off highway brochure a-w - lubristore · off highway to find out more ... engine oils engine oils...
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OFF HIGHWAYTo find out more about any of our high-performance products and services and to discuss your needs in more detail, arrange a meeting with your local Castrol representative or your Castrol Distributor.
Visit us on the web at www.castrol.com/uk andwww.castrol.com/ie
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YOU HAVE PLENTY TO WORRY ABOUTBESIDES OIL. JUST LEAVE IT TO US TO MAKESURE YOU HAVE THE LUBRICANTS YOUNEED, FOR YOUR BUSINESS.
Castrol has been working closely with the off highway sectors for more than a century, so weunderstand the challenges you face in your business, every day and every year.
Whether you’re involved in mining above or below ground, urban construction, road or tunnelbuilding, or operating in a quarry, we’ve been there, we’ve sent our engineers and chemiststhere and we’ve developed a complete range of lubricants to meet your requirements.
It’s no longer just about protecting your engines and equipment. It’s about helping your businessto prosper. It’s about reducing your running costs and improving your efficiency. And it’s nolonger just about oil, it’s about customer service and technical support.
UNDERSTANDING YOURNEEDS THROUGH EXPERIENCEAt Castrol, we offer you the benefit of more than 100 years of dedicated global experience, achievement and technology leadership. With over 10,000 employees in more than 100 countries around the world, we arecommitted to providing premium quality products and services that deliver thehighest performance.
Our expertise in lubricant technologies has been developed through years of experience supplyingoff highway industries. We understand your business and operations, so we can provide the mostappropriate products to meet your needs. Our goal is to help you achieve the best possibleperformance from your vehicles and machinery, and improved profitability for your business.
Whether you are seeking reduced downtime, prolonged component life or better overall costeffectiveness, you can be sure we have the right product for you.
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We have a range of engine oils to meet the exact demands of theoff highway industries. This is because we work with our customers,engine manufacturers and industry bodies to make sure we have theright products for all off-highway vehicles and equipment.
We continually strive to provide you with the latest in lubricant technology to match the latest inengine technology, delivering outstanding performance. Whether you require longer oil drainintervals to reduce your downtime or just a product you can trust to provide maximum engineprotection, we have the right engine oil for you.
ENGINE OILSENGINE OILS
Castrol Enduron Maximum oil drain & protection for diesel engines
Castrol Enduron is a 10W-40 heavy duty diesel engine oil designed to allow operators to run their vehicles to maximum oil drain intervals. It is ideal for use in off-road vehicles andequipment and uses advanced technology to provide excellent engine protection when used at maximum oil drain intervals, even under severe operating conditions.
Benefits• Maximum oil drain intervals to keep vehicles working for longer. The extra-strong additive
system in Enduron keeps on working even in the toughest conditions. OEMs have approvedEnduron for use at their maximum oil drain intervals.
• Engine protection, even when soot and other contaminants are present. Castrol Enduronprotects against all types of engine wear, deposit build-up and bore-polishing. Its advancedformulation continues to protect even under the most severe conditions so extending engine lifeand preventing unscheduled downtime.
Specifications / Performance
• SAE 10W-40• ACEA E4, E5, E7• API CF• Mercedes Benz MB 228.5 approved• MAN M3277 approved• Volvo VDS-2 approved• RVI RXD approved• DAF – meets extended drain requirements
Grade Code 2017
Specifications / Performance• SAE 15W-40 • ACEA E2• API CG-4 • Mercedes Benz MB 228.1 approved• MAN 271 approved • Volvo VDS approved
Grade Code 2232
Castrol Tection Medium DutyProtection for older diesel engines
Castrol Tection Medium Duty provides excellent protection for older engines, and thoserunning under light to medium operating conditions. It can be used in turbo-charged ornormally aspirated on and off-highway vehicles.
Benefits• Protection against wear and deposits. Castrol Tection Medium Duty is formulated to reduce
many types of wear and also reduce the build-up deposits, so maintenance costs arecontrolled and unscheduled downtime is prevented.
• Castrol Tection Medium Duty is approved by OEMs for use at standard drain intervals.
Specifications / PerformanceSAE 30, 40• ACEA E1• API CF• Mercedes Benz MB 228.0 approved• Can be used for Caterpillar Transmissions
requiring a T0-2 specification product
Grade Code 2235, 2236,
SAE 10W, 20W• API CF• Mercedes Benz MB 228.0 approved• Can be used for Caterpillar Transmissions
requiring a T0-2 specification product
Grade Code 2233, 2234
Castrol Tection Monograde RangeMonograde protection for commercial vehicles and equipment
Castrol Tection Monograde is a diesel engine oil available in SAE 10W, SAE 20W, SAE 30 and SAE 40 viscosities. Its primary application is in diesel engines, hydraulic systems andtransmissions that specify the use of a monograde diesel engine oil.
Benefits• Protection against wear and deposits. Castrol Tection Monograde is formulated to reduce
many types of wear and also reduce the build-up deposits, so maintenance costs arecontrolled and unscheduled downtime is prevented.
• Castrol Tection Monograde can be used in hydraulic and transmission systems that specifyuse of a monograde engine oil.
Castrol Tection GlobalMaximum engine protection for mixed fleets
Castrol Tection Global provides excellent protection for a wide variety of engine makes, so is the first choice for fleets which contain different vehicle types. Its primary application is in Europeantechnology vehicles, US technology vehicles and Japanese technology vehicles. Castrol TectionGlobal is a truly versatile product which can be used in all on and off-highway vehicles.
Benefits • Excellent protection for European, US and Japanese technology engines. Castrol Tection Global’s
versatile formulation provides protection against wear and deposits, ensuring reduced maintenance costs and preventing unscheduled downtime.
• Reduced inventory. Because Castrol Tection Global is so versatile, mixed fleets need to stock onlyone engine oil.
• Extended oil drain intervals. Castrol Tection Global is approved by OEMs for use at extendeddrain intervals, so reducing downtime and servicing costs.
Specifications / Performance
• SAE 15W-40 • ACEA E3, E5, E7 • API CI-4/CF • Mercedes Benz MB 228.3 approved• MAN M3275 approved• Volvo VDS-3 approved • RVI RLD approved• Cummins CES 20071, CES 20072, CES
20076, CES 20077, CES 20078 approved • Mack EO-M Plus approved• Catepillar ECF-1• DHD-1• Meets DAF requirements
Grade Code 2231
Specifications / Performance• SAE 15W-40• ACEA E3, E5, E7• API CH-4• Mercedes Benz MB 228.3 approved• MAN M3275 approved• Volvo VDS-2 approved• RVI RLD approved• Cummins CES 20076, CES 20077
approved• Mack EO-M Plus approved• DAF – meets standard drain requirements
Grade Code 2018
Castrol TectionProtection for Mixed Fleet Diesel Engines
Castrol Tection is a 15W-40 mixed fleet diesel engine oil designed to provide excellentprotection for fleets containing vehicles from a variety of manufacturers. Its primary applicationis in earlier European technology vehicles and in US technology vehicles. Castrol Tection is aversatile product which can be used in trucks, buses, LCVs, off-road vehicles and equipment,and also in agricultural vehicles.
Benefits• Excellent protection for European and US technology engines. Castrol Tection’s versatile
formulation provides protection against wear and deposits, ensuring reduced maintenancecosts and preventing unscheduled downtime.
• Reduced inventory. Castrol Tection is a versatile product, so mixed fleets need only stock oneengine oil.
• Extended oil drain intervals. Castrol Tection is approved by OEMs for use at extended drainintervals, therefore reducing downtime and servicing costs.
Specifications / Performance• SAE 40• API CF/CF-2• Sulphated ash 0.8% weight maximum• Suitable for use in DD Series 149 engines
Grade Code 2229
Castrol Tection DD MonogradeProtection for 2-stroke Diesel Engines
Castrol Tection DD Monograde is a high performance diesel engine oil, specially formulated foruse in Detroit Diesel 2-Stroke engines, operating with diesel fuels up to 0.5% maximum sulphur.
Benefits• Protection against deposit formation. 2-stroke engines are very sensitive to deposits which
can form on the exhaust valves, leading to burnt valves, a loss in engine power and ifunchecked, to complete engine failure. Castrol Tection DD Monograde has a special lowash-forming formulation to minimise deposit build-up, this ensures efficient engineoperation and longer engine life.
• Protection against wear. Castrol Tection DD Monograde contains advanced anti-wearadditives to protect against premature engine failure from wear, therefore reducingmaintenance costs.
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TRANSMISSIONSTransmissions have a complex series of components that keep yourwheels turning. In many cases, however, they are overlookedbecause service intervals are long and they don’t often go wrong.
On the other hand, you will be amazed at the difference it makes if you use exactly the rightlubricants throughout your transmission systems. Whether you want better protection underextreme conditions or greater all round cost effectiveness, your local Castrol representative andexpert support team are on hand to help you select the product that works best for you.
Specifications
Castrol TFC 410 and 430• SAE 10W and SAE 30• Caterpillar TO-4 • Allison C-4 approved • ZF TE-ML 03C approved
Grade Code 4002, 4004
Castrol TFC 450• SAE 50• Caterpillar TO-4
Grade Code 4005
AUTOMATIC
Castrol TFC RangeProtection for powershift transmissions, hydraulics and axles
Castrol TFC products are designed for use in powershift transmissions, hydraulics and axles.Their primary application is in transmissions which require Caterpillar TO-4 or Allison C-4performance fluids, including those using graphite or paper friction materials. The Castrol TFCrange is available in 3 viscosities to cope with different applications, temperatures andconditions. All are designed to provide superior protection in off-highway applications.
Benefits• Excellent protection leading to longer component life. The high thermal and oxidative
stability of the Castrol TFC range, combined with superior wear control, ensurestransmissions are protected against rust and corrosion, which prolongs component life.
• Reduced inventory and reduced risk of misapplication. Castrol TFC products can be used in most off-highway applications, so rationalising the number of products that need to be stocked.
• Reduced brake chatter. The optimised frictional characteristics of the Castrol TFC rangereduces brake chatter for easier, more comfortable driving.
Specifications
Castrol EP 80• SAE 80• API GL-4• ZF TE-ML 02A and 17A approved• Mercedes Benz MB 235.1 approved• MAN 341 Typ Z1 approved
Grade Code 1839
Castrol EP 80W-90• SAE 80W-90• API GL-4• ZF TE-ML 02A, 16A, 17A & 19A approved
Grade Code 1833
MANUAL
Castrol EP RangeProtection for manual transmissions
Castrol EP 80 and EP 80W-90 are manual transmission fluids designed to lubricate spur andhelical gears, where the manufacturer specifies use of an extreme pressure (EP) lubricant. Their primary application is for use in commercial vehicle gearboxes, steering boxes and idlers.They can also be used in hypoid gears requiring API GL-4 performance.
Benefits• Excellent protection to extend transmission life. High thermal and oxidative stability
combined with advanced extreme pressure and anti-wear additives ensure the transmissionis continuously protected, so prolonging component life.
• OEM approved for use at standard oil drain intervals.
GREASESThere are many parts on, in or attached to your vehicle that canwear – and therefore need regular lubrication.
Wherever two surfaces rub together wear can occur, so you need to keep these parts welllubricated with grease. The film of grease will prevent sticking, squeaking and groaning, andprevent components wearing out prematurely, or in an extreme case failing altogether. Greasesalso keep surfaces protected from moisture and corrosion.
We offer a wide selection of greases that can cope with everything from extreme wet and coldto hot, dry and dusty conditions even under very high loads.
TRANSMISSIONS
SpecificationsSAE 80W-90• API GL-5• ZF TE-ML 05A, 12E, 16B, 17B, 19B
approved
Grade Code 1893
SAE 90• API GL-5• ZF TE-ML 05A, 16C, 17B, 19B approved • Mercedes Benz MB 235.0 approved • MAN 342 Typ M1 approved
Grade Code 1895
SAE 85W-140• API GL-5• ZF TE-ML 05A, 12E, 16D, 19B approved
Grade Code 1894
FINAL DRIVE
Castrol EPX RangeProtection for rear axles and final drives
The Castrol EPX range is designed for the lubrication of spiral bevel and hypoid differentials. It is suitable for manual transmissions where the manufacturer recommends an oil meeting APIGL-5 performance.
Benefits• Excellent protection under all conditions to extend transmission life. High thermal and
oxidative stability combined with excellent extreme pressure and anti-wear additives ensurethe gearbox or axles is protected at all times.
• OEM approved for use at standard oil drain intervals.
Castrol LM GreaseNLGI 2 grease for general use
Castrol LM Grease is a good general purpose lithium grease for most vehicle greasingrequirements, especially for chassis and wheel bearings.
Benefits• Lubricates over a wide temperature range making it suitable for most climatic conditions.
• Excellent water resistance protects your vehicle against corrosion.
Castrol Moly GreaseNLGI 2 Molybdenum grease for extreme applications
Castrol Moly Grease is a lithium grease and contains Molybdenum Disulphide so is excellent forswivel and shackle lubrication. It is also suited to the lubrication of the fifth wheel in trucks.
Benefits• Suitable for use in heavily loaded applications and where scuffing may occur.
• Reduces wear and provides excellent levels of protection to reduce downtime.
• High resistance to water helps protect against rust and corrosion.
Specifications
• NLGI No.2• -30 to +120°C
Grade Code 1631
Specifications
• NLGI No.2 and solid lubricant• -20 to +130°C
Grade Code 1645
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Castrol LMX GreaseNLGI 2 grease for high temperature operations
Castrol LMX is a high performance lithium complex grease for use in ball or roller bearingsoperating at high speeds and high loads. It is particularly suited for use in the wheel bearingsof vehicles operating over long distances, or where prolonged heavy braking is likely to givehigher than normal hub temperatures.
Benefits• Resistance to breakdown at high temperatures ensures the product remains effective over
a wide operating temperature range so components are protected even under arduousconditions.
• Good water resistance means the grease stays in place for longer and protects against rustand corrosion even in wet conditions.
Castrol Pyroplex BlueNLGI 2 grease for extreme conditions
Castrol Pyroplex Blue is the ultimate lithium complex grease for very wet and challenging onand off highway environments.
Benefits• Castrol Pyroplex Blue resists softening and washing out whilst its unique multifunctional
lubricating properties increases adhesion so is effective in water saturated environments.
• Excellent film strength ensures metal surfaces are fully protected from wear.
• High temperature stability prevents the product breaking down, and ensures protectionagainst corrosion and wear even in the most extreme conditions.
• Environmental impact is reduced by the use of lead free and chlorine free additive.
GREASES
HYDRAULIC OILCastrol Hyspin AWH-M RangeProtection for hydraulics systems
Castrol Hyspin AWH-M is designed for use in most hydraulic systems which require anti-wearprotection. It is ideal for equipment subjected to cold start conditions and high temperaturecontinuous running.
Benefits• Excellent protection against wear and corrosion leading to longer operating life, reduced
maintenance and downtime.
• The product can tolerate some water ingress as it separates easily and does not deteriorate in the presence of water, so remains functional.
• Minimises deposit formation giving a cleaner system so increasing filter life and reducing costs.
• Hyspin AWH-M conforms to ISO Grade HV, DIN.51524, Part 3, Class HVLP (+).
The coolant system on a vehicle is often the most neglected part,but is actually one of the most important.
A significant number of engine failures are related to coolant system malfunctions. Taking careof your cooling system reduces downtime and the inevitable cost of repairs. Always use thecorrect dilution for your climate to be sure of total protection.
COOLANT AND HAND WASH
Specifications
• BS 6580 (1992) (UK)• NF R 15-601 (France)• CUNA NC 956-16 (Italy)• ONORM V5123 (Austria)• ASTM D-3306 (USA)• SAE J-1034 (USA)• JIS K 2224 (Japan)
Grade Code 1729
Castrol Antifreeze Protection for radiators and cooling systems
Castrol Antifreeze is an engine coolant concentrate, for both petrol and diesel engines. It is amixture of monoethylene glycol and selected chemical agents, containing no nitrites, aminesor phosphates.
Benefits• It provides effective engine cooling without the fluid boiling and protection against
corrosion, electrolysis and freezing.
NB: Castrol Antifreeze should be diluted in clean water to between 33% and 50%concentrate before use.
Specifications
• NLGI No.2• -30 to +160°C
Grade Code 1650
Specifications
• NLGI No.2• -30 to +150°C
Grade Code 1635
Specifications
AWH-M 15
Grade Code 6152
AWH-M 32
Grade Code 6154
AWH-M 46
Grade Code 6155
AWH-M 68
Grade Code 6156
AWH-M 100
Grade Code 6157
Grade Code 6775
Castrol CareClean PlusHigh Performance Hand Cleaner
Castrol CareClean Plus is a high performance hand cleaner with polymer beads and lanolin. Itis formulated to the highest standards, using the latest available technology. It is particularlyeffective at removing oil, grease, grime, soot and ink from the hands.
Benefits• Contains polymer beads to aid cleaning.
• Contains lanolin to condition the skin.
• Solvent free so it doesn’t dry out the skin or block drainage traps.
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COMPRESSOR
Castrol Aircol PDProtection for compressors
Castrol Aircol PD products are lubricants for both reciprocating and rotary air compressors.They meet the requirements of the DIN 51506 VD-L classification of lubricants for compressorshaving air discharge temperatures up to 220ºC.
Benefits• Low deposit forming tendencies help extend intervals between overhauls and increase
operational safety.
• Extended oil-change intervals help reduce maintenance costs.
Castrol Aircol SN RangeMaximum protection for compressors
Castrol Aircol SN is a synthetic diester based compressor lubricant. Designed to cope with thesevere operating conditions experienced in rotary screw, rotary vane and reciprocating aircompressors operating at high compression ratios and high discharge temperatures.
Benefits• Minimises carbon formation which extends valve life and gives a cleaner operation so
reducing maintenance and extending the oil life.
• Excellent protection against wear, low oil consumption and high temperature stability meanthe oil life is extended beyond that of conventional mineral oils.
• High spontaneous ignition temperature gives greater safety by reducing the possibility offires and explosions.
Specifications
SN 68
Grade Code 2161
SN 100
Grade Code 2162
Specifications
PD 32
Grade Code 2165
PD 46
Grade Code 2166
PD 68
Grade Code 2167
PD 100
Grade Code 2168
PD 150
Grade Code 2169
SERVICESCastrol can offer you more than just oil. We also have a range ofservices which we can tailor to meet your exact needs. Theseinclude: technical training for your maintenance team; workshopdesign to optimise operational efficiency; equipment services andrecommendation guides.
Please contact your local Castrol representative or your CastrolDistributor for more information.
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