November 2002 1

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 2

AGENDA

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

• Overview of Northrop Grumman Ship Systems• Engineering & ILS Program Labor• Progress/Earned Value/BCWP• Design Engineering EVMS Applications

– LHD 5 & 8

– DDG 51 Class

– Composite Fabrications

November 2002 3

Northrop Grumman Ship Systems (NGSS), headquartered in Pascagoula, Mississippi was formed on August 1, 1999. It includes Ingalls Operations (Pascagoula), Avondale Operations in New Orleans and Tallulah Louisiana, and Gulfport, Mississippi.

NGSS currently employs more than 17,000 shipbuilding professionals and is one of the nation’s leading full service systems companies for the design, engineering, construction and life cycle support for U.S. Navy and commercial surface ships.

NGSS has a funded backlog exceeding $8.0 billion, in a variety of naval and commercial shipbuilding programs.

Ship Systems Overview

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 4

Ship Systems Overview

INGALLS OPERATIONS

AVONDALE OPERATIONS

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 5

Newport News

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 6

LABOR

DIRECT INDIRECT

VESSEL LABOR (SHIP/CRAFT)

PROGRAM LABOR (DIRECT

SUPPORT)

IDENTIFIED BY CONTRACT, SHIP, CWBS, C/C, ACCOUNT

AND WORK PACKAGE (BILL #)

IDENTIFIED BY CONTRACT, CWBS, C/C, ACCOUNT AND

WORK PACKAGE (MWP)

WELDING

FITTINGS

PAINTING

OUTFITTING

ETC.

ENGINEERING

PROGRAMS MANAGEMENT

PRODUCTION PLANNING

PRODUCTION CONTROL

ETC.

Major Budget / Cost Categories - Labor

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

CONTROLLED BY OVERHEAD ACCOUNTS

AND COST CENTERS

November 2002 7

LHD Program Value By Category

Manufacturing Labor36%

Material48%

Other Program Labor

4% Engineering

12%

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 8

Engineering Functions

• Program Engineering

• Systems Engineering

• Field Engineering

• Naval Arch/Elect

• Noise, Shock & Vibration Control

• Engineering Test and Evaluations

• Trials

• Marine Technical

• 3D Detail Design

• 2D Design

• Numerical Controls & MFG Aids

• Electrical Technical

• Electrical Design

• Combat Systems Technical

• Combat Systems Test

• Weight Control

• Engineering Configuration Mgt.

• Engineering R & D

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 9

ILS Functions

• Reliability, Maintainability & Quality

• Maintenance & Provisioning

• Inventory Mgmt & Allowance

• Config. Data Mgt./Life Cycle Mgt.

• Eng. Technical Publications

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 10

Progress /Earned Value :BCWP

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

•EVMS Provides Engineering Supervision a Weekly Detailed Progress Report Bill Listing

•Management Uses this Report to Evaluate the Overall Progress and Performance of the Task

•Discrete Physical Progress

•Apportioned Effort

•Level Of Effort

•Progress is Updated Weekly

November 2002 11

• LHD5 Modification• LHD8 Redesign• DDG 51 Class - Flight IIA• Composite Fabrications

Design Engineering

Earned Value Applications

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 12

LHD Program

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 13

• First Drawing Level earned value application • Initiated by Ingalls & approved by Navy• Reported to First Line Engineering Supervisor• Budget reconciled to Work Packages• Progressed weekly• Progress input to monthly CPR

LHD5 Modifications (April 1992)

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 14

LHD 5 Lessons Learned

• Drawing Work Packages are too detailed• Focus on category of work vs. organization• Good planning tool for Engineering Managers

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 15

• Use local PC files to track individual models & drawings

• Summarize to Work Packages for EVMS• Identify Work Packages to Category• Maintain Supervisor visibility• Ensure budget reconciliation • Continue to progress weekly

LHD8 Application

A ‘Two-Tier’ System

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 16

DDG 51 Program – The ARLEIGH BURKE Class Aegis Destroyers

DDG 51 Program

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 17

DDG 51 Class Flight IIA Design

• Engineering Work Packages by ship zone• Joint reporting with Bath Iron Works (BIW) to

NAVSEA• Weekly progress, cost updates & reporting

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.

November 2002 18

Composite Fabrications

• Carderock Naval Surface Warfare Center• Joint project with Ingalls Facility, and Avondale

Facility(Gulfport, MS)• EVMS tracking Engineering & Manufacturing• Shared Drive file showed all Work Packages and

was updated weekly for progress and cost

Northrop Grumman Ship Systems14th annual International IntegratedProgram Management Conference

Washington D.C.