one door quadrant - plumbase · one door quadrant instruction manual ... • toughened glass is...
TRANSCRIPT
One Door Quadrant
Instruction Manual
H3SQ
IMpOrtant InfOrMatIOn• Toughenedglassiscompletelysafeforuseinourshowerenclosuresandbathscreens;providingourproductsareinstalledaccordingtoour
guidelines.• Itisimportanttonotethattheglassmustnotbemountedor‘pinched’insuchawaythatwouldcauseastresspointtodevelopintheglass.In
addition,itmustnotbesubjecttoanysharpimpactorseveretemperaturefluctuationwhichmayalsocauseastresspointtodevelopintheglass.• Toughenedglassisphysicallyandthermallysignificantlystrongerthanstandardglass.Duringthetougheningprocessthestressescontained
withinanyglassarebalancedsoifintheunlikelyeventsituationanyoftheaboveoccursandtheglassbreaks,theglasswillshattersafelyintosmallthumbnailsizedbluntfragments.
Component Check List: SuppliedDescription QuantityDoorHandles 1
VerticalPanelSeals 2
FlatPanelAssembliy 1
CurvedPanelAssembly 1
HorizontalRails 2
BearingAssemblies(Top) 2
BearingAssemblies(Btm) 2
WallProfiles 2
VerticalDoorSeal 1
PaneltoHorizontalRailSeals 4
DoorGlass 1
fixing Kit ComponentsDescription QuantityWallPlugs 6
40mmScrews 6
25mmScrews 8
9mmScrews 6
ScrewBases 12
ScrewCoverCaps 12
TopCaps(LeftHandandRightHand) 1ofeach
2.5mmDrillBit 1
Equipment Check List: not SuppliedDescription6mmMasonryDrillBit
4.5mmDrillBit
Mains/BatteryDrill
SpiritLevel
Screwdriver
SealantGun
BathroomSealant
TapeMeasure
Pencil
AdditionalFixingsifgoingintoPlasterboardetc.
Pleasemakesurethepurchaser/endusercompletesandreturnstheguaranteecardwhichisenclosedwiththisproduct.FailuretovalidatetheGuaranteewillmeanonlythe1
YearStatutoryGuaranteewillapply.
CONSUMER GUARANTEE
prE-InStaLLatIOn CHECKS1. Checkyouhavethecorrectproduct.Pleaselookatthelabelsonthesideoftheproductpackaging.2. Checkalltheproductcomponentsareintheboxandthefixingkits.3. Unpackyourproductandhandleitwithcare.4. Pleasechecktheproductfordefectsordamage,oncetheinstallationhascommencedwecannotacceptresponsibilityforanydefectsordamage.5. Pleasetaketimetoreadtheseinstructionspriortoinstallingyourproduct.6. Beforeyoucommenceanydrillingchecktherearenohiddenelectricalcablesand/orwaterpipes.7. Noattemptshouldbemadetore-workthetoughenedsafetyglass.8. Theinstallationoftheproductshouldbeperformedbytwopersons.9. Itisstronglyrecommendedthatthewallstheproductisgoingtobeinstalledonarevertical.10. Itisstronglyrecommendedtheproductisfittedonatiledsurfaceorsimilarwaterproofsurface.11. Itisstronglyrecommendedthewallsaretiledandgroutedbeforetheproductisinstalled.12. Ifthewallsand/orthetrayarenotlevelyouwillnotachievemaximumadjustmentoftheproduct.13. Picturesusedareforillustrationpurposesonly,productdesignsmayalterslightlyasaresultofcontinuingproductdevelopment.14. WedonotstipulatewheretheEuropeanStandardKiteMarkshouldbepositionedontheglasswhenbeingfactoryassembled.15. Pleasenotethatsomenaturalmistingmayoccurwhenyouremovethisproductfromitspackaging,duetotheadditionoftheglassprotectionpre-
coating.Ifthisdoesoccurthiscaneasilyberemovedwithasoft,drycloth.
Ref:H3SQ-Nov2016
Step 1 - pre-Installation Checks
1. Checkthetrayislevelonallsides(thebubbleonthespiritlevelmustbeinthecentreofthe2lines).2. Standinthetrayandcheckthatthereisnoadversemovement(correctifnecessary).3. Thewallsshouldbetiledandgrouteduptothetray.4. Thetilesandthetrayshouldbesealedusingagoodqualitybathroomsealant.
• Spray the seal and joints with the shower head and check for leaks when the silicon has cured.• Check the plumbing for leaks.• DO nOt plasterboard over the tray.• DONOTgroutthetileswhentheenclosurehasbeenfitted,thegroutmaydiscolourthealuminium
profiles.• Make sure the tray is installed as per the manufacturer’s instructions.• When all of the above has been completed please proceed to the Step 2.
Step2-WallProfilePositioning
1. Onbothwallprofilesdrillthree4.5mmholesthroughthelip.Placethem7mminfromtheedgeandapproximately100mmfromeachendandtheotherpositionedinthecentre.• Drill the holes from the back (through the face that goes to the wall) - deburr all holes.
2. PlacebothWallProfiles10mminfromtheoutsideofthetray.MakesurethatbothWallProfilesarecom-pletelyverticalusingaspiritlevelandmarkthewallthroughtheholeswithapencil.
3. Drillthewallwitha6mmMasonryDrillBit(notsupplied)wheretheWallProfilesaretobepositioned.FittheWallPlugssupplied(ifgoingintoabrickorblockwall).Ifgoingintoaplasterboardwallyouwillneedtopurchaseappropriatewallfixings.WipeclearalldebrisfromtheTraybeforereferringtothenextstage.
4. TakeoneWallProfileandpositionitontheTray,placeabeadofBathroomSealant(notsupplied)thewidthoftheWallProfilebetweenthetiledwallandtray.FitScrewBasestothe40mmscrews(supplied)andsecuretheWallProfiletothewall.DonotovertightenthescrewsintotheWallProfileasthiswillmisshapetheWallProfile.EnsuretheWallProfilestayscompletelyverticalthroughoutthisprocedureusingaSpiritLevel.• NOTE:OnlyoneWallProfileisfittedatthistime,theotherWallProfileisfittedlater.• NosealantshouldbepresentbetweentheWallProfilesandthetiledwallsverticallypriortoscrewfixing.
5. SealthegapbetweentheTrayandWallProfilewithaBathroomSealant(notsupplied).• failure to carry out Stages 4 & 5 can result in serious water damage and is not covered by the Guarantee.
③
②
⑤ ④
Drillthisface
①
④ScrewBase
7mm
①
②10mm
Step 3 - Building the framework
1. IMPORTANT:BeforeproceedingwiththisassemblyremovetheRedPlasticTransitblocksfromthetopandbottomofthePanelAssembliesanddiscard.
2. PlacethePaneltoHorizontalRailSealsontothetopandbottomofthePanelAssemblies.3. Makesurethatthesealsareplacedontotheglassthecorrectwayroundwiththelongsiderunning
verticallyuptheglass.Thesealsmustalsobepushedfullyuptotheverticalaluminiumextrusionbondedontotheglass.
4. Withthesealspositionedcorrectlyontheglass,fixtheHorizontalRailstothePanelAssembliesusingthe25mmscrews(Supplied).• IMpOrtant: please use lubricant and a hand screwdriver to nOt over stress the screws.
5. SecuretheglasstotheHorizontalRailsbytighteningtheglassclips,beingcarefulnottoovertighten.6. Sealthegapsintherailclipswithsiliconsealanttopreventleakingfromthisarea.
nOtE: this part of the installation requires 2 people and a clear area in front of the shower tray in which to assemble the product prior to it being installed. this a view of the inside of the enclosure.
RedTransitBlock
25mmScrews
PaneltoHorizontalRailSeal
①
GlassClip
⑤
②④
↓
↓
↓↓
Lubricate
⑥
③②
LongSide
Step4-FittingtheFramework&SecondWallProfile
1. PlacetheremainingWallProfileontotheendoftheFrameworkwhereitisrequired.2. GentlylifttheFrameworkontothetrayandintoposition,takecarethattheglassstaysbetweentheglass
clipsandtheHorizontalRails.3. WheretheremainingWallProfilemeetsthetiledwallandtrayapplyagenerousbeadofsealant.4. PositiontheWallProfilesothatitlocatesoverthepreviouslyfittedwallplugs.5. FitScrewBasestothe40mmscrews(supplied)andsecuretheWallProfiletothewall.Donotover
tightenthescrewsintotheWallProfileasthiswillmisshapetheWallProfile.EnsuretheWallProfilestayscompletelyverticalthroughoutthisprocedureusingaSpiritLevel.
6. FittheverticalPanelSealstotheedgeoftheglass(ensuretheflippersfaceinwardstowardstheshower).
nOtE: this part of the installation requires 2 people.
PanelVerticalSeals
↓
↓ ↓
↓
⑤ScrewBase
③
⑥
Step 5 - assembling the Door
1. CarefullydismantletheBearingAssemblies,placethegasketontheoutsideoftheglass(BearingSide)thenre-assembleontotheDoorGlass.Makesureyouhavethecorrectbearingsatthetopandbottomandthatthewheelsareontheoutsideoftheglass.• IMpOrtant: fit the Bearing assemblies to the doors using a hand screwdriver only (Do nOt use a Drill).• nOtE: the bottom bearings have a domed plunger.
2. DismantletheHandleAssemblyandre-assembleontotheDoorGlass.MakesuretheHoleBushisfittedbetweenthescrewandglassandtheSpacersarefittedeachsideoftheDoor.
3. FittheVerticalDoorSealtotheDoorGlass,thesoftflippersectiontofacetheoutside.
nOtE: the Bearing assemblies for the top and bottom are different and can be distinguished by the bottom bearings having a domed plunger.
② Spacers
HoleBush
TOP TopBearings
CskScrew
AdjustmentScrew ①
Cover
Gasket
↓
BottomBearings
CskScrew①
Cover
DomedPlunger
GasketFlippertofaceoutward
Step 6 - fitting the Door
1. Carefullylifttheassembleddoorintotheenclosureensuringthatitisthecorrectwayround.2. PositionthetopWheelBearingsintotheHorizontalTopRail(youmayneedtohavetheDoorataslight
angle)anddroptheDoorgentlydown.3. PushdownthespringloadedDomedPlungeronthebottomWheelBearingsandpushunderthe
HorizontalBottomRail.
OfferDooratanangle
②
Step 7 - fitting the Enclosure
1. EnsurebothPanelAssembliesarecompletelyverticalandtheEnclosureislevel.2. MakesuretheenclosureispositionedequallybetweenbothWallProfileswithaminimumof6mmfor
drilling.3. OneachPanelVerticaldrillthree2.5mmholesintotheWallProfiles,theyaretobedrilledapproximately
50mmfromeachendwiththeotherinthecentre.4. FittheScrewBasesontothe9mmScrewsandfastentogetherusingascrewdriver.5. FitalltheScrewCoverCapsintheenclosure.
nOtE: this part of the installation requires 2 people.
50mm
③
②
6mmMinimum
⑤④
ScrewBase
9mmScrew
CoverCap
Step 8 - Door adjustment and Sealing
1. ClosetheDoorandchecktoseeifitishangingparallelbetweenthePanels,alsochecktoseeiftheDoorisrunningsmoothly.
2. TheDoorcanbeadjustedbyturningtheScrewsontheTopBearingAssembliesusingascrewdriver.TurnthescrewsupordownuntilyouaresatisfiedwiththeDoors.
3. SealbothsidesoftheWallProfilesverticallyinsideandoutsidewheretheymeetthetiledWalls.4. FullysealhorziontallybetweenthetopoftheBottomHorizontalRailandthePanelsGlassontheoutside.5. FullysealtheBottomHorizontalRailtothetopofthetrayontheoutsideonlyfromwalltowall.
• IMPORTANT:Failuretocarryoutstages3,4and5mayresultinseriouswaterdamageandisnotcoveredunder the terms of the guarantee.
• DONOTsealthebaseoftheproducttotheinside,failuretocomplymayresultintheproductleaking.6. FittheTopCaps,thesecanbeshortenedtofitbysnappingoffattherelevantgoove.Applyasmallamount
ofsilicontohelpkeepinplace.7. Pleaseallow24hoursforthesealanttocurepriortousingtheenclosure.
④ TopofBottomHorizontalRail
②
AdjustmentScrew
⑥
Grooves
Spare parts
part no. Description Q’ty part no. Description Q’ty part no. Description Q’ty
1 WallProfiles 2 11 TopCap(RightHand) 1 21
2 TopCap(LeftHand) 1 12 DoorHandleAssembly 1 22
3 FlatPanel 1 13 PanelFlipperSeals 2 23
4 FlatPanelSeals 2 14 HorizontalRail(LeftHand) 1 24
5 GlassClips 4 15 BearingAssemblies(Btm) 2 25
6 HorizontalRail(RightHand) 1 16 CurvedPanel 1
7 DoorGlass 1 17 DoorFlipperSeal 1
8 BearingAssemblies(Top) 2 18 CurvedPanelSeal(L-Hand) 1
9 DoorStops 4 19
10 CurvedPanelSeal(R-Hand) 1 20
If you need to replace any damaged parts please see illustration below for parts list then call Customer relations on 01325 328033
trOUBLE SHOOtInG GUIDEproblem Solution
Leaking 1. CheckthattheinsidegapbetweentheTrayandWallprofileshasbeensealedcorrectly.2. Ensurethetrayissealedalongthetiledwallspriortoinstallation.3. Iftheinsidejointbetweentheenclosureandthetraytopissealed,thiswillcause
leakage-sealantmustberemoved.4. Ensurethewallprofilesonthetiledwallsaresealedbothverticallyinsideandoutside.5. EnsurethePanelGlassandthetopoftheBottomHorizontalRailsaresealed
horizontally.6. Ensurethejointbetweentheenclosureandtraytopissealed.
Important: this enclosure should be water tested conforming to BS En 14428
Enclosure alignmenton the tray
1. Istheenclosurefittedontoatiledwall?2. Isthebottomrailfitted10mmfromthefrontoutsideedgeofthetray?3. Arethewallprofilescompletelyvertical?
Doors not runningSmoothly
1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ensuretheenclosurehasanequalgaparoundthetray.
Door alignment 1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ifthedoorisnotalignedcorrectly,youhaveadjustmentinthetopwheelassemblies
Some important information to help you Maintain your product.Thefollowinginformationisallyouneedtokeepyourproductlookingnew.
Cleanyourproductusingamilddetergentdilutedinwaterandthenpolishedoffusingasoftcloth.Ifyouliveinahardwaterarea,periodicallycleanyourproductusinga50/50solutionofwhitevinegarandwater.Thesolutionshouldbeleftontheenclosureforapproximately5minutesthenrinsedoffusingwarmwater.Thismethodofcleaningshouldremovelimescaleresidue.
Simple MaintenanceOurproductsaregenerallymaintenancefree,howeveritmaybenecessarytolubricatewheelassembliesandothermovingpartsfromtimetotime.
Itisstronglyrecommendedthataqualitysiliconesprayisused.
a list of Don’t’s:1. Don’tuseacidicbasedproductswhichareunsuitableforcleaningenamelsurfaces.2. Don’tuseabrasivecleanersorcleanersusingbleachorsolvents,theseproductswilladverselyaffectthefinishof
thealuminiumprofiles.3. Don’tusescouringpads,powderoranysharpinstrumentswhencleaningtheenclosure.
ShouldyouexperienceanyproblemsduringinstallationpleaserefertotheTroubleShootingGuideorcontactCustomerRelationson:
+44 (0) 1325 328033ToenablecustomerrelationstoprovideyouwithanexcellentlevelofserviceitisimportantthatyouquoteyourproductCodeandReferenceNumber-thesecanbefoundontheGuaranteecard.