on line catalog heaters

8/12/2019 On Line Catalog Heaters

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Index

Air Heaters Page 3

Air Heaters Miniature Page 4

Mica Band Heaters Page 5

Ceramic Band Heaters Page 6

Mica Band Heaters European Plugs Page 7

Coil Heaters Lead Options Page 8

Coil Heaters Page 9

Cartridge Heaters Page 10

Ceramic Heaters - High Temperature 1000 Degrees C Page11

Aluminum Cast Heaters Page 12

Drum Heaters Page 13

Drum & Pail Heaters Page 14

Drum Heaters Explosion Proof Page 15

Duct Heaters Page 16

Screw Plug Heaters Page 17

Radiant Ceramic Heaters Page 18

Flanged Immersion Heaters Page 20

Flexible Tubular Hraters Page 21

Flexible Rubber Heaters Page 22

Heated Hose Page 23

Cylindrical 1000 Degrees C Heater Page 24

SL Series - Self Regulating Heating Cables Page 25

FE Series General Purpose Constant Wattage Heating Cable Page 26

Radiant Heaters Page 27

Radiant Heaters With Air Holes Page 28


2/42

Index

Recirculation Heaters Page 34

Terminal Boxes Page 35

High Density Strip Heaters Page 37

Immersion Heaters - Over The Side Page 38

Mica Strip Plate Heaters Page 40

Tubular Heaters Page 41


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Air Heaters are designed to heat flowing air up to 1500F.These highly efficient Air Heaters can be accurately controlled

with a variable voltage source, or with the use of feed backtemperature controls. The compact size of the Air Heaters andthe high efficiencies enable the Air Heaters to be used for a

variety of applications and air flows ranging from 25 to 1500S C F H.

Air Heaters are compact in size and are available from .410 D X 41 /2" long in size.Ai r Heaters Features:

High temperature Compact small size Long life Directable heat Fast response

Controllable by varying voltage, flow rate, or temperature control Rapid heat up and cool down ferrous alloy element Replaceable element option

Medium to high air flowAi r Heaters Speci fications Design Capabi li tiesHousing. . . . . . . . . . . . . Sturdy Stainless Steel Housing / NfS OptionFittings. . . . . . . . . . . . .Various Fittings Male / Female NPT availableMaximum Temperature. . . . . . . Outlet temp of 1500 Degrees F at 150 S C F M

Voltages. . . . . . . . . . . . .Nominal 120 / 240, Special Voltages from 24 V Single orThree phase Voltages available

HCS Heaters Controls & Sensors Ltd HCS60- Meg Dr Unit 13

London Ont N6E 3T6Ph (519) 686 2715 Fax (519) 686 8159

AIRHEATERS


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Air Heaters Miniature

TolerancesWattage tolerances are held to +5, -10% or better at the voltage specified.

Air Process Heaters: Tee Type - 3/8" to 1 1/4" diameterAir Heater Selection

Determine the volume of air or gas (SCFM) you will be heating. Determine temperature rise in degrees Fahrenheit (DeltaT in F) Calculate wattage required as follows:

Watts = SCFM x DeltaT in F

3

Take into consideration the physical size requirements of yourapplication and determine from the specifications chart for each

size, the air heater best suited for your application. High watt

densities shown in the specifications charts are subject to factoryapproval due to resistance wire limitations.

For temperature control Thermocouple available PC typeFeatures

Exit air temperatures to 1000F (540C). Designed for horizontal use. Standard pressure rating is 80 psig at room temperature. May be used with recirculating air up to 250F. For use with clean, dry air.

Construction

1 Optional stainless steel bushing. 2 Ceramic coil support.

3 Resistance element. 4Stainless steel sheath. 5 Silver solder.

6 Fiberglass insulated leads. 7 Epoxy seal. 8Copper tee.

9 Heliarc weld. 10 Optional brass bushing.


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Mica Band Heaters

Mica & Mineral Band Heater from Heaters Controls & Sensors are available in varioussizes, voltages, wattage's, and constructions to suit every application. The Mica

Insulated Band Heater is used for temperatures to 900F. The Mineral InsulatedBand Heaters is used for temperatures to 1400F. The Mica & Mineral Band Heater

can be internally or externally heated, full or split case for easy removal orinstallation and supplied with various types of leads as shown.

Mica & Mineral Band HeaterFeatures:

Sheath temperatures to 1400F (760C ) mineral insulatedSplit case design for easy removal and installationNichrome ribbon resistance wire precision woundMica/mineral insulation thin construction for quick heat transferContamination resistant closed ended heater constructionSuperior heat transfer due to minimum spacingbetween wire and sheathSingle set of leads possible on split case heatersMica & Mineral Band HeaterSpecifications Design Capabilities:

Dimensions. . . . . . . . . . . . . Minimum Inner Diameter 0.750"

Maximum Diameter Consult HCS

Maximum width 2 X diameter Consult HCSVoltage. . . . . . . . . . . . . . . 12 volts to 600 Volts AC/DC 1 or 3 Phase

Watt Densities. . . . . . . . . . Maximum to 100 watts/in Mineral InsulatedMaximum Current. . . . . . . . .30 Amps Post Terminals 8.5 Amps per Pair

Options. . . . . . . . . . . . . . . Holes along the heater at required locationCutouts or slots of various dimensions

Partial Coverage for sectional heatingLarger Gaps at clamping end for sensors etc.

Ground Wire or Lug for safety

2 Piece Split Case or Hinged constructionEuropean Plug / Terminal Box

Internal Thermocouple. . . . . Available J, K

Thermocouple Location. . . . .Sheath

To Order a Mica & Mineral Band HeaterPlease Provide:Watts, Volts, Inner Diameter, Width, Lead Length, Type of leads, Options.

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


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Ceramic Band Heaters

Ceramic Band Heaters are high temperature heaters that are long lasting and now a

available with 1 /4" or 1 /2" insulation.

Ceramic Band Heaters are available with high velocity fans and can be used as

efficient Heat/Cool bands that provide accurate temperatures.

Ceramic Band Heaters are only 5/8" thick with 1 /4" insulation and 3/4" thick with

1/2" insulation. Maxi Insulated Heaters are 1" thick and have very high efficiency.

Ceramic Band Heaters are also available with protective shrouds for operator safety.Ceramic Band Heaters Features:

High sheath temperatures to 1600 degrees F

Flexible design for easy removal and installation Nichrome resistance wire precision helically wound

Thermally insulation construction for quick heat transfer

Energy efficient Less power consumption High grade interlocking refractory ceramic insulators

Various insulation thickness' available

Ceramic Band Heaters Specifications:Dimensions. . . . . . . . . .. .Minimum Inner Diameter 2.00"

Maximum Diameter Consult HCS

Maximum width 2 X diameter Consult HCSVoltage. . . . . . . . . . . . . 12 volts to 600 Volts AC/DC 1 or 3 Phase

Watt Densities. . . . . . . . .Maximum to 45 watts

Maximum Current. . . . . . . 25 AmpsWidth Tolerance. . . . . . . +/-1 /8"

Options. . . . . . . . . . . . . Holes along the heater at required locationCutouts or slots of various dimensions

Partial Coverage for sectional heatingLarger Gaps at clamping end for sensors etc.

Ground Wire or Lug for safety2 Piece or Hinged construction

European Plug / Terminal Box

Flat Strip Design available

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


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MICA BAND HEATERS WITH EUROPEAN PLUGS

European plugs are safe and simple to use. They provide a quick solution inapplications where the electrical termination has to be disconnected

frequently.They can be used on all our construction and clamping styles. EPterminals provide practical electrical connections when a failed heater has to bereplaced. European plugs are available either with the two round prongs (6 mm) orthree flat prongs (one of which is ground )

K90 Style - tangential with box K00 Style - Vertical with box

K45 Style - At 45 K3P Style - 3 Prong with g round

16A 250V 25A 380V 10A 250V 10A 250V

Female Receptacles & Male Plugs

1 800 279 9912 www.hcs77.com Fax 519 686 2715
http://www.hcs77.com/http://www.hcs77.com/


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COIL HEATERS LEAD OPTIONS

A B

C D

13 - 60 MEG Dr

London, ON N6E 3T6

www.hcs77.com Tel # (519) 686 2715 Fax # (519) 686 8159


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COIL HEATERS

Coil and Cable Heaters can be used for a

variety of applications where high temperature is required in confined spaces, or

areas where the heaters need to be formed in irregular shapes ands sizes.

Coil and Cable Heaters are highly ductile and are available in various diameters thatenable them to be spirally wound on circular parts, star wound for air applications or

laid straight for heat seals.

Coil and Cable Heaters are available with or without thermocouples, amour orstainless steel leads rectangular or round, coiled to tight diameters of .500 and with

various length of unheated tail ends.Coil and Cable Heaters Features: Low profile, fast response and quick heat transfer Even heating 360 degree coverageHigh operating temperatures

Small diameters enable various shape formations

Round or square design availableCorrosion, contamination, oxidation and shockresistant.Coil and Cable Heaters Specifications: Standard Sizes. . . . . . . . . Round .040," .063," .093," .125." .188"

Square .050," min to .160" max 1/8"Nominal Voltages. . . . . . . .120 or 240

When Ordering Specify. Wattage and voltage required

Straight length if straight heater required Inside diameter I D ( if coiled heater )Length or width L or W ( if Coiled Heater Coil tail cold length & dimension

Lead type and length Hi-Temp Fiberglass, Teflon, Stainless steel, Armour.Thermocouple type K, or J. Brief description of the Application

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


10/42

HCS Heaters Controls & Sensors Ltd HCS

Cartridge Heater is available in various sizes from 1/8 inch to 1-1/4 inch in diameterto lengths that are only restricted by the diameter of the heater. Various lead styles

are available to withstand constant flexing, washdown or extremely corrosive and

moist environments. They can also be manufactured to prevent failure in vacuum orcryogenic applications. Above are some of the various styles of terminations we offer

Features: Part temperatures to 1600F Swaged cartridge heaters with totalquality controlNickel chromium resistance wire precision wound Magnesium oxide insulation of highpurity and tight compactionIncoloy sheath corrosion and oxidation resistant 3 Day shipment, utilizing stockheaters and lead modification systemSuperior heat transfer due to minimum spacing between wire and sheathSpecifications:Dimensions. . . . . . . . . . . ..Diameter 0.125" Dia to 1.245".Metric Diameters 3.4 mm to 30 mm

Maximum length dependent on O D. consult HCS

Voltage. . . . . . . . . . . . . . 12 volts to 600 Volts AC/DC 1 or 3 Phase 2Watt Densities. . . . . . . . . .Maximum to 256 watts/in

Maximum Current. . . . . . . . 27 Amps on 1.245 " O D 2.7 Amps on .125"Wattage Tolerance. . . . . . .+5%, -10o/o

Length Tolerance. . . . . . . .+-3/32 up to 41 /2" Long Above +/- 2%Camber Tolerance. . . . . .. . 00016" per inch of length

Diameter Tolerance. . . . . . .1 " +- 0.0003" All others 0.002Resistance Tolerance. . . . . + 10 %, - 5%

Standard Unheated Area. . . 3/8" Lead end larger depending on leads

Cold Resistance. . . . . . . . . 3% lower than HOT Resistance

Internal thermocouple. . . . . Available J, K, R, S, T, N,Thermocouple Location. . . . Disc End, Sheath, Center of Heater.To Order Please State. . . . .Watts, Volts, Diameter, Length and Lead styleProcess Air

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


11/42

Hi Temperature 1000 deg C Ceramic Heaters

Hard Ceramic Heaters are used where extremely high process or part temperature are required. Hard

Ceramic Heaters are capable of temperatures of 1200C or 2200F. Constructed out of a hard ceramic shell

the heater have a Kanthal or Nichrome wire that is first coiled and then placed in a groove. After this iscured and covered with a high temperature cement that prevents the wire from oxidizing.

Hard Ceramic Heatersare available in circular or flat sections, and can be designed in a variety of voltagesand watt densities. To form a circular heater they can be supplied in 1 /2 Rounds, 1 /4 Rounds, 6th roundsor 8th rounds. Flat plate heaters are available in various thickness'.

Hard Ceramic Heaters Features:Extremely high temperatures Embedded elementsLonger life and durability Various sizes are availableHard ceramic plates with varying thicknessFlexible leads or braided leads

Various voltages available

Hard Ceramic Heaters Specifications:

Dimensions. . . . . . . . . . . . .Flat Plates Max Length 60" Max width 36"Round Heaters any ID Can be manufactured

Voltage. . . . . . . . . . . . . . .120, 240, 480, or 600 volts

Phase. . . . . . . . . . . . . . . .Single or Three phase availableTermination's. . . . . . . . . . . .Leads Braided Uninsulated2

Wattage. . . . . . . . . . . . . . Maximum Up to 30 W/in

Maximum Temperature. . . . . Up to 2200F 1204C

Options. . . . . . . . . . . . . . . Holes, Grooves, Notches, Cutouts, Available

Coils. . . . . . . . . . . . . . . . . Nicrome wire Embedded or Exposed

Accessories. . . . . . . . . . . . Insulation Blankets 2200FHard Board Ceramic insulation

High Temperature wires and connectors

Applications. . . . . . . . . . . . Various types of furnaces Lab, Tube, Box.Process Heat Radiant, and Conduction

www.hcs77.com Fax 519 686 2715 Fax 519 686 8159


12/42

ALUMINUM CAST HEATERS

Aluminum Cast In Heaters Features:High operating temperaturesLiquid cooling or air-cooling finsAny size or shape availablePressure casted ensures porosity f ree high density castingExtremely ruled and resistant to damagePrecise and accurate control of temperature due to heat cool actionHigh watt densities available

Aluminum Cast In Heaters offer a high quality and efficient method of heating and controllingExtruders, Compression Molding Platens, Heat Sealers, Vacuum Forming Platens. The heat coolcapabilities of Aluminum Cast In Heaters provide high accuracy temperature control of +/- 2degrees. These precision Aluminum Cast In Heaters are available in various sizes and wattdensities ranging from 10 t0 60 watts per square inch. These Heaters are pressure cast insuring

a dense porosity free casting that can been supplied with either cooling fins or seamless stainlesssteel cooling tubes that guarantee longer life. They can be cast into any shape and size needed,thus fully covering the part to be heated and virtually becoming the part itself. Most Cast In heatcool bands are made to customer specifications, but standard sizes are available out of stock.Cast In Heaters are contamination and corrosion resistant and can with stand high temperatureand pressures in harsh environments with years of trouble free service.

Aluminum Cast In Heaters Speci ficat ions:

Size. . . . . . . . . . . As requi red any Size possibleVoltage. . . . . . . . 120, 240, 480, or 600 voltsPhase. . . . . . . . . Single or Three phase availableTermination 's. . . . Leads, Terminal Boxes, Screw/Threaded Studs

Machining Tolerance. . . . 005" Standard 2Wattage. . . . . . . . Aluminum Up to 35 W/in2 Bronze Up to 50 W/inMaximum Temperature. . Aluminum 700 degrees F Bronze 1400 degrees FOptions. . . . . . . . . . Holes, Grooves, Notches, Cutouts, Available



13/42

DRUM HeatersDrum Heaters are a used to control temperatures on a variety of pails or drumswhere maintaining viscosity and keeping the contents fluid are important.

Drum Heaters provide uniform heat and prevent scorching or degradation of

sensitive materials.

Drum Heaters also provide freeze protection and are available with fixed or

adjustable thermostats for various applications. Common voltages and sizes areavailable from stock but custom designs can be manufactured to suit your

application.

Drum Heaters Features:

Rugged construction fungus, moisture, radiation resistantUltra safe heater electrically grounded with internal metal screenFixed or adjustable thermostat or temperature sensorsSealed power cord 3 wire with 3 prong plugFlexible heater could be wrapped around any surfaceEasy and quick installation with spring loaded fastenersHigh temperature capabilities with various sizes

Drum HeatersSpecifications Design Capabilities:Voltages. . . . . . . . . . . .120 or 240 Volts Other on request

Maximum Temperature. . 400F (205C)Sizes. . . . . . . . . . . .. . No Restrictions Consult HCS

Fastening. . . . . . . . . . .Spring Loaded

Heating Element. . . . . . Nichrome Resistance WirePower Cord. . . . . . . . . .3 wire sealed SJO 16/3 Stranded

Grounding. . . . . . . . . . .Internally with surface metal screenDielectric Strength. . . . .1250 Volts Tested

Construction. . . . . . . . .Vulcanized Silicon Rubber

Thermostats. . . . . . . . . Built In fixed or adjustable full rangeOptions. . . . . . . . . . . . RTD Sensors, Thermocouples, Holes Notches

Applications. . . . . . . . . Heating Chocolate, Fats, Greases, Oil, Wax, Paraffin,Paint, Plastic, Resins, Water

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


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3-4 YourHeatingSpecialist since1993

Toll Free: 800-279-9912 Phone: 519-686 -2715 www.HCS77.com Email: [email protected] Fax: 519-686-8159

12th EditionDrum and Pail Heaters

DHCH and DPCH Extra Heavy Duty Drum and Pail Heater

Specifications: Heating element is laminated between three layers

of 20 mil fiberglassreinforced silicone rubber

Silicone rubber density of 21.7 oz/yd2

(736 grams/m2) per layer

Patented grounded heating element

Dielectric strength of over 2000 volts

Adjustable thermostat

50-425F (10-218C) for metal

50-160F (10-71C) for plastic

450F (232C) maximum exposure temperature on

heating surface

Moisture and chemical resistant

Power cord 6 feet (1.8m) long

Power plug:

120VAC- NEMA 5-15

240VAC- no plug The spring closure can be expanded 3 (76mm)

Great 4 (102mm) coverage area

Exceptional durability and flexibility

Grounded heating element meets NEC 427.23

Easy adjustable thermostat control

Models for both poly and metal drums

73/23/EEC. See page A-1 for more information.

Product Highlights

Ordering Information:

Temperatures up to

425F (218C)

For Metal Drums/Pails (DHCH Series): High-Watt Density

For Poly Drums/Pails (DPCH Series): Low-Watt Density

Gallon (Liter)

Size

Diameter

in (mm)

Total

Wattage

Length

in (mm)

Width

in (mm)

Part Number

120VAC 240VAC

5 (19) 11.1 (282) 550 35.0 (889) 4 (102) DHCH10 DHCH20

15 (57) 14.0 (355) 700 44.0 (1118) 4 (102) DHCH11 DHCH21

30 (114) 18.6 (473) 1000 58.5 (1496) 4 (102) DHCH13 DHCH23

55 (208) 22.3 (565) 1200 70.0 (1778) 4 (102) DHCH15 DHCH25

Gallon (Liter)

Size

Diameter

in (mm)

Total

Wattage

Length

in (mm)

Width

in (mm)

Part Number

120VAC 240VAC

5 (19) 11.1 (282) 150 35.0 (889) 4 (102) DPCH10 DPCH20

15 (57) 14.0 (355) 200 44.0 (1118) 4 (102) DPCH11 DPCH21

30 (114) 18.6 (473) 250 58.5 (1496) 4 (102) DPCH13 DPCH23

55 (208) 22.3 (565) 300 70.0 (1778) 4 (102) DPCH15 DPCH25

Ordering Option:Without controlling thermostat. Replace C with N in part number. External control is required with this option (see page 10-1).


15/42

3-6 Toll Free: 800 279 9912 Phone: 519 686 2715 www.hcs77.com Email: [email protected] Fax: 519 686 8159

Drum and Pail Heaters

DHCX Hazardous-Area Drum Heater

Product Highlights


For T3 Environments

Ordering Option:Without controlling thermostat. Replace C with N in part number. External control is required with this option.

Gallon (Liter)

Size

Diameter

in (mm)

Total

Wattage

Length

in (mm)

Width

in (mm)

Part Number

120VAC 240VAC

30 (114) 18.6 (473) 1000 58.5 (1496) 8 (203) DHCX131000T3 DHCX231000T3

55 (208) 22.3 (565) 1300 70.0 (1778) 8 (203) DHCX151300T3 DHCX251300T3

Specifications: 8 (203mm) wide band

High-limit thermostat designed to keep blanket below NEC

article 500 T-rating

T3: 292F (145C)

T4A: 158F (70C)

Power density of 2.5 Watts/in2(.004 Watts/mm2)


Heating element is laminated between two layers of 23 mil and

two layers of 25 mil fiberglass reinforced silicone rubber

Nominal silicone rubber density of 26 oz/yd2 (881 grams/m2)

per layer

Attached NEMA 7 temperature controller with power cord 6 feet

(1.8m) long [see page 10-10 for more controller specifications] Blanket leads 6 feet (1.8m) long for NEMA7 controller; 1 foot

(0.3M) without controller

Leads from blanket to controller are enclosed in a liquid tight

conduit

392F (200C) maximum exposure temperature on heating

surface


Class I Division 2 Groups A*, B, C, and D

Class II Division 2, Groups F and G

Exceptional 8 (203mm) coverage area



NEMA 7 temperature controller


Designed for metal drums

FM

APPROVED

* only for drum heater without NEMA 7 temperature controller

Temperatures up to

292F (145C)

For T4A Environments

Gallon (Liter)

Size

Diameter

in (mm)

Total

Wattage

Length

in (mm)

Width

in (mm)

Part Number

120VAC 240VAC

30 (114) 18.6 (473) 1000 58.5 (1496) 8 (203) DHCX131000T4A DHCX231000T4A

55 (208) 22.3 (565) 1300 70.0 (1778) 8 (203) DHCX151300T4A DHCX251300T4A

xplosion Proof Drum Heaters


16/42

DUCT Heaters

HCSProcess Air Heaters and Duct Heaters are available in a wide

variety of wattage's, Voltages and sizes to meet mostapplications. Process Air Heaters and Duct Heaters are available

with thermostats, thermocouples or hi Limit cutouts as called forby the process.

Process Air Heaters and Duct Heaters are made with Dust

Resistant Housings (NEMA 12), Washdown NEMA 4 Stainless steel

Housing, or Explosion Resistant NEMA 7 Construction. Theelements used could be finned or regular tubular elements to

enhance heat transfer.

Process Air Heaters and Duct Heaters can be designed to fit in most Ducts or couldbe made to order as required.

Process A ir Heaters and Duct Heaters Features:

High air temperaturesHigh wattage's 2.5 megawattsCorrosion/oxidation resistant sheathExplosion proof housing construction optionWide range of voltages available3" insulation reduces heat lossCustom sizes and wattage's in single or three phaseProcess Ai r Heaters and Duct Heaters Specifications / Design Capabili ties:Voltages. . . . . . . . . . . . . . . . 120 to 600 VAC Single or Three Phase 2

Watt Densities. . . . . . . . . . . . 10 to 67 Watts/inchProcess temperatures. . . . . . . .1200F (650C)

Elements. . . . . . . . . . . . . . . . Incolloy Tubular or Finned Tubular / NichromeSensors. . . . . . . . . . . . . . . . .Thermocouple J, K, In air For Process Temp

Thermostats 3/16" Bul and capillary Air TempHi Limits. . . . . . . . . . . . . . . . Thermocouple braized to the sheath

Thermostat with reset braized to sheath

Terminal Enclosures. . . . . . . . .Dust Resistant NEMA 12Explosion Resistant NEMA 7

Corrosion Resistant NEMA 4XMoisture Resistant NEMA 4

Options. . . . . . . . . . . . . . . . .Built In Controls / Stant Off Enclosures

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


17/42

SCREW PLUG HEATERS

Screw Plug Immersion Heaters are ideal for immersion min liquids, where space and

connections are a problem. These Heaters are installed in medium to small sizecontainers at pressures up to 3000 PSI. Watt densities from 90 Watts/sq. inch,

Explosion Proof (NEMA 7), Corrosion Resistant (NEMA 4X), and General Purpose

Terminal housings are available.

A number of sheath materials like Titanium, Incoloy, Stainless Steel, Steel, andCopper can be used as required for specific applications. To guarantee sheathmaterial and watt density compatibility with material or process being heated consult

HCS.

High watt densities, wattage's in smaller areasPassivated 316 Stainless Steel optionSheath temperatures to 1200FLow watt densities possible for delicate applicationsNPT sizes from 1 " to 21 /2"Applications solids, liquids, gases.Heaters Specifications / Options:Voltages. . . . . . . . . . . . . . . . 120 to 600 Volts Single or Three Phase

Wattage's. . . . . . . . . . . . . . . Varied from 150 watts to 50 Kilowatts

Sheath Materials. . . . . . . . . . .Titanium, Monel, Incoloy, 316/304 Stainless,Steel Copper, Carbon Steel

Max Temperatures. . . . . . . . . Incoloy 1600 degrees F (870 C)

Screw Plug Sizes NPT. . . . . . . 1 ",1 1 /4", 2", and 21 /2" BSP sizes call HCSTerminal Enclosures. . . . . . . . .General Purpose (NEMA 1 ), Moisture Resistant

(NEMA 4), Corrosion Resistant ( NEMA 4X),Explosion Resistant (NEMA 7), Explosion Moisture

Resistant (NEMA 7/4)Temperature control. . . . . . . . Thermocouple, RTD, or Thermostat

High Limit. . . . . . . . . . . . . . . .High Limit Thermocouple, Hi Limit Tstat,

Approvals CSA, UL Certification. . . . . . . . . . . . . . ASME, CRR

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


18/42

RADIANT CERAMIC HEATERS

Radiant Ceramic heaters are available with reflectors and mount ing p lates

High surface temperatures 1200 to 1500 deg F

Available in var ious sizes 9.625 X 2.375 4.750 X 2.375 5 round

4.750 Square

Modular Panels available in various sizes depending on applications

Modules and heaters can be zoned

Heaters available with built in thermocouples

Wavelength 2.9 to 5 microns peak energy

A highly efficient heat source for industrial heating applications available invarious sizes voltages and wattages. These heaters are shaped parabolic or flat,

square or round depending on the object or part to be heated. Being virtuallymaintenance free the heaters provide long life around 10,000 hours and are easilyreplaceable by removing a single mounting clip, insuring minimum down time.

Available in the following voltages and sizes they can be wired inseries for 480 & 600 volts

Model Number SIZE Volts Wattages available

A 1000 4.800 X 4.800 220 volts 800 600 400

A 1000 2 9.625 X 2.375 240 volts 1000 500 200

A 500 4.805 X 2.375 120 volts 500 400 300

A 1000 2 9.625 X 2.375 240 vo lts 500 400 300.


19/42

Applications

1. Painting industry:

Enameling equipment (Powder sized is used for the painting and enameling ofautomobile, motorcycle, fuel tank, denigrator, washing machine, motor, lumber painting,

sawing machine, and metal painting etc. Operation will be finished in 7-8 minutes

and has quick speed, good hardness, especially good quality.

2. Plastic industry:

Vacuum shaping (PP. PE. PS. PVC. PBS) softening, compression and packing of plasticproducts, heating, hardening and fixed from for staple fiber such as nylon, perlonm etc.,print compression and heating of plastic and rubber products.

3. Electronic industry:

Drying of electronic products, drying of hollow substance, such as IC circuit, condenser,PC circuit panel, Television Brawn tube etc., drying of electric isolation painting, because

it can clear the inner humidity, makes a complete drying so the isolation efficiency isincreased.

4. Shoes industry:

Bonding (Bond-aid), heating, fixed form, drying heat drying of leather, disinfectiondrying of outer leather.

5. Foods industry:

Drying of animal flesh and fishes, keeping warm of foods, production and drying ofcracker. foods, chocolate, heat drying of cigarette, minor cereals.

6. Spinning industry:

Drying old spinning synthetic fibre, disposal drying of washing, printing and drying etc.

7. Printing industry:

Canning, heating and drying of roller printing, quick drying of paper, paint, heat dryingof glass paint.

8. Ceramic industry:

Drying in shade for ceramic and glaze, drying of enamel, tile, ceramic, and gypsum.

9. Chemical industry:

Drying of chemical medicine, medical sterilization of rays irradiation, steralisation of

experiment room.

10. Resin industry:

Bonding and shaping of resin, and paint resins.

11. Others:

Used for other industries production; preheating, heating, heating in shade, hardening,

sterilization, such as physiotherapy, massage, sauna, greenhouse heater, humidityremoval equipment, pet feeding and keeping warm etc.

For more info contact HCS Heaters Controls & Sensors Ltd

60 Meg dr London Ontario Canada N6E 3T6 1 800 279 9912 www.hcs77.com


20/42

Flanged ImmersionHeatersFlanged Immersion Heaters are used in large capacity vessels, for high temperature

and pressure applications.

Flanged Immersion Heaters are installed by bolting the unit to a matching flange

welded to the vessel. Watt densities from 90 Watts/sq inch, Explosion Proof (NEMA7), Corrosion Resistant (NEMA 4X), General Purpose and Standoff Terminal housingsare available. A number of sheath materials like Titanium, Incoloy, Stainless Steel,

Steel, and Copper can be used as required for specific applications.

Standard Flanged Immersion Heaters have a 150 lbs flanges but 300 lbs flanges are

also available. To guarantee sheath material and watt density compatibility withmaterial or process being heated consult HCS.Flanged Immersion Heaters FeatureHigh watt densities, wattage's in smaller areasPassivated 316 stainless steel optionSheath temperatures to 1200FLow watt densities possible for delicate applicationsANSI flanges from 2" to 24"High pressure flanges 300 lbsApplications solids, liquids, gases.Flanged Immersion Heaters Specifications / OptionsVoltages. . . . . . . . . . . . . .120 to 600 Volts Single or ThreePhase

Wattage's. . . . . . . . . . . . . Varied from 150 watts to 1 MegawattSheath Materials. . . . . . . . Titanium, Monel, Incoloy, 316/304 Stainless,

Steel Copper, Carbon SteelMax Temperatures. . . . . . . Incoloy 1600 degrees F (870 C)

304 / 316 Stainless Steel 1200 degrees F (650)

Steel 750 degrees F (400 C)Copper 350 degree F (175 C)

Flanges. . . . . . . . . . . . . . ANSI or ASA 2, 21 /2, 3 4, 5, 6, 8,10,12,14,16,18, 20, 24, or over 24 consult HCS

Pressure Rating. . . . . . . . . 150, 300 or 600 IbsFlange Materials. . . . . . . . .Standard Carbon Steel or 316/304 Stainless

Gaskets. . . . . . . . . . . . . . Rubber, Asbestos Free, or Spiral woundTerminal Enclosures. . . . . . General Purpose (NEMA 1 ),

Moisture Resistant (NEMA 4),

Corrosion Resistant (NEMA 4X),Explosion Resistant (NEMA 7),

Explosion Moisture Resistant (NEMA 7/4)Temperature control. . . . . .Thermocouple, RTD, or Thermostat

High Limit. . . . . . . . . . . . . High Limit Thermocouple, Hi Limit Tstat,Approvals. . . . . . . . . . . . ..CSA, UL

Certification. . . . . . . . . . . .ASME, CRR

HCS Heaters Controls & Sensors Ltd HCS60- Meg Dr Unit 13

London Ont N6E 3T6Ph (519) 686 2715 Fax (519) 686 8159


21/42

FLEXIBLE TUBULAR

The first completely Flexible Tubular Heater that can be Formed-In-Place.Can be used in the same applications as original tubular heaters

Reduce unnecessary downtime Reduce stocking requirements

No tooling or set-up costs to form Can be bent by hand - and again if needed

Technical Details

Heated Flexible Stainless Steel sheath

Maximum length up to 2600mm High Voltage resistance (cold) 1000VAC

Diameters available are 8.0mm, 8.2mm and 8.5mm

Surface loading up to 15W/cm2 Maximum operating temperature 1292 F

Minimum bending radius 10mm Voltage up to 250V Current max 25A

Wattage tolerance 10% - smaller available on request

Current Leakage (cold) >=0.5mA at 253VAC

Insulation Resistance (cold) >=5Mohm at 500VDC

Diameter Tolerance 0.1mm Length Tolerance 1.5%

60- Meg Dr Unit 13 London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159

www.hcs77.com


22/42

FLEXIBLE RUBBER HEATERS

Flexible Rubber Heaters provide solutions to many of today's complex heating

problems. These Heaters are lightweight, ultra thin, water resistant, ozone resistantheaters and were designed for the aerospace and aeronautical industry. They are

available in a variety of insulating materials and can be manufactured wire wound oretched foil. Available with built in thermocouples, thermistors, thermostats and high

temperature cutoffs. Heaters pre vulcanized to parts or fastened with spring loadedclamps, eyelets for lacing up or by clamping or compression.

Flexible Rubber Heaters Features:

Flexible and bendable to right anglesMoisture resistantDirect bonding to part being heated

Thin and light weight constructionCan be designed and shaped to your imagination (holes notches etc.)

Fast heat up and quick cool downHigh watt densities possibleFlexible Rubber Heaters Specifications Design Capabilities:Flexibility. . . . . . . . . . . .Min Radius Kapton 1 /32 " 0.8 mm

Min Bend radius Silicon 1 /8 " 6 mm

Temperature Range Silicon - 80F to 500F Kapton - 60 F to 550FNeoprene - 40 F to 250F HT Foil Semi rigid max 595F

Thickness Silicon .018 " to .070 " Kapton .006 " Neoprene .050 " to .125 "HT Foil .025 "

Maximum Length . . . . . . Wire wound 150 " Longer lengths availableEtched foil 36 " Consult HCS for long heaters

Maximum Width. . . . . . . Most Heaters 36 " Consult HCS for wide heaters

Maximum Voltage. . . . . . 480 VAC 2Watt Densities. . . . . . . ..35 watt/ inch in controlled conditions

Sensors. . . . . . . . . . . . Thermocouples, RTD, Thermistors, Thermostats.

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


23/42

Heated Hose

Heated Hose from Heaters Controls & Sensors is manufactured with high

quality Teflon hose that are FDA and CSA approved. Heated Hose has a

smooth Teflon Core which is electrically heated for continuous operation tohigh temperatures of 450 F (232C).

Heated Hose is extremely flexible and can be operated in continuousmovement conditions. The heater elements are made of nickel alloy wire.

Heated Hose is available in various voltages in single phase and withtemperature sensors like Thermocouples or RTD depending on the

application.

Various type of connection ends are available

Male or Female NPT

JIC male or female Swivel or

Tri Clamp FDA fittings

Heated Hose Features:High temperature High pressureThermal insulation Teflon core flexible hoseFDA approved hose

Water resistantBuilt in temp sensorVarious voltages

Heated Hose Specifications:

Core Material. . . . . . . . . . .Teflon/PVC as requiredPower. . . . . . . . . . . . . . . Single Phase 120, 240, 480, other on request



24/42

Cylindrical 1000 deg C Heaters

FIBERCRAFT HIGH TEMPERATURE ELECTRIC HEATERS

FIBERCRAFT vacuum formed ceramic fiber heaters are a low mass heating system, light

weight and w ith maximum operating temperatures from 1100C (2012F) to 1200C

(2192F). The heaters are manufactured using h igh quality, high purity ceramic fiber w ith a

low sodium inorganic binder.The FIBERCRAFT heater are available in many standard and costume configuration, the

following will give you some idea as to the standard units w hich can be made.

For the design and engineering of a cus tom heater please contact the sales office or the

representative in your area.

FIBERCRAFT 1100C HEATERS VF-360

These full cylinder Low Mass heater offers faster heat up , greater temperature uniformity,

faster recovery rates, and faster cool down time. These heaters use a helically wound iron-

chrome-aluminum wire partially embedded in the ceramic fiber. Leads can be standard

(single strand) or braided (two st rands twis ted). The heaters are available with integral

vestibules with the opening sized to meet the need of the application.

Available in 60 120 240 volts they can be also used in series at 480 Volts AC

Custom designs and shapes also available contact HCS for a design and shape suitable

For your particular application.

13 - 60 MEG DrLondon, ON N6E 3T6



25/42

Visit our web site at www.hcs77.comFor More Information Call Phone 519 686 2715 , Fax 519 686 8159

Self-Regulating Heating Cable (SL Series)

Self-Regulating Heating Cable (SL Series) provideseffective heating for plastic or metal pipes. Applicationsrange from freeze protection to low temperature processmaintenance.

The heat output (watts per foot) of SL cable varies withtemperature. Rated watts per foot are based on thermal

output at 50F (10C). Please see the table below for theoutput at specific temperatures.

0

2

4

6

8

10

12

30F

(-1C)

50F

(10C)

70F

(21C)

90F

(32C)

110F

(43C)

130F

(54C)

150F

(66C)

Degrees F (C)

Watts/FT

10 W/FT

8 W/FT

5 W/FT

3 W/FT

Watts per foot are based on a thermal output at 50F (10

C).

Circuit Breaker vs. Heating Cable Length Selection GuideCircuit Length at Start-up TemperatureHeat

Cable

Type

CircuitBreaker

Size50F

(10C)

0F

(-20C)

-20F

(-40C)

SL-CAB-3-120 15 amp 300 200 18020 amp 330 270 23030 amp - 330 330

SL-CAB-3-240 15 amp 660 410 36020 amp - 560 48030 amp - 660 660

SL-CAB -5-120 15 amp 230 150 13020 amp 270 200 17530 amp - 270 26040 amp - - 270

SL-CAB -5-240 15 amp 460 300 26020 amp 540 400 34530 amp - 540 52040 amp - - 540

SL-CAB -8-120 15 amp 150 95 8520 amp 200 125 10030 amp 210 190 17040 amp - 210 210




Due to the variable power density of Self-Regulating cable, the currentrequired at start up is greater than the running current. The start up currentfor Self-Regulating cable is drawn for longer than typical inrush current.Because of this, special consideration must be given to circuit breakerselection. Please see the Circuit Breaker vs. Heating Cable LengthSelection Guide for proper circuit breaker selection.

SL Cable Part Number Selection GuideSLCAB 3 120 B F

Self Regulating Cable

Watts/ ft (M):3, 5, 8, 10 (9.8, 16.4, 26.2, 32.8)

Voltage:120, 240

Tinned Copper Metal BraidOptional Outer Jacket:

P= Thermoplastic ElastomerFor use in weak chemicalenvironments. (i.e. weak acids).

F= Fluoropolymer,For use in strong chemienvironments (i.e. stronacids).

Also available with stainless steel overbraid and monitor wire.Please consult factory for price, delivery and minimum quantity.

Approvals:

Requires aluminum adhesive tape:

Ordinary LocationsHazardous Locations:Class I, Division 2, Groups B, C, & D

Class II, Division 2, Groups F, & GClass III, Division 1 and 2

T5 Rated

Specifications:

Maximum exposure temperature is 150F (66C


Flame resistant

Radiation resistant

16AWG bus wires

Dimensions 0.13 x 0.45 (3.30 x 11.43mm)

39.5 lb. (17.9 Kg) per 500-foot (152.4 M) spool


26/42

Visit our web site at www.hcs77.comFor More Information Call Toll Free 800-279-9912, Phone 519-686-2715, Fax 519-686-8159

General Purpose Constant-Wattage Heating Cable (FE Series)

General Purpose Heating Cable (FESeries) is designed for freeze protection,temperature maintenance, and mid-range processtemperature control for food and chemicalprocessing, on water lines, fire protection systems,fuel oil, condensate return, hot water lines, and inlines periodically purged with 250 psig steam.

Approvals:

Ordinary LocationsHazardous Locations:Class I, Division 2, Groups B, C, & DClass II, Division 2, Groups F, & GClass III, Division 2

Ordinary Locations (120 and 240 only)

Specifications:

Maximum exposure temperature is 400

F

(204C)

Moisture and chemical resistant.

Flame resistant

Radiation resistant

12AWG bus wires

Dimensions 0.200 x 0.300 (5.08 x 7.62mm).

39.7 lb. (18.0 Kg.) per 500-foot (152.4 M) spool

General Purpose (FE Series) Part Number Selection GuidFECAB 3 120

TEFLON

FEP CableWatts/ ft (M):3, 5, 8, 12 (9.8, 16.4, 26.2, 39.3)

Voltage:120, 208, 240, 277, 480

Tinned Copper Metal Braid (B)Stainless Steel Overbraid (SS)

TEFLON

FEP Extruded Jacket over a Tinned Copper Overbraid (BT)Please consult factory for price, delivery and minimum quantity.

Maximum circuit length, linear feet (M) of FE cable

Cable 120VAC 208VAC 240VAC 277VAC 480VA

3 watts/ ft(9.8 watts/ M)

360(110)

625(191)

720(220

N/A 1440(438.9


275(84)

477(145)

550(168)

N/A 1100(335.3


220(67)

381(116)

440(134)

508(155)

880(268.2


180(55

312(95)

360(110)

416(127)

720(219.5

FE Cable circuit module length, feet (M)

Cable Type 120VAC 208VAC 240VAC 277VAC 480VA


2(0.6)

4(1.2)

4(1.2)

N/A 8(2.4)


2(0.6)

4(1.2)

3(0.9)

N/A 6(1.8)


2(0.6)

4(1.2)

4(1.2)

4(1.2)

6(1.8)


2(0.6)

6(1.8)

2(0.6)

4(1.2)

4(1.2)

When ordering, please allow a minimum of 1 module length extra forterminations.


27/42

RADIANT HEATERS

Features

High Temperature Quartz Cloth Black Coating with Cemnent Bond ( 1 2 3 )

Refractory board to hold Precision resistance wire ( 4 , 5 )

Quartz Thermowell Tube ( optional ) built into heater ( 6 )

Alunminum steel Frame ( 7 ) Blanket Insulation ( 8)

Ceramic Bushings terminal Insulators ( 9) Stainless steel Terminals

The FBA modelhas holes drilled in its face in order to enable forced air to flow through the heater. The

airflow's purpose is either to protect sensitive material or components from being damaged by infrared

heating, improve the drying process by gently sweeping moisture away, or provide an infrared/convectionheating combination. As an extension of the F-Series heater, the FBA model is manufactured with either

1/8" (3.2 mm) or 1/4" (6.4 mm) holes usually located 1" (25.4 mm) from the center. The heater has no

internal insulation in order to accommodate a 2"-5" (50.8-127 mm) typical plenum area in its cavity. It

commonly has a back-mounted 3" (76.2 mm) hole for airflow. The hole size can match your specifications.

Smaller heaters have one hole, whereas larger heaters can have multiple holes. The airflow can also bedirected through the side or end of the heater casing in some applications. Individual high-temperature fans

can be attached directly to these holes, or a centrifugal fan can be used with ductwork to supply the air to

multiple heaters. The airflow construction commonly has 20 to 50 cfm/ft2. Applications for the FBA modelinclude removing moisture, operation in a secondary stage powder coating oven, screen printing, and

electronics.

The FBA-Series heater can be constructed as wide as 24" (610 mm) and as long as 72" (1829 mm),though not that width and length in the same heater. A 72" (1829 mm) long heater is commonly 12" (305

mm) wide. The heater has a maximum watt density of 25 watts/in2(39 kW/m2) and a durability defined by a

typical life expectancy of 25,000 hours. It has a high radiant efficiency of 78.5%. Because the heater's

design does not depend on an external reflector, the heater maintains a consistently high radiant efficiency

over time.Heaters in the F-Series line of infared panel heaters have a very durable emitter surface

constructed using a patented manufacturing process. The FB model has a solid flat uniform surface.Because the FBA heater has air holes drilled throughout its face, its insulation is removed in order to

accommodate an air delivery plenum.60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


28/42

Radiant Heaters with Air Holes

FA-Series Specifications

The FA model has holes drilled in its face in order to enable forced air toflow through the heater. The airflow's purpose is either to p rotect sensitivematerial or components from being damaged by inf rared heating, improve thedrying process by gently sweeping mois ture away, or provide aninfrared/convection heating combination. As an extension of the F-Series heater,the FA model is manufactured with either 1/8" (3.2 mm) or 1/4" (6.4 mm) holesusually located 1" (25.4 mm) from the center.

The heater has no internal insulation in order to accommodate a 2"-5"(50.8-127 mm) typical plenum area in its cavity . It commonly has a back-mounted3" (76.2 mm) hole for airf low. The hole size can match your specif ications. Smallerheaters have one hole, whereas larger heaters can have mul tiple holes.

The airflow can also be directed through the side or end of the heatercasing in some applications. Individual h igh-temperature fans can be attacheddirectly to these holes, or a centrifugal fan can be used with ductwork to supplythe air to mul tiple heaters. The airflow construction commonly has 20 to 50 cfm/ft2.

Appl ications for the FA model include removing mois tu re, operation in asecondary stage powder coating oven, screen printing, and electronics.

The FA-Series heater can be construc ted as wide as 24" (610 mm) and as longas 72" (1829 mm), though no t that width and length in the same heater. A 72"(1829 mm) long heater is commonly 12" (305 mm) wide.

The heater has a maximum watt density of 25 watts/in2(39 kW/m2) and adurabil ity defined by a typical life expectancy of 25,000 hours. It has a high radiant

efficiency of 78.5%. Because the heater's design does not depend on an externalreflector, the heater maintains a consistently high radiant efficiency over time.

13 - 60 MEG DrLondon, ON N6E 3T6



29/42





4.750 Square









A 1000 4.800 X 4.800 220 volts 800 600 400

A 1000 2 9.625 X 2.375 240 volts 1000 500 200

A 500 4.805 X 2.375 120 volts 500 400 300

A 1000 2 9.625 X 2.375 240 vo lts 500 400 300.


30/42

Applications


Enameling equipment (Powder sized is used for the painting and enameling ofautomobile, motorcycle, fuel tank, denigrator, washing machine, motor, lumber painting,








4. Shoes industry:


5. Foods industry:










experiment room.

10. Resin industry:


11. Others:






31/42





4.750 Square









A 1000 4.800 X 4.800 220 volts 800 600 400

A 1000 2 9.625 X 2.375 240 volts 1000 500 200

A 500 4.805 X 2.375 120 volts 500 400 300

A 1000 2 9.625 X 2.375 240 vo lts 500 400 300.


32/42

Applications


Enameling equipment or Powder coats used for painting and enameling ofautomobile, motorcycle, fuel tank, denigrator, washing machine, motor, lumber painting,








4. Shoes industry:


5. Foods industry:










experiment room.

10. Resin industry:


11. Others:






33/42

RECIRCULATION HEATERS

Circulation Heaters are Flanged or Screw plug heaters that are mounted in a

pressurized vessel, and are a complete unit for heating flowing gases or liquids.Compact and highly efficient heaters are ideal for side arm or inline applications in

either natural circulation or forced/pumped systems. The wide variety of optionsmake Circulation Heaters suitable for most applications like Heating Fuel oil, Air,

Steam Superheating, Corrosive gases & liquids, Water and or delicate liquids like

brewers grain for Beer.Circulation Heaters Features:High efficiency heat transferPressure ratings to 600 lbsANSI Standard NPT or ANSI Class 150 connectionsHeaters could be screw plug or flangedStainless steel construction with Canadian Vessel RegistrationVarious housing options available NEMA 4, 4X, explosion proofSuitable for steam, oils, chemicals, gases, corrosive solutionsCirculation Heaters Specifications / Design Capabilities:

Voltages. . . . . . . . . . . . . . . .120 to 600 VoltsInlet/outlet. . . . . . . . . . . . . .N PT 1 /2" to 21 /2

Flanges 2" to 14" 16" to 24" on request

Heater. . . . . . . . . . . . . . . . .NPT or flange mount as requiredWattage's. . . . . . . . . . . . . . .Varied from 150 watts to 1 Megawatt

Sheath Materials. . . . . . . . . . Titanium, Monel, Incoloy, 316/304 Stainless,Steel Copper, Carbon Steel

Max Temperatures. . . . . . . . . Incoloy 1600 degrees F (870 C)304 / 316 Stainless Steel 1200 degrees F (650)

Steel 750 degrees F (400 C)Copper 350 degree F (175 C)

Pressure Rating. . . . . . . . . . . 150, 300 or 600 IbsFlange Materials. . . . . . . . . . .Standard Carbon Steel or 316/304 Stainless

Gaskets. . . . . . . . . . . . . . . . Rubber, Asbestos Free, or Spiral woundTerminal Enclosures. . . . . . . . General Purpose (NEMA 1 ),

Moisture Resistant (NEMA 4), CorrosionResistant (NEMA 4X), Explosion Resistant (NEMA 7),

Explosion Moisture Resistant (NEMA 7/4)Temperature control. . . . . . . .Thermocouple, RTD, or Thermostat

High Limit. . . . . . . . . . . . . . . High Limit Thermocouple, Hi Limit Tstat,

Certification. . . . . . . . . . . . . ASME, CRR, Heater & Vessel certificationwww.hcs77.com Tel # (519) 686 2715 Fax # (519) 686 8159


34/42

HCS Heaters Controls & Sensors LtdExplosion Resistant (NEMA 7) Heaters Have The Suff ix ERMoisture Resistant (Class 4, NEMA 4) Heaters Have The Suffix MR

Our terminal boxes for Explosion Resistant (ER) and Moisture Resistant (MR)

environments are a similar construction and appearance. The ER boxes undergo anadditional hydrostatic test to ensure they maintain the strength requirements for

Hazardous Locations. All our ER boxes meet the MR specifications

To distinguish the different approved heaters we use the suffix ER or MR.

For example:

1. SP2B12E3TSEXPMR is a Hazardous Location design meeting the CSA HazardousLocation and NEMA 7 approval. It also meets the Class 4 and NEMA 4 designation.

2. SP2B12E3TSEXP is a moisture resistant design meeting the Class 4 and NEMA 4

designation. Epoxy coating is also available.

2" & 2 1/2" NPT(NEMA 4 and/or NEMA 7)

2" & 2 1/2 Built-In Thermostat SPST(NEMA 4 and/or NEMA 7)

Screw Plug Immersion Heater - Features:

National pipe thread (NPT) screw into a mating fitting in your tank Kilowatt range from low to medium (100 watts to 30 kw) Easy to install into your tank 1" to 2 " NPT available Metric and custom screw plugs can be made to match existing tank

connections

General purpose terminal enclosure (NEMA 1), weather resistant terminalenclosure (NEMA 4), and hazardous location terminal enclosure (NEMA 7),available

Thermocouples, thermostats, and high limit controls can be built-in


35/42

Most Common Screw Plugs:

Brass, mild steel or 316 series stainless steel

Other materials available 1", 1 ", 1 ", 2', and 2 " NPT are most common SizesOther sizes or metric and British thread sizes can be made

Most Common Sheath Material:

Copper Steel Stainless Steel Incoloy 800 & Incoloy 840 Inconel 600 Titanium Other Sheath Material Also Offered Most Common Terminal Enclosures General Purpose NEMA1 Weather Resistant NEMA 4, NEMA 4X, class 4 Hazardous Location NEMA 7

Most Common Sheath Materials, Appl ication, and Watt Densities

Sheath Material ApplicationWatt Density

Watt.in2

Copper To heat potable water 40-72

Steel Oil 20-25

Hydraulic oil 12-15

Stainless Steel Process water, mild acid, de-ionized water 20-60

Incoloy 800Water, mild alkaline solutions, air and gases

maximum sheath temperature 1400F10-125

Incoloy 600Water, very alkaline solutions, hightemperature air and gasesMaximum sheath temperature 1500F

10-50

Built In Thermocouple Options:

K thermocouple for high limit protection "J" thermocouple for temperature control

Built In Thermostats:Power Ratings

Up to 240 volts, 25-amp single pole, single throw (SPST)

Up to 240 volts, 25-amp double pole, single throw (DPST)

Up to 600 volts, 15-amp triple pole, single throw (TPST)Temperature Ranges -16 to 40C (0-100F) 10 to 120C (50-250F) 70 to 280C

(160-540F) 160 to 370C (320-700F)



36/42

High Density Strip Heaters

The HD Strip Heater's highly compacted refractory material quickly conducts heatfrom the resistance wire to the sheath resulting in low in ternal temperatures and long

heater life in the most demanding applications. Precise placement of the resistance wireprovides un iform sheath temperature across the width and along the entire heated length.Terminal designs allow easy installation w iring. 3/8" thickness c reates a rigid sheath forsecure clamping ability . The HD Strip Heater is ideally suited for many industrial andcommercial applications.

Highly compressed refractory material for outstanding performance in surfaceheating or convection air heating applications .Rugged construct ion with hightemperature and high watt density capabilities

Termination:

10-32 threaded post terminals offset at one end (Type A), one terminal at eachend (Type B), or perpendicu lar to length at one end (Type C)

Terminal Box Ceramic terminal covers

Secondary insulators PCW-6266 and PCW-6267 are required for mounting inair heating application or when HD Strip Heaters are wired in series on linevoltages above 480. Also, specify if a 9/16" x 11/16" mounting slo t toaccommodate insulator

Width: 1-1/2" .020"Length: To 53-7/8" overall length (A dimension) Ask for Longer

Thickness: 3/8" .02" - .035"Maximum Voltage: 600

60- Meg Dr Unit 13

London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


37/42

HCS Heaters Controls & Sensors Ltd

Features:

Portable and easily removable

Lightweight in construction

Variety of shapes available "Z" " O" "L" inverted "T" "M"

Immersed along the side or the bottom of tank

Self contained with built in thermostat or temperature sensors

NEMA 4/4X enclosures for moisture protection

Sheath materials for corrosive liquids, acids, caustic etc.

Over-the Side Immersion Heater elements are designed forinstallation f rom the top of tanks where through-the-wall heaters cannot be

installed. These Heaters are available in many configurations, with partiallyunheated sections, thermostats, wash down or corrosion resistantenclosures. Available with various sheath materials like 316 SS, Titanium,Copper, Steel, Incolloy, Teflon Coated or Quartz for acids. Can be made invarious shapes and sizes and are normally designed for particularapplications, however certain sizes are also available from stock.


38/42

Specif ications Design Capabilit ies:

Voltages. . . . . . . . . . . . . . . . 120, 208, 240, 377, 480, 575, 600 volts

Phase. . . . . . . . . . . . . . . . . . . Single and three phase

Enclosures. . . . . . . . NEMA 12, NEMA 4, NEMA 4X, NEMA 7,

Wattage's. . . . . . . . . . . . . . . . .1 to 150 Ki lowatts

Watt Densit ies. . . . . . . . . . . . . 7 to 60 watts/inch

Passivation. . . . . . . . . . . . . . . .Provided for critical applications

Sludge Legs. . . . . . . . . . . . . . . Available 4" normal height

Sensors. . . . . . . . . . . . . . . . .Thermostats, RTDs, Thermocouples

Hi Limit. . . . . . . . . . . . . . . . . . Thermocouple, Bulb & capillary

Multiple circuits. . . . . . . . . . . . .Possible with certain designs

Materials. . . . . . . . . . . . . . . . .Copper, Incoloy, 304/316 Stainless,

Titanium Teflon Coated, Steel

13 - 60 MEG Dr

London, ON N6E 3T6

www.hcs77.com email : [email protected]

Tel # (519) 686 2715 Fax # (519) 686 815


39/42

Mica Strip / Plate Heaters

Mica Strip Heaters are

available in a number of constructions depending on the material to be heated andthe application. Sheath temperatures are typically 700F to 1400F depending on

construction, watt density sheath material and type of insulation used.

Mineral insulated Mica Strip Heaters have the highest temperature rating in stainless

steel construction and attain a temperature of 1400F. Mica Strip Heaters are madeof zinc steel up to 900F and stainless steel up to 1200F. Mica Strip Heaters can be

made with holes notches and cutouts.

The HD Strip Heaters, constructed with a coiled nichrome wire, and then tightly

compacting it with MGO gives us a solid rigid heater that is enclosed in aluminizedsteel for 1100F or stainless steel for 1200F surface temp.

Ceramic Channel Heaters have nichrome wire supported on a ceramic core and then

tightly compacted in a seamless stainless steel sheath.

Mica Strip Heaters Features:Rugged construction Various thickness' dependent on heater styleMica, ceramic or MGO filled insulation Higher watt densities and temperatures HD

Zinc steel or stainless steel design possible Wide variety of termination's availableWide variety of sizes and options (holes, notches or cutouts)Mica Strip Heaters Specifications:

Voltage. . . . .Maximum 600 volts Mineral Mica HD Channel2Watt Density W/in. . . 100 35 100 30

Thickness. . . . . . . . . 5/32" 5/32" 3/8" 5/16"

Max Length. . . . . . . . 42" Specify 48" 90"Max Width. . . . . . . . 6" Specify 1.5" 1.5"

Flexible leads. . . . . . . Yes Yes NA Yes

Finned elements. . . . . NA NA Yes Yes

Holes in Heated Area. . NA Yes NA NA

Terminal Box. . . . . . . NA Yes Yes YesPost Terminals. . . . . . Available on all strip heaters

Max Temperatures. . . 1400 F 1200F 1100F 750F

60- Meg Dr Unit 13 London Ont N6E 3T6

Ph (519) 686 2715 Fax (519) 686 8159


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Tubular Heaters

Tubular Heating Elements from Heaters Controls & Sensors Formed Tubular Heating Elements provide an economical, robust, and versatileheat source.

Tubular Heating Elements are commonly used to fit into milled grooves for hot

runner molding systems. The precision fit optimizes heat transfer to the working

surface.

Heaters Controls & Sensors can provide Formed Tubular Heating Elementsready togo into your existing channel or new tool design.

Tubular Heating Elements are made of incolloy and can be bent into all shapes and

sizes.

These elements could be designed to fit various applications from radiant to contact

heating with watt densities for liquids, solids or gases . Tubular heaters are alsoused in heating oils , food metal Plastics or various other processes.

Available in various diameter from .125 to .625 and voltages from 12 volts to

600 volts .

The following diagrams provide various formations that are possible, kindly chosethe formation you require by Type Number and send it to us to enable us to quote.


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11th EditionDrum and Pail Heaters

DHCX Hazardous-Area Drum Heater

Product Highlights


For T3 Environments

Gallon (Liter)

Size

Diameter

in (mm)

Total

Wattage

Length

in (mm)

Width

in (mm)

Part Number

120VAC 240VAC

30 (114) 18.6 (473) 1000 58.5 (1496) 8 (203) DHCX131000T3 DHCX231000T3

55 (208) 22.3 (565) 1300 70.0 (1778) 8 (203) DHCX151300T3 DHCX251300T3

Specifications: 8 (203mm) wide band

High-limit thermostat designed to keep blanket below NEC

article 500 T-rating

T3: 292F (145C)

T4A: 158F (70C)

Power density of 2.5 Watts/in2(.004 Watts/mm2)


Heating element is laminated between two layers of 23 mil and

two layers of 25 mil fiberglass reinforced silicone rubber

Nominal silicone rubber density of 26 oz/yd2 (881 grams/m2)

per layer

Attached NEMA 7 temperature controller with power cord 6 feet

(1.8m) long [see page 10-10 for more controller specifications] Blanket leads 6 feet (1.8m) long for NEMA7 controller; 1 foot

(0.3M) without controller

Leads from blanket to controller are enclosed in a liquid tight

conduit

392F (200C) maximum exposure temperature on heating

surface


Class I Division 2 Groups A*, B, C, and D

Class II Division 2, Groups F and G

Exceptional 8 (203mm) coverage area



NEMA 7 temperature controller


Designed for metal drums

FM

APPROVED

* only for drum heater without NEMA 7 temperature controller

Temperatures up to

292F (145C)

For T4A Environments

Gallon (Liter)

Size

Diameter

in (mm)

Total

Wattage

Length

in (mm)

Width

in (mm)

Part Number

on line catalog heaters

Documents