oil & gas equipment design and...

Oil & Gas Equipment Design and Manufacture

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ABOUT THE COMPANY

Technotecs Company is a modern multidisciplinary production

and engineering company that participates in projects for oil

and gas facilities construction and reconstruction, from

feasibility study stage to commissioning.

Capabilities and expertise of our company allow us to

implement integrated solutions on development and

manufacture of plants for oil, gas and water treatment,

processing, metering and transportation as well as other

process plants of various application.

Many years of multidisciplinary expertise of our team,

traditionally solid approach to quality issues, partnership with

leading domestic and foreign equipment manufacturers,

cooperation with engineering organizations and clear focus on

market needs allow us to offer the most effective and

advanced solutions of any scale.

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ABOUT THE COMPANY

Manufacturing sites with a total area of over 5,000 m2 are located in

the Republic of Bashkortostan.

• implemented quality management system ISO 9001:2008

• the company’s in-house accredited and certified quality control

laboratory

• control of all manufacturing stages – from materials and

components procurement to constant verification of

manufacturing, processing and equipment assembly quality

• use of innovative solutions

• use of high quality manufacturing equipment

Schedule guarantee, high quality of work complying with

the requirements of Russian and international standards.

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FIELD OF WORK

Technotecs Company offers the following services:

• Development of projects for newly constructed facilities.

• Development of projects for reconstruction and technical

re-equipment.

• Manufacture, supply and installation of process

equipment of various application.

• Engineering and supply of automatic control systems and

instrumentation.

• Designer supervision, personnel training, commissioning

and installation supervision.

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UNIFIED OIL PROCESSING

Unified oil processing units (UOPU) are designed to obtain

commercial product in accordance with GOST R 51858-02

from products of oil and gas fields.

Our solutions allow you to treat any type of oil – from light

and medium to heavy and highly viscous.

UOPU can be provided with automated control systems for

equipment and processes enabling unmanned operation.

If UOPU compact arrangement is required, a multi-layered

layout of process units is possible.

Terms of delivery depend on complexity of UOPU and range

from three to ten months.

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Main process equipment supply:

• Oil degasification and dehydration skids

• Fluids heating/cooling skids

• Fluids metering skids

• Process and buffer vessel skids

• Electrostatic dehydrating skids

• Internal and main pump skids

• Chemical dosing skids

• Process automation systems

• Associated gas internal use systems

• Gas disposal systems

Index ValueLiquid output up to 20 mln tons/year

Gas output up to 3.5 bln nm3/year

Inlet pressure up to 25 MPa

Commercial oil quality As per

GOST 51858-2002

Equipment lifetime minimum 20 years

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Complex gas treatment units (CGTU) are designed for service

with natural and associated petroleum gas. The equipment

allows you to treat the product that meets the requirements

of STO 089-2010 (for further transportation) and GOST 5542-

2014 (for use as fuel).

CGTU can be provided with automated control systems for

equipment and process solutions enabling unmanned

operation.

If CGTU compact arrangement is required, a multi-layered

layout of process units is possible.

Terms of delivery depend on complexity of CGTU and range

from three to ten months.

COMPLEX GAS TREATMENT

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Main process equipment supply:

• Process vessel and column skids

• Fluids heating/cooling skids

• Fluids metering skids

• Packaged compressor stations

• Gas disposal systems

• Process automation systems

• Gas internal use systems

Index ValueGas output up to 4 bln nm3/year


Outlet gas quality As per

STO 089-2010 / GOST 5542-2014


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WELL CLUSTER INFRASTRUCTURE SETUP

Cluster packages (CP) enable collection, processing, gas-liquid

mixture amount and parameters measuring, formation water

treatment and injection into absorption wells or its disposal.

Terms of delivery depend on complexity of a skid and range

from three to six months.

Index ValueLiquid output up to 20,000 m3/day


Outlet water cut up to 10 %


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MOBILE OIL & GAS TREATMENT SKIDS

Mobile oil and gas treatment skids allow both to carry out

well studies and obtain finished product at the initial stages of

field operation.

These units do not require expensive projects development

and permits for construction.

Terms of delivery depend on complexity of a skid and range

from three to five months.Index Value

Liquid output up to 5,000 m3/day

Design pressure up to 16 MPa


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FUEL & IMPULSE GAS TREATMENT

Fuel & impulse gas treatment units (UPTIG) are

designed for natural and associated petroleum gas

treatment to meet the requirements of GOST 5542-

2014 for use as fuel and for valves control.

Terms of delivery depend on complexity of UPTIG and

range from three to six months.Index Value

Gas output up to 4 mln nm3/day


Outlet gas quality As per

GOST 5542-2014


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PUMP STATIONS

Pump stations manufactured by Technotecs Company are designed to

transport various liquid media in field gathering systems, reservoir

pressure maintenance systems, process plants of various application,

and fire fighting systems.

The stations can be equipped with: pumping units, filtration systems,

piping and cabling, valves, required automation devices, auxiliary

equipment, and life support systems.

The supplied units are provided with automated control systems for

equipment and systems enabling unmanned operation.

Terms of delivery depend on complexity of a pump station and range

from three to six months.

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FLARE UNITS

Flare units (FU) are designed to burn emergency, permanent

and periodic gas discharges at various oil & gas and processing

facilities.

FU can be both stationary and mobile.

Terms of delivery depend on complexity of FU and range from

three to five months.

Index ValueGas output up to 8 bln nm3/day

Gas flow to main burners up to 16 nm3/h

FU stack diameter up to 1,400

FU height up to 120 m

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INNOVATIONS

We understand that development of existing technologies and

creation of innovative solutions is the key to prosperity of both our

company and industry as a whole. Therefore, we put proactive

efforts to develop, and implement the best technical solutions.

Our team participates in making R&D programs for production

divisions of OC Rosneft PJSC, Gazprom Neft PJSC, LUKOIL PJSC and

Tatneft PJSC.

We are actively investing resources in development and

adaptation of innovative solutions that meet the needs of

the industry, contributing to its growth.

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INTERNALS AND PACKINGS

Technotecs Company offers internals and packings for horizontal

and vertical process units that can significantly improve separation

efficiency of oil and gas mixtures, reduce specific content of metal

in process units of various application, and reduce the number of

equipment maintenance shutdowns.

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OIL DESALTING

Oil desalting system offered by our company allows you to increase

significantly removal efficiency of chloride salts from oil both at newly

constructed and existing oil and gas production facilities.

Depending on the characteristics and parameters of fluid, it is possible

to reduce the number of electrical dehydration stages or exclude

electrical dehydrators from the general flowsheet.

Node and mixer design, standard sizes of injectors for fresh water feed,

as well as used auxiliary equipment are selected on the basis of

preliminary studies conducted directly with the fluid.

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Formation water purification technologies offered by our company

allow to fully meet the process and environmental requirements

during oil reservoirs flooding.

Our solutions are based on domestic equipment, reagents and

materials ensuring capital and operating costs minimization, re-

equipment of existing units.

Fine water purification skids manufactured by our company can be

provided with automated control systems for equipment and

process solutions enabling unmanned operation.

ENVIRONMENT AND ECOLOGY

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FORMATION WATER FINE PURIFICATION TECHNOLOGIES

Inlet – 10-53 mg/dm3

Outlet – 0.05-0.15 mg/dm3





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MODIFIED END TUBE PHASE SPLITTER

Modified end tube phase splitter is intended for preliminary

dehydration of oil to obtain water content up to 5 %.

Modified lower end part allows for removal of accumulated sludge

in automated mode without process interruption.

Also modified end tube phase splitter can be equipped with

formation water post-treatment skid so that the content of oil and

oil products is less than 5 mg/dm3.

Modified end tube phase splitter can be provided with automated

control systems for equipment and processes enabling unmanned

operation.

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ENVIRONMENT AND ECOLOGY

We are aware of the importance of maintaining the ecological

balance, which is key to health and well-being of our and future

generations. The global trend implies gradual stricter

requirements to production facilities in the field of environmental

safety.

The most reasonable solution for any production facility in such

situation would be the purchase and installation of equipment

that strictly complies with environmental standards.

Being a socially responsible company, Technotecs seeks to

minimize the negative impact on environment when developing

and implementing its process solutions and equipment.

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