oils and fats

17
OILS AND FATS BY GAUTHAM S

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It contains the manufacture of oil, various refining processes such as degumming, alkalization,etc and hydrogenation of oil. Solvent extraction is also briefly explained.

TRANSCRIPT

Page 1: Oils and fats

OILS AND FATS

BYGAUTHAM S

Page 2: Oils and fats

OİLS AND FATS

Major Component (%95-99)

Triglycerides

Minor Components (%1-5)

Triglyceride Derivatives

Glycerol

Free Fatty Acids

Mono- and Diglycerides

Non-Triglyceride Derivatives

PhospholipidsSterolsPigmentsVitaminsAntioxidantsOxidation ProductsTrace MetalsHydrocarbons

Page 3: Oils and fats

REFİNİNG OF CRUDE OİL

Crude oils as received from the extraction plant contain several non-triglyceride components which must be removed.

Refining consists of several processes which accomplish this aim.

Page 4: Oils and fats

REFİNİNG OF CRUDE OİL

• A refining process is carried out following extraction of crude edible oils by means of screw presses and/or solvent extraction.

• In refining, physical and chemical processes are combined to remove undesirable natural as well as environmental-related components from the crude oil.

Page 5: Oils and fats

REFİNİNG OF CRUDE OİL

Depending on the requirements, the following basic processes are implemented:• degumming for removal of phosphatides, • neutralization for removal of free fatty acids, • bleaching for removal of color, • deodorization to distill odors and flavors as well

as free fatty acids and • winterization for separation of waxes.

Page 6: Oils and fats

Refining Methods

Chemical Refining

Degumming Neutralizing Bleaching Deodorization

Physical Refining

Degumming Bleaching Steam

distillation

Page 7: Oils and fats

PHYSICAL REFINING

Page 8: Oils and fats

EXPELLER

Page 9: Oils and fats

CHEMICAL REFINING

Page 10: Oils and fats

CHEMICAL REFINING

Page 11: Oils and fats

Hydrogenation

Definition : To treat oil with H2 and catalyst to decrease double bonds and increase saturated bonds.

Reaction ResultSaturation of double bondsMigration of double bondsTrans-fatty acid formation

Advantages of Hydrogenation

Making fat suitable for manufacture of margarine, shortening, coating fats, cooking oil and salad dressing oil.

Page 12: Oils and fats

SCHEMATIC DIAGRAM OF HYDROGENATION

Catalysis

Oil + Catalyst à Oil-Catalyst Complex

Oil-Catalyst Complex + H2 à Hydrogenated Oil + Catalyst

Page 13: Oils and fats

HOcholesterol

Page 14: Oils and fats

Cholesterol•Essential component of cell membranes•Used as raw material for sex hormones and adrenocorticoid hormones•Used to make bile salts•High blood levels also associated with heart disease, atherosclerosis, arterial plaques

Page 15: Oils and fats

Cholesterol transported as Lipoprotein complex (LDL)

Page 16: Oils and fats

Lipoproteins classified by Density•HDL: High-density Lipoprotein•LDL: Low-density Lipoprotein•VLDV: Very low-density Lipoprotein–Triglycerides and cholesterol

•Chylomicron–Mostly triglycerides

Page 17: Oils and fats

USES Cooking oil Margarines Shortenings Salad oils Medium-chain triglycerides (MCT)