oee powerplant medan plgl 2015
DESCRIPTION
oeeTRANSCRIPT
OEE TUMA
No.ItemGWhDalam Rupiah1Total Potential Power (Installed
Capacity)34.180.00.012,032,317,440.002Reduce Capacity due to
Lifetime of Power Plant
Renaru: Renaru:Unit Not
Called28.765.4234.1810,123,816,422.723Reserve Shutdown (RS) order
by P3B0.05.425.420.04Loss Power due to Grid (150
kV)0.05.425.420.05Reduced Load order by P3B 0.05.425.420.06Planned
Outage-->PO0.05.425.420.07Planned Derating-->
PD0.05.425.420.08Reduce Load due to Enviromental
Factors0.05.425.420.09Shutdown due to Enviromental
Factors0.05.425.420.010Reduce Load due to Lack Of
Fuel0.05.425.420.011Shutdown due to Lack of
Fuel0.05.425.420.012Total Power
Needed5.420.05.421,908,501,017.2813Maintenance
Outage-->MO0.05.425.420.014Outage Slip0.05.425.420.015Forced
Outage-->FO0.05.425.420.016Total Power
Available5.420.05.421,908,501,017.2817Maintenance Derating-->
MD0.05.425.420.018Forced Derating--> FD0.05.425.420.019Derating
Slip0.05.4220Start Up / Shutdown
Losses0.05.425.4221Others1.164.265.42408,751,548.4822Gross Power
Production (Prod Bruto)4.264.261,499,749,468.8023Aux. Power
Consumption 0.333.934.26116,601,513.6024Transformator
Losses0.03.933.930.025Realised Power Production (Prod
Netto)3.930.03.931,383,147,955.2026OEE72.47%27Total
OEE11.50%28Planning Faktor + Eksternal Losses15.86%
OEE = (Realised Power Production/Total power needed)*100%
Penyebab Other :1Ketika kenaikan beban setelah synchron0.07774732782ketika penurunan beban ketika akan shutdown3Fluktuasi beban (swing) tergantung frekuensi system4Kesalahan pencatatan Data Electrical5Kesalahan / tidak adanya pencatatan naik turun beban6Lossis Trafo
OEE JBE
No.ItemGWhDalam RupiahMILYAR (Rp)LOSSPERSEN1Total Potential Pwr (Installed Cap)57.170.00.020,123,136,000.0020.120.02Reduce Capacity due to Lifetime9.0148.1657.173,172,398,416.003.1716.953Reserve Shutdown (order by P3B)9.0139.1448.163,172,398,416.003.1713.784Loss Power due to Grid (150 kV)5.0134.1339.141,764,733,813.331.7612.015Reduced Load order by P3B 0.034.1334.130.00.012.016Planned Outage-->PO42.88(8.75)34.1315,092,352,000.0015.09(3.08)757Planned Derating--> PD0.0(8.75)(8.75)0.00.0(3.08)8Reduce Load due to Env Factors0.0(8.75)(8.75)0.00.0(3.08)9Shutdown due to Env Factors0.0(8.75)(8.75)0.00.0(3.08)10Reduce Load due to Lack Of Fuel0.0(8.75)(8.75)0.00.0(3.08)11Shutdown due to Lack of Fuel0.0(8.75)(8.75)0.00.0(3.08)12Total Power Needed43.140.0(8.75)15,186,003,770.6715.190.013Maintenance Outage-->MO0.0(8.75)(8.75)0.00.0(3.08)014Outage Slip0.0(8.75)(8.75)0.00.0(3.08)15Forced Outage-->FO5.01(13.76)(8.75)1,764,733,813.331.76(4.84)8.769675925916Total Available Power38.130.0(13.76)13,421,269,957.3313.420.017Maintenance Derating--> MD0.0(13.76)(13.76)0.00.0(4.84)18Forced Derating--> FD0.0(13.76)(13.76)0.00.0(4.84)019Derating Slip0.0(13.76)(13.76)0.00.0(4.84)20Start Up / Shutdown Losses0.0(13.76)(13.76)0.00.0(4.84)21Others0.0(13.76)(13.76)0.00.0(4.84)22Gross Power Prod (Prod Bruto)0.22(13.76)78,798,473.600.080.023Aux. Power Consumption 0.0(13.76)(13.76)0.00.0(4.84)24Transformator Losses0.0(13.76)(13.76)0.00.0(4.84)25Realised Power Prod (Prod Netto)0.220.0(13.76)78,798,473.600.080.026OEE0.52%27TEEP0.39%28Planning Faktor + Eksternal Losses75.47%
OEE = (Realised Power Production/Total power needed)*100%
Penyebab Other :01Ketika kenaikan beban setelah synchron2ketika penurunan beban ketika akan shutdown3Fluktuasi beban (swing) tergantung frekuensi system4Kesalahan pencatatan Data Electrical5Kesalahan / tidak adanya pencatatan naik turun beban6Lossis Trafo
OEE = 0.52 %
OEE PLTG Overall
NoItemGWhDalam RupiahMILYAR (Rp)LOSSPERSEN1Total Potential Pwr (Installed Cap)91.350.00.032,155,453,440.0032.160.02Reduce Capacity due to Lifetime37.7753.5891.3513,296,214,838.7213.3018.863Reserve Shutdown (order by P3B)37.7715.8053.5813,296,214,838.7213.305.564Loss Power due to Grid (150 kV)5.01310.7915.801,764,733,813.331.763.805Reduced Load order by P3B 0.010.7910.790.00.03.806Planned Outage-->PO42.88(32.09)10.7915,092,352,000.0015.09(11.29)46.93559065547Planned Derating--> PD0.0(32.09)(32.09)0.00.0(11.29)8Reduce Load due to Env Factors0.0(32.09)(32.09)0.00.0(11.29)9Shutdown due to Env Factors0.0(32.09)(32.09)0.00.0(11.29)10Reduce Load due to Lack Of Fuel0.0(32.09)(32.09)0.00.0(11.29)11Shutdown due to Lack of Fuel0.0(32.09)(32.09)0.00.0(11.29)12Total Power Needed48.560.0(32.09)17,094,504,787.9517.090.013Maintenance Outage-->MO0.048.5648.560.00.017.09014Outage Slip0.048.5648.560.00.017.0915Forced Outage-->FO5.0143.5548.561,764,733,813.331.7615.335.4881322592 16Total Available Power43.550.043.5515,329,770,974.6115.330.017Maintenance Derating--> MD0.043.5543.550.00.015.3318Forced Derating--> FD0.043.5543.550.00.015.33019Derating Slip0.043.5543.550.015.3320Start Up / Shutdown Losses0.0143.5443.554,576,000.000.0015.3321Others1.1642.3843.54408,751,548.480.4114.9222Gross Power Prod (Prod Bruto)4.484.481,578,547,942.401.580.023Aux. Power Consumption 0.334.154.48116,601,513.600.121.4624Transformator Losses0.04.154.150.00.01.4625Realised Power Prod (Prod Netto)4.150.04.151,461,946,428.801.460.00.248989298526OEE8.55%27TEEP4.55%28Planning Faktor + Eksternal Losses53.16%
OEE = (Realised Power Production/Total power needed)*100%
Penyebab Other :GWhMilyar%1Ketika kenaikan beban setelah synchron47.8916.8652.42372291462ketika penurunan beban ketika akan shutdown3Fluktuasi beban (swing) tergantung frekuensi system4Kesalahan pencatatan Data Electrical5Kesalahan / tidak adanya pencatatan naik turun beban6Lossis Trafo
OEE Table Calculation1
S/D April '15PH2880
Realisasi s/d April Tahun 2015Satuan dalam
MWHUnitNoUnitDTPSDMNTeoritical / Total Potensial Power (install
Capacity)Reduce Load Due to Lack Of FuelReserve Shutdown (RS)/Unit
Not Called
Renaru: Renaru:Cek data unit stdby dr lap pengusahaanLoss Power due
to GridReduced load order by P3BTotal Power Needed (DMN) =
RKAPTotal Power AvailableGross Power Production (Prod
Bruto)PerformanceRealised Power Production (Prod Netto)OEEPlanned
Outage (PO)Planned Derating-->PDMaintenance Outage (MO)Outage
SlipForced Outage (FO)Maintenance Derating-->MDForce
Derating-->FDDeratingSlipStart UP /Shutdown LossesOthersAux.
Power ConsumptionTranformator Lossesabcdefghijklmnoopqrrt = r +
suvwxJamJBE19.8510.502,8800.0454.032,160.000.00252.570.000.000.00252.570.000.000.000.00MWH57,1680.09,012.5042,876.000.005,013.450.0043,142.060.000.005,013.4538,128.610.000.000.000.000.00223.860.000.00223.860.52JamTBM11.8711.002,8802,423.190.000.000.000.000.000.000.000.000.000.000.00MWH34,1830.028,760.840.000.000.000.005,421.880.000.000.005,421.880.000.000.000.001,161.234,260.65331.250.003,929.4072.47MWH31.7291,3510.037,773.3442,876.000.005,013.450.0048,563.930.000.005,013.4543,550.490.000.000.0013.001,161.234,484.51331.250.004,153.268.55
OEE=Total MWH sent to GridERROR:#REF!ERROR:#REF!(Total unit capacity) x (8760 hours/year)4,260.654,260.65Konstanta PS ST Beban 100 MW= 11,5%outage rencanarealisasislipkesimpulan4,484.51unit 3360.000.00-360.00minus artinya tidak ada slipunit 4720.002,160.001,440.00minus artinya tidak ada slip
Realisasi Outage Man 2012RENCANA DAN REALISASI OUTAGE 2012
NAMA UNITTAHUNPROGRESSJENIS INSPCT. ( SCOPE OH )DURASI(day)R1R2R3P1P2P2P3START OHFINISH OHPERF.LAPORANKETERANGAN( 18 bln )( 12 bln )( 6 bln )( 3 bln )( 2 bln )( 1 bln )1 Mng )( 1 Mng )( 1 bln )
Data gangguan PLTG
DATA GANGGUAN DAN MAINTENANCE PEMBANGKITs/d April TAHUN 2015
No.Nama MesinKode Unit MesinTanggal dan Jam Gangguan/PekerjaanKeterangan Gangguan/PekerjaanTindakan PenanggulanganAkibat GangguanTanggal dan Jam Selesai PerbaikanDurasiLoss Output KET.T=TripS=Stop D=DeratingLoss Output (MW)Hari Jam:MenitJam(MWh)PLTG TURBOMACH
Total JamTotal MWhJumlah jam PO 0.00MWh PO0.00Jumlah jam FO (internal)0.00MWh FO (internal)0.00Jumlah jam FO (eksternal/SYSTEM)0.00MWh FO (eksternal/SYSTEM)0.00Jumlah jam PD0.00MWh PD0.00jumlah jam FD0.00MWh FD0.00jumlah jam MD0.00MWh MD0.00Jam Reduced load order by P3B0.00MWh Reduced load order by P3B0.00Start Up / Shutdown Losses0.00MWh Start Up / Shutdown Lossis0.00Jumlah jam MO0.00MWh MO0.00RLPDPOFFOFPOSYSTEM
No.Nama MesinKode Unit MesinTanggal dan Jam Gangguan/PekerjaanKeterangan Gangguan/PekerjaanTindakan PenanggulanganAkibat GangguanTanggal dan Jam Selesai PerbaikanDurasiLoss Output KET.T=TripS=Stop D=DeratingLoss Output (MW)Hari Jam:MenitJam(MWh)PLTG JBE01 Jan 2014 00:00PORehabilitasiRehabilitasiS10.501 Feb 2014 00:0031 0:00744.007812.00Planned OutagePlanned Outage01 Feb 2014 00:00POVibrasi Generator BearingPemeriksaan VibrasiS10.501 Mar 2014 00:0028 0:00672.007056.00Planned OutageForce Outage01 Mar 2014 00:00POGangguan Loss of FlamePerbaikan Flame DetectorS10.501 Apr 2014 00:0031 0:00744.007812.00Planned Outage01 Apr 2015 00:00FOFGangguan Loss of FlamePerbaikan Flame DetectorS10.504 Apr 2015 17:533 17:5389.88943.78Force Outage04 Apr 2015 18:21FOFGangguan Loss of FlamePerbaikan Flame DetectorS10.510 Apr 2015 16:135 21:52141.871489.60Force Outage18 Apr 2015 16:56FOFGangguan Loss of FlamePerbaikan Flame DetectorS10.519 Apr 2015 13:4531 20:4920.82218.58Force OutageS10.531 0:000.000.00S10.531 0:000.000.00S10.531 0:000.000.00S10.531 0:000.000.00S10.531 0:000.000.00S10.531 0:000.000.00S10.531 0:000.000.00Total JamTotal MWhJumlah jam PO 2,160.00MWh PO22,680.00Jumlah jam FO (internal)252.57MWh FO (internal)2,651.95Jumlah jam FO (eksternal/SYSTEM)0.00MWh FO (eksternal/SYSTEM)0.00Jumlah jam PD0.00MWh PD0.00jumlah jam FD0.000.0MWh FD0.00jumlah jam MD0.00MWh MD0.00Jam Reduced load order by P3B0.00MWh Reduced load order by P3B0.00Start Up / Shutdown Losses0.00MWh Start Up / Shutdown Lossis0.00Jumlah jam MO0.00MWh MO0.00
No.Nama MesinKode Unit MesinTanggal dan Jam Gangguan/PekerjaanKeterangan Gangguan/PekerjaanTindakan PenanggulanganAkibat GangguanTanggal dan Jam Selesai PerbaikanDurasiLoss Output KET.T=TripS=Stop D=DeratingLoss Output (MW)Hari Jam:MenitJam(MWh)AEG
Total JamTotal MWhJumlah jam PO 0.00MWh PO0.00Jumlah jam FO (internal)0.00MWh FO (internal)0.00Jumlah jam FO (eksternal/SYSTEM)0.00MWh FO (eksternal/SYSTEM)0.00Jumlah jam PD0.00MWh PD0.00jumlah jam FD0.000.0MWh FD0.00jumlah jam MD0.00MWh MD0.00Jam Reduced load order by P3B0.00MWh Reduced load order by P3B0.00Start Up / Shutdown Losses0.00MWh Start Up / Shutdown Lossis0.00Jumlah jam MO0.00MWh MO0.00
PT. PLN (PERSERO)PEMBANGKITAN SUMATERA BAGIAN UTARA SEKTOR PEMBANGKITAN MEDANPENGHAPUSAN ASET
Data_Pengusahaan Data PengusahaanPT. PLN (Persero)Sektor Pembangkitan Medan
REALISASI PENGUSAHAAN GABUNGAN PLTG GLUGUR (PRODUKSI DAN PEMAKAIAN SENDIRI) TAHUN 2015
No.No.U R A I A NBULAN TOTAL
JanuariFebruariMaretAprilMeiJuniJuliAgustusSeptemberOktoberNopemberDesemberFebruariMaretApril Mei JuniJuliAgustusSeptemberOktoberNopemberDesemberkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWhkWh(kWh)II. DAYA TERPASANG (kW)PLTG GLUGUR UNIT 1 JBE19,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,85019,850397,000PLTG GLUGUR UNIT 3 TUMA11,86011,86011,86011,86011,86011,86011,86011,86011,86011,86011,86011,860106,740JUMLAH31,71031,71031,71031,71031,71031,71031,71031,71031,71031,71031,71031,710106,740
IIII. PRODUKSI TENAGA LISTRIKPLTG dengan Gas (kWH)PLTG UNIT 1 (JBE)0.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.0PLTG UNIT 3 (TUMA)0.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.0JUMLAH . I0.00.00.00.00.00.00.00.00.00.00.00.00.0PLTG dengan HSD (kWH)PLTG UNIT1 (JBE)0.00.00.00.00.00.00.00.00.00.00.00.01,222.1027,197.70195,439.500.00.00.00.00.00.00.00.0223,859.30PLTG UNIT 3 (TUMA)1,032,461.00793,585.001,399,199.80811,546.800.00.00.00.00.00.00.00.04,036,792.60JUMLAH . II1,032,461.00794,807.101,426,397.501,006,986.300.00.00.00.00.00.00.00.04,260,651.90III. JUMLAH ( I + II )1,032,461.000.00.00.00.00.00.00.00.00.00.00.0794,807.101,426,397.501,006,986.300.00.00.00.00.00.00.00.04,260,651.90% Rasio Prod. HSD thd Prod. Total100.00100.00100.00100.00ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!100.00III PS PL. Glugur1PLTG UNIT 1 (JBE)4,9606,6808,6308,8300.00.00.029,100%PS Unit 2ERROR:#DIV/0!547325ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!3PLTG UNIT 3 (TUMA)28,68923,35031,58023,776107,395% PS Unit 32.782.942.262.93ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!2.66 JUMLAH . PS 1 & 333,649.000.00.00.00.00.00.00.00.00.00.00.030,030.0040,210.0032,606.000.00.00.00.00.00.00.00.0136,495.00IV. JUMLAH (I+II) - PS.( 1 & 3)998,812.00764,777.101,386,187.50974,380.300.00.00.00.00.00.00.00.04,124,156.90IV PS GI GlugurLine 6 kV0.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.0Line 380 V0.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.0 JUMLAH PS GI Glugur0.00.0VX. PS Sentral Kit (PS GGL3 - PS GI)33,649.0030,030.0040,210.0032,606.000.00.00.00.00.00.00.00.0136,495.000194,759JBE% PS Sentral Kit thd Prod. Total3.263.782.823.24ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!ERROR:#DIV/0!3.203,929,398TBMVIXI. DIKIRIM KE UNIT LAIN998,812.000.00.00.0764,777.101,386,187.50974,380.300.00.00.00.00.00.00.00.04,124,156.904,124,157OKEOKEOKEOKEOKEOKEOKEOKEOKEOKEOKE
Page 2Gabungan 2009.xls
PARETOPareto Outage Penyebab OutageLoss output (MWh) Percent (%)Cumulative Percent (%)Periodical Maintenance42,876.0089.5389.53Maintenance Outage0.000.0089.53Force (Breakdowns)5,013.4510.47100.00total 47,889.45100.00Penyebab OutageLoss output (Rp ) Percent (%)Cumulative Percent (%)Periodical Maintenance86,781,024,000.0089.5389.53Maintenance Outage0.000.0089.53Force (Breakdowns)10,147,219,426.6710.47100.00total 96,928,243,426.67100.00
Outage SlipPERIODIC OUTAGE 2014
NAMA UNITTAHUNPROGRESSJENIS INSPCT. ( SCOPE OH )DURASI(day)R1R2R3P1P2P2P3START OHFINISH OHPERF.LAPORANKETERANGAN( 18 bln )( 12 bln )( 6 bln )( 3 bln )( 2 bln )( 1 bln )1 Mng )( 1 Mng )( 1 bln )STAR UNIT 42012RENCANAMi + IB3017-Sep-1016-Mar-1112-Sep-1111-Dec-1110-Jan-129-Feb-123-Mar-1210-Mar-1209-Apr-1222-Apr-128-May-12Pekerjaan Rehab Boiler & Pemasangan Anti Abrassion Beam10 Mar 2012 00:0009 Apr 2012 00:00720.00STAR UNIT 42012REALISASIMi + IB30.6OO30-Aug-1128-Nov-1128-Dec-1127-Jan-1219-Feb-1226-Feb-1227-Mar-129-Apr-1225-Apr-12Pekerjaan Rehab Boiler & Pemasangan Anti Abrassion Beam30.626 Feb 2012 00:3527 Mar 2012 14:10733.58STAR UNIT 32012RENCANASI 15 hari158-Nov-107-May-113-Nov-111-Feb-122-Mar-121-Apr-1224-Apr-1201-May-1216-May-1229-May-1214-Jun-12Inspeksi tube dan abrassion beam01 May 2012 00:0016 May 2012 00:00360.00STAR UNIT 32012REALISASISI 15 hari12.58-Nov-107-May-113-Nov-111-Feb-122-Mar-121-Apr-1224-Apr-1201-May-1213-May-1226-May-1211-Jun-12Inspeksi tube dan abrassion beam12.501 May 2012 00:2113 May 2012 12:34300.21
HSD185551153525188535183377188336188733188634190915160557191014179311164236156798193394151244133591140037145194135268129524104929681343858079440160000160000160000160000160000150000152,961.9Pemakaian :6,373.41
Sheet1POPLANNED OUTAGEFOFORCE OUTAGEPDPLANNED DERATINGFDFORCE DERATINGMDMAINTENANCE DERATINGMOMAINTENANCE OUTAGELoss Power due to GridGANGUAN SYSTEM