o t f o r d t o o l & g a u g e c o m p a n y l i m i t e d the design and manufacture of mini...
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O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
The Design and Manufacture of Mini Applicators
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Any Terminal Manufacturer
Any Terminal
Standard Applicator Range
Special Applicators
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
The Standard Applicator Range
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
The Standard Applicator Range
For wire CSA up to 20sq mm
Left hand side feed
Right hand side feed
End feed
Pneumatic feed
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Mini Applicator Specifications Industry standard height
135.78mm
Industry standard 3 pointpress location
Standard “off the shelf”tooling range
Continuously adjustablecrimp height
Rigid modular construction using high tensile materials
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Pneumatic Feed
Left hand S.F
Right hand S.F
End feed
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Mini Applicator Specifications
Press opening height - max 135.78mm min 132.5mm
Press opening stroke - max 40mm min 28mm
Left hand and right hand SF – max 28mm
End feed – max 25mm
Pneumatic feed applicators are designed to apply terminals with afeed pitch longer than above
Terminal feed stroke
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Standard Tooling
Comprehensive range of standardset sizes crimp widths andmaterial thickness
Computer optimised design forgreater accuracy of tooling selection
High quality alloy steels, vacuum hardened and hard chrome plated
Full material and hardening trace ability
High stock levels of standard components
Fast delivery of standard applicators and tooling spares
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Crimp/Anvil standard tooling chart
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Design & Development Facilities
Highly experienced design team
Comprehensive data base of known terminals and characteristics
State of the art 3D computer modelling software
Continuous development of new products
Database of 11,000 designs
Repeat designs can be in production within 24 hours of receipt of order
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Prototype Facilities
Applicators for terminals not on the OTG design database are firstly prototyped ensuring accuracy of the database for production
Development and prototyping with a dedicated staff is a continuous process
3D computer modelling enables development time to be reduced
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Special Purpose Applicators
Applicators for terminals and applications which fall outside the OTG standard applicator and tooling range
Up to 36sq mm wire
Non standard press opening height
Special feed/loading requirements
As press tools for other processes
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Production Capability
Up to date CNC machine tools
Traditional tool making skills
Standardisation brings high
efficiency and flexibility
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Tool Making
MRPII manufacture of parts
Manufacturing process trace ability
Week number scheduling
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Longer Tooling Life
Crimp tooling profiles are form ground giving superior finish and accuracy
Ground profile is finished with a diamond lapping process
Hard chrome plated
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Engraving
All components engravedwith part number
Standard tooling spares
The part number describesthe part
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Inspection
All components fully inspected prior to stocking
All items and material specfully traceable
All completed applicators inspected prior to despatch
Documentation – certificateof incorporation issued with every applicator
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Stock Control
Comprehensive stock of over 12,000 part numbers
Standard components in stock for immediate delivery
Computer controlledstock system
Experienced purchasing and stock control personnel
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Applicator Production Build & Test
Modular build system gives speed and flexibility of assembly
Standard components
OTG design and build technology gives a proven result
200-250 units, 4-6 weeks delivery*
1-10 units, 2-4 weeks delivery*
* From receipt of order, terminals,wire samples and specifications
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Capability Testing
All OTG applicators under go capability tests upon completion as part of the final inspection process
Full capability test results and documentation are available at additional costs
OTG provides a proven and tested crimp form
OTG supplies a result
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Technical Support
Our extensive experience enables us to offer:-
Dedicated technical Hotline.
Hands on technical support U.K and World-wide.
Operator training on site at any location.
The OTG Technical Support Team is available to answer and advise on any technical aspect relating to crimping quality.
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
Sales & Export Support
Dedicated spare parts department
Hotline for emergency spares
Support offices in Portugaland the Philippines
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D
PRESS TOOLS
MOULDS FOR PLASTICS
SPECIAL PURPOSE EQUIPMENT
JIGS AND FIXTURES