oilwell hydraulics, inc
TRANSCRIPT
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Advantages
Hydraulically retrievableDeep wells
Deviated wells
Remote & urban locationsEconomicalHigh efficiency (95%)Multiple zones
Flexible production capacityUnitized & portable
Low profileEnvironmentally friendly
Home History Petroleum In-Situ Mining Industrial Downloads About Us Contact Us
Go to DOWNLOADSfor a PDF brochure with detailed displacement, RPM, and pressure
information
OHI HYDRAULICPUMPING
APPLICATIONS FORIN-SITU MINING
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OHI hydraulic pumping systems offer excellent advantages for In-situ leaching
(ISL)/(ISR) or solution mining applications. For mining operations under closeenvironmental scrutiny, hydraulic pumping can allow you to achieve your economicalgoals while keeping your site environmentally friendly.
Use our online formto submit your well
specifications, and we'll help you find the
optimal solution for your hydraulic pumping
application.
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DualVesselHydraulicPumpingSystem
The dual vesselpower fluidconditioning
system withcyclone solidsseparators
provides efficienteconomical
wellsite fluidtreatment for
remoteoperation. The
system includespressure controlvalves to
maintain setdifferential
pressuresdirecting fluid
through thecyclone solids
separators. Cleanpower fluid isstored in the
horizontal vesselto feed the
surface powerpump. Vessel
piping allowsdischarge of
produced fluids
and gas to thewellsite flowline
through a gravitydump system.
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Oilwell Hydraulics, Inc. offers a complete line of surface power and fluid conditioningsystems, from the centralized multiple well automated pumping station to the unitizedtransportable test package. Systems are engineered to efficiently separate well fluidsand remove sand, sol ids, and gas for use as power fluid. Clean power fluid reduceswear, repair frequency, and operating cost.
OHI systems provide reliable, rugged and economical solutions to oil well production,competitive with all other lift methods.
Surface Pump:Proven high pressure posit ive displacement plunger pumps available inmany horsepower ranges that meet your needs. Components and accessories areselected for reliable operation in high pressure continuous hydraulic pumping.Installation must consider pump NPSH requirements. See pump specifications sectionfor details.
Central Power Fluid Treatment:Central systems provide power fluid tank designsconsidering retention t ime and features to maximize separation of gas and minimizeturbulence to remove solids and sand. Existing process equipment provides added
treatment. Cyclone solids separators add power fluid conditioning eff iciency.
Valves, Controls, & Piping:Accessories are supplied to insure 5000-psi pressurerating, full bore and corrosion resistant materials. Discharge piping will include longradius bends to avoid excessive vibration. Relief valve and drain outlets are piped toenvironmentally secured areas.
Central Battery Hydraulic Pumping System
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Flow Controller:Provides adjustment and
constant control ofinjection flow rate. Ratedfor 5000-psi. Installed
downstream of pressurecontroller. Manifolding
allows multiple welloperation.
Four Way Wellhead Valve:Three-position lever control
to provide:1. Pump operation2. Pump retrieval
3. Pump installation with by-pass feature for pump
removal.
Rated for 5000-psi. Mountson existing wellhead
equipment.
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HydraulicWellhead
SystemStandard Wellhead
Equipment System
Other Accessories:Pressure Controller:Provides adjustment and control of injection pressure with by-pass feature. Rated for 5000-psi. Mounted downstream of surface pump.
Power Fluid Manifold:Allows individual control of multiple well installations.Turbine Flow Meter:Provides continuous local or remote power fluid injection rateinformation.
Oilwell Hydraulics, Inc. jet pumps offer the most reliable, economical and well-designedequipment to pump a well. OHI offers a wide selection of sizes and advanced materialsfor the petroleum and mining industries.
Jet Pump Operation:
High-pressure power fluid provides a high velocity jet stream at the nozzle thatintermixes with well fluids through a mixing tube called throat. The mixture passesthrough a diffuser where increasing flow area reduces flow velocity and increases
ffi i t t lift th bi d fl id t f
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pressure sufficient to lift the combined fluids to surface.
Production rate is determined by the energy provided by the nozzle pressure throughthe area ratio between the throat and nozzle combination, along with reservoir energyat the pump. A wide range of production rate and lift capacity is available through thecombination of different throats and nozzles. Performance curves assist inoptimization.
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High Volume JetPumpsprovide
maximum productionand lift capacity with
extra large fluid flowpassages for more
power. Adaptable tostandard or reverse
flow applications.
Sliding Sleeve JetPumpsprovide
installation in existingsliding sleeves
without pullingtubing. Adaptable to
standard or reverseflow as well as DST
and ESP installations.
Tubing Pack-Off JetPumpsprovide
installation in wellscompleted with gas
lift mandrels or withtubing communication
without pullingtubing. A wireline set
pack-off on top and
bottom of the pumpprovides setting and
sealing.
Fixed Insert JetPumpsprovide
installation byrunning pump
attached to smalldiameter tubing or
coil tubing to anchoron existing seating
nipple without pulling
tubing. Adaptable tomany installations.
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Type AM
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Type AMPumpRugged and veryflexible single sealdouble acting
pump. Internalpassages simplify
operation andprovide a wide
production range.
Adaptable tomost applicationsincluding freepump or fixed
pumpinstallations.
Increasedproduction
ranges availablewith double pump
end models.
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Type BM PumpMaximum production range for a tubing size isprovided through increased plunger and pistondiameters made possible by flowing fluids outsidethe pump through ports in the bottom holeassembly. Double acting free pump design withmultiple external seals to maximize flow, andpower to lift from greater depths. Available in
double pump ends to further increase productionrange.
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Type DM Pump
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Type DM PumpMaximum lift capacity with maximum productionrange is provided with the same double actinglarge plunger and piston design provided by the BMpump, but with the added power of a secondengine piston to increase horsepower capacity. Thedouble engine feature reduces injection pressures.Designed as a free pump with multiple externalseals to maximize fluid flow through bottom hole
assembly porting.
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Type EM Pump
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Type EM PumpOptimum high volume pumping capacity isprovided by a long slow stroke pump designthat minimizes wear, and operating cost. Thedouble acting high compression ratio, multipleseal, free pump design also reduces chances ofgas locking. The special design uses only twopistons that exchange roles from pump plungerto engine piston in the upstroke and
downstroke.
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Type ALP PumpA single seal double acting internally ported design with two engine pistons to increasehorsepower capacity. Available with double pump end.
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OHI Introduces New Technology
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OHI Introduces New TechnologyPatent No. US 6364,633 B1
Type M PumpHigh volume deep well production capacity in adouble acting single seal pump to provide thegreatest level of versatility. The internallyported pump was recently developed by OHI
(patent pending), to provide the highestpossible capacity with the simplicity andadaptability of a single seal pump. The doubleengine design increases horsepower capacity topermit production from deeper wells. Alsoavailable in double pump end to provide highervolume production. Adaptable to mostbottomhole assemblies.
Note: Last two digits of part numbers are - 21 for OPF (Open Power Fluid); 22 for CPF
(Closed Power Fluid) PU (Production Unseat), and 23 for CPU PRU (Power Return
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( ) ( ), (Unseat).
Pump Stroke Length for Type AM, ALP, BM, DM, and M: For 2" pump, 12"; For 2 1/2"pump, 18"; For 3" pump, 24"; For 4" pump, 30".
Pump Stroke Length for Type EM: For 2 1/2" pump, 57"; For 3" pump, 68".
Maximum Pump O.D. for Type AM, ALP, BM, DM, EM, and M: For 2" pump, 1.889"; For 21/2" pump, 2.326"; For 3" pump, 2.826"; For 4" pump, 3.826".
Maximum Rated Speed for Type AM, ALP, BM, DM, and M: For 2" pump, 121 SPM; For 21/2" pump, 100 SPM"; For 3" pump, 87 SPM"; For 4" pump, 77 SPM".
Maximum Rated Speed for Type EM: For 2 1/2" pump, 59 SPM"; For 3" pump, 56 SPM".
PL ISingle acting single seal, internally ported pump.
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PL IIDouble acting high volume capacity through multiple seal design. Allowsconversion single acting ratio design to adapt to changing well conditions.
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BottomholeAssembly -BHAFree pump
installations permitcirculation of the
pump to surface,which require a
bottomholeassembly attached
to the tubing atthe desired pumpsetting depth. The
main function ofthe BHA is to
receive the pump,provide sealing
bores, and landingnipple (no-go) for
the standing
valve. StandardBHA connections
are: boxup/pindown 8 RD,
Standing ValveWireline retrievable
standing valvesserve as check
valves below thepump and sit on
the bottomholeassembly-seating
shoe. Standardunits include a
knock out plug toequalize pressureduring retrieval and
bottom-threadedconnection for
adaptation tobottomhole
pressure recorders.Available instandard flow and
high volume modelsas well as ball and
seat or poppet andseat design.
Dummy PumpThe dummy free
pump is abottomhole
assembly plug topermit tubing
hydrostaticpressure testing.
The dummy pumpsits on the
standing valve andhas pump seals toisolate tubing. The
dummy pump canalso serve as a
tubing drift and canbe circulated in and
out of the well.
EUE thread. The Packer Nose Blanking Tool
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design of the BHAcan accommodate
OPF, CPF and/orgas vented
completions. Instandard multiple
tubingcompletions the
BHA and pump are
threaded to thepower fluid
injection tubingand other tubing
strings arestabbed into a
tapered landingbowl. The casing
free model shownpermits
communicationwith casingannulus to return
fluids to surface.BHA no-go
Minimum I.D.:2-3/8= 1.625
2-7/8= 2.253-1/2= 2.685
Packer NoseA free pump
requires a packernose attached to
the top of thepump to provide a
seal against thetubing during pumpinstallation and
retrieval. Thestandard packer
nose consists oftwo elastomer
packer cups andcheck valve to
control fluid flow aswell as a standardwireline fishing
neck.
Blanking ToolWireline retrievable
blanking tool sitsdirectly on the BHA
and permits accessto wellbore by
sealingcommunicationports. Normally
required for settinghydraulic
typepackers orreservoir
enhancement.Available in
standard wirelineexternal andinternal fishing
necks.
Fishing ToolsAvailable wirelinetools for pump and
standing valveretrieval and
installation whererequired.
OHI pumping systems include posit ive displacement reciprocating plunger pumps(multiplex pumps), to provide reliable continuous high-pressure service. Standardpumps are equipped with stainless steel stuffing boxes, tungsten carbide coatedplungers, kevlar spring-loaded packing systems and stainless steel valves. Valvedesigns and alternate materials are available for a wide range of applications.
Packages include electric, gas or diesel prime movers to drive the pump through gearreduction or belt drives. Variable speed transmissions increase flexibility. Controlpanels and driver accessories for start up and operation are available.
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Pump application considerations include: NPSH requirements, pulsat ion dampeners,relief valve, high/low suction and discharge pressure shut down, start up by-pass valve,oil level shut down, discharge long radius bends, piping, valves and controls.
Multiplex Pumps
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OHI Triplex Pumps
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Where: Ps=Pump Intake Pressure (PSI)
Pn=Nozzle Pressure (PSI)
An=Nozzle Area (sq. in.)
Qs=Produced Fluid Volume (B/D)
Qn=Power Fluid Volume (B/D)
At=Throat Area (sq. in.)
Gs=Produced Fluid Gradient
Gn=Power Fluid Gradient
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Serving the world with high qualityequipment and service!
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World Headquarters (Main Office)1101 W. 2nd Street Odessa, Texas, USA, 79763 Phone: 432.334.8580 Fax: 432.334.8586
Email: [email protected]
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