oee in the cloud & model driven mes live demos · 2018-11-15 · mobility - work tasks app app...

Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.

OEE in the Cloud & Model Driven MESLive Demos

Mike Llapitan


The Model Driven Approach

Highly accessible from

multiple computing platforms

iPad Surface iPhoneDesktop

Physical ModelUser Interfaces

An Operational Architecture

Ph

ys

ica

l M

od

el

Events, Data & Parameters

Plant Model with superior

data collection & automation

device integration

System

Platform

Process

Historian

Device

Integration

Application

Server

Pro

ce

ss M

od

el

Comprehensive framework

for modeling & executing

operational activities

Operational Activities Framework:

Legacy or 3rd Party

Applications

Business RulesUser Interfaces

Manufacturing

Execution

SystemWorkflow

ManagementBatch

Management

Recipe

Management


Model-Driven MES End to End

User Interfaces

Industrial Business

Processes/Rules

Automation Objects

Commercial MES

Application Content

▲ Material Reception

▲ Material Staging

▲ Line Startup &

Shutdown

▲ Manufacturing

Execution

▲ Quality Data

Collection

▲ Material Hold

▲ Mass Balancing

▲ Product Quality

Release ……

Your Industrial Business Processes

User Interfaces

Industrial Business

Processes/Rules

Automation Objects

Your “Standardized” MES Application Content

Fully Automated

Fully Manual

…

Your Site Specific Nuances

Accessed on any of Your Devices

Commercial

Products

Workflow

Management

Manufacturing

Execution

System

System

Platform


MES application business rules (e.g. create, start work order, etc.) are

modeled in graphical environment – end users can adapt these to meet

specific operational practices.

Highlights of Model-Driven Experience

Application Design - Workflows


MES user interfaces are modeled in simple, easy to use forms

environment – end user can adapt these to meet specific operational

practices.

Highlights of Model-Driven Experience

Application Design - Forms


Supports Skelta BPM Forms and all forms controls.

Mobility - Work Tasks App

App for iOS, Android and Windows 10.New with Skelta BPM

2017R2:

A new version of the Work

Task Mobile App with support

for harsh or distributed

industrial environments by

enabling offline use of mobile

devices to fill forms for data

entry tasks or documenting

work execution.

Automatic synchronisation when the

device is online again


Digital Work Management

Allows to capture and standardize best practices

Visualization & Mobility

Empowers the mobile workforce on- and offline

People and Systems Collaboration

Protects investment in existing systems

Standardization of Operational Processes

Scalability and Adaptability to future business needs

Modular Application Deployment

Rapid multi-site deployment with reduced time to value

Multi-Site Change Management & Agility

Adaptability to changing business targets and conditions

Model-Driven MES

The Value Delivered

9Confidential Property of Wonderware NorCal

Wonderware Enterprise Integration - Intelligent Delivery Engine

• Facilitates exchange of information between

systems

• Maintains message history for fast recovery

• Provides ‘Store & Forward’ capability

• Receives & delivers messages to multiple Shop

Floor Applications automaticallyMessage

Delivery

Engine

Message

History

Database

Production

ScheduleWork

Order

Execution

Production

Schedule

Work

Order

Execution

10

Key to Success – Master

Data

11Confidential Property of Wonderware NorCal

Insight Mobile App

✓ Insight is a “native” smart phone app

✓You always have the “latest” data at your fingertips, anywhere

✓MyAlert Notifications – Turn Alerts On/Off from Your Phone

✓Our “cloud” based data server means less IT infrastructure

✓ Try if for Free! Download and Install the SmartGlance App foryour mobile

device

12


Recipe Setpoint Monitoring Example

13


Real Time Results: Checkweigher Monitoring

14


InTouch Edge Integration with Waste Scales

15


16


• Wonderware Historian Excel Plugin

allows to access raw data and build

detailed reports

• Downtime Charts – comparing line

efficiency over time - Line Status –

Downtime Reasons

• Waste, Giveaway, Rework, Dashboard

17


Production & Asset Performance


Example Production Schedule


Example MES Production Screen


Example SPC Quality Chart


Genealogy Starts Here – Materials Received

• Expiration Date• Manufacture Date + Shelf Life• Expiration Date – Shelf Life

• MES Lot #• Unique internal lot number

created by MES• Genealogy begins HERE


Quality Sample PlansAutomatically generate at set frequencies Requirements

(i.e. 3 types of wands for metal detection calibration)


Mobile Operator: Material Consumption

iPad for material

consumption

Complete flexibility

to be used on

multiple lines within

each facility


Example Genealogy Reports


Real Time Access to MES Reports Empowers Better Decision Making

• Supports FSMA requirements

• Paper Records vs. MES Reports

• 2.5 Hours→ 10 Minutes

• Save 40+ Hours/Week

• Access to Real Time Data Enables Better Decision Making Capabilities


Insight Performance – Cloud OEE

Insight Performance is a cloud-based solution that is focused on increasing plant asset

utilization and operational performance by providing accurate information on equipment

downtime and efficiency.

It facilitates continuous improvement of plant performance with user-friendly reporting and

analysis.

Heritage20 Years+ proven

MES experience now

offered as a new

cloud hosted solution

InnovationConnectivity

Storage

Accessibility

Mobility

Analytics

Enabling Semi-Automated & Manual Plants

Reducing the cost of digital transformation in manufacturing operations

• Eliminates efforts to create and maintain an IT

infrastructure

• Replaces paperwork and after the fact

reporting with real time KPI dashboards and

analytics

• Empowers people and roles on- and off site

• Automatic data collection enabled by IoT or

edge devices or integration with local

automation systems

Insight Performance – Automated Data Collection Options

InTouchClear SCADA

InTouch Edge

CitectSCADA

HistorianSDK

REST API

Historian(Tier 1)

OPC/OI Server

MQTT HTTP(CSV/JSON)

Insight

Performance

You can use the “TRY IT

NOW” feature to walk

through a demonstration

OR

You can sign up and begin

using the 45 day free trial

period to see how the

application can add value

for your organization

https://online.wonderware.com

How Do You Get Started??

oee in the cloud & model driven mes live demos · 2018-11-15 · mobility - work tasks app app...

Documents