All commonly used cylinder locks are available:

Euro, Kaba, Assa-Abloy. Standard: Euro cylinder lock

Door closer

Panic lock (option)

38

Pass door with low threshold

Features:

Always opening outwards, min. 90 degrees opening

Hinged left or right

Seals in pass door frame reduce air permeability.

Integrated pass door switch if electrically operated

Door handle

All commonly used cylinder locks are available:

Euro, Kaba, Assa-Abloy. Standard: Euro cylinder lock

Door closer

Panic lock (option)

The pass door with low threshold is designed to optimise comfortable pedestrian passing and minimises the risk of tripping. In addition, with the sturdy design of the bottom profile it is not required to strengthen the door leaf with a bottom reinforcement truss.

Market dependent

39

OSP42A, Pass door

Daylight width

– Min 2050 mm Max 6050 mm

Daylight height

– Min 2215 mm Max 6050 mm

Width 900 mm

Height 1880 mm

Height from floor level 2080 mm

Position of pass door

Daylight width Pane number

2050 – 4050 2 (Centre)

4051 - 5050 2 or 3

5051 - 6050 2, 3 or 4

40

OSP42A, Performance

Opening/closing speed: IDO1: 0,22 m/s

Life time expectations: Door: 50.000 door cycles

Springs: 20.000 door cycles

Wind load Class 3 (= 4250 mm DLW)

EN12424 *) Class 2 (> 4250 mm DLW)

Thermal transmittance 1,0 W/(m2.k) Steel door EN12428 1,25 W/(m2.k) With windows/pass door (4000 x 4000 mm)

Water penetration Class 3 (4000 x 4000 mm)

EN12425

Air permeability Class 3 (4000 x 4000 mm, with pass door class 2)

EN12426

*) Higher wind load classification on request

USP:

Class 3 for Wind load,

Water penetration and

Air permeability

41

Normstahl OSF42A

42

OSF42A, Technical facts and features, Standard

Max size: 7250 x 6000 mm (W x H)

Frame thickness: 44 mm

Frame material: Aluminium tubular frames

Filling: Windows or insulated sandwich panels or infill's

Colour outside: Natural aluminium

Colour inside: Natural aluminium

Track types: Standard Lift (SL)

Lock Lock bolt

Manoeuvring: Lift/step handle and Pull down rope

Sealing's Top, bottom and side sealing

43

OSF42A, Technical facts and features, Optional

Track types: LL, SLL, HL, VL

Windows: DAS, DSS, DAD, DSD, SA3, SS3, SH4

Pass door: In door leaf

Lock: Cylinder lock (Safelock)

Fall Protection: Cable Break Device

Painting: Acc. to RAL scale

Extended life: Springs long life time

Aggressive env.: Anti corrosion package

Ventilation: Ventilators

Operation: Chain hoists / Electrical operation

44

OSF42A, Door leaf

The Normstahl OSF42A sectional

overhead door leaf has horizontal

sections, connected together with

hinges.

The door leaf height is equally divided

over the sections (standard)

Section height: 450 - 704 mm

The horizontal sections are aluminium

frames with infill's or windows

The outer hinges of each section have

rollers that run in the tracks.

DLW Nbr. of panes

2050 – 3050 2

3051 – 4550 3

4551 – 6050 4

6051 - 7250 5

45

OSF42A, Standard configuration

Frame bottom section as standard

can be replaced with OSP42A

panel.

Section 2 to top frame sections

individual heights can be replaced

with panel

As long as the number of frame

sections are ≥ than the number of

panel sections it is denominated

as OSF42A (Frame door)

DLH Number of sections

0000 – 2296 3

2297 – 3000 4

3001 – 3704 5

3705 – 4408 6

4409 – 5112 7

5113 – 5816 8

5817 - 6000 9

46

OSF42A, Number of sections

Frame bottom

section

Panel bottom

section

DLH Number of sections

0000 – 2127 3

2128 – 2831 4

2832 – 3535 5

3536 – 4239 6

4240 – 4943 7

4944 – 5647 8

5648 - 6000 9

47

OSF42A, Vertical cross-section

1. Top seal

2. Integrated finger pinch protection

3. Sealing in section joint

4. Single acrylic glass 3mm or

hardened glass 4mm

5. Wind reinforcement (if necessary)

6. Double glass, 27mm

7. Handle

8. Panel bottom section

9. Bottom seal

10. Frame bottom section

48

Infill’s for frame section

FA Aluminium sheets, mill finished

outside and inside, stucco embossed

FS Steel sheets, RAL 9006 outside

and inside smooth surface FA1 Mill finished Smooth outside and

stucco embossed inside FA2 Aluminium sheets anodised

outside and inside

49

Glass type DAS / DSS for frame section

DAS: Double Acrylic "scratch resistant" (SAN with coating), Single sealed

DSS: Double Acrylic (SAN), Single sealed

1. 2,8 mm SAN acrylic sheet

(with or without coating)

2. Aluminium distance frame

3. Butyl sealing

DAS / DSS

1

2

3

USP:

We use 2,8 mm

acrylic, giving a better

outlook of the façade

without reflections

50

Glass type DAD / DSD for frame section

DAD: Double Acrylic "scratch resistant" (SAN with coating), Double sealed

DSD: Double Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet

(with or without coating)

2. Aluminium distance frame

3. Butyl sealing

4. Absorbing powder (siccative)

5. Silicone sealing

DAD / DSD

1 2

3

4

5

USP:

We are the only one

using absorption

powder in the

distance frame

USP:

We use 2,8 mm

acrylic, giving a better

outlook of the façade

without reflections

Glass type TAD / TSD for frame section

TAD: Triple Acrylic "scratch resistant" (SAN with coating), Double sealed

TSD: Triple Acrylic (SAN), Double sealed

1. 2,8 mm SAN acrylic sheet

(with or without coating)

2. Aluminium distance frame

3. Butyl sealing

4. Absorbing powder (siccative)

5. Silicone sealing

TAD / TSD

1

2

3

4

5

51

USP:

We are the only one

using absorption

powder in the

distance frame

USP:

We use 2,8 mm

acrylic, giving a better

outlook of the façade

without reflections

52

Glass type SA3 / SH4 for frame section

SA3

– Single pane of "scratch resistant" Acrylic

(SAN with coating) 2,8 mm

SS3

– Single pane of Acrylic (SAN) 2,8 mm

SH4

– Single hardened glass 4 mm

SA3 / SS3 / SH4

Glazing List Design in the frame sections

53

Co-extruded glazing

list with rubber lip

against window

Glazing list - Competitors

Sealing around the window

55

Butyl sealing

For maximum

tightness

(unbroken corners)

Sealing around the window - Competitors

Sealing around the window - Competitors

57

Rubber sealing around window

Cut in each corner

Demands additional silicone sealing

Window quality matters

No absorption

powder in

distance frame

No prober UW

stabilization of

acrylic

59

OSF42A, Standard Colours

Standard: Anodised aluminium

Option: Factory painting

Standard: 9 standard colours

Option: Factory painting

Same as OSP42A (9 standard colours)

Option: Factory painting

Frames

Infill’s

Panel

RAL 1021 Cadmium Yellow

RAL 3002 Carmine Red

RAL 5010 Gentian Blue

RAL 6005 Moss Green

RAL 7016 Anthracite Grey

RAL 9002 Grey White

RAL 9006 White Aluminum

RAL 9007 Grey Aluminium

RAL 9016 Traffic White

60

OSF42A, Locks

Lock Bolt

The Lock bolt locks the door from the inside, without the use of a key.

The Lock bolt is not visible from the outside.

Cylinder lock (Safelock)

Inside view

Outside view

The Cylinder lock is a key operated lock which offers extra security. The lock is installed on the inside and can be unlocked with a key and turning the handle. Access to the Cylinder lock is possible from either only the inside, or both the inside and the outside.

A standard Normstahl industrial sectional door is equipped with a Lock bolt.

Daylight width Pane number

2050 - 4050 2 (centre)

4051 - 5050 2 or 3

5051 - 5500 2 or 3 or 4

5501 - 6050 3

61

OSF42A, Pass door

Daylight width

– Min 2050 mm Max 6050 mm

Daylight height

– Min 2200 mm Max 6000 mm

Width 750 - 1000 mm

Min height 1840 mm

Min. height from floor level 2050 mm Position of pass door

62

OSF42A, Performance

Opening/closing speed: IDO1: 0,22 m/s

Life time expectations: Door: 50.000 door cycles

Springs: 20.000 door cycles

Wind load Class 3 (= 4050 mm DLW)

EN12424 *) Class 2 (> 4050 mm DLW)

Thermal transmittance 3,3 W/(m2.k) DAD EN12428 4,9 W/(m2.k) SA3

Water penetration Class 3 (4000 x 4000 mm)

EN12425

Air permeability Class 3 (4000 x 4000 mm, with pass door class 2)

EN12426

*) Higher wind load classification on request

USP:

Class 3 for Wind load,

Water penetration and

Air permeability

63

Low Lift

(head room < 400mm)

Standard Lift (Low) (head room 400 - 1000mm)

High Lift

(head room > 1000mm)

Vertical Lift

(head room > 2 x height)

Hardware - Types

Standard Option

Option Option

64

Standard Lift (SL)

h

DL

H

D

Daylight height DLH (mm)

Required side space

SL and SR (mm)

Required excess height

h (mm)

Required depth D (mm)

≤ 4500 100

485 DLH + 600

> 4500 510

65

Standard Lift Low (SLL)

h

DL

H

D

Daylight width

DLW (mm)

Daylight height

DLH (mm)

Required side space SL and SR

(mm)

Required excess height

h (mm)

Required depth

D (mm)

≤ 5500 ≤ 4250 100 400 DLH + 900

Weight Required side space

SL / SR (mm) Required excess height h

(mm) Required depth

D (mm)

≤550 kg 100

265 mm (if ≤ 250 kg)

DLH + 1100 300 mm

(if > 250 kg or pass door)

66

Low Lift (LL)

D

h

DLH

Weight / Lift (HL)

Required side space SL / SR (mm)

Required excess height h (mm)

Required depth D (mm)

HL≤3400mm 100

HL + 320 DLH - HL + 800

HL>3400 mm HL + 370

67

High Lift (HL)

D

h

DL

H

HL

Daylight height

DLH (mm)

Required side space

SL / SR (mm)

Required excess height

h (mm)

Required depth

D (mm)

≤ 5500 100 DH + 400 525

68

Vertical Lift (VL)

525

h

DLH

DLW ≤3000 mm no beam installed DLW >3000 mm installed beam to support the balancing system

69

1)

Weight in cable

2)

Force in spring

2)

1)

Closed

Max tensioning in spring

and

Max weight in cable

Balancing principle, Standard lift

70

1)

Weight in cable

2)

Force in spring

2)

1)

Half open

Medium tensioning in spring

and

Medium weight in cable

Balancing principle, Standard lift

71

1)

Weight in cable

2)

Force in spring

2)

1)

Open

Min. tensioning in spring

and

Min. weight in cable

Balancing principle, Standard lift

72

Therefore cylindrical drum

for standard lift and low lift

Balancing principle, Standard lift

73

1)

Weight in cable

2)

Force in spring

2)

1)

Closed

Max tensioning in spring

and

Max weight in cable

Balancing principle, Vertical lift

74

1)

Weight in cable

2)

Force in spring

2)

1)

Half open

Medium tensioning in spring

and

Max weight in cable

Balancing principle, Vertical lift

75

1)

Weight in cable

2)

Force in spring

2)

1)

Open

Min. tensioning in spring

and

Max weight in cable

Balancing principle, Vertical lift

76

Therefore conical drum

for vertical lift

Balancing principle, Vertical lift

77

1)

Weight in cable

2)

Force in spring

2)

1)

Closed

Max tensioning in spring

and

Max weight in cable

Balancing principle, High lift

78

1)

Weight in cable

2)

Force in spring

2)

1)

Half open

Medium tensioning in spring

and

Max weight in cable

Balancing principle, High lift

79

1)

Weight in cable

2)

Force in spring

2)

1)

Open

Min. tensioning in spring

and

Max weight in cable

Balancing principle, High lift

80

Therefore combined conical/cylindrical drum

for High lift

Balancing principle, High lift

81

Operation

How to manoeuvre the door?

82

Pull-down rope

The Normstahl sectional overhead

door can be operated manually with a

pull-down rope. The pull-down rope is

directly connected to the door leaf.

83

Chain hoist

For heavier doors, a chain hoist allows easier door operation:

Geared (ratio 1:4) chain transmission directly connected to the shaft.

Recommended for doors up to 700 kg

84

Why an operator?

Reduced opening time give less energy losses

Reduced passage time give efficiency

Controlled opening and closing give less wear and tear on the door

Less draughts and a better indoor climate give a good environment

Lifting a door frequently by hand increase the risk of bad health

5 Major Advantages

This altogether give a lower total cost for the end user!

85

Selection guidelines for operation type

Door size m2 1-5

openings/day

5-10

openings/day

10-15

openings/day

> 25

openings/day

0-10 Manual / operator Manual / operator Operator Operator + automation

10-20 Manual / operator Operator Operator + automation Operator + automation

> 20 Geared hoist / operator Operator Operator + automation Operator + automation

Week 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

OSP42A & OSF42A w. IDO1 - C600 - Test with 20 pcs. (AT) 1 1 1 1 1 1 1 1 1 1 1 1

OSP42A & OSF42A w. CDM9/9xx (AT, DE, CH, FR, NL, BE, PL) 2 2 2 2 2 2 2 2 2 2 2 2

Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

OSP42A & OSF42A w. IDO1 - C600 - full release 2 2 2 2 2 2 2 2

AX42 & TX42 w. CDM9/950 2 2 2 2 2 2 2 2 2 2 2 2

Pass Door release 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

AX42 & TX42 w. LENA full release 2 2 2 2 2 2 2 2

BSD-P42 & BSD-F44 w. LENA 1 1 1 1 1 1 1 1 1 1 1

? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?

? 1 1 1 1

? 1 1 1 1 1

1042P & 1042F (Target) 2 2 2 2 2 2

Normstahl

Alsta

Ditec

Crawford

Albany

Portsystem 2000 (Under investigation)

Norport (Under investigation)

Launch Plan

86

87

Operator IDO1 – C600 Door control systems

The operator is a combination of the IDO1 mechanical unit and a C600 Door control system.

This system is available for doors up to 400 kg.

One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs.

The IDO1operator is mounted directly on the balancing shaft.

Key features: – Smooth and silent

– Fits 1” shafts

– Life time: 30.000

(depending on weight and temp.)e.g.

–temp. -20 to +60 °C/weight 400 kg

Big display

All safety systems recognized (no jumpers, resistors etc. to be set)

Add-on modules for plug-’n-play

Service by either time or cycles (recurring business)

Multi-language

Self declaring display-instructions, no big manual needed

Ready for frequency converter

USP’s

88

89

IDO1 Installation Space

Location

Space requirement (in mm) beyond the requirements for a manually

operated door.

Side room (mm) Head room (mm)

1 Left/right 200 0

2 Left/right 200 0

90

C600 Door control system

Functions included C600

Open (by impulse) X

Open (hold to run)

Stop X

Close (by impulse) X

Close (hold to run)

Safety edge X

Open function X

One button function X

LCD Display (diagnostics) X

Service indicator X

91

Door Control Systems C600

Picture Description

The C600 Door control system provides a range of control units,

from basic up, stop and down buttons to advanced automated

control.

The design of the control unit is based on modules, and it is

possible to upgrade or downgrade safety or automation

functions. Additional kits such as magnetic loop, photocells,

radar, radio and reduced door opening are available.

This control unit contains a LCD diagnostics display that allows

efficient troubleshooting and displays the number of door cycles.

Together with the service indicator, this extra feature allows

advanced maintenance planning to users where the door is an

essential element of internal logistics.

92

C600 Options

Functions optional C600

Complete kits

Automation BA-kits X

Basic control functions

Interlocking X

Reduced opening X

External control functions

External pushb. box X

Pull-rope switch X

Remote control open/stop/close X

Remote control 1-button function X

Functions optional C600

Automatic control functions

Automatic closing X

Photocell open door X

Safety functions

Safety photocell (1 or 2) X

Additional functions

UPS Battery backup X

Relay box X

Interlocking

Developed for climate control or

safety; If door A is open, door B

cannot be opened. If door B is open,

door A cannot be opened.

An interlocked door can remember

an up-command, if selected via a

micro switch.

Circuit card Installed in control unit.

External push button box

An extra control box is installed

outside the building or inside close

to the door if the main control unit

needs to be installed away from the

door opening.

Installed on the inside or outside wall

beside the door.

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Access and automation (1/2)

Reduced opening

When it is unnecessary or

undesirable to fully open a door, an

additional switch can be used to

open the door to a preprogrammed

reduced opening position.

Pre-fitted micro-switch to be

activated in control unit.

Pull-rope switch

A pull-rope switch above the door

opening can be operated from e.g. a

forklift truck. Pulling the rope opens

a closed door or closes an opened

door.

Installed on the inside construction

above the door.

Remote control A hand-held radio transmitter allows door

operation from a vehicle or any position

within 50- 100 meters from the receiver and

aerial at the door. For closing, the door can

be provided with a photocell beam.

Receiver installed in control unit, antenna

installed on the wall beside the door.

Magnetic loop A sensor in the floor detects a metal

object (usually forklift trucks, pallet trucks)

and opens the door automatically. This is

an ideal solution for frequent vehicle

traffic.

Installed on the outside, inside or both

sides of the door in the floor.

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Access and automation (2/2)

Radar

An infrared sensor above the door detects

an object (person, vehicle) within a specified

distance from the door and opens the door

automatically. This is an ideal solution for

frequent vehicle or personal traffic. Often

combined with automatic closing.

Installed on the inside or outside wall above

the door.

Photocell open door A set of photocells on pillars, on

each side of the door. When a

person or vehicle passes between the

photocells, the beam is interrupted and

the door opens.

Photocells installed on pillars, away from

the door.

Automatic closing A programmable timer that closes

the door after a specified time,

counted from either the fully open

position and/or from passing

through the photocell beam.

Adjustable micro switches in control unit.

Safety photocells 2-channel

Two sets of photocell transmitter and

receiver are installed in the door

opening. If one or both photocell

beams are interrupted during

closing, the door will stop in less

than 30mm and reverse to the fully

open position.

Installed in the door opening.

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Safety functions (1/2)

Safety edge 1)

As a standard, all doors that have

the impulse-close function or any

form of automated closing, are

equipped with a safety edge. The

pneumatic sensor in the bottom seal

detects any obstruction under a

closing door and reverses the door.

Installed in the bottom seal.

Safety photocells 1-channel

A set of a photocell transmitter and

receiver is installed in the door

opening. If the photocell beam is

interrupted during closing, the door

will stop in less than 30mm and

reverse to the fully open position.

Installed in the door opening.

Warning lights - Red

Two red warning lights giving

information on the current door

behavior. Flashing light before or

during door movement. Optional:

Continuous light before and during

door movement.

Installed on the inside and outside

wall beside the door.

1) Retractable Photocells see separate page

Traffic lights - Red & Green

If traffic through a door needs to be

directed; two red and two green

traffic lights can be installed to

indicate traffic direction. From the

side where a vehicle is first detected

to approach the door, the green

traffic light comes on. The opposing

side shows a red traffic light. Traffic

from this direction must give way to

the other. Usually installed in e.g.

parking garages.

Installed on the inside and outside

wall beside the door.

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Safety functions (2/2)

Warning lights - Green

One or two green warning lights

indicating the open position of the

door by continuous light signal.

Installed on the inside and/or outside

wall beside the door.

UPS battery backup

When mains failure cannot be

permitted or an increased risk of

mains failure is predicted, the UPS

battery backup system can be

installed to store enough energy for

10 door cycles.

Installed on the inside wall beside

the door.

Relay box A sealed connection box makes it

possible to safely connect external

high-voltage equipment.

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Operator CDM9 - 900 Door control systems

The CDM9 operator is a combination of the CDM9 operator and a 900-series Door control system.

This system is available for doors up to 650 kg.

One main part of the system is the operator: an electric motor which drives the balancing shaft with the cable drums and torsion springs. It can be retrofitted to an already installed door. The CDM9 operator is mounted directly on the balancing shaft and does not require any special wall reinforcement.

Key features: – Smooth and silent

– Soft start and stop

– Fits all track types and shafts

– Life time: 84.000 - 300.000 door cycles

(depending on weight and temp.) e.g.:

–temp. 0 to 40 °C/weight 250 kg = 300.000 cycles

–temp. -20 to +60 °C/weight 400 kg = 84.000 cycles

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CDM9 Installation Space

Location

Space requirement (in mm) beyond the requirements for a manually operated door.

Side room (mm) Head room (mm)

1 Left/right 200 0

2 Left/right 200 0

3 Centre 0 320

4 Left/right 200 320

5 Left/right 200 0

5 Centre 0 0

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900 Door control systems - Selection

guidelines

Functions included 920 930 950

Open (by impulse) X X X

Open (hold to run)

Stop X X X

Close (by impulse) X X

Close (hold to run) X

Safety edge X X

Open function X X

One button function X

Display (diagnostics) X

Service indicator X

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920 Door control system

The 920 Door control system is the basic control unit that has the necessary hold-to-run or impulse open, hold-to-run close and stop functions and a slot for an external control box.

This control unit is the economical solution for working environments where the door opening frequency is low.

930 Door control system

The 930 Door control system is a basic control unit that has impulse up and down functions with supervised safety edge.

An extra set of upgrade features, such as external control, that can be installed during or after installation, is available.

This control unit is the more advanced solution for door openings that are frequently used by pedestrians and forklift trucks, because of its automated opening and closing function.

950 Door control system

The 950 Door control system is the most advanced control unit that is prepared for one or more physical upgrades from the entire range of automation systems. An automation system allows door operation by sensors or remote control.

This control unit contains a 3-digit diagnostics display that allows efficient troubleshooting and displays the number of door cycles. Together with the service indicator, this extra

feature allows advanced maintenance planning to users where the door is an essential element of internal logistics.

Door Control Systems 900

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CDM9 Options

Functions optional 920 930 950

Complete kits

Automation D-kits X

Basic control functions

Interlocking X

Reduced opening X

External control functions

External pushb. box X X X

Pull-rope switch X X

Remote control

open/stop/close X X

Remote control

1-button function X

Functions optional 920 930 950

Automatic control functions

Automatic closing X X

Photocell open door X

Safety functions

Safety photocell (1 or 2) X X

French safety logic X

Additional functions

UPS Battery backup X X X

Relay box X

Retractable photocells

On doors with an inbuilt Pass Door and low threshold the standard Pneumatic Safety Edge is replaced with and Retractable Photocell System this to ensure the same high level of safety on the main closing edge.

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IDO1-C600 Sales Argument

Health

Life time

Environment

Energy

Efficiency

Error Handling

Service indicator

Upgrading

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