Özkar automotive parts manufacturing a. Ş

Company ProfileCompany Profile ÖZKAR has been started manufacturing business

up in 1976 by;

Metal Forming, Stamping, Welding, Machining, Tool Design and Manufacturing, Forging and Assembly for various sectors but mainly Automotive.

In beginning, ÖZKAR has started to supply parts to TTTI for TOYOTA 130L project.

Following; major domestic and European Tier-1 suppliers has been added to customer portfolio.

ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.

• Metal Shaping, Forming, StampingMetal Shaping, Forming, Stamping

• Pipe ShapingPipe Shaping

• WeldingWelding

• CNC MachiningCNC Machining

• Mold Design & ConstructionMold Design & Construction

• ForgingForging

• AssemblyAssembly

• LaboratoryLaboratory

CapabilitiesCapabilities


OUR TEAMOUR TEAM

Total personnel : 86Blue Collar : 75White Collar : 11 Total University Educated Personnel : 9Total Personnel from Technical College : 35

Spoken Languages

EnglishItalianGerman


0

10

20

30

40

50

60

70

80

90

2004 2005 2006 2007 2008 2009 2010

MAVİ / Blue BEYAZ / White TOPLAM / Total

PERSONEL / PERSONNEL

Design CAD/CAMDesign CAD/CAM

ÖZKAR A.S. is designing and manufacturing progressive, forming and die molds for various sectors mainly to automotive industry.


OrganisationOrganisationÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.

Özkar AutomotiveÖzkar Automotive

ÖZKAR AUTOMOTIVE has a clear vision and well established strategy,has broad knowledge about the market,continuously monitor the development of new Technologies and innovations,has a diverse customer portfolio,has experience in export and OEM,manufacturing, value added depth compliant to local conditions,has effective organizational structure,has Professional Project management implemented in organisation,conducts feasibility studies before accepting order,aware of his maximum production capacity,has principles of product liability which well known in entire company,has ability to demonstrate required QAF’s,IT based communication interfaces can be used.


ManagementManagement

Our Policy

Right personnel will be placed into right place. Target shall be pure and understandable.Working liberty instead of continuous audits at process.Liberty for asking questions. Creative and innovational formation. Liberty in process instead of otocratic approach. Development of “desire of success“. Recconnaissance of human abilities.To detect creativities by obtaining brain-storm platforms.Rewarding humanitarian approaches.Appraising group synergies, rewarding and honoring.


Our TargetsOur Targets

2008 Targets

Start-up for MRP-II application and implementation of bar-code system TS 16949 from DEKRA and renw ISO 9001 standard Rehabilitation of Laboratory department Auto-control trainings for operators Realizing new machine investments Completion of institutionalizing and professionalizm in management Realizing IT department Targets for 2009

Start-up realization for automation Continuing for machine and equipment investments Continuing in investment for laboratory equipments ISO 18001


Quality AssuranceQuality Assurance

QUALITY Sub-suppliers are inspected, selected following defined processes,Supplier rating system installedProactive communication concerning sub-suppliers takes place,Supplier takes complete responsibility for costs, properties, and part supply,Product quality requirements clearly defined,D-FMEA, P-FMEA implemented,Customer 8D, internal 8D, supplier 8D, Kaizen, Poka Yoke,Extensive document management system



Quality Assurance and LaboratoryQuality Assurance and Laboratory

LABORATORY EQUIPMENT

EQUIPMENT PRODUCER3D CMM METRIX3D COORDINATE CENTRE Coord 3COMPRESSION-TENSOMETER INSTRONANGLE GAUGES VISSCREW GAUGE SET ESOSCREW GAUGE SET EmugeSCREW GAUGE SET Fer TerSCREW GAUGE SET STAHLANDSCREW GAUGE SET JBOSCREW GAUGE SET ReishauerSCREW GAUGE SET WhitworthKEYWAY GAUGE UFUKDIGITAL BALANCE DENSICAST IRON PLATESSETSQUARE MahrGRANITE PLATE PLANOLITH

EQUIPMENT PRODUCERRING GAUGE BowersJOHNSON SET MitutoyoSENS. RULER MitutoyoVARIOUS MEASURING GAUGES MahrVERNIER CALIPERS INOXMAGNETIC STANDS MitutoyoMAGNETIC V BLOCK MitutoyoMARKING GAUGES MitutoyoMICROMETERS MitutoyoRADIUS GAUGES MitutoyoDIAL INDICATORS TesatastFEELER GAUGES Henry BokerTHREAD PLUG GAUGES MitutoyoV BLOCK MitutoyoPITCH GAUGES MitutoyoFLAT GAUGES UFUK


Quality Certificates – ISO 14001Quality Certificates – ISO 14001


Quality Certificates – ISO 16949 & ISO 9001Quality Certificates – ISO 16949 & ISO 9001

Fatec GmbH – Germany Tech. Universität Braunschweig – Germany

İstanbul Teknik Üniversitesi – Türkiye

St.Clair Polymers – UK


Cooperated EstablishmentsCooperated Establishments

Information TechnologiesInformation Technologies

MRP – II Management System

AutoCad

Solidworks

Windows Server 2003 infrastructure

CATIA V5 CAD/CAM


Lay-outLay-out

5000 m5000 m²²Closed AreaClosed Area


PRODUCTION - Pressing / StampingPRODUCTION - Pressing / Stamping


100 T. Ecc. Press (2)125 T. Hydr. Pres160 T. Ecc. Press (2)160 T. Ecc. Press + Coil Winder 250 T "H Type" Ecc. Press250 T. "H Type" Ecc. Press400 T. "H Type" Ecc. Press250 T. Ecc. Press (2)30 T. Ecc. Press (3)300 T. Ecc. Press400 T. Ecc. Press60 T. Ecc. Press (2)80 T Ecc. PressGuillotine cutter (2)Marking Press "Hydr. 40 t."Marking Press "Hydr. 60 t."

PRODUCTION – Machining Park & Assembly / Welding UnitPRODUCTION – Machining Park & Assembly / Welding Unit


CNC MILLINGSupermax Vertical Mach. Centre (2)Supermax YCM Vertical Mach. CentreMazak Vertical Mach. Centre3 Axis CNC Lathe (KIA)Femco CNC LatheCNC Lathe (KIA) (5)CNC Lathe (Okuma) (4)

ASSEMBLYCircular Welding m/cRobotic Welding UnitManual Welding Units (10)Oxygen Welding LineSpot Welding (5)Sanding Units (7)Riveting UnitAssembly LineDrilling Units (6)

PRODUCTION – Mold Shop, Pipe Shaping, ForgingPRODUCTION – Mold Shop, Pipe Shaping, Forging


FORGING UNITHeating Unit (160 Amper)Forging PressPunch PressCutter Unit

MOLD SHOP - TOOLINGUniv. Lathe (2)Univ. Milling Mach.Drilling MachinesSurface GrindingElectro Erosion UnitCutters40 T. Hydr. Press

PIPE SHAPINGCircular SawAutomatic Band Saw Units (2)NC Pipe Bending (2 ad.)RovelverPipe Blow m/cPipe Sanding UnitSurface Finishing Units

Progressive PartsProgressive PartsÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A.ÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A. Ş.Ş.

Products - 1Products - 1


Products - 2Products - 2


Products - 3Products - 3ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.

Annual Material ConsumptionAnnual Material Consumption

SANAYİ PROFİL ve BORU / INDUSTRIAL PROFILES and PIPES

0

10.000

20.000

30.000

40.000

50.000

60.000

70.000

2005 2006 2007

MALZEME KULLANIMI / MATERIAL CONSUMPTION (Tons)

0

200

400

600

800

1.000

1.200

1.400

2005 2006 2007

SAC / METAL SHEET ÇELİK / STEEL



INVESTMENT & FORECASTINVESTMENT & FORECAST

20032004

20052006

20072008

20092010

0,00 €

200.000,00 €

400.000,00 €

600.000,00 €

800.000,00 €

1.000.000,00 €

1.200.000,00 €

1.400.000,00 €

1.600.000,00 €

1.800.000,00 €

2.000.000,00 € YATIRIM / INVESTMENT

Customer PortfolioCustomer PortfolioÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.

Nanning Mengsida

TurnoverTurnover of first 9 months in 2008 of first 9 months in 2008ÖZKAR ÖZKAR AUTOMOTIVE PARTS MANUFACTURING AUTOMOTIVE PARTS MANUFACTURING A. A. Ş.Ş.

2008 YILI 9 AYLIK CİRO DAĞILIMITURNOVER of first 9 months in 2008

AYGAZ17%

BELDEYAMA9%

TUBE-TEC4%

ERMETAL41%

GÜNGÖR7%

HEMA9%

SEKİSO1%

TTTI8%

EVAS0%

DİĞER4%

RECARO0%


Shipment DistributionShipment Distribution of first 9 months in 2008 of first 9 months in 2008

2008 YILI 9 AYLIK SEVK DAĞILIMIDISTRIBUTION of 9 FIRST MONTHS SHIPMENT in 2008

AYGAZ19,85%

BELDEYAMA2,61%

ERMETAL20,24%

TUBE-TEC0,55%

GÜNGÖR13,20%

EVAS0,64%

HEMA5,50%

SEKİSO0,97%

TTTI36,08%

RECARO0,37%


2008 Customer Portfolio and 2009 Target2008 Customer Portfolio and 2009 Target

2008 CUSTOMER PORTFOLIO / 2008 Müşteri Portföyü

YURTİÇİ / DOMESTIC

YURTDIŞI / EXPORT

DİĞER / OTHERS

2009 CUSTOMER TARGETS / 2009 Müşteri Hedefi

YURTİÇİ / DOMESTIC

YURTDIŞI / EXPORT

DİĞER / OTHERS

CONTACT INFORMATIONCONTACT INFORMATION

ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A.S.

(TOSB) TAYSAD O.S.B. 3. Cad. 67. Parsel Sekerpinar – Gebze KOCAELI / TURKIYE

Tel: +90 262 658 03 38 pbx Fax: +90 262 658 03 41

web www.ozkarotomotiv.com

main [email protected] [email protected] [email protected] [email protected]


Özkar automotive parts manufacturing a. Ş

Documents