R301-E3-01 ©2004 OMRON ELECTRONICS LLC 1/04/20M, 5MPrinted in the U.S.A.

Visit our website for more information on theseother Advanced Automationproducts from Omron

Measurement & Supervisory Controls – Time it, power it, monitor itfrom a panel, and control its temperature. With Omron, you can do itall with just one reliable supplier.

Servo Motor and Drives – Omron’s W-Series servo motors and drivesdeliver precise control, maintaining the highest resolution control atvery high speeds. Their wide power range (up to 5.5 kW) providesmaximum flexibility with easy set up.

Sensors – Omron can make sense of your challenging detectionapplications. We lead the world in sensing technology, offer theworld’s broadest sensor product line and have the expertise to easilysolve your sensing problems.

PR

OG

RA

MM

AB

LE

CO

NT

RO

LL

ER

S

OMRON ELECTRONICS LLC

1 Commerce DriveSchaumburg, IL 60173847.843.7900For US technical support or other inquiries: 800.556.6766

OMRON CANADA, INC.885 Milner AvenueToronto, Ontario M1B 5V8416.286.6465

OMRON ON-LINEGlobal - http://www.omron.comUSA -http://www.omron.com/oeiCanada -http://www.omron.ca

Programmable Controllers

MICRO PLCs

COMPACT RACKLESS PLCsCJ1 SERIES

MEDIUM SIZE RACK PLCsCS1 AND CS1D SERIES

WIRING SOLUTIONS

SOFTWARE TOOLS ANDPROGRAMMING DEVICES

COMPLEMENTARY PRODUCTS

R301-E3-01 ©2004 OMRON ELECTRONICS LLC 1/04/20M, 5MPrinted in the U.S.A.

Visit our website for more information on theseother Advanced Automationproducts from Omron

Measurement & Supervisory Controls – Time it, power it, monitor itfrom a panel, and control its temperature. With Omron, you can do itall with just one reliable supplier.

Servo Motor and Drives – Omron’s W-Series servo motors and drivesdeliver precise control, maintaining the highest resolution control atvery high speeds. Their wide power range (up to 5.5 kW) providesmaximum flexibility with easy set up.

Sensors – Omron can make sense of your challenging detectionapplications. We lead the world in sensing technology, offer theworld’s broadest sensor product line and have the expertise to easilysolve your sensing problems.

PR

OG

RA

MM

AB

LE

CO

NT

RO

LL

ER

S

OMRON ELECTRONICS LLC

1 Commerce DriveSchaumburg, IL 60173847.843.7900For US technical support or other inquiries: 800.556.6766

OMRON CANADA, INC.885 Milner AvenueToronto, Ontario M1B 5V8416.286.6465

OMRON ON-LINEGlobal - http://www.omron.comUSA -http://www.omron.com/oeiCanada -http://www.omron.ca

Programmable Controllers

MICRO PLCs

COMPACT RACKLESS PLCsCJ1 SERIES

MEDIUM SIZE RACK PLCsCS1 AND CS1D SERIES

WIRING SOLUTIONS

SOFTWARE TOOLS ANDPROGRAMMING DEVICES

COMPLEMENTARY PRODUCTS

Choose thecontroller by I/Ocount, expandability andcommunications capabilitiesfrom the selection guide.

OrderMicro PLC,expansions andprogramming peripheralsand accessories from a simple data sheet.

Choosethe software package to match yourdevelopment needs: full or junior versions available.

Omron Makes Control System Selection Easy

Completing Your System

Identifywhich controllermatches your overallrequirements from the selection guide.

Go to“BuildingYour System”and use it as aconfiguration guide.

Use the worksheetsto plan your system,identify specific modules, verify overallcurrent consumption to match power supplyand configuration requirements.

Go to Wiring Solutions section to connecthigh-density I/O modules. Go to SoftwareTools and select the packages that supportyour requirements.

Go to Complementary Products forinformation on Omron’s HMIs, servos andinverters, vision sensors, auto ID systems,sensors, and power supplies.

Contact Omron for integration or projectmanagement services, start-up supportpackages, training and repair services.

Micro PLCs

Compact Rackless and Medium Rack PLC Systems

iii

Omron Programmable Controllers

ZEN CPM1A CPM2A CPM2BCPM2C

CQM1H

CJ1MCJ1G/H

CS1

CS1D

–

FUN

CTIO

NALI

TY

+

– CAPABILITIES +

Compact rackless PLCs offering the ultimatein scalability by enabling you to mix andmatch CPU power with special and standardI/O to meet every automation need.

CJ1 Series

Medium rack PLCs offering industry’s fastestprocessing matched to seamless communi-cations for integrated cell control. New CS1Ddelivers redundant control for critical processes.

CS1 Series

Space-saving block, modular and boardstyle PLCs deliver features and communi-cations for small machine control.

Micro PLCs

Connect space-efficient, high-density I/Omodules to real-world inputs and outputswith wire and relay terminal blocks andcables.

Wiring Solutions

The CX-Automation Suite of softwaresimplifies setup of special applicationmodules, programming and debugging ofcontrollers and HMI development.

Software Tools andProgramming Devices

Build a complete automation solution withoperator interface terminals, servo and invertersystems, machine vision, auto ID productiontracking, advanced sensors and power supplies.

Complementary Products

Products to Complete Your System

iv

Trust your control solution to Omron, one of the world’s leadingmanufacturers of programmable controllers and discrete controldevices. With over 70 years of experience, Omron has proven itself asa manufacturing problem-solver with engineering expertise in manyindustries.

Diverse Industry Expertise• Packaging industry• Material handling• Food & beverage industry• Automotive industry• Electronics and small parts assembly• Semiconductor industry• Building automation• Other specialized applications

Core Competencies in Sensing and ControlOur significant investment in R&D over the years, about 7% of salesannually, helped us build core competencies in designing sensors andcontrollers that deliver faster, smarter performance in smallerpackages. You benefit many ways from these advances:

• The industry’s fastest PLCs• Ultra-fast and stable response from sensors• Smart features in both sensors and controllers that make our

products self-monitoring for predictive maintenance to assuremaximum up-time

• Size reduction to save space in control panels and in tightinstallation sights

Engineering Know-HowWith Omron, you get a wide choice of highly capable, compactprogrammable controllers AND the know-how to apply them to yournew or existing production scheme. If you are designing a newmachine, use our sensors, switches and machine safety systems aswell as operator interface terminals, servos and inverter systems andpower supplies for a complete control solution.

Global and Local SupportOmron products represent the best value in capabilities for theinvestment. Our product designs meet international safety ratings tospeed certification of machinery for commissioning or export. With aglobal sales and support network, we are able to deliver spare partsand service locally so you can confidently design in Omron productson machinery shipping anywhere in the world.

Choose an Experienced Partner

Statistics• 70 years in controls business, founded in 1933

• #449 of Industry Week’s Top 1000 ManufacturingCompanies (June 2003)

• $4.5 billion USD sales (April 2003)

• #1 Global Market Share in Sensors, Relays,Temperature Controllers, and DeviceNet I/O

• #2 Global Market Share in Digital Timers andCounters

• #3 Global Market Share in PLCs and Visioninspection equipment

• Over 300,000 products—manufacturer of 98% of those products

• Over 60% of business comes from industrialautomation; healthcare and social systems make up the balance

• 23,500 employees worldwide (April 2003)

• Motto: At work for a better life, a better world for all

• Policy: Quality First

v

• Wide range of products make Omron a designer’s one-stop shop• Know-how to make controllers, sensors and motion systems

work together• Solutions for each aspect of production control• Reliable products that work well together• Individually, products deliver exceptional performance and value• Integration and project management services available let you

capitalize on our expertise

Motion Solutions Inspection Solutions Sensing Solutions HMI Solutions Panel Building Solutions

Control Your Factory from Front to Back with Omron

Smart, Seamless Automation from Start to FinishThe illustration shows how Omron solves specific problems within a particularmachine and how controllers communicate with systems across the plant floorand up to office level for optimized, integrated operation.1. Control temperature and flow of ingredients into mixing vessels2. Modulate web tension on wrapping and packaging lines3. Wireless remote communication coordinates delivery to proper shipping bay4. Vision systems check packages before cases are sealed5. Auto ID systems track packages from process to process6. Computers running CX-Automation software can access data across

all networks7. Remote maintenance via Internet or modem is made easier via Ethernet,

Controller Link and DeviceNet.

1. 5.

3.

4.

2.

6.7.

vi

Internet Resources Support You 24/7

Here’s what you’ll find:• PDF files of PLC products and configuration

information you can share with co-workersand consultants

• Selection and configuration tools:introduction and system selection guide,Micro PLC selection tools, Rack style PLCselection tools

• Document Library with data sheets,catalogs, manuals, and more

• Installation and operation manuals in PDF files

• CAD drawings of controllers, operatorinterface terminals and more in .dxf and.dwg formats to shorten your design time

• Software downloads and DeviceNet EDSfiles to update your system

• After-hours emergency service and toll-freephone numbers to reach an Omronengineer to troubleshoot your system andminimize costly downtime

• Training courses and registrationinformation; self-training kits for Micro PLC systems

• Complementary Products: Operator Interface Terminals (HMIs),Motion Control (inverters and servos),Machine Vision, Auto ID Systems, Power Supplies, Measurement Sensors,Photoelectric Sensors

We recognize that your information needs for machine design detailsand production support continue past regular office hours. That’s whyOmron developed a website that puts all the resources you need inone easily accessible place:

USA: www.plc.omron.comCanada: www.plc.omron.ca

Our Commitment to Your Success and Satisfaction

How Are We Different From Other Automation Suppliers?Because Omron controls the design and manufacture of its productsso closely, we are able to maintain continuity across platforms. Thatmeans you can migrate to a new control platform to meet yourchanging needs and retain the maximum value of your investment inhardware, engineering and programming.

• Omron controls and systems avoid the technological dead endscreated by other suppliers who private label or jointly developsystems with no backward compatibility or migration path.

• Our products eliminate the barriers to making changes, gatheringmore data or changing configuration.

• Amazingly long periods of support for our control systems setOmron apart. Our product life cycle is 15 to 18 years with anadditional 7 years of support for spares and repairs, followed bytechnical support indefinitely into the future.

• We are the only automation manufacturer to provide our mean-times-to-failure data so you can compare results among suppliersto make an informed, confident decision about your automationinvestment.

In short, Omron offers real value by lowering your total cost-of-ownership long-term.

The Quality AdvantageOmron has chosen Quality First as its policy governing every step from design through manufacturing and testing. The result? Products of such high quality that you can confidently rely on them to work right out of the box and continue operating flawlessly for many years.

Full Ownership of DesignOmron controls 98% of its own product design and manufacturing,something extremely rare among industrial automation supplierstoday. It gives us an advantage in addressing important issues ofreliability, compatibility, and long-term platform consistency in programming/setup.

Tested so Equipment Works Right Out of the BoxQuality engineering is part of our design and manufacturing processfrom the start. We test at the component level, test and correct duringmanufacturing, and test every physical, mechanical and electricalaspect of each final product before it leaves the factory. This 100%testing means you have less rework and replacements, improvedmanufacturing yield, on-time product launches and a reputation forproduct reliability that reflects well on your company.

Did you know?• Over 600 lines of code test nearly every aspect

of compact CPM2A controllers. Every I/O pointis tested to minimum and maximum levels aswell as every LED, every ground, and all memorylocations before the product is even shipped.

• Startling Mean Time Before Failure results forCS1 and CJ1 mid-size controllers: 29-32 yearsfor CPU; 28 years for discrete I/O modules.

vii

viii

Supervisor Controlling andMonitoring OperationsWho: In a spray booth painting operation, the supervisorcan access all critical controls from a PC via FINS tooptimize settings.

What: As a production run nears the end, the supervisorremotely adjusts spray pressure to overcome cloggingnozzles and adjusts the paint mixture within tolerances towrap up the run without shutting down for cleanup.

How: The changed setting data starts as an Ethernetmessage but ends up on a DeviceNet network directlyaccessing valve controls.

Wow! These actions take place withoutthe supervisor changing network codesor slowing down the cycle time of theindividual control systems.

Ethernet

CS1 Series

CPM2C

CJ1 Series Controller Link

CX-Programmer

E-mail with attachments

Serial Communication Bar CodeReader

Omron Delivers Seamless CommunicationsAcross Work Cells and Whole Enterprises

Pioneering a Unique ProtocolWhen: In the early 1990s Omron developed the Factory Intelligent Network Service (FINS).

Why: It removes barriers of consistent data and message exchangeacross the wide variety of networks in use.

What: The functionality of this middleware is completely transparentto the user. Omron’s unique protocol is a safe and fast option forcross-network controlling, operating and monitoring.

How: Each Omron communications module contains coprocessorsthat handle routing and communication formatting.

Wow! This powerful but simple arrangement allows routing ofmessages and data up to eight network layers deep with simpleselections from pull-down menus in software. The seamlesscommunication works regardless of network type—Ethernet,DeviceNet, Controller Link, etc.

Flexibility to Expand and ChangeWho: Other manufacturers handle these functions in much morerigid ways that effectively prevent users from expanding or changingthe information exchanged.

How: Typically, using many lines of ladder logic, the request wouldbe made between two networks. To further access the information ina third network, the same request would be made, but formatted forthe third network’s requirements.

How: With each block transfer taking nearly 30 rungs of logic each,the sheer volume of programming puts off most users from makingchanges or expanding the data collected.

Wow! Omron’s FINS handles the message format details and letsyou freely request data or send high-data-content messages with aminimum of steps.

Plant Floor Laptop ConnectionPinpoints Trouble SourceWho: Using the Host Link capability via a serialconnection to the PLC, the maintenance technician candownload error histories and identify alarm flags.

Wow! FINS allows the technician to gather data from anyother controller on the network within the technician’saccess permissions, if the problem started elsewhere.

ix

Remote Consultant Accesses OperationsWho: A consultant in a remote location can be alerted aboutalarm conditions via e-mail using a modem or the socketservice for TCP/IP and UDP/IP built into CJ1 and CS1 seriescontrollers’ Ethernet modules.

How: The consultant can call up video images displayed onan NS series operator terminal via FINS to facilitate fault analysis.

What: After accessing the control system to monitor and troubleshoot the operation, theconsultant can upload corrective programming directly to a PLC or can send an e-mail with fileattachments containing programming, reports and other information.

Wow! This arrangement significantly reduces downtime, eliminates travel and per diem expensesfor the consultant and returns the line to productivity using a fraction of the in-plant resources.

Central Maintenance Office Scanning for Trouble Spots Who: The production line maintenance staff scans theperformance of several different machines, each controlled by adifferent Omron PLC platform.

What: They use the NS series operator interface as an HMIdirectly communicating via Controller Link. When an alarmcondition takes place, a troubleshooter equipped with a laptopcomputer loaded with CX-Programmer software is dispatched tothe machine in question.

CPM1ACPM2A

CS1-D Series

CQM1H

NS SeriesOperatorInterface

Panel PC

Host

Internet(with Firewall Access)

Messages

PLC2

PLC3

PLC4

PLC1

x

Omron helps you achieve affordable, distributed intelligent control toreach tomorrow’s integrated production goals using device levelcommunications.

• World’s largest selection of DeviceNet products for an openfieldbus solution.

• Omron supports Profibus-DP with PLC master and slave modulesto exchange data over the popular European fieldbus.

• Our high-speed proprietary network, CompoBus/S, delivers thefastest bit-bus on the market at a fixed cycle time of 0.8 ms for256 I/O.

Recent DeviceNetInnovationsOmron’s expanded line of DeviceNetproducts include these new items:

1. Wireless DeviceNet masters and slaves (WD-30) leap the barriers of huge wiring bundles and costly installation to allow the network to reach everywhere in your plant

2. “Smart” I/O terminals (DRT2) help with preventative maintenance by monitoring terminal power and errors, number of operations and more, then reporting the data when requested

3. Single and multi-loop temperature controllers with DeviceNet communications built in (E5EK-DRT) or using adapters (E5ZN) to change settings

4. Servo and inverter systems with easy-to-install DeviceNet adapters

5. Machine vision and fiber-optic photoelectric sensors offer network interface adapters

6. DeviceNet-to-RS-232C Interfaceconverts serial signals for DeviceNet transmission

TemperatureControllerE5EK

Inverter3G3FV

CJ1 PLCCPM2 w/ PRT

DeviceNet Multiple I/O Terminals

Profibus

DeviceNet

Profibus

E5ZNVision SystemCompoBus/S

WirelessWD30

Wireless WD30RS-232C

Robot

Inverter

CS1 PLC

DRT2

Fiber-Optic PhotoelectricSensor

SRT2 CPM2C-S

CompoBus/S

Bar CodeReader

High-Speed Device Level Communicationsfor Integrated Production

1.

5.

5.

3.

4.

4.

2.

6.

xi

NS Terminals for Enhanced Information ProcessingNew NS series advanced programmable terminals offer realistic industrialcontrol interfaces combining text and graphics and even video images fromvision systems or security cameras. With networking capabilities comparable topanel PCs, the NS series terminals deliver built-in information processing powerand intuitive programming for sophisticated HMI terminal performance. Built-inEthernet, serial, USB and available Controller Link network connections ensurefast, efficient communication with factory automation systems. Incorporation ofFINS within the NS allows for pass-through connectivity with other Omronnetworked devices. Four screen sizes to choose from: 5-, 8-, 10- and 12-inch.

Fiber-Optic Sensor Blocks with Network LinksDetect small objects in space-confined or hazardous sites using Omron E3X-DA-S or E3X-MDA fiber-optic sensors. For a space-saving gangedinstallation, use slim E3X-MDA dual channel amplifiers. All can be set with one-touch teaching and automatic light intensity ranging, or by remote setting froma hand-held console or a PC. Consolidate them into a reduced-wiring sensorblock as well as transmit settings and monitor status with a network adapterand special connectors. DeviceNet and serial network adapters handle 16sensors; proprietary CompoBus/S network handles 14 sensors.

CS1D Duplex Controller for Critical ProcessesProtect high-value resources and manufacturing processes against poweroutages, controller or communications failure with Omron’s CS1D fullyredundant duplex controller. The ultimate in reliability and processing speed onthe market today, CS1D provides hot backup for the power supply, the CPU andnetwork communications. The switching unit delivers immediate, uninterruptedtransfer when a failure is detected. Modules on the I/O racks can be removedand added during operation to shorten service time.

Innovative New Products

Inverters and Servos for Motion ControlSolve the wide range of positioning and motion control challenges with theseproducts designed to provide the best value in features and performance.

• Inverters with dynamic speed control (3G3MV series) offer sensorless fluxvector feedback for door controllers, palletizers and basic positioning.

• Energy-saving inverters for process control (3G3PV series) are ideal forpumps, fans, compressors and pressure regulators.

• Inverters for torque control (3G3RV series) offer full flux vector feedbackfor winders, lifts, cranes and extruders

• SMARTSTEP servo drives and motors deliver precise servo accuracy atstepper system prices. Use them for point-to-point positioning, feedequipment and indexers.

• Control up to 30 servo motors for seamlessly integrated motioncoordination using CS1W-MCH communications module with fast 0.5 to 4 second cycle times.

xii

S E L E C T I O N G U I D E

10, 20

44

100 to 240 VAC

24 VDC

Yes

96 lines

.85 ms

15

Yes

Yes

24 max.

20 max.

20 max.

20 max.

No

No

2 points

Yes

No

No

ZEN Support Software

–

–

cUL, CE

10, 20, 30, 40

100

100 to 240 VAC

24 VDC

No

2K

.72 µsec

91

No

Yes

60 max.

40 max.

40 max.

40 max.

5kHz

2kHz

Expansion Module

No

2, 4

RS-232C/422, Hostlink, 1:1 NTLink, CompoBus/S Slave,DeviceNet Slave, Profibus-DPSlave

CX-Programmer

Hand Held Terminal, NT/NS Series HMI

Peripheral

UL/CSA, CE

20, 30, 40, 60

120

100 to 240 VAC

24 VDC

Yes

4K

.64 µsec

119

No

Yes

72 max.

48 max.

48 max.

48 max.

20kHz

10kHz (Synchronized)

Expansion Module

Yes

2, 4

RS-232C/422, Hostlink, 1:1 NTLink, CompoBus/S Slave,DeviceNet Slave, Profibus-DPSlave

CX-Programmer

Hand Held Terminal, NT/NS Series HMI

Peripheral/RS-232C

UL/CSA, CE

32, 40

168

–

24 VDC, 12 VDC

Yes

4K

.64 µsec

119

No

Yes

88 max.

80 max.

48 max.

80 max.

20 kHz

10 kHz

Expansion boards

Yes

4

RS-232C/422, Hostlink, 1:1 NT Link

CX-Programmer

Hand Held Terminal,NT/NS Series HMI

Peripheral/RS-232C

UL/CSA, CE

CPU I/O

Max I/O points (with expansion)

AC power supply

DC power supply

Memory backup

Max. program cap.

Basic instructionexecution time

No. of instructions

AC inputs

DC inputs

Max. # of inputs*

Max. # of outputs*

Max. # of relay outputs*

Max. # of transistor outputs*

High speed counter

Pulse output

Analog I/O

Real time clock

External interrupts

Network connectivity

Suggested programmingtools

Peripheral devices

Built in comm. ports

Approvals

Micro Programmable Controllers

ZEN CPM1A-V1 CPM2A CPM2B

* Note: Maximum number inputs and outputs includes CPU and expansion.

Page A-8 Page A-22 Page A-46 Page A-70

xiii

S E L E C T I O N G U I D E

10, 20, 32

192

100 to 240 VAC

24 VDC

Yes

4K

.64 µsec

119

No

Yes

96 max.

96 max.

48 max.

96 max.

20 kHz

10 kHz (Synchronized)

Expansion module

Yes

2, 4

RS-232C/422, Hostlink, 1:1 NTLink, CompoWay/F,CompoBus/S Slave

CX-Programmer

Hand Held Terminal, NT/NS Series HMI

Peripheral/RS-232C

UL/CSA, CE

10

96 local expansion256 remote expansion

–

24 VDC

Yes

4K

.64 µsec

119

No

Yes

186 max.

180 max.

152 max.

180 max.

20 kHz

10 kHz

Expansion and remote

Yes

2

RS-232C/422, Hostlink, 1:1 NTLink, CompoWay/F,CompoBus/S Master,CompoBus/S Slave, DeviceNetSlave

CX-Programmer

Hand Held Terminal,NT/NS Series HMI

Peripheral/RS-232C, DeviceNet

UL/CSA, CE

• "Rackless", interlocking design• Supports 512 I/O, Controller

Link, Inner Boards, and Protocol Macro

4

Stored program

Ladder program

Approx. 162

Up to 15.2K words

0.375 to 1.125 µs

17.7 µs

Up to 12K words

Up to 512

Peripheral port and RS-232C

Up to 64K EEPROM, Battery

100 to 240 VAC, 24 VDC, 12 VDC

Up to 1

Up to 11 (7 with CLK Module),Analog I/O, TemperatureControl, Linear SensorInterface, Sensor Modules; Up to 16 depending onmodules used

RS-232C/422, Hostlink, 1:1 NTLink, Protocol Macro,CompoWay/F, CompoBus/S,DeviceNet Slave, Profibus-DPSlave, ASi, Controller Link

CX-Programmer

Hand Held Terminal, NT/NS Series HMI

UL/CSA, CE

CPU I/O

Max I/O points (with expansion)

AC power supply

DC power supply

Memory backup

Max. program cap.

Basic instructionexecution time

No. of instructions

AC inputs

DC inputs

Max. # of inputs*

Max. # of outputs*

Max. # of relay outputs*

Max. # of transistor outputs*

High speed counter

Pulse output

Analog I/O

Real time clock

External interrupts

Network connectivity

Suggested programming tools

Peripheral devices

Built in comm. ports

Approvals

Programmable Controllers

CQM1HCPM2C CPM2C-SFeatures

Number of availableCPU’s

Control method

Programming method

Number ofinstructions

Program memorycapacity

Execution time (basic inst.)

Execution time (advanced inst.)

Data memory

I/O capacity

Communications portsincluded

Memory storage andbackup

Power supplies

Number of expansionracks

Special I/O

Communications andnetworking

Suggestedprogramming tools

Peripheral devices

Approvals

* Note: Maximum number inputs and outputsincludes CPU and expansion.

Page A-92 Page A-126 Page A-152

xiv

CJ1-M Series CJ1 Series CS1 Series CS1 DuplexCS1 Series CS1 Duplex• "Rackless" interlocking design• Used for simpler applications

with fewer I/O and memory requirements

6

Stored program

Ladder program

Approx. 400 + pulse I/Oinstructions

Up to 20K steps

0.1 µs

0.3 µs

Up to 32K words

Up to 640

Peripheral port and RS-232C

Up to 64K (Flash) EEPROM,Battery

100 to 240 VAC, 24 VDC

Up to 1

Yes, limit depends on mix.Analog I/O, TemperatureControl, Position Control, HighSpeed Counter, and others

RS-232C/422, Hostlink, 1:N NTLink, Protocol Macro,CompoWay/F, CompoBus/S,DeviceNet, Profibus-DP,Controller Link, Ethernet,Gateway Functionality

CX-Programmer

Hand Held Terminal, NT/NSSeries HMI, CX-Simulator

cUL, CE, Class I Div. 2

• Ultra-compact “rackless” interlocking design

• High-end processors with a variety of I/O and communications options including Ethernet

6

Stored program

Ladder program

Approx. 400

Up to 120K steps

0.02 µs

As low as 0.04 µs

Up to 256K words

2560 + RIO*

Peripheral port and RS-232C

Up to 64M (Flash) EEPROM,Battery

100 to 240 VAC, 24 VDC

Up to 3

Yes, limit depends on mix.Analog I/O, TemperatureControl, Position Control, HighSpeed Counter, and others

RS-232C/422, Hostlink, 1:N NTLink, Protocol Macro,CompoWay/F, CompoBus/S,DeviceNet, Profibus-DP,Controller Link, Ethernet,Gateway Functionality

CX-Programmer

Hand Held Terminal, NT/NSSeries HMI, CX-Simulator

cUL, CE, Class I Div. 2

• Fast execution times• Variety of I/O and

communications options including Ethernet and Protocol Macro

9

Stored program

Ladder program

Approx. 400

Up to 250K steps

0.02 µs

As low as 0.04 µs

Up to 448K words

Up to 5120 + RIO*

Peripheral port and RS-232C

Up to 64M (Flash) EEPROM,Battery

100 to 240 VAC, 24 VDC

Up to 7 racks; 3, 5, 8, 10 slots

Yes, limit depends on mix.Analog I/O, TemperatureControl, Position Control,Motion Control, ProcessControl, ASCII/BASIC, andmany others

RS-232C/422, Hostlink, 1:N NTLink, Protocol Macro,CompoWay/F, CompoBus/S,DeviceNet, Profibus-DP,Controller Link, Ethernet,Sysmac Link, GatewayFunctionality

CX-Programmer

Hand Held Terminal, NT/NSSeries HMI, CX-Simulator

cUL, CE, Class I Div. 2 (onselected products)

• High reliability for a no-fail redundant system on CPUs, power supplies, and controller link

• Hot swap I/O, CPUs, power supplies, and communication units

2

Stored program

Ladder program

Approx. 400

Up to 250K steps

0.02 µs

As low as 0.04 µs

Up to 448K words

Up to 5120 + RIO*

Peripheral port and RS-232C

Up to 64M (Flash) EEPROM,Battery

100 to 240 VAC

Up to 7 racks, 9 slots

Yes, limit depends on mix.Analog I/O, Process I/O,Position Control, MotionControl and many others

RS-232C/422, Hostlink, 1:N NTLink, Protocol Macro,CompoWay/F, CompoBus/S,DeviceNet, Profibus-DP,Controller Link, Ethernet,Sysmac Link, GatewayFunctionality

CX-Programmer

Hand Held Terminal, NT/NS Series HMI

cUL, CE, Class I Div. 2

Features

Number of availableCPU’s

Control method

Programming method

Number ofinstructions

Program memorycapacity

Execution time (basic inst.)

Execution time (advanced inst.)

Data memory

I/O capacity

Communications portsincluded

Memory storage andbackup

Power supplies

Number of expansionracks

Special I/O

Communications andnetworking

Suggestedprogramming tools

Peripheral devices

Approvals

Rack Programmable Controllers

* Note: “RIO” refers to Remote I/O capacity, utilizing Omron options for remote or distributed I/O such as SYSMAC Bus Remote I/O or DeviceNet.

S E L E C T I O N G U I D E

Page B-12 Page B-1 Page C-1 Page C-207

xv

C O N T E N T S

Internet Resources . . . . . . . . . . . . . viSeamless Communication . . . . . . . viiiNew Products . . . . . . . . . . . . . . . . . xiPLC Selection Guide . . . . . . . . . . . xii

MICRO PLCsIntroduction . . . . . . . . . . . . . . . . . A-1Choosing the Right Micro PLC . . . A-2Self-study Training for Micro PLCs . . . . . . . . . . . . . . . . . A-6ZEN Nano . . . . . . . . . . . . . . . . . . A-8CPM1A Micro . . . . . . . . . . . . . . A-22CPM2A Micro . . . . . . . . . . . . . . A-46CPM2B Micro . . . . . . . . . . . . . . A-70CPM2C Micro . . . . . . . . . . . . . . A-92CPM2C-S Micro . . . . . . . . . . . A-126CQM1H . . . . . . . . . . . . . . . . . . A-152

CJ1 SERIESIntroduction . . . . . . . . . . . . . . . . . B-1Features . . . . . . . . . . . . . . . . . . . . B-2CPU Selection . . . . . . . . . . . . . . . B-3Configuration . . . . . . . . . . . . . . . . B-4Applications . . . . . . . . . . . . . . . . . B-6Building Your System . . . . . . . . . . B-7System Configuration . . . . . . . . . . B-8CPU Overview . . . . . . . . . . . . . . B-10CJ1G/H . . . . . . . . . . . . . . . . . . . B-11CJ1M . . . . . . . . . . . . . . . . . . . . . B-12Basic I/O Modules . . . . . . . . . . . B-35Input Modules . . . . . . . . . . . . . . B-37Output Modules . . . . . . . . . . . . . B-44Mixed I/O Modules . . . . . . . . . . . B-54B7A Interface Modules . . . . . . . . B-59Special I/O Modules . . . . . . . . . B-61Analog Input Modules . . . . . . . . B-63Analog Output Modules . . . . . . . B-64Analog I/O Modules . . . . . . . . . . B-66Temperature Control Modules . . B-67High-Speed Counter Modules . . . B-68Position Control Modules . . . . . . B-69SMARTSTEP Servo Motors and Drives . . . . . . . . . . . . . . . . . B-70ID Sensor Modules . . . . . . . . . . B-72Networking and Communications . . . . . . . . . . . . B-74Ethernet Module . . . . . . . . . . . . . B-79Controller Link Module . . . . . . . . B-83DeviceNet . . . . . . . . . . . . . . . . . B-88Profibus-DP . . . . . . . . . . . . . . . . B-95CompoBus/S . . . . . . . . . . . . . . . B-97Serial Communications . . . . . . B-101Protocol Macros . . . . . . . . . . . B-104RS-232C Adapter Module . . . . . B-106Simple Serial Communications Unit . . . . . . . . B-107System Power and Expansion . . . . . . . . . . . . . B-108System Configuration . . . . . . . . B-109Current Consumption . . . . . . . . B-110I/O Allocations . . . . . . . . . . . . . B-112Power Supply Units . . . . . . . . . B-114CPU and Expansion Rack Checklist . . . . . . . . . . . . . B-116Ordering Guide . . . . . . . . . . . . B-118CPU Selection . . . . . . . . . . . . . B-118Products for Programming . . . . . B-120I/O Modules . . . . . . . . . . . . . . . B-121DeviceNet . . . . . . . . . . . . . . . . B-125

CompoBus/S . . . . . . . . . . . . . . B-129Reference Information . . . . . . B-131CJ1 System Configuration Worksheets . . . . . . . . . . . . . . . B-134

CS1 and CS1D SERIESIntroduction . . . . . . . . . . . . . . . . . C-1CS1 Controller . . . . . . . . . . . . . . . C-2CS1D Duplex Controller . . . . . . . . C-3CS1 Configuration . . . . . . . . . . . . C-4CS1 Duplex Configuration . . . . . . C-6Building Your System . . . . . . . . . . C-8CS1 System Configuration . . . . . . C-9CS1 CPU Overview . . . . . . . . . . . C-10CS1D CPU Overview . . . . . . . . . C-12CS1 Basic I/O Modules . . . . . . . C-38Input Modules . . . . . . . . . . . . . . C-42Output Modules . . . . . . . . . . . . . C-51Mixed I/O Modules . . . . . . . . . . . C-64Wiring Devices . . . . . . . . . . . . . . C-67Interrupt Module . . . . . . . . . . . . C-68Analog Timer Module . . . . . . . . . C-69B7A Interface Units . . . . . . . . . . C-70Safety Relay Unit . . . . . . . . . . . . C-72CS1 Special I/O Modules . . . . . C-73Analog Input Modules . . . . . . . . C-76Analog Output Modules . . . . . . . C-78Analog I/O Modules . . . . . . . . . . C-80Process I/O Modules . . . . . . . . . C-82Temperature Sensor Modules . . . C-85Temperature Control Modules . . C-87Heat/Cool Control Modules . . . . . C-89PID Control Modules . . . . . . . . . C-91Fuzzy Logic Modules . . . . . . . . . C-93Cam Positioner Module . . . . . . . C-95Position Control Modules . . . . . . C-97Motion Control Modules . . . . . . . C-99High-Speed Counter Modules . . C-101Customizable Counter Modules . . . . . . . . . . . . . . . . . . C-103Programmable SSI Counter Module . . . . . . . . . . . . C-106ID Sensor Module . . . . . . . . . . C-107Voice Module . . . . . . . . . . . . . . C-110CS1 Networking and Communications . . . . . . . . . . . C-112Ethernet Module . . . . . . . . . . . . C-116Controller Link Module . . . . . . . C-120SYSMAC Link Module . . . . . . . C-122DeviceNet . . . . . . . . . . . . . . . . C-124Profibus-DP . . . . . . . . . . . . . . . C-134CompoBus/S . . . . . . . . . . . . . . C-138ASCII Modules . . . . . . . . . . . . . C-142Serial Communications . . . . . . C-143Protocol Macros . . . . . . . . . . . C-146RS-232C Adapter Module . . . . . C-148CS1 System Power and Expansion . . . . . . . . . . . . . C-149CPU Rack . . . . . . . . . . . . . . . . C-150I/O Allocations . . . . . . . . . . . . . C-156Current Consumption . . . . . . . . C-160C200H Module Replacement . . C-166CS1 Ordering Guide . . . . . . . . C-170CPU Selection . . . . . . . . . . . . . C-170Expansion Racks . . . . . . . . . . . C-172I/O Modules . . . . . . . . . . . . . . . C-173CPU Bus Modules . . . . . . . . . . C-192DeviceNet . . . . . . . . . . . . . . . . C-194CompoBus/S . . . . . . . . . . . . . . C-201

Optional Products . . . . . . . . . . C-203CS1 Reference Information . . . C-204CS1 System Configuration Worksheets . . . . . . . . . . . . . . . C-205CS1D System Configuration . . . C-207CS1D CPU Overview . . . . . . . . C-208CS1D Basic I/O Modules . . . . . C-209CS1D Special I/O Modules . . . . . C-212CS1D Networking and Communications . . . . . . . . . . . C-214CS1D Ordering Guide . . . . . . . . C-225CS1D Reference Information . . C-227

WIRING SOLUTIONSIntroduction . . . . . . . . . . . . . . . . . D-1Sample Configurations . . . . . . . . . D-2CS1, CS1D, C200H PLC Systems . . . . . . . . . . . . . . . . D-5CJ1 and CJ1M PLC Systems . . . D-20CQM1H PLC Systems . . . . . . . . D-27CPM2C PLC Systems . . . . . . . . D-30High-Density DeviceNet Multiple I/O Blocks . . . . . . . . . . . D-50High-Density DeviceNet I/O Blocks . . . . . . . . . . . . . . . . . D-53High-Density CompoBus/S I/O Blocks . . . . . . . . . . . . . . . . . D-55Pin-Out Reference for Cables and Wire Terminal Blocks . . . . . D-58

SOFTWARE TOOLS and PROGRAMMING DEVICES

Introduction . . . . . . . . . . . . . . . . . E-1CX-Automation Suite . . . . . . . . . . E-2CX-Server Runtime . . . . . . . . . . . E-3CX-Programmer . . . . . . . . . . . . . . E-4CX-Simulator . . . . . . . . . . . . . . . . E-9CX-Protocol . . . . . . . . . . . . . . . . E-10CX-Motion . . . . . . . . . . . . . . . . . E-11CX-Position . . . . . . . . . . . . . . . . E-12CX-Supervisor . . . . . . . . . . . . . . E-13CX-ServerLITE . . . . . . . . . . . . . . E-14CX-ServerOPC . . . . . . . . . . . . . . E-15Hand-Held Programmers . . . . . . E-16Cables and Connection Diagrams . . . . . . . . . . . . . . . . . . E-18

COMPLEMENTARY PRODUCTSIntroduction . . . . . . . . . . . . . . . . . F-1Operator Interface Terminals . . . . . F-2Motion Solutions . . . . . . . . . . . . . F-5Machine Vision . . . . . . . . . . . . . . . F-7Production Tracking (Auto ID) . . . . . F-10Advanced Sensors . . . . . . . . . . . F-13Switching Power Supplies . . . . . F-16

REFERENCE INFORMATIONStandards and Approvals . . . . . . . G-1Chemical Resistance Chart . . . . . . G-2Enclosure Ratings . . . . . . . . . . . . G-3Control Output Circuits . . . . . . . . G-5Part Number Index . . . . . . . . . . . G-7Omron’s Wide Range of Products . . . . . . . . . . . . . . . . G-12Worldwide Sales Offices . . . . . . G-14

Micro PLCs

CJ1 Series

CS1 and CS1D Series

Wiring Solutions

Software Tools andProgramming Devices

Complementary Products

Reference Information

xvi

WA R R A N T Y

CERTAIN TERMS AND CONDITIONS OF SALE1. Offer; Acceptance. These terms and conditions (these "Terms") are deemed part of all catalogs,

manuals or other documents, whether electronic or in writing, relating to the sale of goods or services (collectively, the "Goods") by Omron Electronics LLC and its subsidiary companies (“Seller”). Seller hereby objects to any terms or conditions proposed in Buyer’s purchase order or other documents which are inconsistent with, or in addition to, these Terms. Please contact your Omron representative to confirm any additional terms for sales from your Omron company.

2. Prices. All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at time of shipment.

3. Discounts. Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (i) the invoice is paid according to Seller’s payment terms and (ii) Buyer has no past due amounts owing to Seller.

4. Orders. Seller will accept no order less than $200 net billing.

5. Governmental Approvals. Buyer shall be responsible for, and shall bear all costs involved in, obtaining any government approvals required for the importation or sale of the Goods.

6. Taxes. All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Goods sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller.

7. Financial. If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Goods sold hereunder and stop any Goods in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts.

8. Cancellation; Etc. Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith.

9. Force Majeure. Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority.

10. Shipping; Delivery. Unless otherwise expressly agreed in writing by Seller:a. Shipments shall be by a carrier selected by Seller;b. Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute

delivery to Buyer;c. All sales and shipments of Goods shall be FOB shipping point (unless otherwise stated in

writing by Seller), at which point title to and all risk of loss of the Goods shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Goods until the full purchase price is paid by Buyer;

d. Delivery and shipping dates are estimates only. e. Seller will package Goods as it deems proper for protection against normal handling and

extra charges apply to special conditions.

11. Claims. Any claim by Buyer against Seller for shortage or damage to the Goods occurring before delivery to the carrier must be presented in writing to Seller within 30 days of receipt of shipment and include the original transportation bill signed by the carrier noting that the carrier received the Goods from Seller in the condition claimed.

12. Warranties. (a) Exclusive Warranty. Seller’s exclusive warranty is that the Goods will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller (or such other period expressed in writing by Seller). Seller disclaims all other warranties, express or implied. (b) Limitations. SELLER MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE GOODS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Seller further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Goods or otherwise of any intellectual property right. (c) Buyer Remedy. Seller’s sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Good or, at Seller’s election, to repay or credit Buyer an amount equal to the purchase price of the Good; provided that in no event shall Seller be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Goods unless Seller’s analysis confirms that the Goods were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any goods by Buyer must be approved in writing by Seller before shipment. Seller shall not be liable for the suitability or unsuitability or the results from the use of Goods in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty.

13. Damage Limits; Etc. SELLER SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE GOODS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Seller exceed the individual price of the Good on which liability is asserted.

14. Indemnities. Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Goods. Without limiting the foregoing, Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Good made to Buyer specifications infringed intellectual property rights of another party.

15. Property; Confidentiality. The intellectual property embodied in the Goods is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Goods are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party.

16. Miscellaneous. (a) Waiver. No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. (b) Assignment. Buyer may not assign its rights hereunder without Seller's written consent. (c) Amendment. These Terms constitute the entire agreement between Buyer and Seller relating to the Goods, and no provision may be changed or waived unless in writing signed by the parties. (d) Severability. If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. (e) Setoff. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. (f) As used herein, “including” means “including without limitation”.

CERTAIN PRECAUTIONS ON SPECIFICATIONS AND USE1. Suitability of Use. Seller shall not be responsible for conformity with any standards, codes or

regulations which apply to the combination of the Good in the Buyer’s application or use of the Good. At Buyer’s request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Good. This information by itself is not sufficient for a complete determination of the suitability of the Good in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of this Good, nor is it intended to imply that the uses listed may be suitable for this Good: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or

conditions or uses not described in this document.(ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical

equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

(iii) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this Good.

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE SELLER’S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

2. Programmable Products. Seller shall not be responsible for the user’s programming of a programmable Good, or any consequence thereof.

3. Performance Data. Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Seller’s Warranty and Limitations of Liability.

4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Good may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller’s representative at any time to confirm actual specifications of purchased Good.

5. Errors and Omissions. The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions.

Standard Stock ItemOmron defines “Standard Stock” as items that are available in inventoryunder normal business conditions. While we make every effort to maintainadequate stock, if a product experiences a sudden increase in customerdemand, availability may be impacted.