OIL PUMP REPLACEMENT INSTRUCTIONS

APPLICATIONUse this instruction sheet when replacing the oil pump on Evinrude® E-TEC® 115 – 200HP 60°Vmodel outboards.

SAFETY INFORMATIONFor safety reasons, this kit should be installed byan authorized Evinrude®/Johnson® dealer. This in-struction sheet is not a substitute for work experi-ence. Additional helpful information may be foundin other service literature for your engine.This instruction sheet uses the following signalwords identifying important safety messages.

IMPORTANT: Identifies information that will helpprevent damage to machinery and appears next toinformation that controls correct assembly and op-eration of the product.These safety alert signal words mean:ATTENTION!BECOME ALERT!YOUR SAFETY IS INVOLVED!

Always follow common shop safety practices. Ifyou have not had training related to common shopsafety practices, you should do so to protect your-self, as well as the people around you.It is understood that this instruction sheet may betranslated into other languages. In the event of anydiscrepancy, the English version shall prevail.DO NOT do any repairs until you have read the in-structions and checked the pictures relating to therepairs.Be careful, and never rush or guess a service pro-cedure. Human error is caused by many factors:carelessness, fatigue, overload, preoccupation,unfamiliarity with the product, and drugs and alco-hol use, to name a few. Damage to a boat and out-board can be fixed in a short period of time, butinjury or death has a lasting effect.When replacement parts are required, useEvinrude/Johnson Genuine Parts or parts withequivalent characteristics, including type, strengthand material. Using substandard parts could resultin injury or product malfunction.Torque wrench tightening specifications must bestrictly followed. Replace any locking fastener(locknut or patch screw) if its locking feature be-comes weak. Definite resistance to turning must befelt when reusing a locking fastener. If replacementis specified or required because the locking fasten-er has become weak, use only authorizedEvinrude/Johnson Genuine Parts.If you use procedures or service tools that are notrecommended in this instruction sheet, YOUALONE must decide if your actions might injurepeople or damage the outboard.TO THE INSTALLER: Give this sheet and the op-erating instructions to the owner. Advise the ownerof any special operation or maintenance informa-tion contained in the instructions.TO THE OWNER: Save these instructions in yourowner’s kit. This sheet contains information impor-tant to the use and maintenance of your engine.

DANGER

Indicates an imminently hazardous situa-tion which, if not avoided, WILL result indeath or serious injury.

WARNING

Indicates a potentially hazardous situa-tion which, if not avoided, CAN result insevere injury or death.

CAUTION

Indicates a potentially hazardous situationwhich, if not avoided, MAY result in minoror moderate personal injury or propertydamage. It also may be used to alertagainst unsafe practices.

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*354400*Printed in the United States.© 2008 BRP US Inc. All rights reserved.TM, ® and the BRP logo are registered trademarks of Bombardier Recreational Products Inc. or its affiliates.

Oil Pump Replacement

Install replacment oil pump with clamp provided.Tighten clamp to 35-40 in.lbs.(4-4.5 N·m).

Carefully route all oil hoses with the protectivesleeves.

IMPORTANT: 2007 and 2008 model outboards(60°V) use a shorter oil distribution hose to con-nect the oil pump to the rear oil manifold assem-bly. Reuse original hose or cut replacement hoseto 32 in. (81 cm) and protective sleeve to 28 in.(71 cm).

The distribution hose (clear tubing) to the rear oilmanifold must be installed in the center fitting ofthe oil pump. This hose DOES NOT use brasssupports.

The rear oil distribution hoses (blue tubing) canbe installed in any of the rear manifold fittings.

Refer to appropriate service manual foradditional information.

Prime oiling system when service is complete.

Run outboard to verify operation of oiling system.

Observe outboard for leaks. Repair all leaks.

WARNING

To avoid accidental starting of enginewhile servicing, disconnect the B+ (POS)battery cable at battery and twist andremove all spark plug leads.

1. Clamp 007079

007081

Ref P/N Name of Part Qty1 311076 CLAMP, 1.5 - 2.5 in. 12 346785 CLAMP, 14.5 mm 13 354400 INSTRUCTION SHEET 14 5007744 PUMP AY, Oil 1

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007080

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