Oakton® TEMP 9500 Advanced

Multiparameter Controller Models: 89800-03 & 89800-04

Oakton Instruments

625 E Bunker Ct.

Vernon Hills, IL 60061, USA

1-888-4OAKTON

(1-888-462-5866)

info@4oakton.com

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Contents

Safety ............................................................................................................................ 3

General Description ...................................................................................................... 4

Control Panel Descriptions 4-6

How to Setup ................................................................................................................ 6

Operation Setup ............................................................................................................ 6

Menu Screens (Models 89800-03 & 89800-04) ........................................................ 7-15

Temperature Scale ............................................................................................. 8

Alarms ............................................................................................................... 9

Auto-Calibration Gateway ................................................................................ 10

Loop Break Stop ............................................................................................. 11

Control Action .................................................................................................. 12

Ramp & Soak settings ..................................................................................... 14

Control Parameter Setup ................................................................................. 15

Set-up Flow Charts ................................................................................................ 16-17

General Setup Flow Chart .............................................................................. 16

Advanced Setup Flow Chart .......................................................................... 17

Specifications Model 89800-03 ................................................................................... 18

Specifications Model 89800-04 ................................................................................... 19

Sensor Inputs (Model 89800-03 & 89800-04) .............................................................. 20

Declarations ................................................................................................................ 21

Maintenance ............................................................................................................... 22

Warranty ..................................................................................................................... 22

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Safety Precautions

DANGER: DO NOT REMOVE COVER! HIGH VOLTAGE IS PRESENT IN THIS

CONTROL. Contact vendor for service.

DANGER: If high voltage is present on external temperature sensor from out-

side source, high voltage will be present at the control.

DANGER: Fire protection and control damage: Replace all fuses with the cor-

rect fuse replacement. Reference page 18 for Model: 89800-03 and page 19 for

Model: 89800-04.

WARNING: Use only the AC power cord provided with the control. See page

18 for Model: 89800-03 and page 19 for Model: 89800-04 for proper replace-

ment cord. Contact vendor for replacement.

WARNING: Use of separate temperature limit control is recommended were a

fault condition could occur and result in a fire or other hazardous condition.

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General Description

The Oakton TEMP 9500 Advanced Multiparameter Controller is designed to regulate a user de-fined set point temperature. The Ramp/Soak feature of this control allows up to a 40-step profile. Temperature profile with the following commands/operations: Time, Hold, Soak and End. Use these steps to create the ideal profile for your process. The microprocessor control uses a PID al-gorithm that provides precise heating/cooling tolerances for demanding applications in the labora-tory or industrial settings. The Oakton model 89800-03 and 89800-04 come with 3 meter detacha-ble power cord, USB communication port, audible alarm, external alarm relay output, and grid support bracket that is ideal for fume hood mounting to maximize bench space.

This control is a microprocessor-based, digital indicating, single loop temperature controller. It has a single 15 Amp rated output, located on the back of the control. It features an auto-tuning func-tion that allows automatic configuration of the PID parameters with a minimum of manual configu-ration required. Sensor input types: Thermocouple, RTD, and Thermistor.

The control automatically sets the PID parameters through a "learning" sequence in the Tune mode. PID parameters include proportional band, reset/integral, and rate/derivative. The user-friendly LED display is to aid in monitoring and setup of the control. The Oakton model: 89800-03 and 89800-04 controls automatically store all information in non-volatile memory.

Control Panel Description

FRONT

RUN/STOP Button Pressing RUN/STOP once will start the control process if the Temperature Controller is stopped, or stop the control process if the Temperature Controller is running. If the Temperature Controller is running, “Heat” and “Cool” on-screen indicators will illuminate appropriately.

TUNE Button Pressing TUNE once will start the AUTO TUNE cycle. AUTO TUNING must be enabled in the set-up mode for this key to function.

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ALARM Button

In an ALARM situation the display will flash between standard operation screen and the alarm screen. Pressing ALARM once will allow you to silence the audible alarm, as well as clear any alarm message from the screen. If the alarm situation is still present the display will continue to al-ternate between the standard operation screen and alarm screen.

SELECT Button Pressing SET once will allow you to cycle through user-configurable control Set Points. The Set Point selected will be underlined. Set Points may be edited using the UP and DOWN arrow but-tons.

MENU Button

The MENU button provides access to all user-configurable setup parameters of the Temperature Controller. Pressing this key will increment through all the menu parameter options. Pressing and holding this key will exit to the home screen, saving any changes made up to that point.

UP, DOWN, LEFT Arrow Buttons The UP and DOWN arrow buttons will increase or decrease the value of the Set Point selected (underlined). Pressing the UP or DOWN arrow keys will increase or decrease numerical entries by the least significant digit (i.e. 00.0 to 00.1, 1 to 2). Pressing and holding UP or DOWN arrow keys will increase or decrease numerical entries using an acceleration factor. For every ten units, the rate of acceleration will increase by a factor of ten, starting from the least significant digit as shown in the table below.

Pressing and holding UP and DOWN arrow keys will increase or decrease text entries without an acceleration factor.

The LEFT arrow button allows you move backwards through the GENERAL SETUP MENU (GSM) and ADVANCED SETUP MENU (ASM). While in the ASM, you can move backwards to the first ASM screen, but cannot back into the GSM. To exit to the main screen from either menu, press and hold the MENU button.

HEAT, COOL, AND TUNE INDICATORS

When any of these modes are active they will have a block indicator on the display showing they are active. Example: When the control is in the heat mode and it is applying power to the heater output there will be an indicator block on the display to show the heater output is active.

Numbers… Increase by…

0.0 – 0.9 0.1

0 – 9 1

10 – 100 10

100 – 1000 100

Table 1. Acceleration Factor Table

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BACK OF CONTROL

1. IEC power cord connection

2. Heater/Cooler output

3. Control power switch

4. Grid support bracket

5. External alarm output

6. USB connection for communication with computer

7. Thermistor, Type YSI 400 and 700

8. Thermocouple, Type: J, K, N, R, S, T, B, and E

9. RTD, Type: Alpha 0.003850 and Alpha 0.003916

10. RTD

11. Fuse

How to Setup models: 89800-03 & 89800-04 Install control in safe operating area. Plug Heater/Cooler into the output connector, located on the back of the control. Connect input sensor into the proper connection input on control and place the sensor in

the process. Connect external alarm output to the control. (optional) Connect USB cable to the USB connector, located on the back of the control. (optional) Plug supplied AC cord into the IEC connector, located on back of the control.

Operation Setup for models: 89800-03 & 89800-04

To enter the user-configurable setup press the MENU key from the system status screen. Use the MENU key to advance through each menu setting. Use the UP & DOWN key to make changes in each menu setting screen. Use the flow chart (pages 16 & 17) to have visual of the overall menu layout. When all settings have been made and saved the control will return to the System Status

screen.

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Set the Set Point temperature by pressing the Select button one time. A line will appear under the Set Point value. Use the Up and Down arrow keys to change the Set Point value. Press the select key one time when finished and the line under the Set Point will disappear. Press the Run/Stop key when ready to start the heating/cooling operation. Running the TUNE feature is recommended when running a new process.

Tune Operation Set up your process as instructed in the operation setup guidelines. Verify that the Auto Tune feature is enabled in the menu settings. From the System Status screen set the Set Point temperature. Press the Tune button and the indicator showing Tune will have be illuminated on display. Press the Run/Stop button the start the process. The Set Point value isn’t changeable after the Tune process has started. The value is locked

until the Tune process is complete or aborted by the user. Stopping the Tune operation prior to it finishing will cause the PID settings to be returned to

factory default values. PID values will be saved in non-volatile memory. Control Sensor Proper placement of the sensor can eliminate many problems in the operation of the system. The probe should be placed so that it can detect any temperature change with little thermal lag. In a process that requires fairly constant heat output, the probe should be located close to the heater. In processes where heat demand is variable, the probe should be located close to the work area. Experimenting with probe location will provide optimum results for the users specific application.

Communication/Data Logging: Install data logging software on computer system. Connect USB Type B connector into the connector located on the back of TEMP 9500 con-

troller. Connect the Type A connector into the USB port on the computer. Start the data logging software on the computer. Select correct COM port in the software and then press the connect button. Control is now communicating to the logging software. Set all logging preferences in the software and begin logging the process.

Menu Screens

Menu Status screen

Main operation screen

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Sensor Type Sensor selection screen. Use the UP & DOWN keys to change sensor type. Available sensors: Thermocouple, Platinum RTD, and Thermistor.

Thermocouple/Platinum RTD/Thermistor Type

Thermocouple type screen displayed above. This screen changes with the type of sensor selected on the previous menu screen. Selections:

Temperature Scale

Factory default is °C. Use UP & DOWN arrow keys to change temperature scale. Available selections: Celsius °C, Fahrenheit °F, Kelvin K, Reaumur °Rˊe, and Rankine °Ra.

Range Type J: -200°C to 1000°C (-190°F to 1000°F)

Range Type K: -200°C to 1372°C (-328°F to 1372°F)

Range Type N: -200°C to 1300°C (-328°F to 2372°F)

Range Type R: 0°C to 1768°C (32°F to 3214°F)

Range Type S: 0°C to 1768°C (32°F to 3214°F)

Range Type T: -200°C to 400°C (-328°F to 752°F)

Range Type B: 200°C to 1800°C (392°F to 3272°F)

Range Type E: -200°C to 1000°C (-328°F to 1832°F)

Range Type RTD 100Ω: -200°C to 850°C (-328°F to 1562°F)

Range Type Thermistor:

YSI 400: -40°C to 100°C (-40°F to 212°F)

YSI 700: -30°C to 100°C (-30°F to 212°F)

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Alarms

Default mode is off. Use arrow keys to change alarm settings. Available selections: OFF, MANUAL RESET, and AUTO RESET. OFF = NO ALARM MANUAL RESET = User has to reset the control by pressing the alarm button. AUTO RESET = Control automatically turns alarm off after temperature returns to normal op-

erating conditions.

Alarm Mode

Default mode is Process High. Use arrow keys to change alarm mode setting. Available selections: Process High, Process Low, Process High / Low, Deviation High, Devia-

tion Low, Deviation High / Low, and Deviation Band. Process High: The alarm will be activated if the temperature rises above the user set alarm

value. Process Low: The alarm will be activated if the process value goes below the user set alarm

value. Process High / Low: The alarm will be activated if the temperature goes above or below a high

and low temperature set by user. Deviation High: Alarm activation point that changes with the change of the process Set Point.

Example – The user sets deviation high alarm at 30°C and has a process set point of 100°C. If the temperature reaches 130°C the alarm will be activated. The user changes process Set Point to 60°C. If process temperature reaches 90°C the alarm will be activated.

Deviation Low: Alarm activation point that changes with the change of the process Set Point. Example: The user sets the deviation low alarm 30°C and the process Set Point is 100°C. If the process temperature is 70°C or less the alarm will be activated. If the process Set Point temperature is set at 70°C then if the process temperature is 40°C or less it will activate the alarm.

Deviation High / Low: Same as Deviation High and Deviation Low alarms. It has the capability of having an alarm activate when the Set Point temperature goes above or below a Set Point temperature.

Deviation Band: Allows the user to set the alarm to be activated within a specified temperature range.

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Alarm Hysteresis

Use the UP & DOWN arrow keys to adjust value. The user defined value when the alarm will exit an alarm condition. Example: User has a Pro-

cess High alarm programmed with a value of 150°C and has set the Alarm Hysteresis of 1°C. The alarm has been activated after the temperature reached 160°C. When temperature reaches 149°C the alarm condition will not be active.

Audible Alarm

Use UP & DOWN arrow keys to change value; ON or OFF. Turns the audible alarm on or off.

Advanced Menu Gateway

Press the menu key to advance into the advanced setup. Press the DOWN key to exit to the system status screen.

Auto-Calibration Gateway

Use DOWN arrow to change to Enter Auto-Calibration Setup. Press the MENU key to enter To skip the Auto-Calibration press the Menu key.

(Skip to Sensor Offset Calibration if calibration isn’t being performed)

Calibration: Step 1 of 2

The use of a secondary calibrated temperature device is required for the calibration. Follow instruction on the display.

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Calibration: Step 2 of 2

The use of a secondary calibrated temperature device is required for the calibration. Follow instruction on the display.

Sensor Offset Calibration

Use the UP and DOWN arrow keys to adjust the value. The use of another temperature device is required to figure correct offset needed. Adjusting this value is offsetting the sensor input signal.

TC Scale Calibration

Use the arrow keys to adjust this value. Adjusting this value offsets the displayed temperature obtained from the input sensor.

Over Temperature Stop

Use UP & DOWN arrow keys to adjust value. When sensor temperature goes above this value the output to heater/cooler will be turned off.

Loop Break Stop

Use the UP & DOWN arrow keys to adjust value.

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Control Action

Default setting is Heat. Use DOWN arrow key to change to COOL.

Control Mode

Default setting is PID. Use arrow keys to change to ON / OFF.

Skip to PID settings if PID was selected in Control Mode

On / Off Control

Use the UP & DOWN arrow keys to adjust value. The ON / OFF hysteresis value tells the control how much above temperature SetPoint and

below temperature SetPoint that the control will apply power to the heater/cooler.

Skip to Cycle Time Setup if Control Mode is set for ON / OFF.

Skip to Ramp & Soak is Control Mode is set for Ramp & Soak

---PID Settings---

Auto Tune

Default setting is Enabled. Use arrow keys to change to Disabled

Proportional Band Setup

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Use the UP & DOWN arrow keys to adjust value. This is manual adjustment for the proportional band of PID. Only users with advance

knowledge of PID controller operations should attempt the manual setup.

Integral Time Setup

Use the UP & DOWN arrow keys to adjust value. This is manual adjustment for the Integral Time of PID. Only users with advance knowledge of

PID controller operations should attempt the manual setup.

Derivative Rate Setup

Use the UP & DOWN arrow keys to adjust value. This is manual adjustment for the Derivative Rate of PID. Only users with advance knowledge

of PID controller operations should attempt the manual setup.

Cycle Time Setup

Use the UP & DOWN arrow keys to adjust value. Cycle time is the rate that the output cycles on and off. The recommended time is 1 second. If a mechanical relay is being used off the output it is recommended that the time be increased

to more than 1 second. Mechanical relays are slower than solid state relays and require more time to operate correctly. Damage to the relay and control can occur if not set correctly.

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Run Time

Use the UP & DOWN arrow keys to adjust value. Use the Select key to change between HR and MIN. Run Time is a safety feature while the control is in the ON / OFF or PID mode. The user can

set a timer to have the output turned OFF if the time expires.

Power Up Settings

Default value is stopped. Use arrow keys to change value. Options: Stopped – If control losses AC power during operation, process will be stopped when

AC power is restored to the control. Last State – If control losses AC power during operation, process will continue with power to output ON when AC power is restored.

---Ramp & Soak settings ---

Ramp & Soak Profile

Use UP & DOWN arrow key to select profile.

Assured Soak

Use arrow keys to changes value. If Assured Soak is set to YES the profile will not advance to the next step tell it reaches a cer-

tain temperature set in the profile. If set to NO the profile will continue on even if the soak tem-perature has not been met.

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Segment Definition Setup

Use the UP & DOWN arrow key to adjust value. Use Select key to change underlined value to change.

Control Parameter Setup

Use the UP & DOWN key to adjust the value. Use the select key to change underlined value to change.

Cycle Time Setup

Use the UP & DOWN arrow keys to adjust value. Cycle time is the rate that the output cycles on and off. The recommended time is 1 second. If a mechanical relay is being used off the output it is recommended that the time be increased

to more than 1 second. Mechanical relays are slower than solid state relays and require more time to operate correctly. Damage to the relay and control can occur if not set correct

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Line 2: underline= editable text

Line 3: normal = static text

Line 4: (situational text)

Displayed Screen Title

THERMOCOUPLE

Sensor Type

Type J

Range: ±XXX to XXXX °X

Thermocouple Type

Type B, Type E, Type J,

Type K, Type N, Type R,

Type S, Type T

400

700

003850

003916

OFF

Alarm Setting

YSI 400

Thermistor YSI

Alpha .003850

RTD Type

CELSIUS °C

Temperature Scale

Fahrenheit °F, Celsius °C

Reaumur °R, Ranine °R

Kelvin K

Process High

Alarm ModeAuto Reset,

Manual Reset

HIGH: XXXX.X °X

Deviation High

HIGH: XXXX.X °X

Process High

LOW: XXXX.X °X

Deviation Low

LOW: XXXX.X °X

Process Low

High: XXXX.X °X

Low: XXXX.X °X

Deviation High/Low

High: XXXX.X °X

Low: XXXX.X °X

Process High/Low

BAND: XXXX.X °X

Deviation Band

Process High

Process Low

Process High/Low

Deviation High

Deviation Low

Deviation High/Low

Deviation Band

ON

Audible Alarm

Enter Advanced Setup Menu

Advanced Menu Gateway

ON

OFF

XXX.X °X

Alarm Hysteresis

Advanced

Set-Up

Menu

Enter Advanced Setup Menu

THERMOCOUPLE

THERMISTOR

PLATINUM RTD

General Setup Menu

GENERAL

SET-UP

COMPLETE

EXIT SETUP

MODEExit to Main Screen

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General

Setup

Menu

Offset: XXX.X

Sensor Offset Calibration

XXX °X above SetPoint

Over Temperature Stop

XXX.XX minutes (DISABLED)

Loop Break Stop

Heat

Control Action

PID

Control Mode

Heat

Cool

Hysteresis XX.X °X

On/Off Control

ON/OFF

Enabled

Auto Tune

Profile X

Ramp & Soak Profile

PID Ramp & Soak

XXXX °X

(MIN), (MAX)

Proportional Band Setup

XXXX seconds

(MIN), (MAX)

Integral Time Setup

XXXX seconds

(MIN), (MAX)

Derivative Rate Setup

XXX seconds

(MIN), (MAX)

Cycle Time Setup

Stopped

Power Up Control

ADVANCED

SET-UP

COMPLETE

Stopped,

Last State

HR XX MIN XX (Continuous)

Run Time

Enabled,

Disabled

NO

Assured Soak

1, 2, 3, 4, 5,

6, 7, 8, 9

SEG XX Temp: XXXX.X °X

End Time: HR XX MIN XX

Control Parameter: X

Segment Definition Setup

CP X

P XXXX I XXX

D XXXX

Control Parameter Setup

XXX seconds

(MIN), (MAX)

Cycle Time Setup

Advanced Setup

Menu

EXIT SETUP

MODE

DISABLED

Skip Auto-Calibration Setup

Auto-Calibration Gateway

Set TC temperature to 0°

Press MENU to continue...

Calibration: Step 1 of 2

Skip Auto-Calibration Setup

Enter Auto-Calibration Setup

Set TC temperature to 500°

Press MENU to continue...

Calibration: Step 2 of 2

Scale: XXX.X

TC Scale Calibration

YES

NO

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Specifications: Models 89800-03

Data retention upon power failure via nonvolatile memory.

POWER

120 VAC +/-10%

50/60Hz. +/- 3%

15 Amp

1800 Watt MAX LOAD

Operating Environment

Maximum Altitude

Pollution Degree

Installation Category II

0 to 90% relative humidity, non-condensing

32 to 100o

F / 0 to 37o

C

2000m

2 (Normally only non-conductivity pollution occurs)

Local Level (Connect to branch circuit and not directly to a

main circuit, such as a fuse panel)

Storage

0o C to 60

o C

Relative Humidity 5 to 80%

Non-condensing at 30o C

Fuse 250 Volt, 15 Amp rated (Fast-acting)

AC Line Cord SJT-14-3 14 AWG, 15 Amp, 125 VAC, less than 3 meters in

length.

Heater/Cooler Output

Max Voltage: 120 VAC +/- 10%, 15 Amp, 50/60 Hz +/- 3%

1800 Watt Max Load

External Alarm Output

SPDT Relay - 24 VAC/VDC 1 AMP

Compliance

120VAC to 240VAC

240VAC (For CE mark)

UL File: Pending

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Specifications: Models 89800-04

Data retention upon power failure via nonvolatile memory.

POWER

230 VAC +/-10%

50/60Hz. +/- 3%

10 Amp

2300 Watt MAX LOAD

Operating Environment

Maximum Altitude

Pollution Degree

Installation Category II

0 to 90% relative humidity, non-condensing

32 to 100o

F / 0 to 37o

C

2000m

2 (Normally only non-conductivity pollution occurs)

Local Level (Connect to branch circuit and not directly to a

main circuit, such as a fuse panel)

Storage

0o C to 60

o C

Relative Humidity 5 to 80%

Non-condensing at 30o C

Fuse

250 Volt, 10 Amp rated (Fast-acting)

AC Line Cord SJT-14-3 14 AWG, 15 Amp, 240 VAC, less than 3 meters in

length

Heater/Cooler Output

Max Voltage: 240 VAC +/- 10%, 15 Amp, 50/60 Hz +/- 3%

3600 Watt Max Load

External Alarm

Output

SPDT Relay - 24 VAC/VDC 1 AMP

Compliance

120VAC to 240VAC

240VAC (For CE mark)

UL File: Pending

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Sensor Input: (Model: 89800-03 & 89800-04)

1. Thermocouple (grounded or non-grounded) RTD (Type: Alpha .003850 and Alpha .003916)

Thermistor ( Type YSI 400 and 700) 2. Automatic cold junction compensation and break protection for sensor. 3. Temperature display: °F, °C, K, °Rˊe, and °Ra display; user selectable (preset for °C)

Sensor Temperature Range:

Range Type J: -190°C to 1000°C

(-310 to 1832°F)

Range Type K: -200°C to 1372°C

(-328 to 2502°F)

Range Type N: -200°C to 1300°C

(-328 to 2372°F)

Range Type R: 0°C to 1768°C

(32 to 3214°F)

Range Type S: 0°C to 1768°C

(32 to 3214°F)

Range Type T: -200°C to 400°C

(-328 to 752°F)

Range Type B: 200°C to 1800°C

(392 to 3272°F)

Range Type E: -200°C to 1000°C

(-328 to 1832°F)

Range Type RTD 100Ω: -200°C to 850°C

(-328 to 1562°F)

Range Type Thermistor:

YSI 400: -40°C to 100°C

(-40 to 212°F)

YSI 700: -30°C to 100°C (-30 to 212°F)

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UL PENDING

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Maintenance

Simple preventative maintenance steps include keeping the controller clean. Protect it from over-load, excessive dirt, oil and corrosion.

Cleaning: If cleaning is necessary, use only a damp cloth with water only. Wipe only the exterior of the control chassis.

Warranty

Oakton Instruments, for itself does hereby offer a warranty for products from the date of receipt by the user, under normal and proper usage, against defects in workmanship and materials for 12 months, and will repair or replace any defective part(s) without charge when same is shipped Pre-paid to Oakton Instruments from which the product was originally purchased.

Should the nature of any defect require that the product, or any constituent portion thereof, be re-turned to Oakton Instruments, Vernon Hill, Illinois, prepaid for service, a condition precedent to any return shall be the procurement of authorization from Oakton Instruments assigning a Return

Goods Number to the product or part requiring service.

Parts and accessories manufactured by others are warranted only to the extent of the regular war-ranty of the manufacturer or supplier of such materials and only insofar as Oakton Instruments is able to transfer the benefits of warranty coverage, if any, to the user. Any adequately warranted defective part or accessory manufactured or supplied by others may be exchanged through Oak-ton Instruments for a replacement part is shipped prepaid and received at Oakton Instruments within 30 days from the date any replacement part is obtained by the user.

This warranty supersedes and is given in lieu of all implied warranties, and is void if the user caus-es damages from improper usage of product under normal operating conditions.

12 MONTHS LIMITED WARRANTY ON ALL PARTS AND LABOR IS GIVEN BY OAKTON INSTRUMENTS.

CATALOG NUMBER 89800-03 & 89800-04

SERIAL NUMBER _________

DATE OF PURCHASE _______________