nt700v setup instructions

18
Set-UD instru 2006 Montesa Honda, SA 99MtW6 - December 2005

Upload: rommel9645

Post on 14-Apr-2015

41 views

Category:

Documents


2 download

DESCRIPTION

NT700V Setup Instructions. To assemble the new bike

TRANSCRIPT

Page 1: NT700V Setup Instructions

Set-UD instru

2006 Montesa Honda, SA 9 9 M t W 6 - December 2005

Page 2: NT700V Setup Instructions

FOR YOUR CUS I OMI-R'S SAI-t I Y P r o ~ e r set-UD and re-deliverv service are essential t o rider safetv and the rebabilitv of the machine.

Improper set-up or pre-delivery service can

FOR YOUR SAFETY

precautions in this

several ~ o t e n t i a l hazards:

e ss the instruction tells you t o do so.

N R 3 2006 Montesa Honda, S.A.

Page 3: NT700V Setup Instructions

How l o Use l h ~ s Manual

Modifications and Accessories

or for personal injuries resulting from the modification of said Honda product.

Throughout this manual, the following ab

2005 Montesa Honda, S.A. NR4

Page 4: NT700V Setup Instructions

SET-UP AND PRE-DELIVERY SERVICE

p i G i q Take every precaution when removing the

Some parts may differ in shape from those illustrated according to market differences.

that it is functioning properly.

uence number ( [ I I [21 ... ). Install or remove the loose parts

l any all loose parts wi th the Parts List in the manual.

A : Work sequence number

: Size of bolt, screw or nut, and torque value

: These numbers represent FINGER TIGHT sequence.

ground represent

NR19 2006 Montesa Honda, S.A.

Page 5: NT700V Setup Instructions

- STANDARD

FASTENERS TYPE

5 mm hex bolt and nut 6 mm hex bolt and nut 8 mm hex bolt and nut 10 mm hex bolt and nut 12 mm hex bolt and nut

T

5 mm screw 6 rnm screw

torque values listed above.

NOTE: 1. Apply sealant to the threads. 2. Apply a locking agent to the threads.

To: Honda Dealerships

I for the tasks that are not described in this manual.

ore

ing the Motorcycle

Place the cardboard packaging on a flat surface where there is no risk of it slipping.

NR25 2006 Montesa Honda, S.A.

Page 6: NT700V Setup Instructions

Description Qty.

1 2 I

1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 2

Reference

30432-MBWD20 531 05-MCSG00 n 4 d

64121-MEW920 641 22-MEW920 64131-MEW920 641 32-MEW920 64502-MEW920 64503-MEW920 64504-M EWWO 64505-MEW920 83642-MBLD60 881 10-MEW921 881 20-MEW921 901 16-MEW920 901 1 7-MEW920 901 30-MEE000 901 48-SA0000

901 91-MEW920

2005 Montesa Honda, S.A. NR32

Page 7: NT700V Setup Instructions

Place the motorcycle box on a level surface.

Cut the straps and remove the staples from the top cover. Open the box upwards.

Remove the staples from the lower sides that attach the box to the wooden base.

NR33 2006 Montesa Honda, S.A.

Page 8: NT700V Setup Instructions

Cut the attachment strap from the front wheel and remove the wheel from the housing.

Remove the two pinch bolts from the handlebars.

Remove the rear wooden bridge. Take all necessary precautions to avoid damaging any part of the motorbike during this process.

The bolts are in the accessory box.

Torque: 27 N-m (2.7 kgf-m, 25 Ibf-ft)

Hold the motorbike in place, passing the strap below the handlebars, between both steering brackets.

Hold the motorbike in place, passing the strap below the left and right rider foot steps.

Page 9: NT700V Setup Instructions

Remove the rear attachment straps. Remove the support straps for the right and

base.

We recommend that two people lift the motorcycle off the wooden base.

Work with care whilst holding the motorcycle to avoid possible damage.

Remove the rear attachment straps. Remove the support straps for the right and left front parts of the stirrups from the wooden base.

Remove the two pinch bolts from the rear wooden bridge.

Remove the rear wooden bridge. Take all necessary precautions to avoid damaging any part of the motorbike during this process.

Install the two original bolts and caps in the seat cowl. The bolts are in the accessory box.

NR35 2006 Montesa Honda, S.A.

Page 10: NT700V Setup Instructions

Carefully lift the motorbike using a hoist.

Remove the right and left brake callipers.

Loosen the bolts at the bottom of the fork.

2005 Montesa Honda, S.A. NR36

Page 11: NT700V Setup Instructions

Remove the cardboard protectors from inside the brake pads.

Fit the short side collar to the right side of the wheel hub (depending on light position.)

Fit the long side collar to the left side of the wheel hubjdepending on light position.)

Apply a thin layer of grease to the front axle.

Install the brake callipers (right and left) in the brake disks.

Torque: 31 N-m (3.1 kgf-m, 25 Ibf-fi)

N R 7 7

Page 12: NT700V Setup Instructions

Install and tighten the front axle to the specified torque.

Torque: 59 N-m (5.9 kgf-m, 25 Ibf-ft)

With the front brake applied, pump the front sus~ension UD and down several times to seat the axle and check the front brake operation.

Tighten the axle bolts to the specified torque.

Torque: 22 N-m (2.2 kgf-m, 25 Ibf-ft)

2005 Montesa Honda, S.A. NR38

Page 13: NT700V Setup Instructions

Lift the motorcycle from the wooden base. RoU the motorcycle forward gently.

Before taking the motorcycle off the base, check that there are no objects on the floor that might obstruct the operation.

Make sure the bike is not in gear.

NOTE:

Prepare the battery only if the motorbike has been sold or is going to be used of demonstration purposes.

I f necessary, charge the battery according to specifications.

WARNING The battery gives off explosive gases; keep sparks, flames, and cigarettes away from the battery. Provide suitable ventilation when charging or using the battery in a suitable place.

NR39 2006 Montesa Honda, S.A.

Page 14: NT700V Setup Instructions

List of parts for windshield attachment.

1 .- Windscreen 2.- Cover R windscreen 3.- Cover L windscreen 4.- Cover R screen stay 5.- Cover L screen stay 6.- St R S C ~

7.- Stay L screen 8.- Spacer R screen 9.- Spacer L screen 1 U.- Bolt SpC bX6 a - " a A

11 .- Bolt screen stay 12.- Washer Bpr Bolt

Fit the four bolts (9011 7-MEW920) and the four washers (90148-SA0000) to the left and right (do not tighten).

ASSEMBLING THE WINDSHIELD IN THE STANDARD POSITION

Attach stay (64502-MEW902) to the right and stay (64503-MEW920) to the left (depending on liqht position).

Tighten the bolts to the specified torque.

Page 15: NT700V Setup Instructions

ASSEMBLING THE WINDSHIELD IN T RAISED POSITION

on light position).

Tighten the four bolts to the specified torqu

Attach the bolts correctly.

NR41 2006 Montesa Honda, S.A.

Page 16: NT700V Setup Instructions

Fit the windshield (641 10-MEW920) matchin up the holes on the shield with those on t stays.

Attach spacer (64504-MEW920) to the right and spacer (64505-MEW920) to the left.

Tighten the four bolts (901 16-MEW920) to the specified torque.

Fit cove? (64171-MFWWO) to the cover (64122-MEW920) to the left.

Press the cover gently into position.

2005 Montesa Honda, S.A. NR42

Page 17: NT700V Setup Instructions

Attach the right (88110-MEW921) and left (88120-MEW921) rear view mirrors, holding them in place with the four bolts (90130- MEE000).

Attach the license plate to the back of the motorbike.

Make three holes in the protruding parts of the mudguard. Fit the two collars (84706-415- 0000) on the top holes and the collar (90556-

m-.

The three license plate holding bolts are not supplied in the kit.

NR43 2006 Montesa Honda, S.A.

Page 18: NT700V Setup Instructions

NOTE:

Id le speed: Smoo thness , t h r o t t l e response, return t o ~ d l e speed. Check the idle speed again 10 minutes after stopping and ride around again.

2005 Montesa Honda, S.A. NR44