1121 Drayton Street

Newberry, South Carolina 29108 Phone: (803) 276-3211 Fax: (803) 276-3212

www.peteduty.com

Transmittal Letter April 26, 2018 Via E-Mail Mr. Chad Abrams North Charleston Sewer District P.O. Box 63009 North Charleston, South Carolina 29419 Re: North Charleston – Stoney Road PS Upgrade – PO # 181769 Enclosed please find the following items for the above job. Item Qty. Description 1. 1 E-Submittals For North Charleston – Stoney Road Please Return: 1. One Copy Marked Approved Or Noted With Correction For Release To Final Production. Confirm Voltage And Phase Before Ordering.

SUBMITTAL

PETE DUTY & ASSOCIATES

South Carolina Office 1121 Drayton Street Newberry, SC 29108

(803) 276-3211

Main Office 2219 Leah Drive

Hillsborough, NC 27278 (919) 245-5070

Project: N. Charleston – Stoney Road PS Engineer: N. Charleston Sewer Contractor: TBD

 1121 Drayton Street • Newberry, South Carolina 29108 • (803) 276‐3211 • Fax (803) 276‐3212 

 

Water & Sewage Pumping and Treatment Equipment  

2219 Leah Drive • Hillsborough, North Carolina 27278 • (919) 245‐5070 • Fax (919) 245‐5071 

SUBMITTAL LETTER

Aril 26, 2018 Via E-Mail To: Chad Abrams @ North Charleston Sewer From: Keith Weeks @ Pete Duty & Associates, Inc. Re: North Charleston – Stoney Road Pump Station Upgrade Pete Duty & Associates, Inc. is pleased to submit the following equipment for your approvals: (2) ABS XFP-200J-CH2, PE-1040/4, 140 HP, 460 Volt, 3 Phase, With 65' Power Cables, Closed Loop Cooling, SS Lifting Bails And SS Kellem

Grips Rated For 3040 GPM @ 133’ TDH (2) ABS 8" Guide Rail Assemblies w/ Integral Elbows & SS Hardware Kits (2) Stainless Steel Lifting Chains w/Shackles (28' Each) (1) Six Hook Cable Bracket – 316 SS

(1) Control Interface Duplex VFD Pump Control Panel In A NEMA 1 Painted Steel Enclosure Per Specification Section 11313 To

Include (2) Endress + Hauser Transducers, (1) MPE Probe & (1) LPC420R-RM Converter, Allen-Bradley Micrologic PLC With Square D Magellis HMI – (VFD’s AB Powerflex 400)

(1) Lot Spare Parts To Include One Repair Kit With Cable Seals (1) Start Up Services (Non-Taxable) If you have any questions, or need additional information, please feel free to contact me.

Cordially, Keith Weeks

WARRANTY

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5 Year Pro-Rated | Municipal

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XFP, AFP, AFL(X), VUP(X)* Permanent Type Installation

Manufacturer warrants the above referenced ABS brand equipment ("Products") to be free from defects in workmanship and materials as follows:

The warranty period shall be five (5) years from date of manufacturer provided startup, not to exceed 5 years 6 months from date of shipment. If authorized startup is not performed, the warranty shall be five (5) years from date of shipment. This warranty is contingent upon purchaser's or end user's payment of the applicable percentage of the list price (list price minus covered %) of the following parts in effect at time of replacement.

Warranty Coverage

Months 0 - 36 37 - 48 49 - 60

Percentage 100% Parts / 100% Labor 75% Parts / 75% Labor 50% Parts / 50% Labor

When used in temporary/portable applications, the warranty period shall expire on the earliest of the below dates:

i) one (1) year from date of installation of the Products; or ii) eighteen (18) months from date of shipment of the Products from Manufacturer.

Products or parts thereof that are replaced or repaired under warranty during the original warranty period, shall be covered under this warranty until the expiration of the original warranty period or ninety (90) days from the date of such replacement or repair, whichever is later. In any event, such extended warranty period shall not exceed ninety (90) days after the expiration of the original warranty period.

The warranties stated above are contingent upon start-up of the equipment on site by an authorized Manufacturer's representative, as verified by receipt of start-up reports completed and signed by an authorized Manufacturer's representative. If during the warranty period, any Products fail to meet the requirements set out in this warranty, the purchaser or end user shall give written notification to Manufacturer stating the reasons therefor. Upon receipt of prior written authorization from Manufacturer, Products shall be transported to Manufacturer's authorized service center, prepaid, at purchaser or end-user's cost. Manufacturer’s sole obligation shall be to repair, modify or replace Products or parts thereof, at Manufacturer's sole option. Products repaired under this warranty will be returned with freight prepaid. Products must be repaired by an authorized Manufacturer repair center for warranty coverage to be considered.

All protection features (such as moisture sensors, bearing monitors, and thermal overloads) incorporated in the Products must be connected and operable for warranty coverage. This warranty is valid only if Manufacturer supplied or authorized alarm monitoring components, cables and control components/panels are used.

This warranty shall not apply to any Products or parts thereof which have been (i) subjected to misuse, misapplication, accident, alteration, neglect, failure to act in a timely manner to address alarms/warnings, or physical damage; (ii) installed, operated, and/or maintained in a manner which is contrary to Manufacturer's written instructions as it pertains to installation, operation and maintenance of the Products, including but without limitation to being operated without being connected to monitoring devices supplied with specific products for protection; (iii) used in an application or for pumping liquids other than the use for which it is intended as specified in Manufacturer's product literature; (iv) damaged due to a defective power supply, improper electrical protection, faulty repair, ordinary wear and tear, corrosion, erosion or chemical attack, an act of God, an act of war or by an act of terrorism; (v) damaged resulting from the use of accessory equipment not sold by Manufacturer or not approved by Manufacturer for use in connection with Manufacturer's products; or (vi) repaired or altered without Manufacturer’s written consent.

This warranty does not cover costs for standard and/or scheduled maintenance that is performed, nor does it cover Manufacturer's parts that, by virtue of their operation, require replacement through normal wear (aka: Wear Parts), unless a defect in material or workmanship is determined by Manufacturer. Wear Parts are defined as cutters, cutting plates, seals, bearings, impellers/propellers, diffusers, wear rings (stationary or rotating), volutes (when used in an abrasive environment), oil, grease, cooling fluids and/or any items deemed necessary to perform and meet the requirements of normal maintenance on all Manufacturer’s equipment.

Manufacturer shall not be liable for any special, indirect, consequential, or punitive damages, or profit loss of any kind. Major components not manufactured by the Manufacturer are covered by the original manufacturer’s warranty in lieu of this warranty. In addition to any other special, indirect or consequential damages referenced above, Manufacturer shall not be responsible for travel expenses, rented (replacement) equipment, pump removal fees, installation fees, outside contractors fees, or unauthorized repair shop expenses.

This warranty shall extend only to the initial end user.

All other warranties, conditions and representation, expressed or implied by statue, common law or otherwise, in relation to the supply of the products including but not limited to the implied warranties or merchantability and fitness for a particular purpose are excluded to the extent permitted by law.

*This warranty is applicable to Products supplied by Sulzer Pumps Solutions Inc. or Sulzer Pumps (Canada) Inc. for installation in the U.S.A. or Canada, unless specifically indicated otherwise in writing by Manufacturer.

60Discharge

DN200Frequency

Density

62,32 lb/ft³

Viscosity

1,005 mm²/s

Testnorm Rated speed

1784 rpm

Date

2018-04-25Flow

3040 US g.p.m.

Hz

340

80,5%

PE1040/4

340

340

340

Head

Shaft power P2

Hydraulic efficiency

NPSH-values

H / ft

102030405060708090

100110120130140150160170180190200210220

∆p / at

0,5

1

1,5

2

2,5

3

3,5

4

4,5

5

5,5

6

6,5

P₂ / hp

20

40

60

80

100

η / %

0

20

40

60

Q / US g.p.m.0 400 800 1200 1600 2000 2400 2800 3200 3600 4000

NPSH / ft

10

20

30

40

50

A1133 4.048133 4.048

127.5127.5

80.3780.37

3040

28.92

3040

28.92

Impeller size13,4 inch 2-vane channel impeller

ISO 9906: 2012, HI 11.6/14.6 Gr 2B

Shaft powerHead Hydraulic efficiency NPSH

133 ft 128 hp 80,4 % 28,9 ft

Power input

133 hp

N° of vanes Impeller Solid size Revision2

Sulzer reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information contained in this software.

3,54 x 4,92 inch

Spaix® 4, Version 4.3.9 - 2017/11/23 (Build 324)Dec-2017Data version

XFP 200J-CH2 60 HZXFP 200J-CH2 60 HZ

Pump performance curvesCurve number

Reference curve

Starting current

4 2018-04-25

Tolerance according to VDE 0530 T1 12.84 for rated power

1330 A 35,6 lb ft²

1,3

Rated power

139 hp

Service factor

Starting torque No. starts per hour

1230 lbf ftMoment of inertia

10

Nominal Speed

1780 rpm

Number of poles Rated voltage Date

P2/P2n / %0 10 20 30 40 50 60 70 80 90 100 110 120

0

0,05

0,1

0,15

0,2

0,25

0,3

0,35

0,4

0,45

0,5

0,55

0,6

0,65

0,7

0,75

0,8

0,85

0,9

0,95

1

1,05

1,1

1,15

1,2

1,25

1,3

P₁ / hp

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

P₂ / hp0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

n / rpm

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

2200

2300

91,45 %

0.870.87

132.9132.9A10% 25% 50% 75% 100% 125%

127.5

1784

127.5

1784

— cos φ — n — I/In — s — P₁ — M/Mn — η

480 V

Spaix® 4, Version 4.3.9 - 2017/11/23 (Build 324)Sulzer reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information contained in this software. Dec-2017Data version

Motor performance curve

PE1040/4

PE5Frequency

Symbol No load 25 % 50 % 75 % 100 % 125 %

P₂ / hp 0 34,87 69,73 104,6 139,5 174,3P₁ / hp 1,642 37,1 73,04 108,8 145,6 182,9η / % 0 93,98 95,48 96,1 95,81 95,29n / rpm 1798 1795 1791 1787 1783 1779cos φ 0,03017 0,4942 0,7277 0,8353 0,8818 0,8918I / A 48,81 67,34 90,03 116,9 148,1 184s / % 0,1109 0,2789 0,4978 0,7244 0,9433 1,167M / lbf ft 0 102 204,5 307,4 410,8 514,7

Hz60

TECHNICAL DATA

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XFP 200J-CH2 | 8”, 4 Pole, 3-Phase, 60 Hz, PE5

Submersible Motor Specifications, PE5 Frame

Motor Design NEMA design B, squirrel cage induction

Motor Type Fully enclosed Premium Efficiency submersible, IP68 protection rating

Motor Efficiency Standard and Rating IEC 60034-30, IE3 rating

Motor Efficiency Test Protocol IEC 60034-2-1

Insulation Material Class H, 180ºC (356ºF), copper windings

Motor Filling Medium Air

Temperature Rise Class A

Maximum Fluid Temperature 40ºC (104ºF) continuous, 50ºC (122ºF) intermittent

Cooling System OPT Closed-loop, non-toxic glycol/water mixture (⅓ / ⅔)

Motor Protection

Thermal

STD

<100 HP Normally closed bimetallic switch in each phase, connected in series, 140ºC (284ºF) +/- 5ºC (41ºF) opening temperature

≥100 HP

Normally closed bimetallic switch in each phase, connected in series, 140ºC (284ºF) +/- 5ºC (41ºF) opening temperature, plus 100Ω RTD (PT100) in winding, upper bearing, and lower bearing

OPT

<100 HP

STD (<100 HP) plus: upper and lower bearing bimetallic switches or 100Ω RTD (PT100) in winding (option of one RTD or three RTDs in stator) and RTDs in lieu of upper and lower bearing bimetallic switches

≥100 HP STD (≥100 HP) plus: three 100Ω RTDs (PT100) in windings in lieu of one

Leakage STD

<100 HP Moisture detection probe in seal sensing chamber (for use with appropriate relay)

≥100 HP Moisture detection probe in seal sensing chamber, motor housing, and junction chamber (for use with appropriate relay)

OPT <100 HP STD plus: probes in motor housing and junction chamber

Vibration OPT Vibration sensor (4-20 mA) in junction chamber

Sensing Chamber Filling Medium Oil

Bearing Type

Upper STD Cylindrical roller, permanently lubricated

OPT STD plus: electrically insulated

Lower Dual angular contact ball bearings plus single cylindrical roller bearing, permanently lubricated

Motor Starter Types Suitable for use with electronic soft starters, and PWM type Variable Frequency Drives

1

Maximum Starts per Hour 10 evenly spaced w/ soft starters; N/A with PWM type VFDs

Inverter Duty Rating Motors meet NEMA MG1, part 31 requirements

Maximum Submergence 20 meters (65 feet) Available Voltages 230, 460, 600 (consult factory for other voltages)

Voltage Tolerance from Rated +/-10%

Agency Approvals Factory Mutual, CSA

Explosion Proof Rating NEC 500 Class 1, Division 1, Group C & D, Class T3C max surface temp

1 Output filters may be required on VFDs. See document DS-E00-001 for details.

Motor Ratings, PE5 Frame

Motor Model Input Power (P1)

Rated Power Output

(P2)

Nominal RPM

Rated Voltage

Full Load Amps

Locked Rotor Amps

NEMA Code Letter

NEMA Service Factor

Motor Efficiency at % Load

Power Factor at % Load

100 75 50 100 75 50

PE 630/4 66.1 kW 63 kW 84 HP

1784

230 C/F C/F

J 1.3 95.3 95.3 94.2 .885 .840 .732 460 94 750

600 72 575

PE 860/4 90.2 kW 86 kW 115 HP

1784 230 C/F C/F

K 1.3 95.4 95.5 94.9 .868 .812 .690 460 130 1239 600 100 950

PE 1040/4 108.7 kW 104 kW 140 HP

1784 230 C/F C/F

J 1.3 95.8 96.1 95.5 .882 .835 .728 460 155 1390 600 119 1066

PE 1250/4 130.7 kW 125 kW 168 HP

1784

230 C/F C/F

J 1.3 95.7 95.8 94.7 .893 .852 .750 460 184 1616

600 141 1239

The picture above may differ from the actual product. For illustrative purposes only.

TECHNICAL DATA

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XFP 200J-CH2 | 8”, 4 Pole, 3-Phase, 60 Hz, PE5

Cable Data, PE5 Frame

Power Cable

Motor Motor Voltage Cable Qty Cable Type Cable Nominal Outside Diameter +/- .5mm (.02”)

Power Ground

PE 630/4

230 C/F C/F C/F C/F

460 1 G-GC 2-3 34.0mm (1.34") Integrated w/ Power

600 1 G-GC 4-3 30.2mm (1.19") Integrated w/ Power

PE 860/4

230 C/F C/F C/F C/F

460 1 G-GC 1/0-3 41.9mm (1.65") Integrated w/ Power

600 1 G-GC 2-3 34.0mm (1.34") Integrated w/ Power

PE 1040/4

230 C/F C/F C/F C/F

460 1 G-GC 2/0-3 44.5mm (1.75") Integrated w/ Power

600 1 G-GC 1-3 38.4mm (1.51") Integrated w/ Power

PE 1250/4

230 C/F C/F C/F C/F

460 1 G-GC 3/0-3 48.0mm (1.89") Integrated w/ Power

600 1 G-GC 1/0-3 41.9mm (1.65") Integrated w/ Power

Control Cable

Motor Monitoring Type

3

Cable Qty Cable Type Cable Nominal Outside Diameter +/- .5mm (.02”)

Std monitoring 1 SOOW 16/4 10.6mm (0.42")

Opt full monitoring 1 SOOW 16/8 14.2mm (0.56")

Opt full monitoring w/ VS 4 1 SOOW 16/10 17.2mm (0.68")

Opt full monitoring w/ 3 RTDs 1 SOOW 16/12 17.7mm (0.70")

Opt full monitoring w/ 5 RTDs 2 SOOW 16/10 17.2mm (0.68")

Opt full monitoring w/ 3 RTDs & VS 4 2 SOOW 16/8 14.2mm (0.56")

Opt full monitoring w/ 5 RTDs & VS 4 2 SOOW 16/10 17.2mm (0.68")

Cable Length Standard: 15m (49 feet) Optional: 5m (16 feet) increments up to 30m (98 feet), Consult Factory for longer lengths 3 See motor protection on page 1. Optional full monitoring systems with RTD options do not include bearing bi-metallic switches.

4 VS = Vibration Sensor

Pump Data Discharge Size 8” flanged, compatible with 8” class 125 ANSI flanges

Suction Size (Wet-Pit / Dry-Pit) 5 8” undrilled / 8” flanged, compatible with 8” class 125 ANSI flanges, threaded for 8x3/4-10 UNC screws, 22mm (.87”) deep

Volute Pressure Rating 10 bar (145 psi)

Impeller Type Closed Channel, 2-vane, w/ Seal Protection System

Impeller Code - - - - -

Diameter, mm (in.) 270 (10.6) 290 (11.4) 310 (12.2) 340 (13.4) 367 (14.4)

Solids Passage Size, mm (in.) 90x125

(3.5x4.9) 90x125

(3.5x4.9) 90x125

(3.5x4.9) 90x125

(3.5x4.9) 90x125

(3.5x4.9)

Min. Recommended Flow, GPM 6 1225 1350 1500 1600 1400

5 Wet-pit version can be drilled to dry-pit specifications upon request. Consult factory for details.

6 Recommend minimum continuous flow. Consult factory for applications below this flow rate.

Materials of Construction Standard Optional

Power/Control Cable Jacket Chlorinated Polyethylene (CPE) Chlorinated Polyethylene (CPE) w/ Viton® Sleeve

Lifting Hoop Ductile Iron EN-GJS-400-18 (ASTM A-536; 60-40-18) Duplex Stainless Steel 1.4470 (ASTM A890, CD3MN Grade 4A)

Cable Connection Chamber Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Motor Housing Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Cooling Jacket Steel 1.0036 (ASTM A-570, Grade D) Stainless Steel 1.4571 (AISI 316Ti)

Intermediate Housing Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Seal Plate/Cooling Chamber Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Pump and Motor Shaft Stainless Steel 1.4021 (AISI 420) Duplex Stainless Steel 1.4462 (UNS S31803)

Impeller Cast Iron EN-GJL-250 (ASTM A-48, Class 35B) Duplex Stainless Steel 1.4470 (ASTM A890, CD3MN Grade 4A)

Wear Parts

Impeller Wear Ring N/A Stainless Steel 1.4571 (AISI 316Ti)

Volute Wear Ring Cast Iron EN-GJL-300 (ASTM A-48, Class 40B) Stainless Steel 1.4581 (AISI 318)

Bottom/Wear Plate N/A

Shroud N/A

Volute Cast Iron EN-GJL-250 (ASTM A-48, Class 35B) Duplex Stainless Steel 1.4470 (ASTM A890, CD3MN Grade 4A)

External Hardware Stainless Steel 1.4401 (AISI 316)

O-Rings and Cable Glands Nitrile (Buna-N) Viton®

Mechanical Seals

Lower Silicon Carbide / Silicon Carbide, Nitrile, 316 SS Silicon Carbide / Silicon Carbide, Viton®, 316 SS

Upper Silicon Carbide / Silicon Carbide, Nitrile, 316 SS

Lower Bearing Lip Seal Nitrile (Buna-N)

Coating/Protection Two-part epoxy, blue, 100µm (3.9 mil) DFT

Two-part epoxy, blue, 200µm (7.9 mil) or 360 µm (14.2 mil); Coal tar epoxy, blue, 200 µm (7.9 mil); Non-toxic epoxy, blue, 200 µm (7.9 mil); Zinc Anodes

General Data (Standard Materials of Construction & Cable Length) PE 630/4 PE 860/4 PE 1040/4 PE 1250/4

Overall Height 1800mm (70.9”) 1800mm (70.9”) 1920mm (75.6”) 1920mm (75.6”)

≈ Pump Weight (Non-Cooled) 1020 kg (2249 lb) 1080 kg (2381 lb) 1180 kg (2602 lb) 1265 kg (2789 lb)

 

  

   

SPECIFICATION

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XFP 200J-CH2 | 8”, 4 Pole, 3-Phase, 60 Hz, PE5

Scope Furnish two Premium Efficiency non-clog, Submersible Sewage Pump(s) Type ABS XFP 200J-CH2 PE1040/4. The pump(s) shall be supplied with a mating 8 inch discharge connection and be capable of delivering 3040 U.S. GPM at a total dynamic head of 133 feet. An additional point on the same curve shall be 1600 U.S. GPM at a total dynamic head of 175 feet. Shut off head shall be a minimum of 222 feet. The motor shall be an integral part of the pump unit. The motor shall be 139 HP, 4 pole, connected for operation on a 460 volt, 3 phase, 60 hertz electrical supply service. Each pump motor shall be equipped with 65 feet of power and control cable sized in accordance with NEC and CSA standards. Pumps intended for wet-pit installation shall be supplied with a standard, single rail, cast iron guide rail system with

8 inch discharge elbow. Each pump unit shall be fitted with a stainless steel chain assembly, 28 feet long for lifting the pump. The working load rating of the lifting system shall be a minimum of 50% greater than the pump weight. Pumps intended for dry-pit installation shall be supplied with a steel mounting frame. The heavy duty submersible wastewater pump(s) shall be capable of handling raw unscreened sewage, storm water, and other similar solids-laden fluids without clogging. The pump(s) shall be driven by a Premium Efficiency motor, providing the highest levels of operational reliability and energy efficiency. Submersible Pump Construction Major pump components shall be of gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) with smooth surfaces devoid of porosity or other irregularities. All exposed fasteners shall be of stainless steel, 1.4401 (AISI 316). All metal surfaces coming into contact with the pumped media (other than the stainless steel components) shall be protected by a factory applied spray coating of zinc phosphate primer followed by a high solids two-part epoxy paint finish on the exterior of the pump. The pump shall be equipped with an open lifting hoop suitable for attachment of standard chain fittings. The hoop shall be of ductile iron, EN-GJS-400-18 (ASTM A-536, Grade 60-40-18), with the option of upgrading to duplex stainless steel, 1.4470 (ASTM A890, CD3MN Grade 4A), and shall be rated to lift a minimum of four times the pump weight. Sealing design for the pump/motor assembly shall incorporate machined surfaces fitted with Nitrile (Buna-N) rubber O-rings, with the option of upgrading to Viton®. Sealing will be the result of controlled compression of rubber O-rings in two planes of the sealing interface. Housing interfaces shall meet with metal-to-metal contact between machined surfaces, and sealing shall be accomplished without requiring a specific torque on the securing fasteners. Rectangular cross sectioned gaskets requiring specific torque limits to achieve compression shall not be considered equal. No secondary sealing compounds shall be required or used. Wet End

Impeller: The Sulzer channel impeller shall be of gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B), with the option of upgrading to duplex stainless steel, 1.4470 (ASTM A890, CD3MN Grade 4A). The impeller shall be of the double shrouded, non-clogging, two-vane design, meeting the Ten State Standards requirement for minimum solids passage size of 3 inches. The impeller shall be capable of passing a minimum of 3.5 x 4.9 inch oblong solids. The impeller shall have a slip fit connection onto the motor shaft, driven by a shaft key, and shall be securely fastened to the shaft by a stainless steel screw. A positively engaged, ratcheting washer assembly shall prevent the screw from loosening. The head of the impeller screw shall be effectively recessed within the impeller bore to prevent disruption of the flow stream and loss of hydraulic efficiency. The impeller shall be dynamically balanced to the ISO 10816 standard to provide smooth, vibration-free operation. Impeller designs which do not meet the Ten State Standards requirement for 3 inch solids passage size, those that rely on retractable impeller designs to pass 3 inch solids. Wear Ring System: A replaceable wear ring shall be of gray cast iron, EN-GJL-300 (ASTM A48, Class 40B), and shall be securely fitted into the pump volute. As an option, the volute and impeller wear rings shall be constructed of stainless steel. The optional volute wear ring shall be of stainless steel, 1.4581 (AISI 318), and the optional impeller wear ring shall be of stainless steel, 1.4571 (AISI 316Ti).

 

  

   

SPECIFICATION

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XFP 200J-CH2 | 8”, 4 Pole, 3-Phase, 60 Hz, PE5

Pump Volute: The pump volute shall be single piece gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B), with the option of upgrading to duplex stainless steel, 1.4470 (ASTM A890, CD3MN Grade 4A), non-concentric design with centerline discharge. Passages shall be smooth and large enough to pass any solids which may enter the impeller. The discharge flange design shall permit attachment to standard ANSI or metric flanges/appurtenances. The discharge flange shall be drilled to accept either 8 inch ANSI class 125/150 or metric DN200 flanged fittings. Proprietary or nonstandard flange dimensions shall not be considered acceptable. The suction flange shall be integrated into the volute and its bolt holes shall be drilled and tapped to accept standard 8 inch ANSI class 125/150 flanged fittings. The minimum working pressure of the volute and pump assembly shall be 10 bar (145 psi).

Premium Efficiency Motor

The Premium Efficiency motor shall meet efficiency standards in accordance with IEC 60034-30:2008, level IE3 and NEMA Premium*. Motor rating tests shall be conducted in accordance with IEC 60034-2-1 requirements and shall be certified accurate and correct by a third party certifying agency. A certificate shall be available upon request. * IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA Premium standard is intended to cover dry installed motors only, not integrated submersible motors. The motor shall be housed in a water-tight gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B), enclosure, capable of continuous submerged operation underwater to a depth of 20 meters (65 feet) and shall have an IP68 protection rating. The motor shall be of the squirrel-cage induction design, NEMA type B. The copper stator windings shall be insulated with moisture resistant, Class H insulation material, rated for 180°C (356°F). The stator shall be press fitted into the stator housing. The use of bolts, pins, or other fastening devices requiring penetration of the stator housing is unacceptable. The rotor bars and short circuit rings shall be made of cast aluminum. The motor shall be designed for continuous duty. The maximum continuous temperature of the pumped liquid shall be 40°C (104°F), and intermittently up to 50°C (122°F). The motor shall be capable of handling up to 10 evenly spaced starts per hour without overheating. The service factor (as defined by the NEMA MG1 standard) shall be 1.3. The motor shall have a voltage tolerance of +/- 10% from nominal, and a phase-to-phase voltage imbalance tolerance of 1%. The motor shall have a NEMA Class A temperature rise, providing cool operation under all operating conditions. The motor shall be FM approved for use in NEC Class I, Division I, Groups C & D hazardous locations. The surface temperature rating shall be T3C. The motor shall meet the requirements of NEMA MG1 Part 30 and 31 for operation on PWM type Variable Frequency Drives. Optional Cooling System: The factory installed closed-loop cooling system shall be of steel, 1.0036 (ASTM A-570, Grade D), with the option of upgrading to stainless steel, 1.4571 (AISI 316Ti), adequately designed to allow the motor to run continuously under full load while in an unsubmerged (dry-pit) or minimally submerged condition without the need for de-rating or reduced duty cycle. A cooling jacket shall surround the stator housing, and an environmentally safe nontoxic propylene glycol solution shall be circulated through the jacket by an axial flow circulating impeller attached to the main motor shaft. The coolant shall be pumped through an integrated heat exchanger in the base of the motor whenever the motor is running, allowing excess heat to be transferred to the process liquid. Cooling systems that circulate the pumped medium through the cooling jacket, or those that use a toxic cooling liquid shall not be acceptable. The use of external heat exchangers, fans, or the supply of supplemental cooling liquid shall not be required. Thermal Protection: Each phase of the motor shall contain a normally closed bi-metallic temperature monitor switch imbedded in the motor windings. These thermal switches shall be connected in series and set to open at 140°C +/- 5°C (284°F). They shall be connected to the control panel to provide a high stator temperature shutdown signal, and are used in conjunction with external motor overload protection. As an option, normally closed bi-metallic temperature switches shall be installed in the upper and lower bearing housings to monitor the temperature of the bearings and provide high bearing temperature warning signals. As an option for pumps less than 100HP and standard for pumps over 100HP, RTD (PT100) type temperature measuring devices shall be supplied for the motor winding and bearings

 

  

   

SPECIFICATION

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XFP 200J-CH2 | 8”, 4 Pole, 3-Phase, 60 Hz, PE5

to provide actual temperature measurement at these locations. As an additional option, RTDs shall be provided for each stator phase winding in lieu of a single phase. When the RTD option is supplied for the motor winding, bi-metallic switches shall also be supplied in the windings. The bi-metallic system must be connected to the control to provide positive shutdown of the motor in the event of an overheat condition. This is required in order to conform to FM rules for explosion-proof equipment. Vibration Monitoring Protection: As an option, the pump shall be supplied with a vibration sensor to allow continuous measurement of the pump’s vibration magnitude. The sensor shall be a direct current, single axis velocity transducer with a 4 – 20 mA output which is directly proportional to the vibration level. The vibration sensor shall be mounted inside the motor’s connection chamber and positioned perpendicular to the motor shaft. A visual display and/or monitor, installed in the control panel, shall monitor the vibration level and energize a warning light, or optionally, cause the pump to shut down in the event of excessive vibration. Externally mounted vibrations sensors attached to outside of the pump or motor shall not be acceptable. Mechanical Seals: Each pump shall be equipped with a triple seal system consisting of tandem mechanical shaft seals, plus a radial lip seal; providing three complete levels of sealing between the pump wet end and the motor. The mechanical seal system shall consist of two totally independent seal assemblies operating in a lubricant reservoir that hydro-dynamically lubricates the lapped seal faces at a constant rate. The mechanical seals shall be of nonproprietary design, and shall be manufactured by a major independent manufacturer specializing in the design and manufacture of mechanical seals. The lower, primary seal unit, located between the pump and the lubricant chamber, shall contain one stationary industrial duty solid silicon-carbide seal ring and one rotating industrial duty solid silicon-carbide seal ring. The stationary ring of the primary seal shall be installed in a seal holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class 35B). The seal holding plate shall be equipped with swirl disruption ribs to prevent abrasive material from prematurely wearing the seal plate. The upper, secondary seal unit, located between the lubricant chamber and the sensing chamber, shall contain one stationary industrial duty solid silicon-carbide seal ring, and one rotating industrial duty solid silicon-carbide seal ring. Each seal interface shall be held in contact by its own spring system. A radial lip seal shall be positioned above the sensing chamber, preventing any liquid which accumulates in the sensing chamber from entering the lower bearing and motor. The seals shall not require routine maintenance, or adjustment, and shall not be dependent on the direction of rotation for proper sealing. Each pump shall be provided with a lubricant chamber for the shaft sealing system which shall provide superior heat transfer and maximum seal cooling. The lubricant chamber shall be designed to prevent overfilling, and to provide lubricant expansion capacity. The drain and inspection plug shall have a positive anti-leak seal, and shall be easily accessible from the outside of the pump. The seal system shall not rely upon the pumped media for lubrication and shall not be damaged when the pump is run dry. Lubricant in the chamber shall be environmentally safe nontoxic material. The following seal types shall not be considered equal: Seal systems with less than three complete levels of sealing between the pump wet end and the motor. Seals of proprietary design, or seals manufactured by other than major independent seal manufacturing companies. Seals requiring set screws, pins, or other mechanical locking devices to hold the seal in place, conventional double mechanical seals containing either a common single or double spring acting between the upper and lower seal faces, or any system requiring a pressure differential to seat the seal and ensure sealing. Mechanical Seal Protection System: The primary mechanical seal shall be protected from interference by particles in the wastewater, including fibrous materials, by an active Seal Protection System integrated into the impeller. The back side of the impeller shall be equipped with a sinusoidal cutting ring, forming a close clearance cutting system with the lower submersible motor housing or seal plate. This sinusoidal cutting ring shall spin with the pump impeller providing a minimum of 75 shearing actions per pump revolution. Large particles or fibrous material which attempt to lodge behind the impeller or wrap around the mechanical seal, shall be effectively sheared by the active cutting system into particles small enough to prevent interference with the mechanical seal. The Seal Protection System shall operate whenever the pump operates, and shall not require adjustment or maintenance in order to function.

 

  

   

SPECIFICATION

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XFP 200J-CH2 | 8”, 4 Pole, 3-Phase, 60 Hz, PE5

Submersible pump designs which do not incorporate an active cutting system to protect the primary mechanical seal shall not be considered acceptable for wastewater service. Seal Failure Early Warning System: The integrity of the mechanical seal system shall be continuously monitored during pump operation and standby time. An electrical probe shall be provided in a sensing chamber positioned above the mechanical seals for detecting the presence of water contamination within the chamber. The sensing chamber shall be oil-filled, and shall have a drain / inspection plug with a positive anti-leak seal which is easily accessible from the outside of the pump. A solid-state relay mounted in the pump control panel or in a separate enclosure shall send a low voltage, low amperage signal to the probe, continuously monitoring the conductivity of the liquid in the sensing chamber. If sufficient water enters the sensing chamber, the probe shall sense the increase in conductivity and signal the solid state relay in the control panel. The relay shall then energize a warning light on the control panel, or optionally, cause the pump shut down. This system shall provide an early warning of mechanical seal leakage, thereby preventing damage to the submersible motor, and allowing scheduled, rather than emergency, maintenance. Systems utilizing float switches or any other monitoring devices located in the stator housing rather than in a sensing chamber are not considered to be early warning systems, and shall not be considered equal. As an option for pumps less than 100HP and standard for pumps over 100HP, two additional moisture sensing probes, one in the electrical connection chamber, and one in the motor chamber shall be provided. These probes shall send separate signals to the control panel as described above, so that maintenance personnel are given an early warning of the presence of moisture in the respective sensing chambers. Shaft: The pump shaft and motor shaft shall be an integral, one piece unit adequately designed to meet the maximum torque required at any normal start-up condition or operating point in the system. The shaft shall have a full shutoff head design safety factor of 1.7, and the maximum shaft deflection shall not exceed .05 mm (.002 inch) at the lower seal during normal pump operation. Each shaft shall be of stainless steel, 1.4021 (AISI 420), with the option of upgrading to duplex stainless steel, 1.4462 (UNS S31803), and shall have a polished finish with accurately machined shoulders to accommodate bearings, seals and impeller. Carbon steel, chrome plated, or multi-piece welded shafts shall not be considered adequate or equal. Bearings: Each pump shaft shall rotate on high quality, permanently lubricated, greased bearings. The upper bearing shall be a cylindrical roller bearing. As an option, the upper bearing can be electrically isolated from the bearing housing to prevent bearing damage from circulating currents when the pump is operated on a variable frequency drive. The lower bearings shall be a matched set of at least three heavy duty bearings; two angular contact ball bearings and one cylindrical roller bearing. All three lower bearings shall have identical outer race diameters to provide maximum bearing load capacity. Designs which utilize a roller bearing with a smaller outer diameter than the other bearings in the assembly do not provide maximum load capacity and shall not be considered equal. Bearings shall be of sufficient size and properly spaced to transfer all radial and axial loads to the pump housing and minimize shaft deflection. L-10 bearing life shall be a minimum of 100,000 hours at flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is best efficiency point). The bearings shall be manufactured by a major internationally known manufacturer of high quality bearings, and shall be stamped with the manufacturer’s name and size designation on the race. Generic or unbranded bearings from other than major bearing manufacturers shall not be considered acceptable. Power Cable: The power cables shall be sized according to NEC and CSA standards and shall be of sufficient length to reach the junction box without requiring splices. The outer jacket of the cable shall be of chlorinated polyethylene (CPE) and be oil, water, and UV resistant, capable of continuous submerged operation underwater to a depth of 65 feet. Cable Entry/Junction Chamber: The cable entry design shall not require a specific torque to insure a watertight seal. The cable entry shall consist of cylindrical elastomer grommets, flanked by stainless steel washers. A cable cap incorporating a strain relief and bend radius limiter shall mount to the cable entry boss, compressing the grommet ID

 

  

   

SPECIFICATION

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XFP 200J-CH2 | 8”, 4 Pole, 3-Phase, 60 Hz, PE5

to the cable while the grommet OD seals against the bore of the cable entry. The junction chamber shall be isolated and sealed from the motor by means of sealing glands. Electrical connections between the power cables and motor leads shall be made via a compression or post type terminal board, allowing for easy disconnection and maintenance.

Accessories Guide Rail Base Assembly (wet pit installation): There shall be no need for personnel to enter the wet well to remove or reinstall the pump(s). In a wet pit installation, the discharge base & elbow assembly shall be permanently installed in the wet well and connected to the discharge piping. In order to prevent binding or separation of the pump from the guide rail system, the pump(s) shall connect to the guide rail base automatically and firmly, guided by one 2 inch guide pipe (two 2 inch pipes optional) extending from the base elbow to the top of the station. Systems using guide cable in lieu of rigid guide bars or pipes shall not be considered acceptable. The sliding guide bracket shall be a separate part of the pumping unit, capable of being attached to standard pump flanges, so that the pump mounting is nonproprietary, and any pump with a standard discharge flange can be mounted on the base assembly. Base or bracket assemblies with proprietary or nonstandard flange dimensions shall not be considered acceptable. A field replaceable Nitrile (Buna-N) rubber profile gasket or O-ring shall accomplish positive sealing of the pump flange/guide rail bracket to the discharge elbow. Base assemblies which rely solely on metal-to-metal contact between the pump flange and discharge base elbow as a means of sealing are inherently leak prone, and shall not be considered equal. No portion of the pump shall bear directly on the floor of the sump. The guide rail system shall be available in an optional non-sparking version, approved by Factory Mutual for use in NEC Class 1, Division 1, Group C&D hazardous locations. Base Assembly (dry-pit installation): In a dry-pit installation, the pump shall be secured to a steel support stand attached to cast concrete support pillars (concrete support pillars supplied by others) of suitable strength to support the weight of the pump and resist any expected torsion, bending, or vibration forces. The pump shall be suitable for either vertical or horizontal dry-pit installation without requiring any internal modifications.

C STAINLESS STEEL CHAIN SUBMITTAL DATA:

ISSUED 6/03

SECTION A

PAGE1

[ ]ENGINEER [ ]APPROVED[ ]CUSTOMER [ ]REJECTED

S.E. REGIONAL WAREHOUSE: ABS PUMPS, INC. www.abspumps.com111 MARITIME DRIVE

SANFORD, FLORIDA 32771PH. (800)323-1731 / (407)330-3456 / FAX.(407)330-3404

ABS reserves the right to change any Data and Dimensions without prior notice and can not be held responsible for the use of this information.

[ ] Type 304 welded steel chain is a general purpose, rustproof product for ordinary wastewater

applications not requiring high strength or extremely corrosive environments.

[ ] Type 316 welded steel chain is a rugged, highly corrosion resistant stainless used in chemical,

water, and wastewater plants worldwide.

CHAIN LENGTH: [ ]1' [ ]1.5' [ ]2' [ ]3' [ ]4' [ ]5' [ ]6' [ ]7' [ ]8' [ ]9' [ ]10' [ ]11' [ ]12' [ ]13' [ ]14' [ ]15' [ ]16' [ ]18' [ ]20' [ ]22' [ ]24' [ ]25' [ ]26' [ ]28' [ ]30' [ ]Other____' TRADE SIZE - WORKING LOAD INCHES - LIMIT (lbs.) - MATERIAL DIA. - INSIDE LGTH. - INSIDE WIDTH -_WT./100'FT 3/16" 1,150 .217 .980 .300 38 # 1/4" 1,860 .275 1.240 .380 61 # 5/16" 2,425 .330 1.290 .440 84 # 3/8" 3,800 .394 1.380 .550 140 # 1/2" 6,425 .512 1.790 .720 234 # 5/8" 9,725 .630 2.200 .790 358 # 3/4" 15,175 .787 2.760 .980 551 #

DO NOT USE FOR OVERHEAD LIFTING

✔✔

PanelStatusDate

K-312-1Submittal25 Apr 2018

Data SheetPanel Data Job Data

Name NameDesc DescSupply CreatedPhase LocControl Loc #FLA ClientSCCR Client #

Pump Control Panel Stoney Road PS

460/480V3 Phase, 4 Wire North CharlestonDual 24V-115/120V341.00 Pete Duty & Associates (SC)5kA RMS Sym; 460/480V Max

Motor Data

Name Model Qty HP Volt Phase FLA AWGPumps 1 and 2 ABS XFP-200J-CH2 2 140 480 3 155 2/0

Control Panel

Qty Name Manufacturer Number Description1 Alternator Diversified

Electronics

ARA-120-ABA 115/120V SPDT Duplex

1 Ammeter Select SW Control Switches

International

N25-61325-00 4 POS 3 Phase

1 Breaker Square D HDL26050 600V 50A 2P 25k/18k/14k AIC

1 Breaker Square D HDL26060 600V 60A 2P 25k/18k/14k AIC

2 Breaker Square D HDL36015 600V 15A 3P 25k/18k/14k AIC

4 Breaker Square D JDL36250 600V 250A 3P 25k/18k/14k AIC

1 Breaker Square D LDL36600U31X 600V 600A 3P

8 Breaker Square D QO115 120/240V 15A 1P Q Frame Plug-On

2 Breaker Square D QO220 120/240V 20A 2P Q Frame Plug-On

1 Breaker Mnt Base Square D QON12L100 12 CKT 100A Main Rating

1 Breaker Operator Square D 9422A1 6" NEMA 3R Flange Mount Handle

Steel

1 Breaker Operator Square D 9422CSJ50 60" Flange Mount Mech (Flexible)

Powerpact D Frame

6 Contact Square D 9001KA1 30MM NO/NC Fingersafe

15 Contact Square D 9001KA2 30MM NO Fingersafe

16 Contact Square D 9001KA3 30MM NC Fingersafe

4 Contactor Sprecher & Schuh CA6-180-EI-11-120 200/230/460VAC 180A 50/60/150 HP

120VAC Coil

2 Contactor-Jumper Kit Sprecher & Schuh CA6-180-VLHB for use on CA6-115 to 180 connects

L1-L1, L2-L2, L3-L3

4 Contactor-Lug Kit Sprecher & Schuh CA6-HB2 For CA6-115;140;180 complete set (2

blocks, 6 lugs)

April 24, 2018 Stoney Road PS -- K-312-1 Datasheet Page 1

2 Current XFMR Crompton

Instruments

2SFT201 200:5

1 Dist Block Marathon 1453411 600V 840A 3P (2) 600-2 Line (4) 3/0-6

& (4) 4-14 Load

1 Enclosure Hoffman A72XM3EW18FTC 72x118x18 TYPE 12 3 door; flange

disconnect

2 Exhaust Filter Hoffman HG1300404 for HF13 fans

2 Fan/Filter Hoffman HR1616424 120VAC 1PH 0.93A TYPE 12 Top

Mount 348CFM

1 Flasher Ingram Products SSF150W 115/120V 150WATT Inline

1 Floor Stands Hoffman AFK1218 12X18 Steel

3 Fuse Bussman FNQ-1 500V 1A Time-Dly Midget

1 Fuse Bussman FNQ-1/2 500V 0.5A Time-Dly Midget

3 Fuse Bussman FNQ-15 500V 15A Time-Dly Midget

5 Fuse Bussman FNQ-2 500V 2A Time-Dly Midget

2 Fuse Bussman FNQ-R-6 600V 6A Time-Dly Class CC

1 Fuse Bussman KTK-R-10 600V 10A Fast-Act Class CC

9 Fuse Block Marathon 6SM30A1I 600V 30A 1P Midget Rail Mnt Trip Ind

2 Fuse Block Marathon 6SM30A3I 600V 30A 3P Midget Rail Mnt Trip Ind

1 Ground Lug Ilsco AU-2/0 2/0G Double

2 Ground Lug Square D PK7GTA #14-2/0 Ground Bar

1 Inner Door Control Interface 58.75 X 24.625 0.125

ALUM

Inner Door For A72XM3EQ18SSN4

For Door 3

1 Inner Door Control Interface 58.75 X 26.875 0.125

ALUM

Inner Door For A72XM3EQ18SSN4

For Doors 1 And 2

2 Intrinsic Safe Barrier Mercoid MTL7787+ 12-24VDC Zener Barrier

2 Light - Cabinet Nora Lighting NULS-18 115/120V 25-1/8 Direct Wire

2 Light - Pilot Square D 9001SKP38LGG9 115/120V NEMA 4X LED Green

1 Light - Pilot Square D 9001SKP38LLL9 115/120V NEMA 4X LED Blue

4 Light - Pilot Square D 9001SKP38LRR9 115/120V NEMA 4X LED Red

1 Lightning Arrestor Delta Lightning

Arrestors

LA603 600V 3P 3/4W

2 Limit Switch Square D XCKT2910N12 10A 2NC

2 Limit Switch - Arm Square D ZCY45 Adjustable Length w/ Plastic Roller

2 Limit Switch - Head Square D ZCE01 90 Deg Head

2 Line Reactor TCI KDRULH1L 460V 3PH 150HP 3% 180A

2 Mechanical Interlock Sprecher & Schuh CM6-D02 for CA6 contactors

1 Meter - Amp Yokogawa 250340LSRL 200A

1 Meter - Volt Yokogawa YK-250344SJSJ 600V

1 Monitor - Phase/Volt Diversified

Electronics

SUA-440-ASA 460V 3PH 1P Plug In

2 Operator - PB Square D 9001SKR1B 30MM NEMA 4X Black

2 Operator - SW Square D 9001SKS11B 30MM NEMA 4X 2 Pos Cam E

3 Operator - SW Square D 9001SKS46B 30MM NEMA 4X 3 POS Cam F

4 Operator - SW Square D 9001SKS52B 30MM NEMA 4X 3 POS SP-LR Cam B

1 Operator Adapter Hoffman APCSDA Flange Mount Square D 9422

1 PLC - Base Unit Allen Bradley 1766-L32AWA 115/120V Micrologix 1400 20 PT AC

In/12 Relay Out Ethernet

1 PLC - HMI Square D HMIGTO6310 24VDC 12.1IN 4X INDOOR Magelis

Color Touch 96MB, Ethernet, USB,

SD

April 24, 2018 Stoney Road PS -- K-312-1 Datasheet Page 2

3 PLC - I/O Module Allen Bradley 1762-IA8 115/120V 8 PTS Micro Logix Input

Module

2 PLC - I/O Module Allen Bradley 1762-IF4 4 PTS Micrologix 1100/1400 4 In

1 PLC - I/O Module Allen Bradley 1762-OF4 4 PTS Micrologix 1100/1400 4 Out

1 PLC - Network Square D TCSESU053FN0 24VDC 5 PORT Ethernet Switch

10/100BaseT

1 Power Supply Puls CS10.241 24VDC 10A Din Rail Mount

33 Relay Idec RR3B-ULAC120V 115/120V 3P 11 Blade Ind Light

13 Relay Idec RV8H-L-AD110 110-125V AC/DC 1 pole formC

2 Relay - Industrial Square D CAD32G7 115/120V 3 NO/2 NC IEC

1 Relay - Intrinsic Safe Diversified

Electronics

ISO-120-AFA 115/120V 1 CH-SPST w/ Socket

2 Relay - Timer Attach Square D LADR2 115/120V 1 NO/ 1NC IEC Pneumatic

Off Delay 0.1-30 S

1 Socket Custom

Connector

RB08-PC 600V 8-Pin Panel Mount

5 Socket Idec SR2P-06 300V 2P 8 Pin

33 Socket Idec SR3B-05 300V 3P 11 Blade Double Tier

1 Socket Idec SR3P-06 300V 3P 11 Pin

2 Softstart Square D ATS48C21Y 208/230/460V 3PH 60/75/150HP

Altistart 48

2 Softstart - Keypad

Remote Mount Kit

Square D VW3G48101 Altistart 48

3 Surge Suppressor Bussman BSPD24DINLHF 24V 4-20mA 2 pair wires

30 Term Block Square D NSYTRV162 600V 85A 16-4AWG Gray 12mm

34 Term Block Square D NSYTRV42BL 600V 30A 26-10AWG Blue 6mm

5 Term Block Square D NSYTRV42GN 600V 30A 26-10AWG Green 6mm

6 Term Block Square D NSYTRV44 600V 30A 26-10AWG GRAY 2 tier

6.2mm width

18 Term Block Square D NSYTRV62 600V 50A 24-8AWG Gray 8mm

1 Term End Anchor Square D NSYTRAABV35 Gray

1 Term End Barrier Square D NSYTRAC22 Gray For 2.5-10mm TB

1 Term End Barrier Square D NSYTRAC24 Gray for NSYTRV44

2 Thermostat Pfannenburg 17121000010 NO

2 Time Meter Redington

Counters

710-0002 115/120V 99,999.9 Hrs Non-Reset

4 Timer Idec RTE-P1AF20 120/240V 2P 8 Pin On Delay Multi

Function

1 Timer Idec RTE-P2AF20 120/240V 2P 11 Pin Signal Start

On/Off Delay Multi Function

1 Uninterruptable

Power Supply

Sola SDU500 115/120V 500VA

2 VFD - Keypad Allen Bradley 22-HIM-A3 Powerflex400 for use with 22-HIM-B1

2 VFD - Keypad

Remote Mount Kit

Allen Bradley 22-HIM-B1 BEZEL FOR USE WITH 22-HIM-A3 inc

2m cable; standard cat5e will work

2 Variable Frequency

Drive

Allen Bradley 22C-D208A103 480V 208 150HP Powerflex 400

1 Volt Meter Selector

Switch

Control Switches

International

N25-61312-00 4 POS 3 Phase

Remote Mounted

April 24, 2018 Stoney Road PS -- K-312-1 Datasheet Page 3

Qty Name Manufacturer Number Description1 Box Federal Signal WB 4-IN WP NEMA 4X Alum

1 Box - Round Pass & Seymour WPRB25 Weatherproof 1/2 In

1 Horn & Grille Federal Signal 350-120-30 115/120V NEMA 4X

1 Light RAB VBR-100RDG (RED) Side Mount w/ Guard

1 Transformer Square D 10S1FSS 240/480V 10 KVA 120/240V sec SS

Dry

Supplied By Others

Qty Name Manufacturer Number Description1 Intrinsic Safe Barrier Motor Protection

Electronics

ISB10

1 Level Controller Motor Protection

Electronics

LPC420R-RM 115/120V Level Probe Converter W/

Relays Door Mount

2 Pressure Transducer Endress Hauser FMX21-V4F8/0 30psi; 20m cable

6 Relay Sulzer CA462 120VAC 1PH Temperature and

leakage relay

April 24, 2018 Stoney Road PS -- K-312-1 Datasheet Page 4

100 128100

to 103,128

101

to 104,128

102

to 104,129

480 VAC3 PhaseService

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

100from 100

101from 101

102from 102

250A

CB105

DB105

T3

T1

T2

400,428,408

150HP 208APOWERFLEX 400

VFD105T1L1

T2L2

T3L3

PEPE

CN348

410,413,429

150HP 210AATS48C21Y

RVSS109T1L1

T2L2

T3L3

A2

B2

W1

250A

CB109 CN349

250A

CB115

DB115

T3

T1

T2

414,431,422

150HP 208APOWERFLEX 400

VFD115T1L1

T2L2

T3L3

PEPE

CN351

424,427,432

150HP 210AATS48C21Y

RVSS119T1L1

T2L2

T3L3

A2

B2

W1

250A

CB119 CN352

155 FLA140 HP PUMP 2

MTR106

155 FLA140 HP PUMP 3

MTR116

L1150HP, 180A

LR105

T1

L2 T2

L3 T3

L1150HP, 180A

LR115

T1

L2 T2

L3 T3

CT105

CT115

105 105A 105B 105C

106 106A 106B 106C

107 107A 107B 107C

109A

110A

111A

115 115A 115B 115C

116 116A 116B 116C

117 117A 117B 117C

119 119A

120 120A

121 121A

Time Dly

FU14915A

FNQ-15

Time Dly

FU1401A

FNQ-1

PVM140

5

3

4255

LA149

L3

L1

L2

G

50A

CB153153B

to 201

154B

to 202

AM136

AMMETER

CT105

CT105

CT115

1 2

L2L3L1L3

L1L2OFF

SS143

3 6

5

3 8

P2P3

P1OFF

CT SELECT

SS136

11 2

1

VM143

VOLT METER

136 136A

137

138

140

141

142

143 143A

149

150

151

100from 100

101from 101

102from 102

109

110

111

600A

MAIN BREAKER

CB100

15A

CB125

15A

CB129

Macerator

125

Macerator

126

Macerator

127

BioFilter

129

BioFilter

130

BioFilter

131

H110kVAT153

480 120H4

H2

H3

X1

X4

X2

X3

153C

to 200

100

100

100

101

101

101

102

102

102

125

126

127

129

130

131

DB108G

DB118G

Transformer

153

Transformer

154

Transformer

153A

Transformer

154A

Transformer

153C

153

153C

154

DB100

L3

L1

L2

BIOFILTER3.4 FLA

Macerator7.6 FLA

60A

CB153A153A 153B

154A 154B

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

1

200 228

229

230

231

232

233

234

235

236

237

238

239

240

241

242

243

244

245

246

247

248

249

250

251

252

253

254

255

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

226

227

FAN

FAN212

FAN

FAN213

TAS212

TAS213

TIME DLY

FU2126A

FNQ-R-6

LT210 INTERIOR LIGHT

LT211 INTERIOR LIGHT

LS210

LS211

20A

CB201

20A

CB203

15A

CB207

15A

CB208

15A

CB210

15A

CB212

15A

CB214

15A

CB215

HVAC 240 VAC

RemotePower

201

RemotePower

202

BLOCK HEATER 240 VAC

RemotePower

203

RemotePower

204

SPARE 120VACRemotePower

205

RemotePower

153C

214

to 228,300,328,400,428,500

153C

from 155

Load center153C

to 205,210,228,300,328,400,428,500

153Cfrom 200

J4-L

J4-G

J2-3

J4-N

J3-1

J3-2

J3-3

J3-4

J3-5

J3-6

J3-7

J3-8

J3-9

J3-10

J1-1 (+)

J1-2 (-)

328,329,517,518

LC216

GND Probe

217A

Probe

218A

Probe

219A

Probe

220A

Probe

221A

Probe

222A

Probe

223A

Probe

224A

Probe

225A

Probe

226A

GND

217 217A

218 218A

219 219A

220 220A

221 221A

222 222A

223 223A

224 224A

225 225A

226 226A

2

1

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

GND

MPE ISB10

ISB217

214from 214

21

DV228

AB CONNECTION CHAMBERPUMP 1 SEAL FAIL

CR2333P

232,249,554

8 (L1)

12 (G)

(N) 7

(F0) 9

(F1) 10

1311 (D1)

15

14

233,234

DV228

ResetOOX

NormTest

OVERTEMPPUMP 1

SS230Side1

OXXSide2

PUMP 1 WINDING THERMAL

Pumps

231A

Pumps

232A

ResetXOO

NormTest

SEAL FAILPUMP 1

SS231Side2

XXOSide1 47

CR233

PUMP 1 CONNECTION CHAMBERPumps

229

21

DV235

AB MOTOR CHAMBERPUMP 1 SEAL FAIL

CR2403P

239,250,555

8 (L1)

12 (G)

(N) 7

(F0) 9

(F1) 10

1311 (D1)

15

14

240,241

DV235

OXXSide2

PUMP 1 UPPER BEARING THERMAL

Pumps

238A

Pumps

239A

XXOSide1 47

CR240

21

DV242

AB OIL CHAMBERPUMP 1 SEAL FAIL

CR2473P

246,251,609

8 (L1)

12 (G)

(N) 7

(F0) 9

(F1) 10

1311 (D1)

15

14

247,248

DV242

OXXSide2

PUMP 1 LOWER BEARING THERMAL

Pumps

245A

Pumps

246A

XXOSide1 47

CR247

PUMP 1 OIL CHAMBERPumps

243

43

DV228

AB WINDINGPUMP 1 OVERTEMP

CR2343P

252,610

65

DV235

AB UPPER BEARINGPUMP 1 OVERTEMP

CR2413P

253,611

65

DV242

AB LOWER BEARINGPUMP 1 OVERTEMP

CR2483P

254,612

69

CR233

69

CR240

69

CR247

47

CR234

47

CR241

47

CR248

ABPUMP 1 SEAL FAIL

CR2493P

341

ABPUMP 1 OVERTEMP

CR2523P

341

PUMP 1 SEAL FAILLT250

R

PUMP 1 OVERTEMPLT253

R

XOOSide2

XOOSide2

OOXSide1

OOXSide1

PUMP 1 MOTOR CHAMBERPumps

236

ABPOWER OK

CR2553P

334,516

81

PVM140

153C

210 210A

212 212A 212B

213A

214

214

215

229 229A

230

231 231A

232 232A

233

234

236 236A

237

238 238A

239 239A

240

241

243 243A

244

245 245A

246 246A

247

248

249

252

255

153C

TIME DLY

FU2136A

FNQ-R-6

213

SPARE 120VACRemotePower

206

RemotePower

153C

201

202

203

204

153Cfrom 200

SPARE 120VACRemotePower

207

RemotePower

153C

SPARE 120VACRemotePower

208

RemotePower

153C

207

208

15A

CB205

15A

CB206

153B

from 153

154B

from 154

153Cfrom 200

153C

153C

215

to 216

215

from 215

215

153B

154B

205

206

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

2

300 328

329

330

331

332

333

334

335

336

337

338

339

340

341

342

343

344

345

346

347

348

349

350

351

352

353

354

355

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

326

327

214from 214

153Cfrom 200

214from 214

153Cfrom 200

21

DV300

AB CONNECTION CHAMBERPUMP 2 SEAL FAIL

CR3053P

304,321,606

8 (L1)

12 (G)

(N) 7

(F0) 9

(F1) 10

1311 (D1)

15

14

305,306

DV300

ResetOOX

NormTest

OVERTEMPPUMP 2

SS302Side1

OXXSide2

PUMP 2 WINDING THERMAL

Pumps

303A

Pumps

304A

ResetXOO

NormTest

SEAL FAILPUMP 2

SS303Side2

XXOSide1 47

CR305

PUMP 2 CONNECTION CHAMBERPumps

301

21

DV307

AB MOTOR CHAMBERPUMP 2 SEAL FAIL

CR3123P

311,322,607

8 (L1)

12 (G)

(N) 7

(F0) 9

(F1) 10

1311 (D1)

15

14

312,313

DV307

OXXSide2

PUMP 2 UPPER BEARING THERMAL

Pumps

310A

Pumps

311A

XXOSide1 47

CR312

21

DV314

AB OIL CHAMBERPUMP 2 SEAL FAIL

CR3193P

318,323,613

8 (L1)

12 (G)

(N) 7

(F0) 9

(F1) 10

1311 (D1)

15

14

319,320

DV314

OXXSide2

PUMP 2 LOWER BEARING THERMAL

Pumps

317A

Pumps

318A

XXOSide1 47

CR319

PUMP 2 OIL CHAMBERPumps

315

43

DV300

AB WINDINGPUMP 2 OVERTEMP

CR3063P

324,614

65

DV307

AB UPPER BEARINGPUMP 2 OVERTEMP

CR3133P

325,615

65

DV314

AB LOWER BEARINGPUMP 2 OVERTEMP

CR3203P

326,616

69

CR305

69

CR312

69

CR319

47

CR306

47

CR313

47

CR320

ABPUMP 2 SEAL FAIL

CR3213P

344

ABPUMP 2 OVERTEMP

CR3243P

344

PUMP 2 SEAL FAILLT322

R

PUMP 2 OVERTEMPLT325

R

XOOSide2

XOOSide2

OOXSide1

OOXSide1

PUMP 2 MOTOR CHAMBERPumps

308

ABHIGH HIGH LEVEL

CR3293P

330,332,535

2019RLY 1

LC216

47

CR329

AB BYPASS MODEEMERGENCY

CR3303P

331,332,520

ON DELAY27

336

CALL FOR LAGEMERGENCY BYPASS

TD3342P

47

CR330

17

CR RESETEMERGENCY BYPASS

PB331

69

CR330

69

CR329

8 6

TD334

1 3

TD332

47

CR255

AB START PUMP 1EMERGENCY BYPASS

CR3353P

343

AB START PUMP 2EMERGENCY BYPASS

CR3373P

346

OXOSIDE1

EA33821

85

34

SIDE2 OOXSS335

LEAD SELECTP2

ALT

XOOP3

AutoXOO

OffMan

PUMP 1 HOA

SS341 OOXSIDE2

AutoXOO

OffMan

PUMP 2 HOA

SS344 OOXSIDE2

17

CR249

17

CR321

47

CR536

47

CR537

47

CR335

47

CR337

5857

CR341

5857

CR344

A2A1

105,401

CONTACTORPUMP 1 VFD

CN348

A2A1

115,415

CONTACTORPUMP 2 VFD

CN351

RVSSXO

VFD

553

PUMP 1 STARTER SELECT

SS348SIDE2 OX A2A1

109,412

CONTACTORPUMP 1 RVSS

CN349

A2A1

119,426

CONTACTORPUMP 2 RVSS

CN352

RVSSXO

VFD

605

PUMP 2 STARTER SELECT

SS351SIDE2 OX

8 6

TD332

ON DELAY27

355

BYPASS MODEEMERGENCY

TD3312P

21RLY 10

LC216

ABLOW LOW LEVEL PROBE

CR3283P

332,534

47

CR328

1 3

TD331

102350,353,348,351EBC OFF DELAY

TD354

2P5

6

41

TD354

811

TD354

A2A1PUMP 2 START

CR3447P

351,415,426

A2A1PUMP 1 START

CR3417P

348,401,412

ON DELAY27

333,334

CALL FOR LEADEMERGENCY BYPASS

TD3322P

17

CR252

17

CR324

CONTROL POWER ONLT327

B

31

TD354

911

TD354

153C

153C

214

214

301 301A

302

303 303A

304 304A

305

306

308 308A

309

310 310A

311 311A

312

313

315 315A

316

317 317A

318 318A

319

320

321

324

328

329

330

331 331A

332 332A 332B

334 334A

335

336

338

341 341A 341B

342

344 344A 344B

345

348 348A 348B

349

351 351A 351B

352

355

355A

INTERLOCKELECTRICAL / MECHANICAL

DV348122121

222221349A

348C

INTERLOCKELECTRICAL / MECHANICAL

DV351122121

222221352A

351C

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

3

400 428

429

430

431

432

433

434

435

436

437

438

439

440

441

442

443

444

445

446

447

448

449

450

451

452

453

454

455

401

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

417

418

419

420

421

422

423

424

425

426

427

214from 214

153Cfrom 200

11

1

2

5

6

7

8

11

13

14

17

18

15

16

20

+24VDC

Run

+10VDC

Ai1

Anlg Com 1

Ai2

Anlg Com 2

Ao1

Ao2

Stop

Di1

Di2

Di3

Di4

Shield

150HP 208APOWERFLEX 400

VFD105

105

OOX

PUMP 1 HOA

SS341SIDE2

4443

CR341 CN348

Di1 Spd Ref0 Keypad1 PLC via Ai1

-HOA in ManualHOA in Auto

628,629

CBL403

Time Dly

FU4102A

FNQ-2

43

CR341CN349

ABPUMP 1 RVSS OK

CR4133P

551

Time Dly

FU4242A

FNQ-2

43

CR344CN352

ABPUMP 2 RVSS OK

CR4273P

603119

150HP 210AATS48C21Y

RVSS119CL1 CL2

STOP

RUN

+24

109

150HP 210AATS48C21Y

RVSS109CL1 CL2

STOP

RUN

+24

ABPUMP 1 VFD FAULT

CR4083P

552

ABPUMP 2 VFD FAULT

CR4223P

604

R3R2

VFD105

R3R2

VFD115

R1CR1A

RVSS109

R1CR1A

RVSS119

408

410

411

412 412A

413

422

424

425

426 426A

427

11

1

2

5

6

7

8

11

13

14

17

18

15

16

20

+24VDC

Run

+10VDC

Ai1

Anlg Com 1

Ai2

Anlg Com 2

Ao1

Ao2

Stop

Di1

Di2

Di3

Di4

Shield

150HP 208APOWERFLEX 400

VFD115

115

4443

CR344 CN351

Di1 Spd Ref0 Keypad1 PLC via Ai1

-HOA in ManualHOA in Auto

630,631

CBL417

OOX

PUMP 2 HOA

SS344SIDE2

214from 214

153Cfrom 200

ABPUMP 1 RUNNING

CR4283P

548

R4R5

VFD105

PUMP 1 RUNNINGLT429

G

PUMP 2 RUNNINGLT432

G

ABPUMP 2 RUNNING

CR4313P

600

123

ETM430

123

ETM433

R4R5

VFD115

R3CR3A

RVSS119

34

ISR511

ABHIGH HIGH HIGH LEVEL

CR4343P

519

Alarm

435

Alarm

153C

Alarm

436A

Alarm

153C

17

CR437

69

CR437

ABALARM SILENCE

CR4373P

438,436

ALARM SILENCE

PB437

FL435

LT435

REMOTE ALARM LIGHT

HN436

REMOTE ALARM HORN

ON DELAY27

436HORN TIMER

TD4392P

4

TD439

1

428

431

434

435

436 436A

437

R3CR3A

RVSS109

A2A1MACERATOR STATUS

CR4401P

523

A2A1MACERATOR ALARM

CR4411P

524

A2A1GENERATOR RUNNING

CR4441P

527

A2A1GENERATOR ALARM

CR4451P

528

A2A1GENERATOR LOW FUEL

CR4461P

529

A2A1ATS STATUS

CR4471P

530

A2A1ATS SPARE

CR4481P

531

A2A1ATS SPARE

CR4491P

532

A2A1INTRUSION ALARM

CR4501P

533

Macerator

214

Macerator

440

Macerator

214

Macerator

441

Generator

214

Generator

444

Generator

214

Generator

445

Generator

214

Generator

446

ATS

214

ATS

447

ATS

214

ATS

448

ATS

214

ATS

449

MACERATOR STATUS

MACERATOR ALARM

GENERATOR RUNNING

GENERATOR ALARM

GENERATOR LOW FUEL

ATS STATUS

ATS SPARE

ATS SPARE

misc

214

misc

450INTRUSION ALARM

A2A1PUMP 1 CHECK VALVE

CR4511P

550

misc

214

misc

451PUMP 1 CHECK VALVE

A2A1PUMP 2 CHECK VALVE

CR4521P

602

misc

214

misc

452PUMP 2 CHECK VALVE

648

CBL648

SHLD

650

CBL650

SHLD

Pump 2SpeedCommandFrom line

Pump 2SpeedCommandFrom line

Pump 1SpeedIndicationto line

Pump 1SpeedIndicationto line

153C214

400

401 401A

402

414

415 415A

416

153C

440

441

444

445

446

447

448

449

450

451

452

A2A1BIOFILTER RUNNING

CR4421P

525

A2A1BIOFILTER ALARM

CR4431P

526

BioFilter

214

BioFilter

442

BioFilter

214

BioFilter

443

442

443

214

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

4

500 528

529

530

531

532

533

534

535

536

537

538

539

540

541

542

543

544

545

546

547

548

549

550

551

552

553

554

555

501

502

503

504

505

506

507

508

509

510

511

512

513

514

515

516

517

518

519

520

521

522

523

524

525

526

527

214from 214

153Cfrom 200

434

ISR5115 6

8

1

Float

512

Float

512AHIGH HIGH HIGH FLOAT

FS512

Time Dly

FU5152A

FNQ-2

L

G

N

120VAC 516,523,528,536

MicroLogix 14001766-L32AWAPLC515

Base Unit Power

69POWER OK

CR255

43RLY 9

LC216

1817RLY 2

LC216

47HIGH HIGH HIGH LEVEL

CR434

58EMERGENCY

CR330

LEAD SELECT

SS335

SIDE2 XOO

OOX

512 512A

516

517

518

519

520

521

522

I0 COM0

I1

I2

I3

I4

I5

I6

COM1

PLC515

MODULE 0

515

1411MACERATOR STATUS

CR440

1411MACERATOR ALARM

CR441

1411BIOFILTER RUNNING

CR442

1411BIOFILTER ALARM

CR443

1411GENERATOR ALARM

CR445

1411GENERATOR LOW FUEL

CR446

1411ATS STATUS

CR447

1411ATS SPARE

CR448

1411ATS SPARE

CR449

1411INTRUSION ALARM

CR450

VAC0 O0

O1

O2

O3

O4

O5

O6

O7

RELAYOUTPUT

VAC1

VAC2

VAC3

VAC4

VAC5

O8

O9

VAC6

O10

O11

PLC515

ABPUMP 1 START

CR5363P

342

ABPUMP 2 START

CR5373P

345

ABEBC RESET

CR5383P

536

537

538

69LOW LOW LEVEL PROBE

CR328

58HIGH HIGH LEVEL

CR329

501from 527

501Afrom 527

47PUMP 1 RUNNING

CR428

OOX

PUMP 1 HOA

SS341SIDE1

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7 ACCOM

PLC548

1762-IA8MODULE 1

Pump 1 Running

Pump 1 in Auto

Pump 1 Check Valve

Pump 1 RVSS Fail

Pump 1 VFD Fail

Pump 1 on VFD

Pump 1 Seal FailConnection Chamber

Pump 1 Seal FailMotor Chamber

1411PUMP 1 CHECK VALVE

CR451

47PUMP 1 VFD FAULT

CR408

XO

PUMP 1 STARTER SELECT

SS348SIDE2

PUMP 1 RVSS OK17

CR413

58PUMP 1 SEAL FAIL

CR233

58PUMP 1 SEAL FAIL

CR240

523

524

548

549

550

551

552

553

OUTPUT

INPUT

UPS500NL

NL

IN G OUT G

I7

I8 COM2

I9

I10

I11

PLC515

I12 COM3

I13

I14

I15

I16

I17

I18

I19

PLC515

501 501A

501Ato 528,600

501to 528,600

153C214

501

501A

554

5551411

GENERATOR RUNNING

CR444

535

534

533

532

531

530

529

528

527

526

525

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

5

600 628

629

630

631

632

633

634

635

636

637

638

639

640

641

642

643

644

645

646

647

648

649

650

651

652

653

654

655

601

602

603

604

605

606

607

608

609

610

611

612

613

614

615

616

617

618

619

620

621

622

623

624

625

626

627

Time Dly

FU6242A

FNQ-2 24VDC HMIGTO6310

OPERATOR INTERFACEHMI624-+

G

624

47PUMP 2 RUNNING

CR431

OOX

PUMP 2 HOA

SS344SIDE2

1411PUMP 2 CHECK VALVE

CR452

47PUMP 2 VFD FAULT

CR422

XO

PUMP 2 STARTER SELECT

SS351SIDE2

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7 ACCOM

PLC600

1762-IA8MODULE 2

Pump 2 Running

Pump 2 in Auto

Pump 2 Check Valve

Pump 2 RVSS Fail

Pump 2 VFD Fail

Pump 2 on VFD

Pump 2 Seal FailConnection Chamber

Pump 2 Seal FailMotor Chamber

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7 ACCOM

PLC609

1762-IA8MODULE 3

Pump 1 Seal FailOil Chamber

Pump 1 OvertempWinding

Pump 1 OvertempUpper Bearing

Pump 1 OvertempLower Bearing

Pump 2 Seal FailOil Chamber

Pump 2 OvertempWinding

Pump 2 OvertempUpper Bearing

Pump 2 OvertempLower Bearing

PUMP 2 RVSS OK17

CR427

58PUMP 1 SEAL FAIL

CR247

69PUMP 1 OVERTEMP

CR234

69PUMP 1 OVERTEMP

CR241

69PUMP 1 OVERTEMP

CR248

58PUMP 2 SEAL FAIL

CR319

58PUMP 2 SEAL FAIL

CR305

58PUMP 2 SEAL FAIL

CR312

69PUMP 2 OVERTEMP

CR306

69PUMP 2 OVERTEMP

CR313

69PUMP 2 OVERTEMP

CR320

501from 527

501Afrom 527

24VDC

PS621NL

0V+V

240WGGND

ETHERNET SWITCHETH623N/0VL/+V

GTime Dly

FU6230.5A

FNQ-1/2

623

622to 637,640

622Bto 639

622 622B

IN0+

IN0-

IN1+

IN1-

IN2+

IN2-

IN3+

IN3-

Pump 3 Spd Ind4-20mA

Flow 4-20mA

PLC628Pump 2 Spd Ind4-20mA

SPARE

1762-IF4MODULE 4

IOUT1

IOUT2

IOUT0

COM

IOUT3

PC648

1762-OF4MODULE 6

403

CBL403

SHLD

417

CBL417

SHLD

GND

GND

622B

from 627

622

from 627

622

from 627

GND

CBL632

SHLD

CBL643

SHLD

405,406

CBL648

SHLD

419,420

CBL650

SHLD

Pump 2 Spd Ref4-20mA

Pump 3 Spd Ref4-20mA

+

-

s

+

-

s

+

-

+

-

s

Field wiringFlow meter

4-20mA

Field wiringPrimary Level

Transducer

Field wiringSecondary Level

Transducer

Field wiringDischarge PressureTransmitter 4-20mA

638A

622B

641A

SU64322

11

SU63222

11

622

622ISB637

13

24

ISB64013

24

Level

637

Level

638

Level

640

Level

641

GND

GND

637

638

640

641

GND

CBL646

SHLD

+

-

s

Field wiringGenerator FuelLevel 4-20mA

SU64622

11

GND

IN0+

IN0-

IN1+

IN1-

IN2+

IN2-

IN3+

IN3-

Secondary Lvl Transmitter4-20mA

Discharge Pressure4-20mA

PLC638Primary Lvl Transmitter4-20mA1762-IF4

MODULE 5

s

Pump 1SpeedIndicationFrom line

Pump 2SpeedIndicationFrom line

Pump 1SpeedCommandto line

Pump 2SpeedCommandto line

600

601

602

603

604

605

606

607

609

610

611

612

613

614

615

616

501 501A

RADIODV6250V+V

GTime Dly

FU6252A

FNQ-2

Fast Act

FU62210A

KTK-R-10

622A

625

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

6

EthSw

Network Map

PLC

EthSw-PLC

HMI

EthSw-HMI

IP: 10.0.0.201

MASK: 255.255.255.0

IP: 10.0.0.202

MASK: 255.255.255.0

SCADA

EthSw-Rad

IP: 10.0.0.xxx

MASK: 255.255.255.0

TD332

TD334

CR341

CR344

TD331

TD354

TD442

Tag Initital Setting Function

90s

Normal to EBC forced RVSS delay

EBC lead start delay

EBC lag delay

EBC to Normal, RVSS to VFD delay

Horn timer

Timers TD331 and TD354 should be set longer thanthe pneumatic timers (CR341 & 344) but less thantimer TD332.

VFD/RVSS Ramp down time. Set longerthan the respective device parameters

30s

90s

30s

5s

25s

Timer Settings

641

-

SECO

NDAR

Y TR

ANSD

UCER

640

+

SECO

NDAR

YY T

RANS

DUCE

R

638

-

PRIM

ARY

TRAN

SDUC

ER

637

+

PRIM

ARY

TRAN

SDUC

ER

308

PUM

P 2

MOT

OR C

HAM

BER

315

PUM

P 2

OIL

CHAM

BER

318A

PUM

P 2

LOW

ER B

EARI

NG T

HERM

AL

317A

PUM

P 2

LOW

ER B

EARI

NG T

HERM

AL

311A

PUM

P 2

UPPE

R BE

ARIN

G TH

ERM

AL

310A

PUM

P 2

UPPE

R BE

ARIN

G TH

ERM

AL

301

PUM

P 2

CONN

ECTI

ON C

HAM

BER

304A

PUM

P 2

WIN

DING

THE

RMAL

303A

PUM

P 2

WIN

DING

THE

RMAL

236

PUM

P 1

MOT

OR C

HAM

BER

243

PUM

P 1

OIL

CHAM

BER

246A

PUM

P 1

LOW

ER B

EARI

NG T

HERM

AL

245A

PUM

P 1

LOW

ER B

EARI

NG T

HERM

AL

239A

PUM

P 1

UPPE

R BE

ARIN

G TH

ERM

AL

238A

PUM

P 1

UPPE

R BE

ARIN

G TH

ERM

AL

229

PUM

P 1

CONN

ECTI

ON C

HAM

BER

232A

PUM

P 1

WIN

DING

THE

RMAL

231A

PUM

P 1

WIN

DING

THE

RMAL

129

BIOF

ILTE

R 48

0VAC

3PH

130

BIOF

ILTE

R 48

0VAC

3PH

131

BIOF

ILTE

R 48

0VAC

3PH

125

MAC

ERAT

OR 4

80VA

C 3P

H

126

MAC

ERAT

OR 4

80VA

C 3P

H

127

MAC

ERAT

OR 4

80VA

C 3P

H

153

H1

TRAN

SFOR

MER

480

VAC

154

H4

TRAN

SFOR

MER

480

VAC

154A

X2/3

TRAN

SFOR

MER

SEC

ONDA

RY

153A

X1

TRAN

SFOR

MER

SEC

ONDA

RY

153C

X4

TRAN

SFOR

MER

SEC

ONDA

RY

201

L1

HVAC

240

VAC

202

L2

HVAC

240

VAC

203

L1

BLOC

K HE

ATER

240

VAC

204

L2

BLOC

K HE

ATER

240

VAC

205

L

SPAR

E 12

0VAC

153C

N

SPAR

E 12

0VAC

206

L

SPAR

E 12

0VAC

153C

N

SPAR

E 12

0VAC

207

LSP

ARE

120V

AC

153C

N

SPAR

E 12

0VAC

208

L

SPAR

E 12

0VAC

153C

N

SPAR

E 12

0VAC

Level Digital signals in from equipmentAlarm

Power out to equipmentTo/from transformerSignals from pump sensors

2

SU500

1

2 1

2

SU503

1

2 1

2

SU506

1

2 1

SUBM

ERIS

BLE

SHIELDS

GN

DG

ND

GN

D

LEVE

L TR

ANSD

UCER

DISC

HARG

EFL

OW

DISC

HARG

EPR

ESSU

RE

+ - + - + -

Analog signals in from equipment

512

HIGH

HIG

H HI

GH F

LOAT

512A

HIGH

HIG

H HI

GH F

LOAT

226A

PROB

E 10

225A

PROB

E 9

224A

PROB

E 8

223A

PROB

E 7

222A

PROB

E 6

221A

PROB

E 5

220A

PROB

E 4

219A

PROB

E 3

218A

PROB

E 1

217A

PROB

E 1

435

ALAR

M L

IGHT

153B

ALAR

M L

IGHT

436A

ALAR

M H

ORN

153B

ALAR

M H

ORN

214

MAC

ERAT

OR S

TATU

S

440

MAC

ERAT

OR S

TATU

S

214

MAC

ERAT

OR A

LARM

441

MAC

ERAT

OR A

LARM

214

BIOF

ILTE

R RU

NNIN

G

442

BIOF

ILTE

R RU

NNIN

G

214

BIOF

ILTE

R AL

ARM

443

BIOF

ILTE

R AL

ARM

214

GENE

RATO

R RU

NNIN

G

444

GENE

RATO

R RU

NNIN

G

214

GENE

RATO

R AL

ARM

1

445

GENE

RATO

R AL

ARM

1

214

GENE

RATO

R LO

W F

UEL

446

GENE

RATO

R LO

W F

UEL

214

ATS

STAT

US

447

ATS

STAT

US

214

ATS

SPAR

E

448

ATS

SPAR

E

214

ATS

SPAR

E

449

ATS

SPAR

E

214

INTR

USIO

N AL

ARM

450

INTR

USIO

N AL

ARM

214

PUM

P 1

CHEC

K VA

LVE

451

PUM

P 1

CHEC

K VA

LVE

214

PUM

P 2

CHEC

K VA

LVE

452

PUM

P 2

CHEC

K VA

LVE

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

7

EA

338

DV2

28

DV2

35

DV2

42

DV3

00

DV3

07

DV3

14

CR

341

CR

344

CB153 CB125 CB129

CB105

250A

CB109

250A

CB115

250A

CB119

250A

CB100

RVSS109 RVSS119

VFD105 VFD115

LR105 LR115

ISB217

ISR

511

ISB

637

ISB

640

LA14

9

15A

15A

15A

15A

15A

15A

CB203

CB201

SU

632

SU

643

SU

646

FL435

PVM140

ETH

623

TD33

1

TD33

2

TD33

4

TD43

9

CR

233

CR

234

CR

240

CR

241

CR

247

CR

248

CR

249

CR

252

CR

255

CR

305

CR

306

CR

312

CR

313

CR

319

CR

320

CR

321

CR

324

CR

328

CR

329

CR

330

CR

335

CR

337

CR

408

CR

413

CR

422

CR

427

CR

428

CR

431

CR

434

CR

437

CR

536

CR

537

CR

538

FU14

0

FU14

9

CT105 CT115

PLC515

PLC

548

PLC

600

PLC

609

PLC

628

PLC

638

PC

648

TD35

4

SUB-PANEL LAYOUT

Panel: A72PM40 (60"H x 33.75"W)

SUB-PANEL LAYOUT

Panel: A72PM78 (60"H x 72"W

CN348 CN349 CN351 CN352

PS

621

DV6

25

UPS500

TAS212 TAS213

CB153A

15A

DB

100

15A

CR

440

CR

441

CR

442

CR

443

CR

444

CR

445

CR

446

CR

447

CR

448

CR

449

CR

450

CR

451

CR

452

Barrier

FU21

2

FU21

3

FU41

0

FU42

4

FU51

5

FU62

2

FU62

3

FU62

4

FU62

5

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

8

HMI624

LC216

LT435

T153

SS136AM136

SS143VM143

123456

ETM430

123456

ETM433

B

LT327CONTROL POWER ON

SS335LEAD SELECT

G

LT429PUMP 1 RUNNING

G

LT432PUMP 2 RUNNING

SS341PUMP 1 HOA

SS348PUMP 1 STARTER SELECT

SS344PUMP 2 HOA

SS351PUMP 2 STARTER SELECT

R

LT250PUMP 1 SEAL FAIL

R

LT253PUMP 1 OVERTEMP

R

LT322PUMP 2 SEAL FAIL

R

LT325PUMP 2 OVERTEMP

SS231PUMP 1

SEAL FAIL

SS230PUMP 1

OVERTEMP

SS303PUMP 2

SEAL FAIL

SS302PUMP 2

OVERTEMP

PB331RESET

EMERGENCY BYPASS

PB437ALARM SILENCE

HN436

Remote mountedTransformer

Remote mounted Alarmlight and horn

250A250A

Enclosure: A72XM3EW18FTC72H x 118W x 18D

Type 12

Outer / Inner door layout

72.1250

84.1182

118.7500

**Right two enclosure doors have beenremoved for clarity.

FAN212 FAN213

VFD105 VFD115RVSS109 RVSS119

NOTES

REVISIONS

The information in this document is the property ofControl Interface, Inc. It is not to be copied,

transmitted to others or used without permission fromControl Interface, Inc. Recipient agrees to these

conditions by acceptance of this document.

CLIENT

LOCATION

DRAWN BY CHECKED BY

CLIENT REF

PANEL

JOB

STATUS DATE

CONTROL INTERFACE, INC.517 Commercial DriveFairfield, OH 45014p/888.874.2062 f/513.874.2099www.controlinterface.com

DWG SHEET

North Charleston

K-312

16 Apr 2018Submittal

Pump Control Panel

Stoney Road PS

n/a

n/aC Fox

Pete Duty & Associates (SC)

9

2464 Vulcan Road, Apopka, Florida 32703 (407) 299-3825 www.mpelectronics.com

TYPICAL APPLICATIONS For use with any 10 electrode

conductance probe where an analog 4-20mA level signal, relay outputs and a panel mounted level display are required.

DESCRIPTION

LEVEL PROBE CONVERTER w/ RELAYS

REVERSE MOUNT

ORDERING INFORMATION

Model Number: LPC420R-RM

SPECIFICATIONS

Input Power:

Analog Output:

Relay Outputs:

Sensor Output Voltage:

Sensor Output Current:

Operating Temp:

Storage Temp:

Enclosure:

120 VAC ± 10% 7.7 VA max or 24 VDC ± 10% 160 mA max

Non-Isolated 4-20 mA Maximum Load 600 Ω

6 A @ 120 VAC

± 8 V Square Wave @ 60 Hz

0.8 mA max (per sensor)

- 20 to + 65 °C

- 45 to + 85 °C

Aluminum, Panel Mounted

The Reverse Mount LPC420 allows for viewing of the level display with the deadfront door closed, as well as open. Settings and connections are made on rear of unit.

The Level Probe Converter senses liquid level and provides a 4-20mA analog output for use by a pump controller or PLC to control liquid level. The unit monitors the ten electrodes on a Level Probe, and provides an analog signal that is proportional to level. The unit also provides 10 Relay Outputs with contacts that close as the liquid covers the respective Level Probe electrodes. The Relay Outputs may be used for pump control, level alarms or telemetry.

All setup is easily done using the four DIP switches on the unit. The Sensitivity of the unit must be set for the type of liquid being detected (see table below). The Analog Output Delay setting provides control over how fast the analog output transitions from one level output value to another. It takes 10 times the Analog Output Delay setting value to go from 4 mA to 20 mA, when the electrodes are covered quickly. When the electrodes are slowly covered one at a time, the Analog Output Delay is used to provide a smooth transition as the level goes from electrode to electrode.

UL FILE # E101681

LEFT SIDE VEIW

REAR VEIW

PANEL MOUNT VEIW

CONNECTION DIAGRAM

2464 Vulcan Road, Apopka, Florida 32703 (407) 299-3825 www.mpelectronics.com

LEVEL PROBE CONVERTER w/ RELAYS

42 Level

Waterpilot FMX21Hydrostatic cable-mounted level sensor for clean water, wastewater and saltwater applications.

•Highoverloadresistance•Climate-proofsensor:pottedelectronics

•Robustceramiccellforlong-termstability

•Integratedtemperaturemeasurement(Pt100optional)

•Accessoriesforcompletemeasuringpointsolution

WaterpilotFMX21isarobust2-wire hydrostatic level sensor that comes in three versions to suit a wide range of applications which include the measurement of groundwater, wastewater and saltwater. It is also available with an integrated temperature transmitter as an additional measurement point.Waterpilotoffersavarietyof measuring ranges, configurable using HART protocol, and its potted electronics and double breather tube filters make it highly resistant to environmental conditions for reliable results, time after time.

Withmarineanddrinkingwaterapprovals,Waterpilotisavailablewith three diameter versions:•42mmheavydutyversionforusein

wastewater and sewage treatment plants

•29mmanti-corrosionversionforuse in saltwater applications

•22mmforuseinrivers,reservoirs,wet wells and boreholes, for e.g. groundwater level measurement

Technical data

Measuring range : 0...0.1 bar to 0...20 barReference accuracy : Standard accuracy ±0.2% (platinum ±0.1% optional)Long-term stability : ≤0.1% of upper range limit / year; ≤0.25% of upper range limit / 5 yearsTemperature range : -10...+70°COutput(s) : 4…20mA HART (Pt100 optional)Power supply : 10.5...30V DCProtection : Sensor IP68, terminal box IP66/67Sensor housing : Stainless steel (PPS coating for seawater optional)

SaltwaterClean water Wastewater

Serv

ices

&So

lutio

nsRe

cord

ers &

Syst

em C

ompo

nent

sA

naly

tics

Tem

pera

ture

Flow

Pres

sure

Leve

l

Serv

ices

&So

lutio

nsRe

cord

ers &

Syst

em C

ompo

nent

sA

naly

tics

Tem

pera

ture

Flow

Pres

sure

Leve

l

43

• Formoreinformation,specificapplicationadviceortoorder,pleasecontactuson0161 286 5000 or email: info@uk.endress.com• Todownloadtechnicaldocumentation,pleasevisitourwebsite:www.uk.endress.com• Forproductselectionhelp,tryouronlineApplicationtool:www.uk.endress.com/applicator

WaterpilotFMX21

Dimensions (mm)

225

240

ø22 ± 0.1

224 20

9

ø41.5

ø8

235

245

max. ø29

~

ø8

ø42

Wat

erpi

lotFM

X167

Seria

l-No.

:XXX

XXXX

XXXX

Mes

sber

eich

/ran

ge:0

...30

0ft

H20

INT.

SAFE

,CL

.I,DI

V .1,

GP.

ABC

DN

ON

INCE

NDI

VECL

.I,DI

V .2,

GP.

ABC

DA

Exia

IICT6

, Ta=

70°C

Entit

yper

dwg.

9605

03-1

009-

ø8

48m

ax. 5

2

22

17552

mm (in)

(1.8

9)

(6.89)(2.05)

(0.8

7)48m

ax. 5

2

22

17552

mm (in)

(1.8

9)

(6.89)(2.05)

(0.8

7)

Suspension clamp: stainless steel and fibreglass reinforced polyamide

FMX21 versions1 = 22mm outer diameter, stainless

steel2 = 42mm outer diameter, flush-

mounted, stainless steel3 = 29mm, stainless steel, PPS/

polyolefin for saltwater applications4 = Pressure compensation tube5 = Extension cable6 = Protection cap

Serv

ices

&So

lutio

nsRe

cord

ers &

Syst

em C

ompo

nent

sA

naly

tics

Tem

pera

ture

Flow

Pres

sure

Leve

l

Serv

ices

&So

lutio

nsRe

cord

ers &

Syst

em C

ompo

nent

sA

naly

tics

Tem

pera

ture

Flow

Pres

sure

Leve

l