norsok m501 system guide

NORSOK M501Systems Guide

2Coating System No. 1 (pre-quali cation required)

NORSOK M501Serial # System Description NDFT () Product Detail Quali cation Detail

N1-01 Zinc-Clad II 75 Zinc rich ethyl silicate Quali ed Norsok M501 Rev. 5 Macropoxy 646 160 Epoxy polyamide Test Report 11-368 B AcrolonTM 218 HS 85 Acrylic polyurethane Date 07/13/12 320

N1-02 Zinc-Clad II 75 Zinc rich ethyl silicate Quali ed Norsok M501 Rev. 5 Macropoxy 646 160 Epoxy polyamide Test Report 11-368 E SherthaneTM 2K 85 Acrylic polyurethane Date 07/13/12 320

N1-03 Zinc-Clad IV 75 Zinc rich epoxy Norsok M501 Rev. 5 Macropoxy 646 160 Polyamide epoxy Test Report 11-368 A AcrolonTM 218 HS 85 Acrylic polyurethane Date 07/13/12 320

N1-04 Zinc-Clad M501 60 Zinc rich epoxy Quali ed Norsok M501 Rev. 5 Macropoxy C88 160 Epoxy polyamide Test Report 4-11-11-1 Resistex C137V2 60 Acrylic polyurethane Date 02/03/12 280

Carbon steel with operating temperature

3NORSOK M501

Coating System No. 2

Serial # System Description NDFT () Product Detail Quali cation Detail

N2A-01 TSA as de ned Thermal Spray aluminum Norsok M501 Rev. 6 compliant (2A) Macropoxy 920 -- Epoxy sealer solvent-free (3) for T120C

--

N2B-01 TSZ as de ned Thermal Spray Zinc Norsok M501 Rev. 6 compliant (2B) See note (6) -- Tie Coat Intermediate & Top Coat Prequali ed Macropoxy 646 125 Epoxy Polyamide as System N. 1 AcrolonTM 218 HS 75 Acrylic Polyurethane (Test Report 11-368 B&D Date 07/13/12) 200

Coating system 2A for carbon steel surfaces T>120C

Coating system no. 2A or system no. 2B shall be used for: All insulated surfaces of tanks, vessels, piping: Flare booms and crane booms.

Optional Areas: Underside of bottom deck included piping Jacket above splash zone lifeboat stations (to be decided in each project)

Alternatives: for insulated piping and equipment operating at T

4Coating System No. 2


N2B-02 TSZ as de ned Thermal Spray Zinc Norsok M501 Rev. 6 compliant (2B) See note (6) -- Tie Coat Intermediate & Top Coat Prequali ed Macropoxy 646 125 Epoxy Polyamide as System N. 1 Sherthane 2K 75 Acrylic Polyurethane (Test Report 11-368 B&D Date 07/13/12)

200

N2B-03 TSZ as de ned Thermal Spray Zinc Norsok M501 Rev. 6 compliant (2B) See note (6) -- Tie Coat Intermediate & Top Coat Prequali ed Macropoxy C88 125 Epoxy Polyamide as System N. 1 Resistex C137V2 75 Acrylic Polyurethane (Test Report 4.11.11-1 Date 02/03/12)

200

(1) The materials for sealing the metal coating shall be two-component epoxy for operating temperatures below 120C and aluminum silicone above 120C.

(2) The intermediate coat + top coat shall have been prequali ed as part of a System N.1. Prequali cation may have been carried out at different lm thicknesses

(3) The sealer shall ll the metal pores. It shall be applied until absorption is complete. There should not be a measurable overlay of sealer on the metallic coating after application.

(4) Maximum operating temperature 370C.

(5) Maximum operating temperature 600C.

(6) Metagard L574 to be used as tie coat.

NORSOK M501

5Coating System No. 3(system no. 3B shall be pre-quali ed)


Coating System 3A - Potable Water TanksShall be approved for such use by relevant authorities. Minimum two coats solvent-free epoxy 300 microns each.

N3A-01 Dura-Plate UHS 300 Solvent-free epoxy Norsok M501 Rev. 6 compliant Dura-Plate UHS 300 Solvent-free epoxy NSF approved to Standard 61 for potable water 600

Coating System 3B - Ballast Water Tanks/internal seawater lled compartmentsPre-quali cation required. Norsok M501 Rev. 5 accepts Marintek B1 quali cation. Norsok M501 Rev. 6 acceptsIMO PSPC quali cation.

N3B-01 Dura-Plate 301 160 Solvent-free tolerant epoxy Quali ed Norsok M501 Rev. 6 (1) Dura-Plate 301 160 Solvent-free tolerant epoxy IMO PSPC quali ed over UHP, AB and PE31 shop primer. 320 Test Report N 802751 (UHP) Test Report N 803434 (AB & PE31) DNV Type Approval K-4211

N3B-02 Seaguard 5000HS 160 Epoxy amine Quali ed Norsok M501 Rev. 5 Seaguard 5000HS 160 Epoxy amine Marintek B1 Quali ed Test Report BGN-R2704441 320 Date 12/13/04

Coating System 3C - Tanks for stabilized crude, diesel and condensateSystem to be applied to the at bottoms and lower 1 m of walls, and to the roofs and upper 1 m of walls.

N3C-01 Dura-Plate 301 150 Solvent-free tolerant epoxy All 3C systems are Norsok Dura-Plate 301 150 Solvent-free tolerant epoxy M501 Rev. 6 compliant 300

N3C-02 Dura-Plate UHS 150 Solvent-free epoxy Dura-Plate UHS 150 Solvent-free epoxy 300

N3C-3 Fast-Clad ER 500 Solvent-free fast curing epoxy 500

N3C-04 Epigrip M922 200 Glass ake epoxy Epigrip M922 200 Glass ake epoxy 400

Internal Surfaces of Carbon steel tanks3A = Potable Water Tanks3B = Ballast Water Tanks3C = Crude Tanks3D = Process Vessels

6Coating System No. 3(system no. 3B shall be pre-quali ed)

Lining materials for carbon steel tanks are subject to special evaluation, and shall always be approved by the purchaser.


Coating System 3D - Process vessels < 0.3MPa < 75C2-component solvent-free or solvent-borne epoxy are recommended

N3D-01 Phenicon HS FF 175 Phenolic - Novolac epoxy Norsok M501 Rev. 6 compliant Phenicon HS FF 175 Phenolic - Novolac epoxy 350

Coating System 3E - Process vessels < 7.0 MPa < 80C2-component solvent based or solvent free epoxy or modi ed novolac epoxy is recommended

N3E-01 Epo-PhenTM 175 Phenolic - Novolac epoxy Norsok M501 Rev. 6 compliant Epo-PhenTM 175 Phenolic - Novolac epoxy 350

Coating System 3F - Process vessels < 3.0 MPa < 130C2-component solvent-free novolac epoxy is recommended

N3F-01 Epo-PhenTM 175 Phenolic - Novolac epoxy Norsok M501 Rev. 6 compliant Epo-PhenTM 175 Phenolic - Novolac epoxy 350

N3F-02 Nova-Plate UHS 450 Solvent-free Novolac epoxy Norsok M501 Rev. 6 compliant 450

Coating System 3G - Vessels for methanol, monoethylene glycol, etc. System to be applied to the at bottoms and lower 1 m of walls, and to the roofs and upper 1 m of walls.

N3G-01 Zinc Clad II 75 Zinc rich ethyl silicate Norsok M501 Rev. 6 compliant 75

N3G-02 Dox-Anode D5V2 75 Zinc rich ethyl silicate Norsok M501 Rev. 6 compliant 75

N3G-03 Nova-Plate UHS 450 Solvent-free Novolac epoxy Norsok M501 Rev. 6 compliant 450

(1) Tested with Dura-Plate 301K (1st coat), Dura-Plate 301S (2nd coat).

NORSOK M501

Internal Surfaces of Carbon steel tanks3A = Potable Water Tanks3B = Ballast Water Tanks3C = Crude Tanks3D = Process Vessels

7Coating System No. 4(pre-quali cation required)


N4-01 Epidek M153 3000 Solvent Free Epoxy Non-Slip Quali ed Norsok M501 Rev. 5 Test Report 4-11-11-10 (1) 3000

Using Epigrip L425 primer, (60 microns) under Epidek M153.

Walkways, escape routes and lay down areas.Coating system No. 1 may be used on other deck areas.

Non-skid epoxy screed 3000 microns DFT

NORSOK M501

8Coating System No. 5A(pre-quali cation required for the PFP materials)


N5A-01 Recoatable Epoxy 100 Epoxy primer See detail below, note (1) FIRETEX M90 or M93 Series (1) as required AcrolonTM 218 75 Acrylic polyurethane

as required

N5A-02 Zinc-Clad IV 75 Zinc rich epoxy See detail below, note (1) Macropoxy 920 25 Epoxy tie coat FIRETEX M90 or M93 Series (1) as required Sherthane 2K 50 Acrylic polyurethane

as required

N5A-03 Epigrip C425V2 100 Epoxy primer See detail below, note (1) FIRETEX M90 or M93 Series (1) as required Resistex C137V2 50 Acrylic polyurethane

as required

N5A-04 Zinc-Clad M501 60 Zinc rich epoxy See detail below, note (1) Metagard L574 25 Epoxy tie coat FIRETEX M90 or M93 Series (1) as required Resistex C137V2 50 Acrylic polyurethane

as required

N5A-05 Dura-Plate 301 125 Epoxy primer See detail below, note (1) FIRETEX M90 or M93 Series (1) as required Resistex C137V2 50 Acrylic polyurethane

as required

(1) Pre-quali ed PFP materials (FIRETEX line)

FIRETEX M90 Series Quali ed Norsok M501 Rev. 6 Test Report N961632 (M90/02) N951911 (M90) - Rev. 5

FIRETEX M93 Series Quali ed Norsok M501 Rev. 5 Test Reports N953784 (M93) and N505057 (M93/02)

Epoxy based re protectionThe coating system and products shall be approved by the manufacturer of the PFP.

1 coat of epoxy primer 50 microns or1 coat zinc rich epoxy+ epoxy tie coat

NORSOK M501

9Coating System No. 6(6A/6B top coats need pre-quali cation)


Coating System 6A - Stainless steel and aluminumFor systems 6A and 6B the top coat shall be System N. 1 approved.

N6A-01 Macropoxy 646 (mist) 50 Epoxy polyamide Macropoxy 646 100 Epoxy polyamide Approved top coat (1) 75

225

N6A-02 Epigrip L425 (2) 50 Epoxy zinc phosphate Macropoxy C88 100 Epoxy polyamide Approved top coat (1) 75

225

Coating System 6B - Hot dipped galvanized steelFor systems 6A and 6B the top coat shall be System N. 1 approved.

N6B-01 Macropoxy 646 (mist) 50 Epoxy polyamide Macropoxy 646 100 Epoxy polyamide Approved top coat (1) 75

225

N6B-02 Epigrip K267 50 Epoxy MIO Macropoxy C88 100 Epoxy polyamide Approved top coat (1) 75

225

Coating System 6C - Insulated stainless steel T < 150C

N6C-01 Epo-PhenTM FF 125 Phenolic-Novolac epoxy Norsok M501 Rev. 6 compliant for Epo-PhenTM FF 125 Phenolic-Novolac epoxy insulated stainless steel T < 150C

250

(1) - Approved top coats (pre-quali ed as part of a Norsok M501 System N.1) AcrolonTM 218 HS Sherthane 2K Resistex C137V2 Leighs C750V2

(2) - Use Epigrip L425 red oxide

Coating systems for uninsulated stainless steel & hot dip galvanized steel and insulated stainless steel.

System N. 6A: Uninsulated stainless steel and aluminum when painting is required.

System N. 6B: Hot dip galvanized steel when painting is required

System N. 6C: Insulated stainless steel piping and vessels at T < 150C

System 6A & 6B1 coat epoxy primer 50 microns1 coat two component epoxy 100 microns1 coat top coat 75 micronsMinimum total DFT 225 microns

System 6C2 coats epoxy phenolic 2x125 micronsMinimum total DFT 250 microns

Norsok M501 Rev. 6 compliant for non-insulated stainless steel & aluminum, T < 120C

Norsok M501 Rev. 6 compliant for non-insulated hot dipped galvanized steel, T < 120C

NORSOK M501

10

Coating System No. 7(pre-quali cation required)


N7-01 Macropoxy 646 175 Epoxy polyamide Quali ed Norsok M501 Rev. 5 Macropoxy 646 175 Epoxy polyamide Test Reports 11-368 G.2, submerged steel Date 08/01/14

350 Complies with Norsok M501 Rev.6, System 7B

N7-02 Dura-Plate 301 150 Solvent-free tolerant epoxy Quali ed Norsok M501 Rev. 5 Sher-Glass FF 450 Glass ake epoxy Test Report 11-368 H.2, submerged steel Date 08/01/14 (4)


N7-03 Epigrip M922 300 Glass ake epoxy (2) Quali ed Norsok M501 Rev. 5 Resistex C137V2 50 Acrylic polyurethane Test Report N601676B Date 01/29/07


N7-04 Epigrip M922 300 Glass ake epoxy Quali ed Norsok M501 Rev. 5 Leighs C750V2 50 Epoxy acrylic Test Report N 807249 Date 11/17/09


N7-05 Epigrip C425V2 300 Epoxy Zinc Phosphate Quali ed Norsok M501 Rev. 5 Resistex C137V2 50 Acrylic polyurethane Test Report N807239 & N807238 Date 17/11/09


N7-06 Epigrip C425V2 300 Epoxy Zinc Phosphate Quali ed Norsok M501 Rev. 5 Leighs C750V2 50 Epoxy acrylic Test Report N601672B & N807240 Date 29/1/07 & 17/11/09


N7-07 Duraglass 41V 500 Vinyl ester Quali ed Norsok M501 Rev. 5 (3) Duraglass 41V 500 Vinyl ester Test Report N807251 Date 24/11/09

1000 Complies with Norsok M501 Rev6, System 7A

Norsok M501 Rev. 5

Submerged carbon steel and carbon steel in the splash zone (1)Submerged stainless steel and carbon steel in the splash zone (1)

Norsok M501 Rev. 6

System 7A: Carbon steel & stainless steel in the splash zone T < 50CSystem 7B: Submerged carbon steel & stainless steel T < 50CSystem 7C: Submerged carbon steel & stainless steel T > 50C

NORSOK M501

11

Coating System No. 7(pre-quali cation required)

Norsok M501 Rev. 5

Submerged carbon steel and carbon steel in the splash zone (1)Submerged stainless steel and carbon steel in the splash zone (1)

Norsok M501 Rev. 6

System 7A: Carbon steel & stainless steel in the splash zone T < 50CSystem 7B: Submerged carbon steel & stainless steel T < 50CSystem 7C: Submerged carbon steel & stainless steel T > 50C

(1) systems approved for splash zone shall pass System N. 1 approval criteria too.

(2) both M922 versions approved (M922 for spray application and M922M for brush and roller application).

(3) according to Norsok M501 rev. 5 Annex A1, Note 6: Specialized coating systems with at least two coats and without zinc rich

primers, may be selected for particularly exposed areas on installations provided the coating system is pre-quali ed in accordance

with 10.1, the coating thickness is > 1000 m NDFT and provided relevant successful field experience is documented. System

N7-06 was tested both for System N.1 (aging) and System N.7 (immersion) being coherent with Norsok M501 Rev.6 requirements

for System 7A - Splash Zone.

(4) tested using Dura-Plate 301K.

12



N8-01 Macropoxy 646 150 Epoxy polyamide Norsok M501 Rev. 6 Compliant

150 (Option A)

N8-02 Macropoxy C88 150 Epoxy polyamide Norsok M501 Rev. 6 Compliant (Option A)

150

N8-03 Zinc Clad IV 60 Zinc rich epoxy Norsok M501 Rev. 6 Compliant Macropoxy 920 25 Tie coat (Option B)

85

N8-04 Zinc Clad M501 60 Zinc rich epoxy Norsok M501 Rev. 6 Compliant Metagard L574 25 Tie coat (Option B)

85

Structural carbon steel with maximum operating temperature 80C in internal and fully dry and ventilated areas.

A. 1 coat epoxy 150 microns

or

B. 1 coat zinc rich epoxy+epoxy tie coat

NORSOK M501

13



N9-01 Phenicon HS 150 Phenolic Novolac Epoxy Norsok M501 Rev. 6 Compliant

Phenicon HS Phenolic Novolac Epoxy

150

300

Bulk supplied carbon steel valvesT < 150C

2 coats epoxy phenolic

2 x 150 microns

Minimum total DFT 300 microns

NORSOK M501

NORSOK M501Systems Guide

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norsok m501 system guide

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