note: the use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •case studies •q/a ....

26
© 2014 MHI® Copyright claimed as to audiovisual works of seminar sessions and sound recordings of seminar sessions. All rights reserved. Sponsored by: Presented by: Rudi Lueg Director of Technology Do you really need a Warehouse Management System?

Upload: others

Post on 25-Jul-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

© 2014 MHI®

Copyright claimed as to audiovisual works of seminar sessions and

sound recordings of seminar sessions. All rights reserved.

Sponsored by: Presented by:

Rudi Lueg

Director of Technology

Do you really need

a Warehouse

Management System?

NOTE: The use of

the following opening

title slide is

MANDATORY in

each PowerPoint

presentation for in-

show continuity and

post-show on-

demand web

viewing. Please

include seminar title,

sponsor logo and

speaker names/titles.

Page 2: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Do you still need a WMS?

it depends

Page 3: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

In 30 minutes you will know:

• Characteristics of ERP, WMS and WCS

• The rise of WMS and WCS

• Strategy for the right architecture

• Functionality Overview

• Best Practice

• Design Tips

• Case Studies

• Q/A

Page 4: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Definition

Enterprise

Resource

Planning

Warehouse

Control

System

Warehouse

Management

System

Page 5: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Enterprise Resource Planning

Business Management Software that companies use to

manage business processes, including:

• Product planning and development

• Manufacturing

• Marketing and Sales

• Inventory Management

• Shipping

Bidgoli, Hossein, (2004). The Internet Encyclopedia, Volume 1, John Wiley & Sons, Inc. p. 707

Page 6: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Warehouse Management System

WMS is a key part of the supply chain and primarily aims to control

the movement and storage of materials within a warehouse and

process the associated transactions including:

• Shipping

• Receiving

• Putaway

• Picking

Piasecki, Dave. "Glossary of Inventory Management and Warehouse Operation Terms". InventoryOps.com.

Page 7: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Warehouse Control System

A software application that assigns and directs a variety of

tasks within a warehouse environment to ensure smooth

and efficient operation.

Warehouse control software generally collects information

and transmits it to a warehouse management system.

It is capable of interfacing with data collection devices such

as scanners and automation equipment such as conveyor

belts.

businessdictionary.com

Page 8: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Prospective

ERP WMS WCS

Page 9: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

What’s your business?

Complexity

Size

Features

Push

Pull DTC

Omni

Pallets

Full

Case

Break

Case

Eaches

WMS: Yes

WMS: No

Page 10: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

What do you need? R

ece

ivin

g

• Returns

• QC

• Routing

Pu

taw

ay

• Identify

• Move

Inve

nto

ry M

an

ag

em

en

t

• Cycle Count

• Replenish

• Locate

• Slotting

Fu

lfill

me

nt

• Picking

• Packing

• VAS

Sh

ipp

ing

• QC

• Cross Dock

• Manifest

Page 11: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

What do you need?

Page 12: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

What else to consider?

Functions

Performance

Compliance

TCO

Future Needs

Sustainability

Page 13: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Asses what you have

• System age

• How many workarounds

• Open issues or bugs

• Slowdowns

• Up-time

• Maturity

• Vendor reliability

Page 14: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

7 S

tep

s

Analyze Your Needs

Specify Requirements

Identify Suppliers

Do Research

Kick the Tires

Recommend

Talk to Your Peers

Page 15: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Best Practice

• Asses your needs first

• Prioritize what you have

• Research what's out there

• Assign functions to systems

• Get going!

Page 16: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Design Tips

• Document interfaces in-house

• Decouple systems

• No overlapping functions

• Use a system where it works

Page 17: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

What functions you need?

ERP WMS WCS

Order Put

away Ship Recv Invt Auto

Page 18: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Do you consider automation?

ERP WMS WCS

Order

Put

away

Ship Recv

Invt

Page 19: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Order Put

away Ship Recv

Invt

Do you consider automation?

ERP WMS WCS

Page 20: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

• Top 50 Internet Retailer/ Catalog Companies – Owned by Warren Buffett

– Nation's largest direct merchant of value-priced party supplies, arts and crafts, toys and novelties

• 750,000 SF

• 30,000 SKU’s

• 78,000,000 units per year

• Best day: 404,000 units

• Accuracy 99.9%

Page 21: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

ERP WMS WCS

Order Put

away Ship Recv

Invt

Voice

Tilt Tray

Ship

Sorter

Page 22: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

• Family owned

• Multistate Distributor for Wine, Sprits and

Beer

• 555,000 SF

• 8,000 SKU’s

• 85,000 cases per night

Page 23: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

ERP WMS WCS

Order Put

away Ship Recv

Invt

Voice

Tilt Tray

Ship

Sorter

Page 24: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

ERP WMS WCS

Order Put

away Ship Recv

Inventory Unit &

Ship

Sorter

2 Very Different Apparel Retailers

Locator

Page 25: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

Summary

Complexity

Size

Features

Push

Pull DTC

Omni

Pallets

Full

Case

Break

Case

Eaches

WMS: Yes

WMS: No

Page 26: NOTE: The use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •Case Studies •Q/A . Definition Enterprise Resource Planning Warehouse Control System Warehouse Management System

For More Information:

Speaker email: [email protected]

Website: www.whsystems.com

Or visit MODEX 2014 Booth 4726

NOTE: This ending slide is OPTIONAL. Items that can be included are your

speaker’s email address/home page, the Exhibiting Member Company’s name,

home page and Booth Number.