nuclear power generation - oerlikon · 4 nuclear power generation carbon steel mma supercito 7018s...

Nuclear Power Generation

www.oerlikon-welding.com

OERLIKON solutions for Nuclear

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

OERLIKON and the Nuclear industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Nuclear Power Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 to 5

Air Liquide Welding’s Management of Special Requirementswhen Supplying Welding Products to Nuclear Fabricators . . . . . . . . . . 6

ConsumablesOERLIKON Consumables for Nuclear industry

n OERLIKON Nuclear Standard Range . . . . . . . . . . . . . . . . . . . . . . . . 7 to 9

n Guide to OERLIKON consumables designationsfor nuclear applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

n Product packaging Welding consumables . . . . . . . . . . . . . . . . . . . . . 11

n DRYBAG for SAW fluxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

n Strip weld overlay for nuclear engineering . . . . . . . . . . . . . . . . . . . . . . . 13

Arc Equipmentn MMA electrode power sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

n TIG equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

n MIG/MAG equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Automationn SAW power sources and welding heads . . . . . . . . . . . . . . . . . . . . . . . . 17

n Equipment for submerged arc welding . . . . . . . . . . . . . . . . . . . 18 to 19

n Column and boom solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

n Rotators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Accessories and PPE (Personal Protective Equipment) . . . . . 22

n Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 to 26

n Welding Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Air Liquide SA, with its headquarters in Paris, France, is one of Europe’s larger multinational companies. It had a consolidated turnover of € 16.4 billion in 2015, with 50 000 employees all over the world.

Introduction

2

2008

-161

Air Liquide Welding is represented throughout the world with a brand portfolio optimized locally to the needs of all types ofcustomers. OERLIKON brand is an important part of thisportfolio and has a long and distinguished history of innovationin welding products.

Air Liquide Welding have 3 research and development centerslocated in Pont-Sainte-Maxence (France) for equipment &automation, in Due Carrare (Italy) and Eisenberg (Germany)

for consumables.

This facilitates the rapid transfer and implementation of importantinnovations throughout the whole OERLIKON network, enablelingto maintain the brand position and international reputation ofinnovative leadership in advanced welding technology.

OERLIKON has generated a proven history of supplyingwelding consumables for the most demanding and criticalapplications, particularly in the energy sector to industries suchas offshore oil and gas and nuclear power generation.OERLIKON supplies customized solutions through performanceand innovation, by developing and providing welding productsand processes meeting the stringent mechanical propertyspecifications and the increasing demands for enhancedwelding productivity.

The results of this process are demonstrated by the range ofautomated installations, welding consumables and equipmentspecifically tailored for the high productivity requirements ofwind turbine tower and foundation fabrication.

The quality Assurance management systems meet the highestlevels of international nuclear codes and standards such as:RCC-M, ASME III NCA 3800, KTA 1408 and others.

OERLIKON and the Nuclear industry

3

QualityFor over 30 years, OERLIKON has offered the highest qualitysolutions using the widest range of technical expertise combinedwith relevant and consistent Quality Assurance and Quality Controlmanagement.In the nuclear field, where safety, reliability and long term operatinglife are mandatory, the Air Liquide Welding factories have been keypartners to all the manufacturers involved in the most criticalsystems.A special manufacturing programme dedicated to nuclearcomponents regarding the formulation and design of OERLIKON’snuclear welding consumables range has been implemented.Thus assuring consistently low levels of cobalt as well as a veryhigh level of weld metal purity Air Liquide Welding.The Air Liquide Welding production units for welding consumablesfor nuclear applications have attained the special QSC certificationfor nuclear Material Organization. This Quality System Certificatefrom the ASME society enables Air Liquide Welding to manufactureand supply welding products for use in the nuclear sector. With thecombination of the Quality System Certificate from ASME, as wellas the regular qualification audits performed by our clients underthe RCC-M code, OERLIKON is a key international primary sourcefor welding consumables which conform to nuclear power industryspecifications.

Quality managementOERLIKON has a total commitment to quality. The productranges are manufactured in group production facilities, all ofwhich are ISO certified. Detailed certification or approval forwelding consumables is supplied as a matter of routine andcustomer’s special quality requirements for increasing frequencyof batch testing or specialised certification can be readilyaccommodated. This ensures the reliability and reproducibilityfabricators and owners need in the nuclear industry.

OERLIKON and the Nuclear PowerIndustryOERLIKON is an important supplier of welding products fornuclear fabrication and experience in this field dates back somedecades to the beginning of the French nuclear powerprogramme. A close and reliable collaboration resulted in thesuccessful development of welding consumables for critical areasof fabrication such as the primary circuit. OERLIKON’sinvolvement with its products doesn’t stop at manufacture.Indeed, OERLIKON provides a close and detailed participationwith nuclear product applications, from the initial productselection to welding properties on site. A team of highly qualifiedengineers is ready to respond, with the objective of providingtechnologically relevant and practical solutions. This is ofparticular relevance for activities such as welding consumablescertification or qualification by the owner or the manufacturer.A large and dedicated information base is at the serviceof each customer to ensure the relevant selection of weldingconsumables to meet the demanding and changing technicalspecifications of the nuclear industry.

FlexibilityThe OERLIKON nuclear product range is well defined inaccordance with the RCCM code, ASME III 3800 or KTA 1408.As new requirements are implemented, such as very low levelof impurity elements, so new and specialised weldingconsumables are required. Regular meetings with engineeringdepartments and major fabricators ensures a dedicated rangeof OERLIKON welding consumables which is constantly evolvingto meet the changing design requirements.

2008

-159

4

Nuclear Power Generation

CARBON STEELMMA

SUPERCITO 7018S E7018-1

CONSTRUCTION

TENACITO R E7018-1

MAG/TIGCARBOFIL / CARBOROD ER 70S-3

CARBOFIL 1 / CARBOROD 1 ER 70S-6

FCAWFLUXOFIL 19HD E71T-1C-JH4

FLUXOFIL M10 E70C-6M H4

SAWOE-S2 - OP 121TTW F6P8-EM12K

OE-SD3 - OP 121TTW F7P8-EH12K

Process Trade nameASMEclassification

LOW ALLOY (Rm >550 MPa - PWHT >15 h)MMA

MOLYCORD Kb NUC E7018 G

A533 GrB Cl.1ASME SA 508 Grade 2 Cl.1ASME SA 508 Grade 3 Cl.116 MND 5 - 18 MND 5

RPV - SG 1 3

TENACITO 65R E9018 G

TENACITO 65R NUC E9018 G

SAWAS 62 / AS 89 F8P4-EF2N/F2N

OE-SD3 1Ni 1/2Mo / OP 121TTW F9P8-EF3/EG-F3

OE-SD3 1Ni 1/2Mo / OP 41TT (R) F9P8-EF3/EG-F3

LOW ALLOY (Rm >620 MPa - PWHT >15 h) MMA TENACITO 98M E9018-M

A533 GrB Cl.2RPV - SG1 3

TIG CARBOROD 90S-D2 ER90S-D2

SAW OE-SD3 1.5Ni 1/2Mo / OP 121TTW F10P4-EF6/EG-F6

22

15

3

3

3

4

6

7

9

6 7

6

6

8

5

STAINLESS STEEL 304L

MMA

BASINOX 308L-16 NUC E 308 L-16

RPV

PRESSURIZER

COOLANT PUMP

PIPING

1

4

2

8

BASINOX 309L-16 NUC E 309 L-16

BASINOX 308L NUC E 308 L-15

BASINOX 309L NUC E 309 L-15

TIGINERTROD 308L ER 308L

INERTROD 309L ER 309L

SAWOE-308L / OP 70Cr Spezial ER 308L

SUPRASTRIP 19 9 L / AST 300 EQ 308L

SUPRASTRIP 24 13 L / AST 300 EQ 309L

STAINLESS STEEL 316L MMA BASINOX 316L NUC E 316 L-15

PRIMARY PIPING5TIG INERTROD 316L ER 316L

SAW OE-316L / OP 70Cr Spezial ER 316L

NICKEL BASE ALLOY 600 TIG NIROD 600 ER NiCr3

STEAM GENERATOR3SAW SUPRASTRIP 600 / AST 600 EQ NiCr3

ESW SUPRASTRIP 600 / ELT 600 EQ NiCr3

NICKEL BASE ALLOY 690 MMA SUPRANEL 690 E NiCrFe7

STEAM GENERATOR

RPV

3

1

MIG/TIG NIFIL 52C / NIROD 52C ER NiCrFe7

SAW SUPRASTRIP 690 / AST 600 EQ NiCrFe7

CREEP RESISTING STEEL 1.25Cr - 0.5Mo MMA CROMOCORD Kb E8018-B2

Secondary circuit9MAG/TIG CARBOFIL KV5 / CARBOROD KV5 ER 80S-B2

SAW OE-S2CrMo1 / OP 121TTW F8P4-EB2-B2

CREEP RESISTING STEEL 2.25Cr - 0.5Mo MMA OE-KV3HR E9018 B3

Secondary circuit9MAG/TIG CARBOFIL KV3 / CARBOROD KV3 ER 90S B3

SAW OE-S1CrMo2 / OP 121TTW F8P2-EB3-B3

Process Trade nameASMEclassification

8

6

Air Liquide Welding has a dedicated and highly competent groupof engineers dealing with enquiries and orders for weldingconsumables with specialised contractual, technical, testing,quality assurance and inspection and delivery requirements.These exacting requirements of the nuclear industry are satisfiedand regular exceeded by this special competence.

This special consumables business has been identified as a keyresource for helping OERLIKON’s customers to implement theirnuclear projects and grow in their specific areas.

Having responded in detail to the initial enquiry, this group thenmanages the order from receipt to delivery.

For example through several essential activities:

n Customer demand analysis and routing

n Specific Quality Assurance implementation

n Production and testing lead times and costs determination

n Offer formalisation and review

n Technical knowledge capitalisation

n Order execution and dedicated follow-upby a team formed for each nuclear project

Within this special activity are OERLIKON’s technical experts,welding engineers, materials scientists and experiencedwelders. This expertise can give all the support required in orderto define the guidelines and provide knowledge and trainingto fulfil the users’ requirements.

Finally, the product consistency and reliability and thecommitment to a continuous improvement programme supportsthe Air Liquide Welding Quality Assurance System.

Thus the highest quality and the most consistent products canbe offered today and in the future by specific processes asfollows:

n Specific Quality Assurance System

n Global selection of the highest quality raw materials

n Stringent qualification of selected suppliersby the Special Order Team and the purchasing department

n Dedicated monitoring for every stageof the manufacturing process

2013

-472

2013

-470

2013

-471

Management of Special Requirements whenSupplying Welding Products to Nuclear Fabricators

7

OERLIKON Nuclear Standard Range

* RPV: Reactor Pressure Vesel - SG: Steam Generator - MSR: Molten Salt Reactor.

APPLICATION Base metal WELDINGPROCESS

Trade Name ASME classification KTA / TÜVRCC-M

Spec AREVAASME

CARBON STEEL

CONSTRUCTIONMMA

SUPERCITO 7018S E7018-1 X X

TENACITO R E7018-1 X

TIGCARBOROD ER 70 S-3 X X

CARBOROD 1 ER 70 S-6 X X

LOW ALLOY (Rm >550 MPa - PWHT>15 h RCCM & 42 h ASME add spec)A533 GrB Cl.1ASME SA 508 Grade 2 Cl.1ASME SA 508 Grade 3 Cl.116 MND 5 - 18 MND 5

RPV* - SG* - MSR*

MMA

MOLYCORD Kb NUC E7018-G X X

TENACITO 65R NUC E9018-G X

TENACITO 65R E8018-G X

TENACITO 65 RS (Ni<0.5%) E9018-G X

SAW

AS 62 / AS 89 F8P4-EF2N/F2N X X

OE-SD3 1Ni 1/2Mo / OP 121TTW F9P8-EF3/EG-F3 X X

OE SD3 1Ni 1/2Mo / OP 41TT (R) F9P8-EF3/EG-F3 X

OE SD3 1Ni 1/2Mo / OP 41TT F9P4-EG-M2 X

AS 40 / AS 89 X X

LOW ALLOY (Rm >620 MPa - PWHT>15 h RCCM & 42 h ASME add spec)A533 GrB Cl.2RPV - SG - MSR

MMA TENACITO 98M E 9018 M X

TIG CARBOROD 90S-D2 ER 90S-D2 X

SAW OE SD3 1.5Ni 1/2Mo & OP 121TTW F10P4-EF6/EG-F6 X

STAINLESS STEEL

304L RPV

PRESSURIZER - PIPINGMMA

BASINOX 308L-16 NUC (ASME AP1000...) E 308 L-16 X X

BASINOX 309L-16 NUC (ASME AP1000...) E 309 L-16 X X

BASINOX 308L NUC E 308 L-15 X X

BASINOX 309L NUC E 309 L-15 X X

TIGINERTROD 308L ER 308L X X

INERTROD 309L ER 309L X X

SAW

OE-308L / OP 70Cr Spezial ER 308L (WIRE) X X

OE-309L / OP 70Cr Spezial ER 309L (WIRE)

SUPRASTRIP 19 9 L / AST 300 NUC EQ 308L (STRIP) X X

SUPRASTRIP 24 13 L / AST 300 NUC EQ 309L (STRIP) X X

SUPRASTRIP 19 9 LNb / AST 300 NUC EQ 347 (STRIP) X

STAINLESS STEEL

316L

PRIMARY PIPING

MMA BASINOX 316L NUC E 316 L-15 X X

TIG INERTROD 316L ER 316L X X

SAW OE-316L / OP 70Cr Spezial ER 316L (WIRE) X

NICKEL BASE ALLOY 600

SG*


SG* - RPV*

SAW SUPRASTRIP 600 / AST 600 NUC EQ NiCr3 (STRIP) X X

TIG NIROD 600 ER NiCr3 X X

MMA SUPRANEL 690 E NiCrFe7 X

TIG NIROD 52C ER NiCrFe7 X

HIGH TEMP STEELS1.25Cr - 0.5Mo

MMA CROMOCORD Kb E8018-B2 H4 X X

8

All-Weld-Metal Properties

OERLIKON Nuclear Standard Range

WELDINGPROCESS Trade Name

AWS - ASMEclassification C Mn Si S P Ni Cr Mo Nb

CARBON STEEL CONSTRUCTION

MMASUPERCITO 7018S E7018-1 0.05 1.35 0.55 <0.015 <0.015 <0.3 <0.2 <0.3

TENACITO R E7018-1 0.07 1.4 0.35 <0.015 <0.015 <0.1 <0.1 <0.1

TIGCARBOROD ER 70 S-3 0.11 1.2 0.6 <0.020 <0.02 <0.15 <0.15 <0.15

CARBOROD 1 ER 70 S-6 0.085 1.6 0.9 <0.015 <0.015 <0.1 <0.1 <0.1

LOW ALLOY (Rm >550 MPa - PWHT >15 h RCCM & 42 h ASME add spec)

MMA

MOLYCORD Kb NUC E7018-G 0.05 1.15 0.3 <0.015 <0.015 <0.2 <0.3 0.5

TENACITO 65R NUC E9018-G 0.06 1.6 0.3 <0.010 <0.015 0.9 <0.15 0.45

TENACITO 65 RS (Ni<0.5%) E9018-G 0.06 1.3 0.4 <0.010 <0.010 0.45 uc 0.55

SAW

AS 62 / AS 89 F8P4-EF2N/F2N 0.05 1.45 0.4 0.005 0.005 0.6 <0.10 0.5

OE-SD3 1Ni 1/2Mo / OP 121TTW F9A8-F9P8-EF3/EG-F3 0.08 1.6 0.4 0.003 0.01 0.9 <0.1 0.5

OE SD3 1Ni 1/2Mo / OP 41TTR F9P8-EF3/EG-F3 0.08 1.7 0.45 <0.010 <0.010 0.95 <0.2 0.5

OE SD3 1Ni 1/2Mo / OP 41TT F9P4-EG-M2 0.07 1.4 0.25 <0.010 <0.020 0.95 <0.10 0.5

AS 40 / AS 89 F6P8-EH14 0.06 1.35 0.44 <0.010 <0.010 0.06 <0.10 0.5


MMA TENACITO 98M E9018-M H4 0.05 1.15 0.2 <0.010 <0.010 1.7 ≤0.15 ≤0.35

TIG CARBOROD 90S-D2 ER90S-D2 0.11 1.8 0.75 0.01 0.012 0.05 0.55

SAW OE SD3 1.5Ni 1/2Mo / OP 41TT F10P4-EF6/EG-F6 0.07 1.6 0.28 <0.010 <0.015 1.85 0.3 0.5


MMA

BASINOX 308L-16 NUC E 308 L-16 0.02 1.15 0.6 0.005 0.018 9.95 19.4 <0.5

BASINOX 309L-16 NUC E 309 L-16 0.02 1 0.75 0.007 0.01 13 22.5 <0.5

BASINOX 308L NUC E 308 L-15 0.024 1.1 0.4 0.005 0.014 10.6 20.4 <0.5

BASINOX 309L NUC E 309 L-15 0.025 1.3 0.45 0.007 0.016 12.8 23.5 <0.5

TIGINERTROD 308L ER 308L 0.008 1.7 0.3 0.005 0.016 10 20.2 <0.5 <0.05

INERTROD 309L ER 309L 0.017 1.9 0.35 0.005 0.017 13.3 23.4 <0.5 <0.05

SAW

OE-308L / OP 70Cr Spezial ER 308L 0.018 1.55 0.4 0.005 0.017 10.25 19.5 <0.5

OE-309L / OP 70Cr Spezial ER 309L ≤0.030 2 <1.0 0.006 0.013 11-14 23-25 ≤0.5

SUPRASTRIP 19 9 L / AST 300 NUC EQ 308L 0.015 1.3 0.8 <0.005 0.016 10.2 20.3 <0.1

SUPRASTRIP 24 13 L / AST 300 NUC EQ 309L 0.017 1.3 0.85 <0.005 0.016 12.6 23.4 <0.1

SUPRASTRIP 19 9 LNb / AST 300 NUC EQ 347 0.022 1.7 0.6 0.008 0.023 10.5 19.5 0.1 0.33


MMA BASINOX 316L NUC E 316 L-15 0.026 1.7 0.45 0.008 0.015 12.8 19.3 2.6

TIG INERTROD 316L ER 316L 0.015 1.8 0.45 0.009 0.017 12.3 18.6 2.5

SAW OE-316L / OP 70Cr Spezial ER 316L 0.02 2 0.4 0.006 0.018 11.8 18.2 2.4

NICKEL BASE ALLOY 600 - Steam Generator

SAW SUPRASTRIP 600 / AST 600 NUC EQ NiCr3 0.025 3.5 0.3 0.003 0.005 Rem 19.8 2.7

TIG NIROD 600 ER NiCr3 0.036 2.95 0.1 0.001 0.004 72.1 20 Nb+Ta = 2.3


MMA SUPRANEL 690 E NiCrFe7 0.05 4 0.6 0.004 0.005 Rem 30.5 1.4

SAW SUPRASTRIP 52C / AST 600 NUC EQ NiCrFe7 0.04 1.3 0.7 <0.010 <0.010 Rem 28.5 <0.05 0.3

HIGH TEMP STEELS 1.25Cr - 0.5Mo

MMA CROMOCORD Kb E8018-B2 0.08 0.8 0.35 0.004 0.009 <0.05 1.2 0.55

WELDINGPROCESS

Trade NameAWS - ASMEclassification

C Mn Si S P Ni Cr Mo Nb

9

Fe Cu Co B Ferrite RemarkTensile

StrengthMPa

YeldStrength

MPa

Elongation A%

Impact Test - ISO VWelding

Conditions Trade NameT °C Joules

CARBON STEEL CONSTRUCTION

<0.25 575 485 30 0 180 AW SUPERCITO 7018S

<0.1 <0.03 550 470 29 -20 160 AW TENACITO R

<0.15 600 520 29 0 220 AW CARBOROD

<0.25 620 500 29 -20 140 AW CARBOROD 1


<0.15 <0.10 580 510 25 -20 170 AW MOLYCORD Kb NUC

<0.1 <0.1 700 620 28 -25 150 AW TENACITO 65R NUC

<0.05 <0.02 670 610 26 -20 140 AW TENACITO 65 RS (Ni<0.5%)

<0.05 <0.01 635 590 28 -40 100 PWHT: 620 °C - 1 h AS 62 / AS 89

<0.3 <0.03 <0.0005 600 525 30 -10 115 PWHT: 610 °C - 24 h OE-SD3 1Ni 1/2Mo / OP 121TTW

<0.06 <0.03 660 605 27 -37 100 PWHT: 605 °C - 16 h OE SD3 1Ni 1/2Mo / OP 41TTR

<0.1 KTA-TÜV / RCCM 670 595 28 -20 135 PWHT: 550 °C - 4 h 30 OE SD3 1Ni 1/2Mo / OP 41TT

<0.1 0.06 530 420 30 0 120 PWHT: 610 °C - 16 h AS 40 / AS 89


<0.15 <0.10 650 610 25 -51 90 AW TENACITO 98M

<0.1 <0.1 660 585 26 -25 80 PWHT: 610 °C - 40 h CARBOROD 90S-D2

<0.10 660 610 23 -40 155 PWHT: 600 °C - 40 h OE SD3 1.5Ni 1/2Mo / OP 41TT


<0.2 ≤0.05 ≤0.0010 7 580 395 38 20 65 PWHT: 610 °C - 40 h BASINOX 308L-16 NUC

<0.2 ≤0.05 ≤0.0010 9.5 560 450 38 - - PWHT: 610 °C - 40 h BASINOX 309L-16 NUC

<0.1 ≤0.05 ≤0.0008 540 330 43 - - PWHT: 610 °C - 25 h BASINOX 308L NUC

<0.1 ≤0.05 ≤0.0008 >650 390 - - - PWHT: 610 °C - 25 h BASINOX 309L NUC

<0.08 <0.05 <0.010 10.5 590 415 42 - - PWHT: 605 °C - 25 h INERTROD 308L

<0.08 <0.05 <0.010 11.5 625 430 28 - - PWHT: 605 °C - 25 h INERTROD 309L

<0.1 <0.05 <0.001 8 590 410 32 20 100 PWHT: 610 °C - 16 h OE-308L / OP 70Cr Spezial

570 430 33 - - AW OE-309L / OP 70Cr Spezial

<0.1 <0.05 <0.001 525 300 50 - - PWHT: 610 °C - 40 h SUPRASTRIP 19 9 L / AST 300 NUC

<0.1 <0.05 <0.001 550 315 - - - PWHT: 610 °C - 40 h SUPRASTRIP 24 13 L / AST 300 NUC

<0.1 <0.05 7 2 layers - 3 mm - - - - - - SUPRASTRIP 19 9 LNb / AST 300 NUC


≤0.10 <0.05 ≤0.003 11 565 460 38 20 72 AW BASINOX 316L NUC

≤0.10 <0.05 ≤0.001 7 585 490 34 - - AW INERTROD 316L

≤0.10 <0.05 ≤0.001 - - - - - - OE-316L / OP 70Cr Spezial

NICKEL BASE ALLOY 600 - Steam Generator

3 <0.1 <0.03 2 layers - 3 mm - - - - - - SUPRASTRIP 600 / AST 600 NUC

1.3 <0.05 Ti = 0.40 - - - - - - NIROD 600


10 <0.05 590 425 35 -196 >60 - SUPRANEL 690

11.5 <0.10 <0.10 Ti = 0.1 - - - - - - SUPRASTRIP 52C / AST 600 NUC

HIGH TEMP STEELS 1.25Cr - 0.5Mo

<0.05 <0.03 645 560 26 -15 140 PWHT: 610 °C - 40 h CROMOCORD Kb

Fe Cu Co B Ferrite RemarkTensile

StrengthMPa

YeldStrength

MPa

Elongation A%

T °C JoulesWelding

Conditions Trade NameImpact Test - ISO V

10

A selection of key OERLIKON welding consumablesfor nuclear applications.A simplified guide to OERLIKON consumable designations.

Guide to OERLIKON consumablesdesignations for nuclear applications

Product Rangeor Designation

Key features Main applications

MMA

SUPERCITO 7018S

SUPERCITO 7018S is a basic coated MMA electrodefor producing crack-free and tough welded joints.

Very good welding characteristics, suitable for root passesand positional welding, welds are of X-Ray quality.

Carbon steel construction.Secondary piping.

MOLYCORD Kb NUCBasic coated electrode for welding creep resistant and higherstrength steels used in the fabrication of the pressure vessels,

subjected to operating T° up to 530°C.

Welding of creep resistant steels,as well as for higher strength steels.

TENACITO 65R NUCBasic coated low-hydrogen electrode with a low alloy weld-depositof elevated strength. Weld deposit is of extremely high metallurgical

purity and very low hydrogen content.Welding of low alloy steels, Rm>550 MPa.

BASINOX 308L-16 NUC,BASINOX 309L-16 NUC

Basic coated MMA for welding similar austenitic Cr-Ni steels,or for buttering welding 309L+308L electrodes combined.

Cr-Ni steels for joining, for cladding (309L + 308L)

TIG

CARBOROD,CARBOROD 1,CARBOROD KV5

Solid tig welding rod. Suitable for use with Ar shielding gas.Excellent mechanical and toughness properties.

Mild steel and C-Mn steels, Cr-Mo creep resistant steels;root pass and support welding when no back pass is possible.

INERTROD 308L, 309LSolid TIG welding rod depositing a very low C stainless steel

weld metal. The weld metal has a very low level of impurities suchas S and P; as well as good corrosion resistance properties.

Pipe working on weld assemblies. Suitable for claddingoperation, combining 309L and 308L Tig rods grades.

SAW Fluxes

OP 121TTWAgglomerated basic flux. Low hydrogen controlled,

very low impurity/residual elements.SAW wires: C-Mn and low alloy grades (e.g. OE-SD3 1NI 0.5Mo)

High toughness joints in structural and higher strengthsteels ISO-V tested. High productivity.

OP 41TT

Agglomerated basic flux for welding high-tensile fine-grain structuralsteels as well as low alloy higher resistant steels.

The moisture pick-up of the flux and the weld metalhydrogen content are very low.

Used for many applications in the nuclear sector, in combinationwith different wires for: Reactor pressure vessels, steam

generators, pressurizers, pipes in the primary and secondarycircuits as well as the auxiliary units.

OP 70Cr SpezialAgglomerated basic flux for welding stainless austenitic steels.Donates small amount of Mn and contains Cr compensation.

Offers a high resistance to hot cracking.

Suitable for narrow gap applications, due to its goodslag release. Ideal flux for welding austenitic steels

with heavy wall thicknesses.

AS 89

Fused flux suitable for single and multipass welding of lowalloy steels with good impact properties at -40°C in single wire

and multiwire applications. Very good slag removal evenat high interpass temperature.

Reactor pressure vessel joining in narrow gap.Heavy wall thicknesses joints.

AST 300 NUCUsed with austenitic stainless steels such

as SUPRASTRIP 19 9L, 24 13L. AST 300 NUC is usedfor submerged arc strip cladding of nuclear pressure vessels.

AST 300 NUC is used for submerged arc strip claddingof nuclear pressure vessels. For this, 308L and 309L grades

of Strips are combined for the weld overlay applications.

SAW Strips

SUPRASTRIP 19 9L,SUPRASTRIP 24 13 L

Stainless steels of 308L and 309L grades,welded with the AST 300 NUC flux.

Weld overlay applications on low alloys steels of heavywall thicknesses of large nuclear pressure vessels.

2006

-931

11

Product packagingWelding consumables

TIGRodsn 1.6, 2.0 & 2.4 mm

diameter in 1 mlengths

n Full range ofcompositions

n Alloy grades arecoin stamped

n Bright finished

n Fully certificated

SAWFluxesSacksn Weld sealed

n 100% recyclable (“4”)

n Easy to handle

n Effective fluxprotection fromthe environment

n Supply: 1 tonne(40 sacks x 25 kg)per pallet

MMAStandard Packaging

n Reliable protective packagingfor most applications

n 3 packets per outer cartonn Packet weight ~5 kg

Vacuum Packagingn No re-conditioning required before use

n No quivers or holdingovens are required

n Ideal for on siteapplications

n Simplified QAprocedures

VPMDn Pack contents ~3 kg

n Supplied in outercartons ~15 kg

Spoolingn 0.8, 1.0, 1.2, 1.6 & 2.0 mm:

spools diam 200 mm or 300 mm.5 to 16 kg

n Non alloyed steels and stainless steels

n Bright finished and fully certificated

2008

-677

2010

-754

3551

-46

Wiresn Spool B450n 100% recyclable n Supply: 1 tonne

(40 coils x 25 kg)per pallet

2006

-936

2006

-943

2008

-181

2006

-940

2006

-937

2009

-012

12

Absolute watertight control for submerged arc fluxes.DRYBAG an innovative packaging system fromOERLIKON reduces costs, time and energy.

DRYBAG for SAW fluxes

Advantagesn No risk of moisture ingress, even during transcontinental

or maritime transport and following long-term storagein adverse conditions

n No risk from ambient humidity, even in extreme climaticconditions

n No need to re-condition the flux before use

n This new packaging solution enables fabricators to reducethe risk of hydrogen induced cracking

n No requirement for detailed control of temperature or humidityduring storage, thereby saving time and energy costs

n Improved, simplified handling and storage compared to existingsolutions using metal drums, again reducing costs

DRYBAG:a packaging solution from our R&D teamsThe research and development and the production departmentsof the Air Liquide Welding group, have developed an innovativenew packaging system for OERLIKON submerged arc weldingfluxes: DRYBAG a fully moisture proof packaging system makingany requirement for flux conditioning unecessary, resulting inhigh-quality welds even in the most hostile ambient conditions.

DRYBAG is made of an advanced composite foil, speciallydeveloped for vacuum packaging applications. For enhancedsecurity, a partial vacuum is produced in the DRYBAG during thepackaging of the welding flux. The low-pressure serves as anindicator for the security of the packaging. OERLIKON DRYBAGoffers similar levels of security as packaging in metal drums, butis more cost effective. DRYBAG is available in 25 kg or larger, 500or 800 kg formats. The 25 kg-DRYBAG can be stored, transportedand palletised in the same way as regular 25 kg bags and thelarger formats have an integral pallet.

METAL DRUMS:METAL DRUMS packaging arecompletely moisture proof requiringno controlled climatic conditionsand as such can be used for weldingwithout any reconditioning or re-baking. Before use, the packagingintegrity should be checked. If thedrums show signs of puncture thenthe contents must be re-dried ordiscarded.

DRYBAG delivers SAW flux to the fabrication site with the same low moisture level as during packingin the production plant. The SAW flux is ready for use on site in the low hydrogen condition,straight from the DRYBAG with no re-conditioning.

Dedicated Overseas Packagingcan be supplied, containing VCI protection

plastic films

SAW flux in DRYBAG and SAWwire in foil, supplied in polymerlined wooden crates containingcorrosion inhibitors.

2007

-474

0109

-33_

ret

13

Strip weld overlay for nuclear engineering

Similar to other welding processes, the most sophisticated components are the coating of anMMA electrode and the flux for the submerged arc process, which determine the quality of theweld deposit. Welding fluxes are characterised by their basicity, granulometry and composition.The most important characteristics of the liquid slag which is formed during the process are:viscosity, solidification temperature range, surface tension and interaction with the chemistryof the deposit.

Fluxes for the Submerged Arc ProcessNom Classification

AST 300 NUCISO 14174 -S A CS 2B

Agglomerated and chromium compensated flux for strip weld overlay applications using the submerged arc process.Highly basic agglomerated flux specially designed for use with stainless steel welding strips.Excellent slag removal and good wettability producing a smooth weld surface.

AST 600 NUCISO 14174 -S A AB 2B

Neutral agglomerated flux for strip weld overlay applications using the submerged arc process.Highly basic agglomerated flux specially designed for use with nickel base welding strips.Excellent slag removal and good wettability producing a smooth weld surface.

OERLIKON SUPRASTRIP are solid strips used for weld overlay. The most common thicknessfor welding strip is 0.5 mm, except in some asian countries where the thickness is 0.4 mm.The standard widths are 30, 60, 90 and 120 mm.

On request, OERLIKON can provide SUPRASTRIP from <10 mm up to <180 mm width, with upto 450 kg coil depending on the width of the strip. SUPRASTRIP are delivered in the cold rolledcondition, with a cleanliness of ~28 mN/m. OERLIKON supply SUPRASTRIP within a very narrowrange of chemical composition and very low level of impurities in order to guarantee fully consistentdeposit analyses from batch to batch with the same welding parameters.

Stainless strip AWS ClassificationASME IIC SFA 5.9

ISO ClassificationEN ISO 14343-A C Mn Si Cr Ni Mo N Other

Elements

SUPRASTRIP 19 9 L EQ 308 L B 19 9 L 0.014 1.9 0.3 20.1 10.5 0.1 0.040 -

SUPRASTRIP 24 13 L EQ 309 L B 24 13 L 0.014 2.0 0.4 23.7 13.1 0.1 0.045 -

SUPRASTRIP 19 9 LNb EQ 347 B 19 9 Nn 0.02 1.8 0.4 19.5 10.5 0.1 0.045 Nb: 0.5

OERLIKON stainless steel SUPRASTRIP

Nickel base SUPRASTRIP AWS ClassificationASME IIC SFA 5.14

ISO ClassificationEN ISO 18274 C Mn Si Cr Ni Mo Nb Other

Elements

SUPRASTRIP 600 EQ NiCr 3 B Ni 6082 0.015 2.9 0.15 20.1 Bal. - 2.7 Ti = 0.30

SUPRASTRIP 52C ~EQ NiCrFe-7A BZ Ni 6054 0.017 2.8 0.2 30.5 Bal. 0.1 0.02 Ti = 0.35Fe = 9.5

OERLIKON nickel base SUPRASTRIP

0109

-32

14

CITOARC 2200i VRDn Portable 3 phase unit for heavy

applications and maintenance operations

n Generator compatible

n Built-in Voltage Reduction Device for highersecurity, for welding all typesof MMA electrodes, including cellulosic

n Inverter technology

CITOARC 3500in Multi-process (MMA, Gouging,

TIG DC, MIG) inverter unit

n Welding MMA electrodes upto Ø 6.3 mm

n MIG welding with the DV 4004wire feeder option

n CC/CV 3phase unit

n Weighing only 29 kg

CITOROD 6500 XT n For the heaviest duty applications

including arc air gouging

n Thyristor technology

n Multiprocess(MMA, Gouging, TIG DC, MIG)- 3 phase unit

n Possibility of MIG/MAG weldingusing DEVIDARC an autonomouswire-feeder

2006

-762

Arc equipmentMMA electrode power sources

Technicalspecifications:

CITOARC1800 HPF

CITOARC1900 EXPERT CITOARC 2200i VRD CITOARC 3500i CITOROD 6500 XT

Primary

Power supply 230 V single-phase 230 V +/-20%single-phase 400 V three-phase 400 V three-phase 230 - 400 V

three-phaseEffective consumption 15 A 16 A 9 A 28.5 A 102 - 60 ASecondary Open circuit voltage 44 V 67 V (14 V rest voltage) 105 V (14 V rest voltage) 91 V 75 VWelding current 10 - 180 A 5 - 160 A 5 - 220 A 5 - 350 A 10 - 630 A

Duty cycle 10 min.cycle (at 40 °C)

180 A at 20%160 A at 40%150 A at 60%

130 A at 100%220 A at 35% 350 A at 35% 630 A at 35%

Diam. ElectrodeMMA 1.6 to 4.0 mm 1.6 to 4.0 mm 1.6 to 5.0 mm 1.6 to 6.0 mm 1.6 to 6.3 mmGouging - - - Up to 6.3 mm Up to 10 mm

Dimensions (L x W x H) 170 x 320 x 395 mm 205 x 345 x 450 mm 250 x 470 x 450 mm 525 x 300 x 390 mm 1000 x 600 x 600 mmNet weight 6.6 kg 9 kg 19 kg 29 kg 176 kg

CITOARC 1800 HPFn Very light and portable unit

for maintenance

n Ultra flexible for light dutyand flexible finishing applications

n Possibilty to weld with very longprimary cable (up to 70 m)

CITOARC 1900 EXPERTn CITOARC 1900 EXPERT offers top

welding performance with thepossibility to adjust both the ArcForce and Hot Start parameters

n Maximum safety is ensured with theVoltage Reduction Device (VRD)making this equipment suitable for demanding site environments

n This unit is designed for heavy duty use, for welding all typesof MMA electrodes, including cellulosic

n Microprocessor controlled, the CITOARC 1900 EXPERT offersexcellent arc stability, even with fluctuating input voltage

n The built-in Power Factor Correction (PFC) module enableswelding with 160 Amps at 50% duty cycle at 40 °C ambienttemperature with a primary consumption of only 16A

n The CITOARC 1900 EXPERT features a digital parameterdisplay

n Generator compatible, may be used with long length cables,up to 70m in 2.5 mm² section)

n CITOARC 1900 EXPERT is very versatile and when TIG welding,the slope up and slope down times can be set by the control panel

2010

-066

2009

-092

2009

-055

2008

-800

MMA electrode power sourcesOERLIKON propose a wide range of equipmentfor MMA welding. This is a selection of unitsfor on site applications in all conditions.

2570

-07

OERLIKON high-performance TIG machinesare designed for on-site durability and premiumquality results. This inverter range equips weldersfor a wide diversity of activities in both regularand high-tech applications.

Technicalspecifications:

DC welding

CITOTIG II 200 DC CITOTIG II 300 DC (W) CITOTIG II 400 DC W

Primary

Power supply 230 V single-phase 400 V three-phase

Consumption 15 A 6.6 A 11 A

Secondary

Open circuit voltage 80 V 80 V 80 V

Welding current 5 - 200 A 5 - 300 A 5 - 400 A

Duty cycle 10 min.cycle (at 40 °C) 200 A at 30% 230 A at 60% 285 A at 60%

Diam. Electrode 1.6 to 4.0 mm 1.6 to 5.0 mm 1.6 to 6.0 mm

Other

Dimensions (L x W x H) 410 x 180 x 390 mm 500 x 180 x 390 mm500 x 180 x 650 mm in W version 500 x 180 x 650 mm

Net weight 15 kg 22 kg / 32 kg in W version 33 kg

Cooling unit No Yes in W version Yes

2570

-21

CITOTIG

Optimised performance and advanced functionality:

n CITOSTEP double current level function, allows the powerinput to be changed without interruption when welding

n Synergic pulse function, for ease of setting the pulsed currentparameters

n Storage facility for welding parametersn Reliability designed in with an efficient isolated cooling system

which prevents dust and small metal particles frompenetrating the machine interior

n Optional low voltage OCVwith Voltage Reduction Deviceavailable

n Generator compatible

The DC sets are used for TIG welding stainless and structuralsteels and have the flexibility to weld with all types of MMAwelding electrodes, with excellentarc characteristics.

The CITOSTEP function in the CITOTIG range

With the CITOSTEP function, two current levels can be chosen,the welding current and the basic current. This facilitates thechange from one to the other by rapidly pressing the torchtrigger. The CITOSTEP function can be used to adjust heatinput momentarily, to change welding positions or to replenishthe filler metal supply without having to stop welding.

Accessories

This very high-tech range of TIG equipment has all the productfeatures required by the most skilled welders for the widest rangeof demanding applications. For maximum functionality, there is a fullrange of accessories, such as hand - or foot - operated remotecontrol units and trolleys.

2011

-101

2011

-103

2011

-131

15

TIG equipment

16

MIG/MAG equipment

Product features and advantages:n Three-phase, dual-voltage power supply allowing connection to any type

of three-phase power supplyn Digital parameter display (plate thickness / current / wire speed)n 4 feed-rollers unit with speed regulation system providing constant wire feedn “Assisted adjustment” mode taking into account the thickness to be weldedn “Spatter reduction” system based on coil saturation after the striking phasen 2T/4T/spot/intermittent welding modes for an optimised operating proceduren Ventilation automatically operates when required

n 2 coil positionsn Plug-in harnesses on generator siden Fully sheathed and shielded harness for greater

robustnessn Ultra-compact wire-feed unit designed for

restricted accessn Wire-feed unit delivered with the possibility of wire

speed adjustment and equipped with gas purge

1877

-48

Specify and buildyour installation:n Power sourcesn Wire feedersn Cooling unitn Harnesses (up to 50 m

for on site applications)n Trolleys for the installation

and the wire-feedern Remote controln Torches (standard,

with potentiometer,push-pull, automatic...)

More benefits for the user:n Small machine

for easier accessn Light installation

(37 kg for the power source)n Compatible with motor

generatorn A powerful 4-rollers

feeder unit with driverollers as standard

CITOPULS II Digital technology for advanced welding installations CITOPULS II is the only product on the MIG/MAG welding market offering superior quality weldingand advanced welding processes with a simple interface at the price of standard welding equipment.Moreover DIGIPULS II is designed in a modular system for a better fit with the users’ requirements.

n Superior quality welding and advanced processes and featuresn Fully digitally controlled inverter: for process repeatability and

consequently higher welding quality and simpler regulationn In synergic mode, more than 100 synergies are available

(Ø 1.4 mm now available)n Soft switching inverter (increased efficiency of the power source)n Full range of processes

- Standard MIG/MAG- Pulsed MIG/MAG- HPSTM (High Penetration Speed) (higher productivity with lower distortion of base material and less welding passes)

- Speed Short ArcTM (for high quality thin sheet welding & root pass)

- Spray ModalTM (special for high quality welding of aluminium)

- Cold Double Pulse (producing very high quality welds on thin sheet)

- MIG brazing- MMA coated electrodes

n Powerful installation up to 500 A at 60%n Storage of 100 welding programs (with expert wire feeder DVU P500

or advanced remote control RC JOB)n Parameter locking with a digit code (with expert wire feeder DVU P500

or advanced remote control RC JOB). When this function is activated,the welder can still fine-tune the parameters in a +/- 20% range

n A user interface (Power source and wire feeder) designed for a reallyeasy to use front panel

n A modular concept for a better fit with the users’ requirements.

2010

-901

2006

-788

CITOMIG 500 XPOptimised performance and advanced functionality:With the CITOMIG range OERLIKON welding sets utilise highly developed and carefully applied technology.This robust and reliable range will always meet the challenge, even under heavy duty conditions.CITOMIG sets are available in air or water, compact or separate versions, meeting every need and offering the following advantages.

2004

-682

17

STARMATIC power sourcesn Rugged, reliable, suitable for aggressive industrial

surroundingsn Fan-cooled, fitted with thermal cut-out, easy to move

using crane or forkliftn Quick connection to the core of the installation

by simple and accessible connectors

n Remote control systemn Function type:

1 - SAW direct current (DC)2 - SAW alternative current (AC)3 - SAW gouging arc

* For other primary power supply three-phase, consult Air Liquide Welding.

STARMATIC 1303 DC STARMATIC 1003 AC/DCDuty cycle at 100% 1 300 A - 44 V 1 000 A - 44 V

Welding range 2 DC 1 AC - 1 DC

Primary power supply 400-440 V 50/60 Hz*three-phase

380/400/415 V 50/60 Hz*three-phase

Technology Thyristors Thyristors

Power at 100% duty cycle 99 kVA 64.6 kVA

External-static characteristics- flat - drooping

nn

ACnn

DCnn

Net weight 483 kg 540 kg

SAW power sources and welding heads

2006

-781

2000

-357

Special applications

Single or twin heavy duty torch.

n Thicknesses up to 70 mmn Kit to retrofit on SUBARC installationsn Adjustable nozzlen 2.4 mm to 5.0 mm single wire diametern 2 x 1.6 mm - 2 x 2.4 mm twin wire diameter

Welding head Standard applications SUBARC 5 A complete range of high-performance equipment usingmicroprocessor technology to combine performance, flexibility ofuse and guaranteed high reliability in welding cycle management.

For the most demanding applications, SUBARC 5 is a compactwelding and hard surfacing installation. It allows accurate

pre-setting and pre-selection of the actual welding current andvoltage parameters for excellent arc striking every time:n Submerged arc welding: - direct current: flat or drooping power source characteristics - alternating current: drooping power source characteristicn MIG/MAG (spray-arc transfer)n Single, twin and tandem options with flux recycling system

Twin

DC 2004

-928

2008

-466

Tandem

DC AC

2004

-926 Single

DC

2008

-456

The 3A Welding System plug & play Mobile Console gives the operatorcomplete mobility and permits the management of both machine andprocess. This new generation user-friendly interface is easy to use andoperators are rapidly able to program the machine efficiently.The multipurpose 3A welding system concept is designed for all arcwelding processes, and the equipment remains upgradable with the open architecture.

18

dvanced utomatic rchitecture

Advanced mobile consolen Centralized consolen Mobile plug & play systemn User friendly-interface

Automatic machine managementn Process managementn Machine cycle controln Integrated peripherals

Architecture based on new conceptn Modular and flexible solutionsn Full digital controln Ready for networking and communication

Mobile console: browsing on the screenswith a graphic representation of the machine.

3A welding system is particulary suited for Submerged Arc Welding industrial applications.

2008

-308

2008

-311

Equipmentfor submerged arc welding

19

Equipment for submerged arc welding

Single or tandem narrow-gap torch.

n Narrow-gap torch/holding device up to 250 mmwall thicknesses

n Changeable head (standard headsup to 180 mm available)

n Self-centring head on floatingbearing

n Ceramic coating

Single or twin heavyduty torch.

n Thicknessesup to 70 mm

n Kit to retrofit onSUBARC installations

n Adjustable nozzle

n 2.4 mm to 5.0 mmsingle wire diameter

n 2 x 1.6 mm - 2 x 2.4 mmtwin wire diameter

Strip welding head for overalyapplications.

n This head is designed forelectroslag and submerged arcweld overlay with strip sizesof 30 mm, 60 mm, 90 mmand 120 mm

n The minimum internal diameternecessary with this head is700 mm for circumferential seamsand 550 mm for longitudinal seams

2008

-459 20

08-4

56

2356

-014

Special applications

pre-setting and pre-selection of the actual welding current andvoltage parameters for excellent arc striking every time:n Submerged arc welding: - direct current: flat or drooping power source characteristics - alternating current: drooping power source characteristicn MIG/MAG (spray-arc transfer)n Single, twin and tandem options with flux recycling system

Welding head Standard applications SUBARC 5 A complete range of high-performance equipment usingmicroprocessor technology to combine performance, flexibility ofuse and guaranteed high reliability in welding cycle management.

For the most demanding applications, SUBARC 5 is a compactwelding and hard surfacing installation. It allows accurate

Twin

DC 2004

-928

2008

-466

Tandem

DC AC

2004

-926 Single

DC

1881

-064

2007

-386

Column and Boom Solutions

20

Column & Boom for longitudinalor circumferential weldingn Fixed or Mobile Based Column & Boom depending

on the number and arrangement of the workstations

n Height depending on maximum shell diameter

n Wire spools located on the other end of the boom

n Cable chain on arm and column

n Boom movement range up to 4.3 m

n Column travel adapted for internal and external welding

n Programmable welding length

n Optional rotator block for circumferential welding

n Combined with LP or LP-2R rotator set

2008

-454

TR series of fit-up rotatorsTR associated withLP range This is a low cost solution for handlingthe assembly of pipe sections.It also does not require other equipmentsuch as a crane when extending thesection length.

Motorised lorry,railwaysThis option allows movingthe section for fit up assembly.One motorised unit per movable section.

LMC/LFC 30 LMC/LFC 55 LMC/LFC 100 LMC/LFC 200ASSOCIATEDROTATORS TR 30/ ST 30 TR 42/ LP 42

TR 55/ LP 55TR70/ TR 100LP70/ LP100

TR 160/ TR 200LP160/ LP 200

Anti drift device This anti drift system allows the pipe to turn without twisting.The system is commonly fixed on the idle rotator and is veryuseful for multi-turnapplications.

MAD 30 MAD 55 MAD 100 MAD 200

ASSOCIATEDROTATORS TR 30/ ST 30 TR 42/ LP 42

TR 55/ LP 55TR70/ TR 100LP70/ LP100

TR 160/ TR 200LP160/ LP 200

LP series of heavy-duty rotators for 42 t to 200 t n Special frame conception with built-in roll supports reduces welding height from the groundn Machined bed on the idler and drive roll for perfect alignmentn Remote pendant kit auto and display is standard on all versionsn Thick polyurethane layer on the roller n Screw adjusting working diametern Manual remote / 3 A system compliantn Possible options:

- Lorry and railway- Self aligning version

LP XX - 2R

LP-2R Rotators

The operator adjusts the positionof the can for tack welding via theremote control of the fit up rotators

TR Rotators

2008

-356

2356

-065

2008

-448

LP Rotators

2008

-447

21

Rotators

1794

-52

22

Air Liquide Welding through WELDLINE offers a wide range of toolsand accessories dedicated for welding applications (cables, earthclamps, torches, brushes and hammers, sprays…) as well aspersonal protective equipment for the welder (gloves, clothing,goggles, mask…) and for the workshop (strips, curtains etc.).

Accessories and PPE(Personal Protective Equipment)

2009

-471

Ovens

Cables and connectorsPrimary and secondary cables, solid coppermeeting the international standards requirements.

2008

-574

2009

-462

2000

-174

2007

-814

Welder ProtectionA complete range of helmets, leather and cottonclothing, glasses, gloves and shoes.The ZEPHYR helmet ensures comfort and protectionwith a new high performance liquid crystal cell,extra-wide vision and extreme reliability. TheZEPHYR is equipped with a forced air flow systempreventing welding fume from infiltrating into thewelder’s helmet. The filter and protection screen areeasy to extract, with pressure on the push button.Adjustable head gear (4 positions) with an optimiseddesign to ensure good protection of the head, andlight weight for comfort.

Tungsten electrodesFor TIG welding, we can provide a full rangeof nonconsumable tungsten electrode.

Our range includes pure tungsten electrodesbut also several models of alloyed electrodes.

Pure Tungsten for AC welding of aluminum Tungsten + thorium for DC weldingTungsten + cerium for DC weldingTungsten + lanthanum for both DC and AC weldingTungsten + rare earths for both DC and AC welding

FLUXOSPRAYMIG BUBBLE

2008

-247

2007

-394

2007

-794

2008

-579

A full range of portable quivers,holding and re-baking ovens forMMA electrodes and hopperovens for flux.

SpraysAnti-spatter (SPRAYMIG), crack detection products (FLUXO),leak detection(BUBBLE).

2012

-277

2012

-278

2012

-279

23

Temperature Conversion Table

°C °F

- 33.3 26 78.8 - 2.78 27 80.6 - 2.22 28 82.4 - 1.67 29 84.2 - 1.11 30 86.0

- 0.56 31 87.8 0.00 32 89.6 0.56 33 91.4 1.11 34 93.2 1.67 35 95.0

2.22 36 96.8 2.78 37 98.6 3.33 38 100.4 3.89 39 102.2 4.44 40 104.0

5.00 41 105.8 5.56 42 107.6 6.11 43 109.4 6.67 44 111.2 7.22 45 113.0

°C °F

7.78 46 114.8 8.33 47 116.6 8.89 48 118.4 9.44 49 120.2 10.0 50 122.0

10.6 51 123.8 11.1 52 125.6 11.7 53 127.4 12.2 54 129.2 12.8 55 131.0

13.3 56 132.8 13.9 57 134.6 14.4 58 136.4 15.0 59 138.2 15.6 60 140.0

16.1 61 141.8 16.7 62 143.6 17.2 63 145.4 17.8 64 147.2 18.3 65 149.0

°C °F

18.9 66 150.8 19.4 67 152.6 20.2 68 154.4 20.6 69 156.2 21.1 70 158.0

21.7 71 159.8 22.2 72 161.6 22.8 73 163.4 23.3 74 165.2 23.9 75 167.0

24.4 76 168.8 25.0 77 170.6 25.6 78 172.4 26.1 79 174.2 26.7 80 176.0

27.2 81 177.8 27.8 82 179.6 28.3 83 181.4 28.9 84 183.2 29.4 85 185.0

°C °F

30.0 86 186.8 30.6 87 188.6 31.1 88 190.4 31.7 89 192.2 32.2 90 194.0

32.8 91 195.8 33.3 92 197.6 33.9 93 199.4 34.4 94 201.2 35.0 95 203.0

35.6 96 204.8 36.1 97 206.6 36.7 98 208.4 37.2 99 210.2 38 100 212.0

43 110 230 49 120 248 54 130 266 60 140 284 66 150 302

°C °F

71 160 320 77 170 338 82 180 356 88 190 374 93 200 392

99 210 410 100 212 413 104 220 428 110 230 446 116 240 464

121 250 482 127 260 500 132 270 518 138 280 536 143 290 554

149 300 572 154 310 590 160 320 608 166 330 626 171 340 644

°C °F

177 350 662 182 360 680 188 370 698 193 380 716 199 390 734

204 400 752 232 450 842 260 500 932 288 550 1022 316 600 1112

343 650 1202 371 700 1292 399 750 1382 427 800 1472 454 850 1562

482 900 1652 510 950 1742 538 1000 1832 566 1050 1922 593 1100 2012

°C °F

621 1150 2102 649 1200 2192 677 1250 2282 704 1300 2372 732 1350 2462

760 1400 2552 788 1450 2642 816 1500 2732 843 1550 2822 871 1600 2912

899 1650 3002 927 1700 3092 954 1750 3182 982 1800 3272 1010 1850 3362

1038 1900 3452 1066 1950 3542 1093 2000 3632 1121 2050 3722 1149 2100 3812

°C °F

1177 2150 3902 1204 2200 3992 1232 2250 4082 1260 2300 4172 1288 2350 4262

1316 2400 4352 1343 2450 4442 1371 2500 4532 1399 2550 4622 1427 2600 4712

1454 2650 4802 1482 2700 4892 1510 2750 4982 1538 2800 5072 1566 2850 5162

1593 2900 5252 1621 2950 5342 1649 3000 5432

°C °F

- 156.6 - 250 - 418 - 128.8 - 200 - 328 - 101.1 - 150 - 238 - 73.3 - 100 - 148 - 45.5 - 50 - 58

- 45.0 - 49 - 56.2 - 44.4 - 48 - 54.4 - 43.8 - 47 - 52.6 - 43.3 - 46 - 50.8 - 42.7 - 45 - 49

- 42.2 - 44 - 47.2 - 41.6 - 43 - 45.4 - 41.1 - 42 - 43.6 - 40.5 - 41 - 41.8 - 40.0 - 40 - 40.0

- 39.4 - 39 - 38.2 - 38.8 - 38 - 36.4 - 38.3 - 37 - 34.6 - 37.7 - 36 - 32.8 - 37.2 - 35 - 31

°C °F

- 36.6 - 34 - 29.2 - 36.1 - 33 - 27.4 - 35.5 - 32 - 25.6 - 35.0 - 31 - 23.8 - 34.4 - 30 - 22.0

- 33.8 - 29 - 20.2 - 33.3 - 28 - 18.4 - 32.7 - 27 - 16.6 - 32.2 - 26 - 14.8 - 31.6 - 25 - 13.0

- 31.1 - 24 - 11.2 - 30.5 - 23 - 9.4 - 30.0 - 22 - 7.6 - 29.4 - 21 - 5.8 - 28.8 - 20 - 4.0

- 28.3 - 19 - 2.2 - 27.7 - 18 - 0.4 - 27.2 - 17 1.4 - 26.6 - 16 3.2 - 26.1 - 15 5.0

°C °F

- 25.5 - 14 6.8 - 25.0 - 13 8.6 - 24.4 - 12 10.4 - 23.8 - 11 12.2 - 23.3 - 10 14.0

- 22.7 - 9 15.8 - 22.2 - 8 17.6 - 21.6 - 7 19.4 - 21.1 - 6 21.2 - 20.5 - 5 23.0

- 20.0 - 4 24.8 - 19.4 - 3 26.6 - 18.8 - 2 28.4 - 18.3 - 1 30.2 - 17.8 0 32.0

- 17.2 1 33.8 - 16.7 2 35.6 - 16.1 3 37.4 - 15.6 4 39.2 - 15.0 5 41.0

°C °F

- 14.4 6 42.8 - 13.9 7 44.6 - 13.3 8 46.4 - 12.8 9 48.2 - 12.2 10 50.0

- 11.7 11 51.8 - 11.1 12 53.6 - 10.6 13 55.4 - 10.0 14 57.2 - 9.44 15 59.0

- 8.89 16 61.8 - 8.33 17 63.6 - 7.78 18 65.4 - 7.22 19 67.2 - 6.67 20 68.0

- 6.11 21 69.8 - 5.56 22 71.6 - 5.0 23 73.4 - 4.44 24 75.2 - 3.89 25 77.0

Note: the numbers in bold type refer to the temperature, either in Celsius or Fahrenheit, which is desired to convert into the other scale. If converting fromFahrenheit degrees to Celsius degrees, the equivalent temperature will be found in the left column, while converting from Ceslsius degrees to Fahrenheitdegrees the answer will be found in the column on the right.

24

J ft.lb.

20 14.7 22 16.2 24 17.7 26 19.1 28 20.6 30 22.1 32 23.6 34 25.0 36 26.5 38 28.0 40 29.5 42 30.9 44 32.4 46 33.9

J ft.lb.

48 35.4 50 36.8 52 38.3 54 39.8 56 41.3 58 42.7 60 44.2 62 45.7 64 47.2 66 48.6 68 50.1 70 51.6 72 53.1 74 54.5

J ft.lb.

76 56.0 78 57.5 80 59.0 82 60.4 84 61.9 86 63.4 88 64.9 90 66.3 92 67.8 94 69.3 96 70.8 98 72.2 100 73.7 102 75.2

J ft.lb.

104 76.7 106 78.1 108 79.6 110 81.1 112 82.6 114 84.0 116 85.5 118 87.0 120 88.5 122 89.9 124 91.4 126 92.9 128 94.4 130 95.8

J ft.lb.

132 97.3 134 98.8 136 100.3 138 101.7 140 103.2 142 104.7 144 106.2 146 107.6 148 109.1 150 110.6 152 112.1 154 113.5 156 115.0 158 116.5

J ft.lb.

160 118.9 162 119.4 164 120.8 166 122.3 168 123.8 170 125.3 172 126.7 174 128.2 176 129.7 178 131.2 180 132.6 182 134.1 184 135.6 186 137.1

Conversion factors: 1 Joule = 0.73756 ft.lb. 1 ft.lb. = 1.35582 J

J ft.lb.

188 138.5 190 140.0 192 141.5 194 142.9 196 144.4 198 145.9 200 147.4

Impact Toughness Conversion Table

25

N/mm2 ksi psi MPa

150 21.8 21800 150 160 23.2 23200 160 170 24.7 24700 170 180 26.1 26100 180 190 27.6 27600 190 200 29.0 29000 200 210 30.5 30500 210 220 31.9 31900 220 230 33.4 33400 230 240 34.8 34800 240 250 36.3 36300 250 260 37.7 37700 260 270 39.2 39200 270 280 40.6 40600 280 290 42.1 42100 290 300 43.5 43500 300 310 45.0 45000 310 320 46.4 46400 320 330 47.9 47900 330 340 49.3 49300 340

N/mm2 ksi psi MPa

350 50.8 50800 350 360 52.2 52200 360 370 53.7 53700 370 380 55.1 55100 380 390 56.6 56600 390 400 58.0 58000 400 410 59.5 59500 410 420 60.9 60900 420 430 62.4 62400 430 440 63.8 63800 440 450 65.3 65300 450 460 66.7 66700 460 470 68.2 68200 470 480 69.6 69600 480 490 71.1 71100 490 500 72.5 72500 500 510 74.0 74000 510 520 75.4 75400 520 530 76.9 76900 530 540 78.3 78300 540

N/mm2 ksi psi MPa

550 79.8 79800 550 560 81.2 81200 560 570 82.7 82700 570 580 84.1 84100 580 590 85.6 85600 590 600 87.0 87000 600 610 88.5 88500 610 620 89.9 89900 620 630 91.4 91400 630 640 92.8 92800 640 650 94.3 94300 650 660 95.7 95700 660 670 97.2 97200 670 680 98.6 98600 680 690 100.1 100100 690 700 101.5 101500 700 710 103.0 103000 710 720 104.4 104400 720 730 105.9 105900 730 740 107.3 107300 740

N/mm2 ksi psi MPa

750 108.8 108800 750 760 110.2 110200 760 770 111.7 111700 770 780 113.1 113100 780 790 114.6 114600 790 800 116.0 116000 800 810 117.5 117500 810 820 118.9 118900 820 830 120.4 120400 830 840 121.8 121800 840 850 123.3 123300 850 860 124.7 124700 860 870 126.2 126200 870 880 127.8 127800 880 890 129.1 129100 890 900 130.5 130500 900 910 132.0 132000 910 920 133.4 133400 920 930 134.9 134900 930 940 136.3 136300 940

N/mm2 ksi psi MPa

950 137.8 137800 950 960 139.2 139200 960 970 140.7 140700 970 980 142.1 142100 980 990 143.6 143600 990 1000 145.0 145000 1000 1010 146.5 146500 1010 1020 147.9 147900 1020 1030 149.4 149400 1030 1040 150.8 150800 1040 1050 152.3 152300 1050 1060 153.7 153700 1060 1070 155.2 155200 1070 1080 156.6 156600 1080 1090 158.1 158100 1090 1100 159.5 159500 1100 1110 161.0 161000 1110 1120 162.4 162400 1120 1130 163.9 163900 1130 1140 165.3 165300 1140

Conversion factors: 1 N/mm2 = 145.038 psi 1 N/mm2 = 0.145038 ksi 1 MPa = 145.038 psi 1 MPa = 0.145038 ksi

Note: psi values have been rounded off to the nearest fourth digit.

N/mm2 ksi psi MPa

1150 166.8 166800 1150 1160 168.2 168200 1160 1170 169.7 169700 1170 1180 171.1 171100 1180 1190 172.6 172600 1190 1200 174.0 174000 1200

Stress Conversion Table

26

Welding Units Comparison Tables

lbs/hr kg/hr

1 0.45 2 0.9 3 1.36 4 1.81 5 2.26 6 2.72 7 3.17 8 3.68 9 4.08 10 4.53 11 4.98 12 5.44 13 5.89 14 6.35 15 6.80 16 7.25 17 7.71 18 8.16 19 8.61 20 9.07 21 9.52 22 9.97 23 10.43 24 10.88 25 11.33

Deposition rates

ins/min m/min

25 0.6 50 1.3 75 1.9 100 2.5 125 3.1 150 3.8 175 4.4 200 5.1 225 5.7 250 6.3 275 6.9 300 7.6 325 8.2 350 8.9 375 9.5 400 10.2 425 10.8 450 11.4 475 12.0 500 12.7 525 13.3 550 14.0 575 14.6 600 15.2 625 15.8 650 16.5 675 17.1 700 17.8

Wire feed speed

lbs kgs

2.2 1 4.4 2 6.6 3 8.8 4 11.0 5 13.2 6 15.4 7 17.6 8 19.8 9 22.0 10 33.0 15 44.0 20 55.0 25 66.0 30 77.0 35 88.0 40 99.0 45 110.0 50

Consumable weight

inches mm

10 250 12 300 13 330 14 350 18 450

Electrode length

inches mm

0.024 0.6 0.030 0.8 0.035 0.9 0.045 1.0 0.052 1.2 1/16 1.6 5/64 2.0 3/32 2.4 7/64 3.0 1/8 3.2 5/32 4.0 3/16 5.0 1/4 6.0

Electrodeand wire diameter

27

Welding positions according to DIN EN ISO 6947:1997-05

Buttwelds

PA1G

Horizontalflat position

PC2G

Transverseposition

PE4G

Overheadposition

PG3Gd

Vertical downposition

PF3Gu

Vertical upposition

Filletwelds

PA1F

Horizontalflat position

PB2F

Horizontaldownhand position

PD4F

Horizontaloverhead position

PG3F

Vertical downposition

PF3Fu

Vertical upposition

PD4F

Pipe: fixedAxis: verticalASME: 4F

Pipewelds

PA1G

Pipe: rotatedAxis: horizontalASME: 1G

Pipe: fixedAxis: horizontalASME: 5Gd

Pipe: fixedAxis: horizontalASME: 5Gu

PC2G

Pipe: fixedAxis: verticalASME: 2G

H-LO456G

Pipe: fixedAxis: e.g. 45°ASME: 6G

PG5Gd

PF5Gu

Pipewelds

PB2F

Pipe: rotatedAxis: horizontalASME: 2F

Pipe: fixedAxis: horizontalASME: 5Fd

Pipe: fixedAxis: horizontalASME: 5Fu

PB2F

Pipe: fixedAxis: verticalASME: 2F

PG5Fd

PF5Fu

Air

Liqu

ide

Wel

ding

res

erve

s th

e rig

ht t

o m

odify

its

prod

ucts

with

out

prio

r no

tice.

The

info

rmat

ion

cont

aine

d in

thi

s do

cum

ent

is d

esig

ned

tohe

lp t

he u

ser

in h

is c

hoic

e of

pro

duct

. The

use

r sh

ould

che

ck t

hat

the

prod

uct

chos

en b

y hi

m is

sui

ted

to t

he a

pplic

atio

n he

env

isag

es fo

r it.

© A

LW -

W00

0380

058

- 07

/201

6 -

Ed.

1 -

HP

1 -

PLD

B 1

0640

- C

rédi

t ph

otos

: Fot

olia

ContactsBELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22

CHINAHANGZHOU SAF OERLIKON Weld. Cut.Shanghai Commercial Branch - Rm 1108 Pine City Hotel 777 Zhao Jia Bang Lu - SHANGHAI 200032 Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97

CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233

FRANCEAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33

GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335

HUNGARYsee address in Romania

ITALYFRO-AIR LIQUIDE WELDING ITALIA S.p.ALoc. Casalmenini, 3 - 37010 RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536

LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57

MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620

NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96

POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40

ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BuzauTel.: +40 238 722 058 - Fax: +40 238 716 861

RUSSIAAIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91

SCANDINAVIAOERLIKON SKANDINAVIEN ABStarrägen 100 - 232 61 ARLÖVTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01

SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax: +421 37 651 28 04

SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67

SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112

THAILANDEAIR LIQUIDE WELDING THAILAND Co. Ltd.40 Moo 6 - Ramindra Road Km 9.5KHANNAYAO, BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256

UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608

U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10

Contacts

Contacts for other countries:Air Liquide Welding International DevelopmentDepartment Italy Loc. Casalmenini,337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536

Air Liquide Welding International DevelopmentDepartment FranceAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33

The world leader in gases, technologies and services for Industry and Health, Air Liquide is present in 80 countries with approximately 68,000 employeesand serves more than 3 million customers and patients. Oxygen, nitrogen and hydrogen have been at the core of the company’s activities since its creation in 1902.Air Liquide’s ambition is to be the leader in its industry, delivering long-term performance and acting responsibly.

nuclear power generation - oerlikon · 4 nuclear power generation carbon steel mma supercito 7018s...

Documents