o-secul nigria limited documentation osecul/ecm... · machinery health manager for analysis and...

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O-SECUL NIGRIA LIMITED VIBRATION ANALYSIS(PORTABLE & ONLINE) AND FAULT CORRECTION SERVICES About Us Incorporated in June, 1997, O-SECUL Nigeria Ltd is a provider of engineering products and services. The Company has grown steadily over the years to become a well-established provider of services in the field of: Maintenance Support Engineering Engineering Equipment Procurement & Supply Technical Manpower Development. O-SECUL is staffed with highly skilled, qualified and experienced professionals who are committed to achieving ultimate client satisfaction, and focus on details, in pursuance of clients’ goal. Our mission is to provide clients with engineering services and products from conceptual planning through to completion and help them attain operational efficiency with a highly skilled professional team. Introduction Condition monitoring of machinery is the measurement of various parametersrelated to the mechanical condition of the machinery (such as vibration, bearing temperature, oil pressure, oil debris, and performance), which makes it possible to determine whether the machinery is in good or bad mechanical condition. If the mechanical condition is bad, then condition monitoring makes it possible to determine the cause of the problem. Vibration Analysis is used to detect early precursors to machine, allowing machinery to be repaired or replaced before an expensive failure occurs. All rotating equipment vibrates to some degree, but as older bearings and components reach the end of their product life they begin to vibrate more dramatically, and in distinct ways.Ongoing monitoring of equipment allows these signs of wear and damage to be identified well before the damage becomes an expensive problem. O-SECUL …………………………… ensuring plant reliability Cornerstone of predictive maintenance

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Page 1: O-SECUL NIGRIA LIMITED DOCUMENTATION OSECUL/ECM... · Machinery Health Manager for analysis and reporting. AMS Machinery Manager integrates data from multiple technologies, including

O-SECUL NIGRIA LIMITED

VIBRATION ANALYSIS(PORTABLE & ONLINE) AND FAULT CORRECTION SERVICES

About Us

Incorporated in June, 1997, O-SECUL Nigeria Ltd is a provider of engineering products and

services. The Company has grown steadily over the years to become a well-established

provider of services in the field of:

� Maintenance Support

� Engineering

� Engineering Equipment Procurement & Supply

� Technical Manpower Development.

O-SECUL is staffed with highly skilled, qualified and experienced professionals who are

committed to achieving ultimate client satisfaction, and focus on details, in pursuance of

clients’ goal. Our mission is to provide clients with engineering services and products from

conceptual planning through to completion and help them attain operational efficiency

with a highly skilled professional team.

Introduction Condition monitoring of machinery is the measurement of various parametersrelated to the

mechanical condition of the machinery (such as vibration, bearing temperature, oil pressure, oil

debris, and performance), which makes it possible to determine whether the machinery is in good

or bad mechanical condition. If the mechanical condition is bad, then condition monitoring makes

it possible to determine the cause of the problem.

Vibration Analysis is used to detect early precursors to machine, allowing machinery to be repaired

or replaced before an expensive failure occurs. All rotating equipment vibrates to some degree, but

as older bearings and components reach the end of their product life they begin to vibrate more

dramatically, and in distinct ways.Ongoing monitoring of equipment allows these signs of wear

and damage to be identified well before the damage becomes an expensive problem.

O-SECUL ……………………………ensuring plant reliability

Cornerstone of predictive maintenance

Page 2: O-SECUL NIGRIA LIMITED DOCUMENTATION OSECUL/ECM... · Machinery Health Manager for analysis and reporting. AMS Machinery Manager integrates data from multiple technologies, including

Vibration data collection and analysis is the acceptedcornerstone to any predictive

maintenance or reliability program. O-SECUL Nigeria Limited with strategic partnership

with EMERSON PROCESS MANAGEMENThas been rendering vibration analysis services to

various industries for years. Vibration analysis helps uncovers potential issues early before

they lead to expensive problem. Vibration analysis detects faults like misalignment,

Unbalance, mechanical looseness, bent shaft and rotor, eccentricity problems, soft foot,

bearing and gear problems, etc.

The EMERSON CSI 2140 Vibration data collector and analyser takes vibration

measurements to the next level with simultaneous four-channel plus phase data collection

and unique peak detection capabilities for the earliest indication of bearing and gearbox

degradation. The CSI 2140 can provide: Route vibration collection, Advanced vibration

analysis, Cross-channel analysis, Transient analysis, Dynamic balancing, Motor monitoring

andODS modal analysis.

Wirelessly upload route data and corrective maintenance jobs from the field to AMS Suite:

Machinery Health Manager for analysis and reporting. AMS Machinery Manager

integrates data from multiple technologies, including vibration, oil analysis, thermography,

and balancing into a single database.

Vibration Analysis Service

O-SECUL procures and supplies Emerson’s CSI2140 Vibration Analyzer and software to clients.

We also train client’s personnel on the best use of the Analyzer and software.

Online vibration monitoring service

Access to continuous information about critical machines is very useful in detecting defects

that could lead to catastrophic failure.Machines that are critical to production and difficult to

access requires continuous monitoring to avoid unwanted shutdowns that could affect

production.Emerson's Smart Wireless solution, the CSI 9420 Wireless Vibration Transmitter

provides insight into the health of cooling tower gearboxes, belt driven or gearbox driven fin

fan, motors, etc.

The CSI 9420 wireless transmitter;

• Accurately monitors vibration and temperature in hard-to-reach locations.

• Provides complete vibration data including overall levels, energy bands, high

resolution spectra, and waveforms

• Includes Emerson’s patented PeakVueTM technology for bearing and gear

diagnostics.

• Certified intrinsically safe for use in hazardous areas.

• Delivers data and device alerts securely and reliably via IEC 62591 (WirelesHART(R))

networks.

• Easily integrates into any host via Modbus or OPC with detailed diagnostics via AMS

Suite software.

O-SECUL Nigeria Limited takes full implementation of the whole solution from procurement,

installation, commissioning and training of client’s personnel.

O-SECUL…………………………………..ensuring plant reliability

Visit http://www2.emersonprocess.com/enus/brands/csitechnologies/pva/csi2140/page/csi2140.aspxfor

more information.

Page 3: O-SECUL NIGRIA LIMITED DOCUMENTATION OSECUL/ECM... · Machinery Health Manager for analysis and reporting. AMS Machinery Manager integrates data from multiple technologies, including

Fault Correction Services

The most common machine faults today are misalignment and unbalance. These faults are

identified during data collection and analysis and measures are taken to avoid catastrophic

failure, unnecessary overtime, secondary damage, additional spare parts or injury to staff.

PRECISION LASER ALIGNMENT

O-SECUL Nig.Ltd can perform a precision laser alignment for machines both as a pre-

commissioning measure and as a corrective measure. Using laser technology, we are able

to eliminate all the shortcomings of the dial gauge system which include shaft deflection

and zero errors.

Coupled, uncoupled and rigid shafts have been aligned precisely by O-SECUL Nig.Ltd with

this laser technology.

IN-SITU DYNAMIC BALANCING

O-SECUL Nig.Ltd carry out in-situ dynamic balancing for industrial fans using the single

plane or dual plane mode depending on the type of unbalance and rotor.

We perform precision balancing of many rotors in the field at your plant site saving you

from removing the rotor and shipping it to a balance shop, thereby saving labor and

downtime costs. This is of primary importance when there are large rotors like ID and FD

Fans, or even smaller fans where constant environmental control is required and the units

can't be down for long periods.

Training

O-SECUL conducts classroom and on-the-job training with well-designed course

materials on vibration analysis, alignment and dynamic balancing.

O-SECUL also organizes globally recognized certification courses like ISO CAT 1, ISO CAT

11 and ISO CAT 111 Vibration courses.

Procurement

As local business representative to some Original Equipment Manufacturers, we procure and

supply vibration analysers (portable & Online), Accessories, Alignment and Balancing kits to our

clients.

Technical Partners

In delivering high tech products and service to our esteemed clients / customers, O-SECUL

developed strategic partnership with some world class original equipment manufacturers

(OEMs) and service providers as listed:

O-SECUL…………………………………………….ensuring plant reliability

/

Partial client listing

• Chevron Nigeria Limited (CNL)

• SPDC

• SNEPCO

• ExxonMobil

• Nigerian Agip Oil Company (NOAC)

• Pan Ocean Corporation

• TOTAL (E & P)

• INT. BREWEY ILESA(SABMILLER)

• BAT

• WAMCO Plc

• Guinness Nigeria (DIAGEO)

• PHRC

• UNICEM

• ASHAKA CEMENT

• Nigerian Brewery

• WRPC

Contact us today: 29, Maduku street off Okere/Ugborikoko

road, P.O.BOX 1297, Warri, Delta State.

Email: [email protected]. [email protected]

Telepnone: 053290190, 08063730405

• Guinness Nigeria (DIAGEO)

• Larfarge-WAPCO

• KRPC

• Cadbury Nigeria Plc.

• NBC Plc