oil-and-gas production equipment and pipeline valves … · oil-and-gas production equipment and...

44
“KONOTOP VALVES PLANT“ PJS OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE AND PRESS TECHNOLOGIES

Upload: phamdan

Post on 07-Jul-2018

235 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

“KONOTOP VALVES PLANT“ PJS

OIL-AND-GAS PRODUCTION EQUIPMENTAND PIPELINE VALVES

FORGE AND PRESS

TECHNOLOGIES

Page 2: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

DEAR SIRS!

Public Joint Stock Company Konotop Valves Plant is the Company specialized in developing and manufacturing high pressure steel pipeline valves, wellhead and Christmas tree equipment for oil and gas production.

Here we propose you the information about our Company and it’s products.Our principles are the following: quality of production, delivery and servicing in time.

With best regards,General Director

Page 3: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

3

KONOTOP VALVES PLANT PJS

Konotop Valves Plant was founded in 1973. The Company manufactures high pressure steel pipeline

valves with nominal bore from 3 trough 125 mm and pressure rating up to 700 bar as well as Wellhead

and Christmas Tree equipment with pressure rating from 2,000 through 15,000 psi. It also produces

hammer forged blanks with mass up to 4000 kg as well as die forged blanks with mass up to 250 kg.

Steel pipeline valves produced by the Company are employed in processing lines and equipment for

polymers and mineral fertilizers production, installations for processing gas, oil and petrochemicals as well

as in chemical and other brunches of industry.

The Company manufactures Wellhead and Christmas Tree equipment for drilling wells as well as for oil

and gas production that includes Casing and Tubing Heads, Casing Heads Spools, Tubing Heads Spools,

Slip Hangers and Mandrel Hangers, Tees and Crosses, Tubing Head Adapters, Top Connectors, Adapter

and Spacer Spools, Valves, Chokes, Threaded Connections and Other End Connections, Ring Joint

Gaskets.

Quality control

Konotop Valves Plant PJS pays special attention to the quality of the products on all stages of the

production. In 2003 quality management system was developed and implemented at the enterprise in

compliance with ISO 9001 and since 2003 certified by BUREAU VERITAS. Also, the plant manufactures

wellhead and Christmas tree equipment in accordance with API Spec 1 (Specification for oil, petrochemical

and natural gas industry). Since 2003 the plant is API licensee № 6А-0505 to product list specified.

Page 4: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

4

ADVANCED FACILITY

The processes of hammer forging and die forging of body parts blanks

assure products operation at working pressures up to 15,000 psi.

Different materials used to manufacture the parts of pipeline valves that are

in contact with working fluids resist corrosive ones (concentrated acids,

hydrosulphuric medium etc.) at working fluid temperatures from 60°С

through +450°С.

Page 5: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

5

RELIABLE PARTNERSHIP

Special Design & Engineering Department of our plant provides engineering

development, implements innovative technologies, and can provides service

support and repair of equipment.

The Plant is the leading organization for certification of engineering, stress

calculations, production and testing of equipment for gas and oil production

recovery and Prospecting.

Our plant has testing laboratory certified in compliance with GOST R system of

Russian Federation and also by National Certification Agency of Ukraine

(according to the scope of certification). The laboratory is intended for products

testing and certification.

Products of the Konotop Valve Plant PJS are continuously improved.

We are ready to provide you with any additional information, to develop and

produce custom products according to the customer’s requirements.

Page 6: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

6

CASING HEADS PN 2,000; 3,000; 5,000; 10,000; 15,000

Design of wellhead equipment provides hanging casing strings in slip hanger.

Sealing is provided with special packer, crosses have side outlets with shutoff valves (valves and gate

valves) from one side and flanges with pressure gauge valve from the other side.

Body parts are forged which ensures their high strength and reliability.

Set of wellhead equipment is completed with back pressure valves and discharge plugs as well as tools

necessary for assembly and operation.

On customer demand, the equipment can be supplied both as a set and as separate assemblies (slip

hanger, packer seal, wellhead spools).

On customer demand, ОКК can be completed with the following equipment: back pressure valve and

double-acting valve; wear bushings for drilling; pressure test plugs for testing equipment installed during

drilling; plugs for valve removal on side outlets under pressure, with lubricator through the gate valve:

VR, HPVR.

VariablesDescription of type

OKK1-21 OKK1-35 OKK2-21 OKK2-35 OKK2-70 OKK3-35 OKK3-70 OKK3-105

Casing string diameter

D, mm

219 (85/8)

245 (95/8)

219 (85/8)

245 (95/8)

299 (113/4)

324 (123/4)

340 (133/8)

299 (113/4)

324 (123/4)

340 (133/8)

299 (113/4)

324 (123/4)

340 (133/8)

426 (163/4) 426 (163/

4) 426 (163/

4)

Diameter of casing string

fixed in hanger

D1, mm

140 (51/2)

146 (53/4)

168 (65/8)

178 (7)

140 (51/2)

146 (53/4)

168 (65/8)

178 (7)

219 (85/8)

245 (95/8)

219 (85/8)

245 (95/8)

219 (85/8)

245 (95/8)

273 (103/4)

299 (113/4)

324 (123/4’’)

340 (133/8)

299 (113/4)

324 (123/4’’)

340 (133/8)

299 (113/4)

324 (123/4’’)

340 (133/8)

Diameter of casing string

fixed in hanger

D2, mm

- -

140 (51/2)

146 (53/4)

168 (63/8)

178 (7)

140 (51/2)

146 (53/4)

168 (63/8)

178 (7)

140 (51/2)

146 (53/4)

168 (63/8)

178 (7)

194 (73/8)

219 (85/8)

245 (95/8)

273 (103/4)

219 (85/8)

245 (95/8)

273 (103/4)

219 (85/8)

245 (95/8)

273 (103/4)

Diameter of casing string

fixed in hanger

D3, mm

- - - - -

140 (51/2)

146 (53/4)

168 (65/8)

178 (7)

194 (75/8)

140 (51/2)

146 (53/4)

168 (65/8)

178 (7)

194 (75/8)

140 (51/2)

146 (53/4)

168 (65/8)

178 (7)

194 (75/8)

L, мм 850 1090 1320 1340 1340 930H, мм 460 1065 1150 1730 1730 1890

Weight, kg 345...370 435...460 1115...1140 1255...1280 1540...1660 2470...2620 2470...2620 4840

Wellhead equipment ОКК1, ОКК2, ОКК3 produced by the plant is

intended for hanging casing strings 426(163/4’’), 324(123/

4’’),

245(95/8’’), 178(7’’), 168(65/

8’’), 146(53/

4’’), 140(51/

2’’) and

separation of inter-string spaces, performing number of technological

operations, installation of blowout preventing equipment (in the process

of drilling) and Christmas tree (in the process of operation) for working

pressures 14, 21, 35, 70, 105 МPа (2,000, 3,000, 5,000, 10,000,

15,000 psi).

Top flange has DN 280 (11’’) when otherwise not specified by the

customer.

Material class of body parts and shutoff elements to API Spec 6A:

АА, BB, DD, EE.

Product specification level to API Spec 6A: PSL1…PSL3.

Performance requirements level to API Spec 6A: PR1, PR2.

features of design

Page 7: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

7

CASING HEADS PN 2,000; 3,000; 5,000; 10,000; 15,000

Installation of casing heads for

hanging one casing string

Installation of casing heads for

hanging three casing strings

Installation of casing heads for

hanging two casing strings

features of design

TOOL FOR MOUNTING (DISMOUNTING) WEAR BUSHING

Designation for

orderingSee Fig.

Diameter

D, mm

Height

H, mm

Weight,

kg

ЗО-170 Fig. 1 170 350 37,71

ЗО-265 Fig. 1 265 420 120

ЗО-343 Fig. 2 343 270 65,37

ЗО-345 Fig. 2 345 270 67

ЗО-415 Fig. 2 415 270 158

ЗО-470 Fig. 2 470 270 240,39

ЗО-510 Fig. 2 510 270 295

ЗО-170 (265)

ЗО-343 (345, 415, 470, 510)

Wear bushing removal and installation tool is a simple device of T-like stud

which is pulled down together with drill pipe, and after tool turn the wear

bushing is released from the grip. After drilling works were finished, wear

bushing is removed with this tool, and the grip acts reversely. Wear bushing

removal and installation tool overturned, it can serve test plug with which drill

equipment (preventer and others) can be pressure tested. Table 2.

Fig. 1 Fig. 2

The tool is intended for mounting (dismounting) wear bushing, and

test equipment used in drilling pressure of 14MPa(2,000 psi) to

105MPa(15,000 psi) for leaks.

Tool for installation and retrieval of wear bushing ZО-343(345, 415, 470,

510) is assembled together with ZО-265 for mounting it on seat position

and dismounting it from there.

ЗО-265 Included to set set

Page 8: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

8

WEAR BUSHING

Diameter D,

mm

Diameter d,mm

Height H,mm

264 246 170

344 316 160

414 396 140

225 216 130

509 485 155

342 322 160

469 455 130

Wear bushing is intended for protection of

working surface prepared for packer and slips

and prevents from damage of sealing areas in

wellhead body funnel with drilling bit and other

working tools.

Page 9: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

9

CHRISTMAS TREES PN 2,000; 3,000; 5,000; 10,000; 15,000

Intended for sealing wellheads of flowing wells,

hanging tubing string, control of well operation

mode, shutoff and direction of produced fluid to

main line as well as for performance of necessary

technological operations.

For the following nominal pressures 14(2,000),

21(3,000), 35(5,000), 70(10,000),

105(15,000) МPа(psi) there are various

modifications of Christmas trees.

See tables 1 and 2 for main Christmas trees

data.

Material classes for body parts and shutoff

elements of gate valves acc to API Spec 6A: АА,

BB, DD, EE.

Product specification level acc to API Spec 6A:

PSL1…PSL3.

Performance requirements level acc to API Spec

6A: PR1, PR2.

Body parts of X-mas trees are forged that ensures their high strength and reliability.

Can be manufactured to any diagram from GOST 13846 of AF type with hanging tubing string in

mandrel hanger or AFK type with hanging tubing string in adapter flange.

Tubing string can be hanged both in mandrel hanger of tubing head with rubber sealing rings or

metal-to-metal sealing and in adapter flange with thread 60, 73, 89, 102; В-60, В-73, В-89, В-102;

NКМ-60, NКМ-73, NКМ-89, NКМ-102 GOSТ633-80 or to API Spec 5B TBG 23/8’’, 27/

8’’, 31/

2’’,

4’’, VAGT, HVAM, et al.

Design of NКТ hanger and tubing head makes possible installation of plug with back pressure valve in

order to provide possibility to change X-mas tree and side outlet gate valves without well killing and

under pressure.

In side outlets of X-mas tree and tubing head, intermediate flanges are provided with thermopockets for

installation of temperature gauges and valves for installation of pressure gauges.

Christmas tree is completed with all necessary spare parts and technological tools necessary for

assembly and operation.

On customer demand, AF may be completed with the following equipment: back pressure valve and

double-acting valve; wear bushings for drilling; pressure test plugs for testing equipment installed during

drilling; plugs for valve removal on side outlets under pressure, with lubricator through the gate valve: VR,

HPVR.

features of design

Page 10: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

10

CHRISTMAS TREES PN 2,000; 3,000; 5,000; 10,000; 15,000

Diagram 3Diagram 1

Diagram 5

Diagram 2

Diagram 4 Diagram 6

We manufacture Christmas trees to 6 diagrams in accordance with GOSТ 13846-89Also, we supply Christmas trees to customers’ special requirements.

Page 11: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

11

CHRISTMAS TREES PN 2,000; 3,000; 5,000; 10,000; 15,000

Tubing string hanged

in tubing head

Tubing string hanging

with metal-to-metal seal

Tubing string is hanged in

adapter flange

Tubing string hanging

with soft seal

X-mas tree trunk X-mas tree side outlets Tubing head side outletsNominal pressure,

МPа(psi )

50(2 1/16

) 50(2 1/16

) 50(2 1/16

)

14(2,000), 21(3,000),

35(5,000), 70(10,000),

105(15,000)

65(2 9/16

) 50(2 1/16

), 65(2 9/16

)

50(2 1/16

), 65(2 9/16

)80(3 1/

16)

50(2 1/16

), 65(2 9/16

),

80(31/16

)

100(4 1/16

)65(2 9/

16), 80(3 1/

16),

100(4 1/16

)

Table 2 Christmas tree bores, mm (in)

Tubing head top flange Tubing head bottom flangeNominal bore of X-mas tree

trunkNominal pressure, МPа(psi )

180(7 1/16

)

280(11)50(2 1/

16), 65(2 9/

16),

8080(3 1/16

), 100(4 1/16

)

14(2,000), 21(3,000),

35(5,000), 70(10,000),

105(15,000)230(9)

Table 1 Nominal bore of tubing head connection flanges of X-mas trees versus bore

of X-mas tree trunk, mm (in)

Options of tubing string hanging

in Christmas trees produced by the plant.

Page 12: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

12

BACK PRESSURE VALVE

Back pressure

valve

Accessory for valve mountingAccessory for valve retrieving

Back pressure valve

Double-acting valve

Gate down

Gate up

Double-acting valve

Set of tools for valve mounting and retrieving includes accessory for

valve mounting, accessory for valve retrieving and number of extensions

in order the valve could be delivered to the place of its installation.

Accessory for valve mounting is intended for valve installation to

mandrel hanger. It has from one side key end with floating threaded

ring which is screwed into valve inner hole, and pin which is located

above floating ring unit is intended for torque transfer from the accessory

to the valve when it is necessary to install (screw in) valve into mandrel

hanger. From the other side of accessory there is smooth stem with hole

for pin intended for installation and fixing on extension.

Accessory for valve retrieving has threaded end from one side which

corresponds to female thread of installed valve, and when the

features of design

Back pressure valve intended for installation in X-mas tree

mandrel hanger in order when removing valves without killing

the well.

When fluid is supplied under pressure to the gate, the valve

opens, and fluid passes to cavity under valve. When there is

no pressure, spring returns gate to initial positions, and the

valve is closed.

Double-acting valve is intended for installation in X-mas tree

mandrel hanger. It is used when stem is in top position in order

to close tubing string when X-mas tree is changed or its units

and X-mas tree pressure test, in this case shutoff stem seals top

seat and isolates tubing string pressure from X-mas tree trunk.

When stem is returned to bottom position, it is possible to test

installed X-mas tree. For pressures 14 to 105 МPа, BPV has left

thread.

accessory turns clockwise, valve is screwed from mandrel hanger and

removed from X-mas tree. Form the other side of the accessory there is

smooth stem with hole for pin intended for installation and fixing on

extension.

Page 13: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

13

ADJUSTABLE CHOKE

Chokes are used in oil and gas wells. Chokes are intended for

flow rate control of fluids with solid particles content to 25 mg/l,

directed to side outlets of X-mas tree.

Material class of body parts to API Spec 6A: AA, BB, DD, EE.

Product specification level to API Spec 6A: PSL1…PSL3.

Performance requirements level to API Spec 6A: PR1, PR2.

РN, МPа (psi) Bore, inchesParameters of flange

connection

Designation

for ordering

Type of needle

and seatWeight, kg

70(10,000) 2 1/16

50х70 GOST28919-91Др50/35х70

(Др50х70)

Steel 95Х18

54

35(5,000) 29/16

63х35 РД 26-16-40-89 Др65/35х35 49

70(10,000) 31/16

80х70 GOST28919-91 Др80/35х70 100

35(5,000) 31/16

80х35 GOST28919-91 Др80/35х35 100

70(10,000) 2 1/16

50х70 GOST28919-91 Др50/35х70

weld

overlaying

ЦН-2

54

35(5,000) 29/16

63х35 РД 26-16-40-89 Др65/35х35 49

70(10,000) 31/16

80х70 GOST28919-91 Др80/35х70 100

35(5,000) 31/16

80х35 GOST28919-91 Др80/35х35 100

70(10,000) 2 1/16

50х70 GOST28919-91 Др50/35х70

ЦН-6

54

35(5,000) 29/16

63х35 РД 26-16-40-89 Др65/35х35 49

70(10,000) 31/16

80х70 GOST28919-91 Др80/35х70 100

35(5,000) 31/16

80х35 GOST28919-91 Др80/35х35 100

70(10,000) 2 1/16

50х70 Spec.6A Др50/35х70 Steel 95Х18 85,3

70(10,000) 2 1/16

50х70 Spec.6A Др50/35х70 weld

overlaying

ЦН-2 85,3

70(10,000) 2 1/16

50х70 Spec.6A Др50/35х70 ЦН-6 85,3

21(3,000) 29/16

65х21 РД 26-16-40-89 Др65/35х21 Steel 95Х18 49

Page 14: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

14

POSITIVE CHOKE

CHOKING INSERTION PIECE

Designation

for ordering

Bore,

D, inches

Pressure,

МPа

(psi)

Choking insertion piece

diameter, mm

ВД 65х35 2 9/16

35 (5000)

5

6

7

8

10

Positive choke is used in oil and gas wells. Positive choke

is intended for control of flow rate with installation/change

of beans with fixed orifice, for fluids with solid particles

content to 25 mg/l directed to X-mas tree side outlets.

Material class of body parts to API Spec 6А: АА, BB,

DD, EE.

Product specification level to API Spec 6А: PSL1…PSL3.

Performance requirements level to API Spec 6А: PR1, PR2.

1– body;

2– seat;

3– discharge valve;

4– nut;

5– plug

Choking insertion piece is used in oil and gas

wells.

Choking insertion piece is intended for control of

fluids with solid particles content to 25 mg/l,

directed to side outlets of X-mas tree immediately

with change of beams of definite diameter.

Page 15: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

15

GATE VALVE PN 2,000; 3,000; 5,000; 10,000; 15,000

ЗМ 50х70

With flange

connection

ЗМ 50х35

With threaded

connection

features of design

Nominal

pressure

Nominal

bore

Overall

dimensions, not

more than, mm

Weight,

not

more

than

МPа psi mm inch L H D kg

14 2,000

50 21/16

’’ 295 530 52 51

65 29/16

’’ 333 555 65 54

80 31/8’’ 359 620 79 145

100 41/16

’’ 435 680 103 160

21 3,000

50 21/16

’’ 371 530 52 83

65 29/16

’’ 422 610 65 90

80 31/8’’ 435 785 79 185

100 41/16

’’ 511 824 103 300

35 5,000

50 21/16

’’ 371 530 52 83

65 29/16

’’ 422 610 65 90

80 31/8’’ 473 785 79 195

100 41/16

’’ 549 824 103 320

70 10,000

50 21/16

’’ 521 640 52 130

65 29/16

’’ 565 655 65 165

80 31/16

’’ 619 800 78 240

105 15,000

50 21/16

’’ 483 714 52 225

65 29/16

’’ 635 690 65 190

80 31/16

’’ 598 923 78 349

Intended for use as shutoff valve in oil and gas wells

with pressure РN 14, 21; 35; 70; 105 МPа (2,000,

3,000, 5,000, 10,000, 15,000 psi) and bores

DN 50; 65; 80; 100 mm (21/16

’’, 29/16

’’, 31/8’’, 41/

16’’).

Material class of body parts to API Spec 6А: АА,

BB, DD, EE.

Product specification

level to API Spec 6А:

PSL1…PSL3.

Performance require ments

level to API Spec 6А: PR1,

PR2.

Gate valves body parts are forged which ensures their high strength and reliability.

Shutoff elements of gate valves are manufactured of various options – from high-strength and wear-

resistant stainless steel 440C or 4130 with nitrocarburizing for ordinary fluids as well as from 30ХМА

steel with wear-resistant and corrosion-resistant nickel based coating (plasma weld overlaying) which

assures tightness and long service life.Stem is sealed either with set of chevron

rings or with one ring of RVF type

manufactured by Busak+Shamban company

and together with two journal bearings

significantly reduces wheel torque.

The plant manufactures gate valves with

non-rising stem which significantly reduces

gate valve control torque and increases

packer service life.

Gate valve design provides stem back

seat which makes possible to change packer

under pressure and prevents stem outburst in

case of thread rupture in stem nut as well as

shear pin which prevents from rupture of

gate valve running parts in case control

torque increases above 22 kg/cm.

Gate valves are equipped with shutoff

element position indicator which allows to

precisely identify gate position. There is

additional valve in bottom part of the body

which makes possible cleaning gate valve

cavity without its removal from line.

Page 16: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

16

SUBSURFACE SAFETY VALVE PN 5,000; 10,000

Design of subsurface safety valve is analogous to that of manually

operated gate valves except for design of bonnet, stem and gate, and

when necessary it provides replacing hydraulic actuator without gate

valve dismounting from X-mas tree.

Subsurface safety valve is controlled with single-acting hydraulic

actuator having automatic closing spring which provides gate valve

closure when pressure of control fluid drops in actuator cylinder. The

actuator has alternate manual operation for emergency opening/closing.

Manual operation of gate valve is the same as for manually operated

gate valves. Subsurface safety valves are intended for automated control

from control points.

ProductBore,

mm (in)

Working

pressure PN,

MPa (psi)

Fluid pressure for

hydraulic actuator

control, МPа

Connection

ЗМГ50х35А 50(21/16

’’) 35(5,000) 5…21 50х35 GOST28919-91 50х35 Spec.6A

ЗМГ50х70А 50(21/16

’’) 70(10,000) 5…21 50х70 GOST28919-91 50х70 Spec.6A

ЗМГ65х35А 65(29/16

’’) 35(5,000) 5…21 65х35 GOST28919-91 65х35 Spec.6A

ЗМГ80х35А 80(31/8’’) 35(5,000) 5…21 80х35 GOST28919-91 80х35 Spec.6A

ЗМГ80х70А 80(31/8’’) 70(10,000) 5…21 80х70 GOST28919-91 80х70 Spec.6А

features of design

Intended for use as shutoff valves in oil and gas wells under pressures

РN 35; 70 МPа (5,000, 10,000 psi) and nominal bores DN 50; 65;

80 mm (21/16

’’, 29/16

’’, 31/8’’).

Hydraulic actuator working fluid is industrial oil I12А, I20А, I30А under

ambient temperature above minus 100С or Hydraulic oil VМG3, М8Gi

under ambient temperature minus 100С to minus 400С.

Body parts material class to API Spec 6A: АА, BB, DD, EE.

Product specification level to API Spec 6A: PSL1…PSL3.

Performance requirements level to API Spec 6A: PR1, PR2.

Page 17: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

17

HYDRAULIC POWERED GATE VALVE PN 5,000; 10,000

features of design

Intended for remote control of fluid flow in manifolds of blowout

preventing equipment during drilling or well overhaul.

When hydraulic liquid is supplied to cavity under plunger, gate

valve closes, and when its is fed to cavity above plunger, gate valve

opens.

Hydraulic actuator working fluid is industrial oil I12А, I20А, I30А

under ambient temperature above minus 10оС or Hydraulic oil

VМG3, М8Gi under ambient temperature minus 10оС to

minus 40оС.

Connection thread for feeding working fluid to actuator: М20х1,5.

Gate valve nominal pressures PN 35; 70 МPа. Nominal bore

DN 80 mm.

Product specification level acc to API Spec 6A: PSL1…PSL3.

Performance requirements level acc to API Spec 6A: PR1, PR2.

Body parts of gate valves are forged that ensures their high strength

and reliability.

Shutoff elements of gate valves are manufactured of various

options – from high-strength and wear-resistant stainless steel 440С

or 4130 with nitrocarburizing for ordinary fluids as well as from

4130 steel with wear-resistant and corrosion-resistant nickel based

coating (plasma weld overlaying) which assures tightness and long

service life.

Gate valve design makes possible actuator demounting under

pressure.

Actuator may be repaired without disassembly of main gate valve

and vice versa.

The bonnet is fixed on the body with studs and metal-to-metal

ProductL H D D

1D

2D

3d

Weight, kg

dimensions, mm

3МГ-80х35 473 990 79,4 265 203 136,5 33 310

3МГ-80х70 619 1318 78 270 216 119 29 378

sealed.

Gate valve may open manually operated (with wheel).

There is additional valve in bottom part of the body which makes possible cleaning gate valve cavity

without its removal from line.

Page 18: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

18

PERFORATION GATE PN 3,000; 5,000; 10,000

ProductPN,

MPa

(psi)

L H D D1

D2

D3

D4

d Weight,

kgConnection

dimensions, mm

ЗП-130х21М21

(3,000)613 1060 130 380

317.5 211.1

- 32 480180х21

GOST28919

(71/16

''x3000 6A API)

ЗП-130х35М35

(5,000)737 1060 130 395 - 39 535

180х35

GOST28919

(71/16

''x5000 6A API)

ЗП-130х35М-0135

(5,000)737 1060 130 395 325 - 217 32 490

156х32

РД26-16-40-89

ЗП-150х21М21

(3,000)613 1060 150 380

317.5 211.1

- 32 4501180х21

GOST28919

(71/16

''x3000 6A API)

ЗП-150х35М35

(5,000)737 1060 150 395 - 39 515

180х35

GOST28919

(71/16

''x5000 6A API)

ЗП-150х35М-0135

(5,000)737 1060 150 395 325 - 217 39 482

156х32

РД26-16-40-89

ЗП-130х70М70

(10,000)737 1100 130 480 403 - 241.8 42 600

180х70

GOST28919

(71/16

''x10000 6A API)

Intended for sealing wellhead when perforation job for casing strings is

performed.

Fluid – oil, gas, gas condensate, circulation fluid, water and their mixtures.

Manually operated. Gate valve body parts are forged which ensures

their high strength and reliability.

Gate valves shutoff elements are manufactured of various options from

high-strength and wear-resistant steels 440С or 4130 with nitrocarburizing

which assures gate tightness and serviceability for a long time.

Stem seal is made from chevron rings and together with two journal

bearings сsignificantly reduces wheel torque.

The plant manufacture gate valves with non-rising stem which significantly

reduces gate valve operation torque and extends packer service life.

In the gate valve, stem back seat is provided which allows to change

packer under pressure and prevents from stem outburst in

case of thread thread rupture in stem nut as well as shear pin

which prevents from rupture of gate valve running parts in

case control torque increases above 22 kgcm.

Gate valves are equipped with shutoff element position

indicator which allows to precisely identify gate position.

There is additional valve in bottom part of the body which

makes possible cleaning gate valve cavity without its removal

from line.

Page 19: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

19

MANIFOLD ÌÏÁ-80

1. Tee – 3 p.

2. Cross (DN 80) – 2 p.

3. Cross (DN 280) – 1 p.

4. Gate Valve (Model ЗМГ 80x70) – 2 p.

5. Gate Valve (Model ЗМ 80x70) –12 p.

6. Choke – 2 p.

7. Hydraulic Snubber – 2 p.

8. Check Valve – 1 p.

9. Intermediate Flange – 2 p.

10. Valve with Pressure Gauge –4 p.

11. Pipeline – 4 p.

12. Quick-disconnecting Joint – 2 p.

13. Welded Flange – 3 p.

14. Adapter – 3 p.

15. Compensator – 2 p.

features of design

Intended for sealing – in oil and gas production wells

while their construction and repair to provide safe

performance, to prevent blow-out and uncontrolled flowing

as well as to conserve resources and to protect environment.

Size – 31/16

in.

Rated pressures – 5,000; 10,000 psi.

Working medium: gas or gas-condensate with carbon

dioxide content up to 0.003 volume per cent. Sandy

service.

Well fluid temperature – up to 1200C.

To be employed in regions with temperate and cold

climate.

Gate valve 3М80х70 and ЗМГ80х70 or ЗМ80x35 and ЗМГ80x35 which serve as shutoff devices

have die-forged body parts that ensures their high strength reliability. Gate has «metal-to-metal» seal.

Manifold is assembled from several units.

The system includes both hand-operated gate valves and hydraulic powered ones. The last can be also

opened manually in emergency cases.

Seats of angle chokes and check valve as well as needle and gate of check valve are hardfaced.

Industrial oils И12А, И20А and И30А at ambient temperature more than -100C or hydraulic oils ВМГЗ

and М8Ги at ambient temperatures -100C to -400C can be used as control liquid for this hydraulic

powered actuator.

The pressure of control liquid in the hydraulic powered actuator equals 1,500 psi.

Page 20: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

20

DUMP SPRING VALVE PN 160

To be installed at pipelines that transport liquids or natural gas.

Maximum temperature for liquids: +300°С, for natural gas: +100°С.

Rated pressure PN 160 bar.

Body parts: both carbon and stainless steels options (AISI 1025,

AISI 321, AISI 316 Ti).

Female threaded.

To be employed in regions with temperate climate.

Body is die-forged that ensures structural strength and

reliability.

Gate seal represents pair of tapered metal parts ground in to

each other.

Stem is sealed by the gland.

Working fluid is fed under piston.

Valve is operated manually by wheel.

Valves can be installed in any position.

Mounting and overall dimensions as well as weight see in the

Table.

Designation SpecificationDN,

мм

H L G hWeight,

kg

Flanges

Length

Flanges

Weight, kg

dimensions, mm

АК21001

15c57бк

15нж57нж

15 209 90 G1/2-A 29 3,3 130 7,3

20 217 110 G3/4-A 37 3,8 158 10,8

25 227 130 G1-A 47 4,5 178 13,2

features of design

Page 21: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

21

STEEL SHUTOFF VALVE PN 160

To be used with differential pressure gauges and with equipment

designed for thermal and technological control of fluid that is neutral

to materials of parts to be in contact with it.

Fluid temperature: 200°С.

Rated pressure PN 160 bar.

Body material: AISI 1020.

Valve has screwed female ends.

To be employed in regions with temperate and tropical climate.

Body parts are die-forged that ensures structural strength and

reliability.

The seal of piston with seat is tapered by grinding of metal surfaces.

This ensures high hermeticity and long operating life.

Mounting and overall dimensions as well as weight see in the Table.

Designation SpecificationDN H L B R

c

Weight, kg

dimensions, mm

АК 22001.006

15с54нж

15c54бк2

690

64 30

Rc1/

40,54

- 015 15 68 Rc1/

20,57

- 020 20110

85 45

Rc3/

41,37

- 025 25 100 Rc1 1,53

features of design

Page 22: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

22

SHUTOFF VALVE PN 63

To be installed at pipelines that carry water or steam.

Body parts are carbon steel (AISI 1020).

Rated pressure PN 63 bar.

Fluid temperature: up to 425°С.

Joints: flanged or welded.

To be employed in regions with temperate climate.

Designation SpecificationDN,

ммJoint to pipeline Fig.

L L1

H

Weight, kg

dimensions, mm

АК 21002-015.00

- 02

- 04

15с27нж

15

welded

flanges

with mated flanges

1

2

3

175

-

-

-

175

267

212

230

230

2,3

4,5

7,6

АК 21002-020.00

- 02

- 04

20

welded

flanges

with mated flanges

1

2

3

190

-

-

-

190

198

252

274

274

3,2

6,5

11,5

АК 21002-025.00

- 02

- 04

25

welded

flanges

with mated flanges

1

2

3

200

-

-

-

200

312

263

285

285

3,8

7,6

12,5

АК 21002-032.00

- 02

- 04

32

welded

flanges

with mated flanges

1

2

3

210

-

-

-

210

320

320

343

343

5,2

9,2

18,1

АК 210012-040.00

- 02

- 04

40

welded

flanges

with mated flanges

1

2

3

225

-

-

-

225

355

327

351

351

6,5

10,75

21,2

Page 23: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

23

SHUTOFF VALVE PN 63

High structural strength and long service life of die-forged body.

Shutoff surface of body is hard-faced with wear-resistant and rustproof material and then ground in that

ensures perfect tightness and long service life.

Stuffing box is filled with rings made of Graflex that ensures long time operation at high temperatures.

Mounting and overall dimensions as well as weight see in the Table.

features of design

Page 24: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

24

SHUTOFF VALVE PN 100; 160; 400

Intended to shutoff pipeline once or

repeatedly. To be installed at pipelines carrying

liquid and gaseous media that are neutral to

the materials of body parts.

Body parts may be fabricated from the

following materials: AISI 1020, AISI 321,

AISI 316 Ti.

Rated pressures PN 100; 160; 400 bar.

Working fluid temperature range: -40 to

+200°C.

End connections may be both flanged with

oval cross-sectioned ring gaskets and welded.

To be supplied to regions with temperate,

cold and tropical climate.

DesignationSize DN,

mm

Pressure

PN, MPaJoint to pipeline

L L1

H d

Weight, kgdimensions, mm

AK 21003

15

10flanged

welded

285

-

-

175

300

28312

10,3

4,3

AK 21004 16flanged

welded

285

-

-

175

300

283

10,3

4,3

AK 21003

20

10flanged

welded

305

-

-

190

300

28420

12

5

AK 21004 16flanged

welded

305

-

-

190

300

284

12

5

AK 21003

25

10flanged

welded

325

-

-

200

320

29925

13

5

AK 21004 16flanged

welded

325

-

-

200

320

299

13

5

AK 21003

32

10flanged

welded

348

-

-

210

390

37031

21

10

AK 21004 16flanged

welded

348

-

-

210

390

370

21

10

AK 21003

40

10flanged

welded

372

-

-

225

378

35637

23

11

AK 21004 16flanged

welded

372

-

-

225

378

356

23

11

AK 2100510

2040 welded - 190 300 16 6

Page 25: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

25

SHUTOFF VALVE PN 100; 160; 400

Body and flanges are die-forged to ensure

their structural strength and durability.

The areas of valve body and stem that provide

shutting off are hardfaced with corrosion resistant

and high strength alloys and then ground in to

contribute to more pressure integrity and tightness

and longer lifetime.

Packing stem set consists of self-sealing

fluoroplastic packing rings that offer perfect

tightness and low friction coefficient. Mounting

and overall dimensions as well as weight see in

the Table.

features of design

Page 26: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

26

ANGLE VALVE FOR SHUTOFF AND CONTROL PN 200; 400

Intended to shutoff pipeline once or repeatedly. To be

installed at pipelines which carry liquid and gaseous media

that are neutral to the materials of body parts.

Body parts may be fabricated from the following materials:

AISI 5120, AISI 321, AISI 316 Ti.

Rated pressures PN 200; 400 bar.

Working fluid temperature range: -40 to +200°C.

End connections may be both flanged with ring gaskets

and welded.

To be supplied to regions with temperate, cold and

tropical climate.

Coupling and overall dimensions as well as the weight of

manually operated valves see in Tables 1, 2 and 3.

Designation Specification Rated pressure PN, MPa

АК 28087

22лс82нж

22нж82нж

22нж82бк

20

УФ 23032

22лс69нж

22лс69нж1

22нж69нж

40УФ 28018

22лс70нж

22лс70нж1

22нж70нж

УФ 23058 22лс998нж

УФ 28023 22лс999нж

Table 1

Page 27: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

27

ANGLE VALVE FOR SHUTOFF AND CONTROL PN 200; 400

Body and flanges are die-forged to ensure their structural

strength and durability.

The areas of valve body and stem that provide shutting off are

hardfaced with corrosion resistant and high strength alloys and

then ground in to contribute to more pressure integrity and

tightness and longer lifetime.

Packing stem set consists of self-sealing fluoroplastic packing

rings that offer perfect tightness and low friction coefficient.

Valves may be supplied both manually operated and

electrically driven.

DN D D1

H L d nWeight, kg

dimensions, mm

6 6 42 210 80 16

3

3,0

10 10 60 215 85 18 5,5

15 15 68 236 95 18 6,0

25 25 80 410 110 224

14,0

32 32 95 445 120 22 17,0

40 40 115 475 150 24 6 24,0

DN D D1

H L dn Weight, kg

dimensions, mm

6 6 42 257 80 16

3

3,3

10 10 60 262 85 18 4,9

15 15 68 268 95 18 5,8

25 25 80 500 110 224

14,8

32 32 95 514 120 22 18,3

40 40 115 549 150 24 6 24,2

Table 2

Table 3

features of design

Page 28: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

28

ANGLE VALVE FOR SHUTOFF AND CONTROL PN 320; 400

Intended to shutoff pipeline once or repeatedly.

Fluid may be liquid or gaseous but neutral to the

materials to be in contact with it.

Rated pressures PN 320; 400 bar.

Working fluid temperature range: -50 to +200°C.

Body may be fabricated from the following materials:

AISI 5120, AISI 321.

The Company manufactures shutoff and control valves

both hand operated and electrically driven.

End connections may be both flanged with ring

gaskets and welded.

To be supplied to regions with temperate, cold and

tropical climate.

Designation Specification Rated pressure PN, MPa

АК 23027

13лс63нж

13лс63нж6

13лс63нж9

32

40

АК 28015

13лс64нж

13лс64нж6

13лс64нж9

АК 23031

13лс963нж

13лс963нж6

13лс963нж9

АК 28016

13лс964нж

13лс964нж6

13лс964нж9

Table 1

Page 29: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

29

ANGLE VALVE FOR SHUTOFF AND CONTROL PN 320; 400

Body and flanges are die-forged to ensure their structural

strength and reliability.

The areas of the valve body and stem that provide shutting

off are hardfaced with corrosion resistant and high strength

alloys and then ground in to contribute to more pressure

integrity and tightness and longer lifetime.

Packing stem set consists of self-sealing fluoroplastic packing

rings that offer perfect tightness and low friction coefficient.

Valves with sizes 65, 80 and 125 mm involve a load relief

device that offers reducing stem torque.

Valve handle is provided with ratchet to conveniently control

the valve while opening and closing when it is installed at a

pipeline in any position and within restricted area.

Mounting and overall dimensions as well as weight see in

Tables 1 and 2.

DN D D1

D2

L H d PN, MPa nWeight, kg

dimensions, mm

50 50М100х3

М80х3

170

145

200

170716

33

290

40

32

6

110

102

65 65М110х3

М100х3

185

170

220

200805

3340

32

150

136

80 80М135х4

М125х4

220

195

250

235

39

36

40

32

182

164

125 125М190х6

М175х6

305

255

330

290900

48

42

40

328

384

312

Table 2

features of design

Page 30: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

30

ANGLE VALVE PN 400; 700

These valves may have various functions.

Bore size: 3 mm.

Valves may be used for liquid or gaseous working medium

that is neutral to the materials of the parts which are in

contact with the medium.

Valves with PN 400 bar have carbon steel body parts,

those with PN 700 bar – stainless steel.

Fluid temperatures: -5 to +200°C.

Valves may be employed in regions with temperate and

cold climate.

Page 31: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

31

ANGLE VALVE PN 400; 700

Valves have three versions on purpose:

1. Shutoff angle valve may be installed at pipelines as

shutoff and control valve to control supply and to adjust

fluid flow.

2. Pressure gauge joining valve is to be installed at

pipeline as the device intended to join and to blow

pressure gauge.

3. Pressure gauge shutoff valve may be installed at

pipeline before pressure gauge to cutoff and to blow it as

well as to automatically shutoff fluid flow when sensitive

element is broken.

Designation Specification PN, MPa

СМ 23157-003.00

- 01

- 02

- 03

15лс96нж

15лс96нж1

15лс96нж2

15лс96нж3

40

УФ 08052 12лс30бк 70

features of design

Page 32: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

32

BALL VALVES PN 320

To be employed at units for filling car

vehicles with compressed natural gas as

well as at piping systems that transport

gaseous media to periodically shutoff

fluid flow.

Body parts and plug (ball) are stainless

steel.

Fluid: natural gas with temperature -60

to +80°C flowing in any direction.

Rated pressure 320 bar.

Available flanged and welded versions

of joint.

Manually operated.

To be employed in regions with

temperate and cold climate.

Page 33: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

33

BALL VALVES PN 320

Teflon sealing of stem as well as chromium-plated and polished self-positioned plug sealed

to body with Flubon ring allow reducing substantially hand-wheel torque and easily to open

and close the valve.

Mounting and overall dimensions as well as weight see in the Table.

Designation

of versonSpecification

Rated

pressure, MPaSize, mm

LхВхН

Overall

dimensions, mm

Figure

Maximum

weight

of set, kg

АК 39001-015-00 11лс61п

32

15

120х42х105 2 1,1

-01 11лс61п1 200х42х105 3 1,3

-02 11лс61п2 160х42х105 1 1,42

АК 39001-025-00 11лс61п3

25

218х62х141 1 4,7

-01 11лс61п4 294х66х136 4 13,1

-02 11лс61п 156х66х136 2 4,2

-03 11лс61п1 241х66х136 3 5,7

-04 11лс61п5 458х66х135 5 14,9

АК 39001-032-00 11лс61п3

32

250х80х150 1 6,3

-01 11лс61п4 345х80х150 4 20,6

-02 11лс61п5 500х80х150 5 23,1

features of design

Page 34: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

34

CHECK VALVE PN 320

To be installed at pipelines that carry nitrogen-hydrogen-

ammonia mixtures to prevent backflow of medium.

When fluid flow coincides with the direction of the arrow,

it compresses spring and moves disc to allow fluid to pass

through. When fluid is supplied no longer, spring locks disc

and prevents back-flow of fluid.

Working medium temperature: up to +200°C.

Pressures: up to 320 bar.

Size: 32 mm.

Body material – chromium alloyed steel (AISI 5030).

Valve can be employed with other fluids that are neutral to

body material.

Flanged joint.

To be employed in regions with temperate and tropical

climate in the open air.

Designation Specification

ПЗ 43019 16с21нж

Page 35: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

35

CHECK VALVE PN 320

The seal of seat with disc (both made of metal) is tapered

by grinding.

Operating position is the vertical one, with inlet flange set

downwards. Horizontal position is permitted too.

features of design

Page 36: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

36

SHUTOFF UNIT FOR LEVEL INDICATOR PN 160

To be coupled with level indicator which is the part

of equipment to be operated in the open air.

Consists of two shutoff valves УФ 24004 with

bore size 15 mm which include check valve as well

as one bleed valve УФ 22010 with bore size 6 mm.

Rated pressure PN 160 bar.

Body available in the following grades of steel:

AISI 5120, AISI 321, AISI 316 Ti.

Working medium: liquid or gaseous but neutral to

the parts that are in contact.

УФ 24004 valve to vessel joint is flanged.

УФ 24004 valve can be connected to the frame

of indicator with special flange.

УФ 22010 valve can be connected to the frame

of indicator with female threaded joint or welded to

the drain piping.

УФ 24004 valves shall be installed with stem

centerline in horizontal position.

УФ 24004

УФ 22010

Page 37: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

37

SHUTOFF UNIT FOR LEVEL INDICATOR PN 160

High structural strength and reliability of die-forged valve body.

Hardfaced with corrosion and wear resistant alloys and then ground in, the shutoff surfaces of

piston and seat in shutoff unit for level indicator (УФ 22010) provide perfect reliability.

Designation Specification

УФ 82002-015,00

- 01

- 02

12лс29нж

12нж19нж

12нж29нж1

features of design4

ho

les

dia

m.

2 holes diam. №16

Page 38: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

38

CONTROL VALVE WITH PNEUMATIC ACTUATOR PN 64; 160

Designed for use in pipelines to control fluid flow rate and

includes control unit (valve itself) and diaphragm-and-spring

actuating mechanism.

Fluids: liquids, steams, gases.

Actuator that includes diaphragm and spring transforms the

change of the incoming pneumatic signal (0,2...1,0 bar) to

the movement of stem that is rigidly connected to valve gate.

Actuator operates with the change of hydraulic resistance of

valve that depends on the change of it’s bore versus movement

of gate. When there is no compressed air in the working

chamber then spring moves stem to an extreme position: the

upper one for the actuators that are opened in normal

position and the lower one for that closed.

The plant manufactures several types of control valves with

pneumatic actuator: from ПОУ-7 to ПОУ-12.

Actuators operate in regions with temperate, cold and

tropical climate.

Product

h L I H

dimensions, mm

ПОУ-7

70

130 -541

555

ПОУ-8180

-541

190 555

ПОУ-990

235635

95 680

ПОУ-10 70 -565585

ПОУ-11 100 -565585

ПОУ-12 180 235665685

Table 1

Page 39: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

39

CONTROL VALVE WITH PNEUMATIC ACTUATOR PN 64; 160

Actuator also includes coiled gasket which provides sealing over three surfaces with the use of one

set of fasteners. Actuator may be furnished with positioner to ensure accuracy and to increase

the transposition force. Models ПОУ-9 and ПОУ-12 of actuator are provided with lubricators

with the aim to feed grease into stuffing box.

Mounting and overall dimensions as well as weight see in Tables 1 and 2.

Type

Pres-

sures

PN,

MPa

Sizes

DN,

mm

Temperature

Material Version Flow rate Kvy m3/hWeight,

kgfluid ambient

ПОУ-7 6,4

15

from -40

to +225

от -30

до +50

Steel 20

Steel 12X18Н10T

AISI 1020

AISA 321

straight-

through,

flanged

0.006; 0.016; 0.04; 0.1; 0.16;

0.25; 0.4; 0.6; 1.6; 2.5 16,4

20 1.6; 2.5 19,4

ПОУ-8

16

15Steel 20

Steel 12X18Н10T

Steel 10X17Н13M2T

AISI 1020, AISA 321,

AISI 316 Ti straight-

through,

flanged

0.006; 0.016; 0.04; 0.1; 0.16;

0.25; 0.4; 0.6; 1.6; 2.5 19,1

20 1.6; 2.5; 4.0; 6.3 22,8

ПОУ-9

15from -225

to +450 Steel 20

Steel 12X18Н10T

AISI 1020

AISA 321

0.006; 0.016; 0.04; 0.1; 0.16;

0.25; 0.4; 0.6; 1.6; 2.5 23,6

20 1.6; 2.5; 4.0; 6.3 25,0

ПОУ-10 6.415

from -40

to +225

angle, female

threaded

0.006; 0.016; 0.04; 0.1; 0.16;

0.25; 0.4; 0.6; 1.6; 2.5 16,4

20 1.6; 2.5 19,4

ПОУ-11

16

15Steel 20

Steel 12X18Н10T

Steel 10X17Н13M2T

AISI 1020, AISA 321,

AISI 316 Ti angle, female

threaded

0.006; 0.016; 0.04; 0.1; 0.16;

0.25; 0.4; 0.6; 1.6; 2.5 22,9

20 1.6; 2.5; 4.0; 6.3 22,3

ПОУ-12

15from -225

to +450

Steel 20

Steel 12X18Н10T

AISI 1020

AISA 321

0.006; 0.016; 0.04; 0.1; 0.16;

0.25; 0.4; 0.6; 1.6; 2.5 22,9

20 1.6; 2.5; 4.0; 6.3 24,1

Table 2

features of design

Page 40: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

40

Corporate structure of the plant includes forge-and-press shop consisting of separate sections and providing entire technological cycle for manufacture of various forged products, namely:

– BLANK SECTION– PUNCHING SECTION – OPEN DIE FORGING SECTION– HEAT TREATMENT SECTIONBlanks are heated in gas chamber furnaces and

in bogie hearth furnaces.Heat treated are steel grades within range from

low alloy steels to high alloy stainless steels.PUNCHING SECTION has effective cutting

equipment (ribbon saw, billet-and-bar shears etc) which completely provides production of stampings and forgings of steel.

OPEN DIE FORGING SECTION closed-die forgings from rolled metal.

The division includes:– steam-driven double-action forging hammers

with weight of dropping parts 2 tons, 5 tons and 16 tons. Wide range of hammer impact powers makes possible to produce forgings of various configurations and degree of complexity – from simple shapes of flange type to complicated body parts with weight from 3 to 280 kilograms.

DIVISION OF FREE FORGING includes the following equipment:

– mechanized complex on the basis of hydraulic forging press P154 with force 1250 tf for forging forgings from ingots and as-cast billets of large sections with their maximum initial weight to 5 tons.

Depending on shape, dimensions and forging grade, weight of forgings is within 250 to 3500 kg.

These are the following forgings:a) cubes with weight to 1500 kg, b) cylinders without holes – to 3500 kg,c) rolled rings with maximum outside diameter to

1450 mm,d) blind discs and discs with holes having maximum

outside diameter to 1200 mm, e) forgings in spacers (bushings with steps without

holes – upon agreement)f) linear forgings of round, square or rectangular

sections with area to 350 cm2 and length to 3 m. (limited with length of heat treatment furnace hearth),

Samples of open die forgings produced on hydraulic forging press.

– Steam-driven forging hammer of arch type with weight of dropping parts 2000 kg,

for production of forgings with weight to 100 kg.

These are the following forgings:a) blind plates and plates with holes having side

to 350 mm,b) forgings in spacer rings (dies) like bushings with

steps without holes,c) rolled rings with outside diameter to 500 mm,d) smooth and stepped shafts with length to

700 mm,e) discs, blind and with holes having outside

diameter to 400 mm,f) bands (squares) with section to 160 cm2.– Hammers with weight of dropping parts 400

and 1 000 kg for small forgings of various shapes wi th weight to 10 kg, toolholder forgings.

Improvement of re-forged metal structure and removal of residual stresses is carried out at heat-treatment division in gas bogie hearth furnace having load to 10 tons. The furnace is intended for primary heat-treatment of forgings – normalization, annealing, tempering, heating for austenitization.

Besides, there is HEAT TREATMENT SECTION at the plant for conduction of secondary heat treatment and surface impregnation to reach required mechanical properties of metals and for strengthening coatings application. The section has the following electric blast furnaces:

– for hardening of parts from up to 1,0000С (1,8320F),

– for tempering at 7000С (1,2920F) furnaces have oxidizing atmosphere and working chamber dimensions 1000 х 1000 mm,

– for parts nitrocarburizing under tempe ra ture up to 1,000С (1,8320F) working chamber dimensions – 650 х 650 mm,

– for parts nitriding under temperature up to 6000С (1,1120F) working chamber dimensions – 500 х 750 mm.

FORGE AND PRESS TECHNOLOGIES

Page 41: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

41

SAMPLES OF ITEMS PRODUCED AT FORGING DIVISION

FORGINGS OF PARTS FOR HIGH-PRESSURE VALVES

FORGINGS OF PARTS FOR MACHINERY

bodies

flanges

bodies for tool joints

pump rotors

gear segments

plugs

disks for reduction gears

special flare nut wrenches

connecting rods

Page 42: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

42

SAMPLES OF OPEN DIE FORGINGS PRODUCED ON HYDRAULIC FORGING PRESS

cubes for hot forgings

bushings

rolled rings

valve body

disks

bodies, flanges

(from forgin dies)

Page 43: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KO

NO

TO

P V

AL

VE

S P

LA

NT

P

JS

43

SAMPLES OF OPEN DIE FORGINGS PRODUCED ON HAMMERS

plates

forgings from forging die

the shaft is smooth with ledge

disks

rolled rings

Page 44: OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES … · OIL-AND-GAS PRODUCTION EQUIPMENT AND PIPELINE VALVES FORGE ... Special Design & Engineering ... Material class of body

KONOTOP VALVES PLANT PJSwww.kaz.com.ua

60 Vyrovskaya St.41612 Konotop, Sumy RegionUkraine

tel.: +38 (05447) 2-32-01fax: +38 (05447) 6-40-92 e-mail: [email protected]

dept. of marketing:tel.: +38 (05447) 2-50-76

dept. of commercial service:tel.: +38 (05447) 2-33-75 +38 (05447) 2-50-20

contents

CASING HEADS PN 2,000; 3,000; 5,000; 10,000; 15,000 6-7

TOOL FOR MOUNTING (DISMOUNTING) WEAR BUSHING 7

WEAR BUSHING 8

CHRISTMAS TREES PN 2,000; 3,000; 5,000; 10,000; 15,000 9-11

BACK PRESSURE VALVE 12

ADJUSTABLE CHOKE 13

POSITIVE CHOKE 14

CHOKING INSERTION PIECE 14

GATE VALVE PN 2,000; 3,000; 5,000; 10,000; 15,000 15

SUBSURFACE SAFETY VALVE PN 5,000; 10,000 16

HYDRAULIC POWERED GATE VALVE PN 5,000; 10,000 17

PERFORATION GATE PN 3,000; 5,000; 10,000 18

MANIFOLD МПБ-80 19

STEEL SHUTOFF VALVE PN 160 20-21

SHUTOFF VALVE PN 63 22-23

SHUTOFF VALVE PN 100; 160; 400 24-25

ANGLE VALVE FOR SHUTOFF AND CONTROL PN 200; 400 26-27

ANGLE VALVE FOR SHUTOFF AND CONTROL PN 320; 400 28-29

ANGLE VALVE PN 400; 700 30-31

BALL VALVES PN 320 32-33

CHECK VALVE PN 320 34-35

SHUTOFF UNIT FOR LEVEL INDICATOR PN 160 36-37

CONTROL VALVE WITH PNEUMATIC ACTUATOR PN 64; 160 38-39

FORGE AND PRESS TECHNOLOGIES 40-43

Prin

ting

of J

SC “

PH “

Papy

rus”

. №. 2

86. c

opie

s 10

00