onshore engineering services
TRANSCRIPT
Onshore Engineering Services (OES)
Welcomes Participants
of
1st Business Partners’ Meet
Mumbai 31.03.2012
Onshore Engineering Services
Onshore Engineering Services (OES) was created in April 2007 as a Nodal agency for execution of projects at seven Assets & six Basins at onshore locations of ONGC spread across the country.
Started out with a few projects and is presently handling over 50 projects which are under various stages of project lifecycle.
Onshore Engineering Services
MISSION STATEMENT
To execute Schemes / Projects from concept to commissioning, optimizing the resources, adopting representative technologies and using safe & environmental friendly practices to achieve desired goals with complete customer satisfaction without any cost and time over run.
Onshore Engineering ServicesOnshore Engineering Services
ROLETo provide specialized service for Detailed Engineering and Project Management of onshore construction projects for surface installations.
To adopt State of the art technologies and best-in-class practices in design keeping Assets needs, Safety & Environment under focus.
Project Management from concept to commissioning through planning, organizing, directing and controlling of resources to complete specific goals and established objectives without cost & time over run.
To track and adopt technological innovations in design and project implementation.
Onshore Engineering ServicesOnshore Engineering Services
Our StrengthDesign
•Engineering Consultancy•Facility optimization•Technological Up-gradation
Works•Tendering & Award of EPC Contract• Project Management • Contract Execution• Post Award Activities
Activities of Engineering ServicesActivities of Engineering Services
Asset Creation through LSTK Projects -Twenty LSTK Projects valuing over Rs 3850 Cr., four of which have been commissioned and sixteen are under execution.Sixteen projects valuing ∼Rs 6700 Cr. under tendering.Fifteen projects of the order of above ∼Rs 3500 Cr. currently under anvil.Other Contracts20 Third Party Inspection contract worth Rs 42 Cr.7 Design consultancy contracts amounting to Rs 92 Cr.
Support to OVL, BDJV and other groups in ONGC
Step into Renewable Energy projects: 102 MW Wind Power Project valuing Rs 818 Cr is under tendering.
Activities of Engineering ServicesActivities of Engineering Services
Induction of new technologies & up-gradation of process facilities to enhance efficiency & reduce carbon footprints.
Vendor Development and expanding LSTK/TPI/DEC bidders’ base
Empanelment of TPI/DE/PM Consultants.
Engineering support to Onshore projects being handled by Assets/Basins
Overhaul, repair & maintenance of Oil-field equipments / rigs of all Onshore Assets through Central Workshops
Standardisation of specifications & policies for Annual Rate Contracts for drill site civil works, well fluid lines, GRE lines etc.
Projects under ExecutionProjects under Execution
No. Project Location Value Rs Cr
1 Upgradation of Desalter Ahmedabad 38.89 2 LP Gas Project Rajahmundry 130.01 3 2 Pipeline Project Ankleshwar 77.314 GRP Water Pipeline Ankleshwar 36.0 5 Assam Renewal Project Assam 2378.866 GRP, Zanor Pipeline Project Ankleshwar 32.967 4-½” Pipeline Project Cauvery 16.34 8 Surface Facilities Cauvery 34.24 9 Storage Tank Construction Mehsana 58.94
Projects with OESProjects with OES
No. of Projects handled by OES for creation of Surface Installations
Projects Nos.Value Rs in
CroresCompleted 4 255Under Execution 16 3,581Under Tendering/ Pre-Tendering 16 6,693
Under Conceptualization 15 3,456Total 51 13,985
Projects under ExecutionProjects under Execution
No Project Location Value Rs Cr
10 Upgradation of Konaban GGS Tripura 253.66
11 Construction of 6 ETP Ahmedabad & Ankleshwar 240.95
12 Sonamura GGS & Pipeline Tripura 132.0
13 Leak Detection System Mehsana & Ahmedabad 1.98
14 Construction of Flare Stack Mehsana 4.65
15 4-ETPs Construction Assam 119.34
16 Mehsana Ankleshwar Tankages MHN+ANK 25.29
Total 3581.42
Projects under TenderingProjects under Tendering
No. Project Location
1 3 ETP Construction Mehsana
2 NADA ETP Ankleshwar
3 3 ETP Construction Rajahmundry
4 102 MW Wind Power Project Rajasthan
5 225 KM Pipeline Replacement Ahmedabad
6 42 Tankages Ahmedabad
7 Pipeline Replacement MHN & AMD
8 6 Pipeline Replacement Assam
9 Integrated Development of Kasomarigaon Field Assam
Projects under TenderingProjects under Tendering
No. Project Location
10 Western Onshore Redevelopment- Group A Mehsana
11 Western Onshore Redevelopment-Group B Mehsana
12 Western Onshore Redevelopment- Group C Mehsana
13 Western Onshore Redevelopment- Group A Ahmedabad
14 Western Onshore Redevelopment- Group B Ahmedabad
15 Western Onshore Redevelopment- Group A Ankleshwar
16 Western Onshore Redevelopment- Group B Ankleshwar
Total value ~ Rs 6700
Upcoming ProjectsUpcoming Projects
No. Project Location1-3 Assam Renewal Project-B Assam 4-6 Assam Renewal Project-C Assam 7 Development of Laplingaon field Assam 8 Banskandi GCS & Pipeline Silchar9 Gulf-A Process Facilities Ankleshwar10 Cambay Facilities Ankleshwar11 VAP Project, Gandhar Ankleshwar12 West Patan Field Development WOB 13 Flare Stack Cauvery 14 24 Pipeline Replacement Ankleshwar15 Oil Tankages Construction Project Ankleshwar
Total value ~ Rs 3456
Infrastructure CreationInfrastructure Creation
Installation typesGroup Gathering Stations (GGS)Gas Collecting Stations (GCS)Gas Compression Facilities (GCP)Central Tank Farms (CTF)Effluent Treatment Plants (ETP)Water Injection Plants (WIP)Captive Power Plants (CPP)Pipelines & Terminal Facilities.
Systems typical to each type of installation are mentioned in the following slides
Typical facilities at InstallationsTypical facilities at Installations
GGS/GCS• Inlet Manifolds : Test, LP, MP, HP, VHP• Indirect Bath Heater• Separators & Heater Treater• Storage Tanks: Treated Oil, Effluent• Pumping Systems: Crude Oil, Condensate, Effluent • Gas Custody Metering
CTF• Storage Tanks• Surge tanks• Pumping Systems • Dosing Systems• Heater Treaters• Oil Custody Metering Systems with provers• BS&W Meters & Auto Samplers
Typical facilities at InstallationsTypical facilities at Installations
GCP•Prime Movers including steam/gas turbines, diesel/gas, motors•Compressors: centrifugal, reciprocating & axial•Heat exchangers•Fuel gas conditioners•Gas de-hydration facilities•KOD & flare gas systemsETP
• Tankages• Effluent feed pumps, effluent collecting sumps• Filters – nut-shell, IGF, UF• Corrugated plate interceptors• Bio-towers• Chemical dosing systems• Disposal systems
• Water intake systems• Treatment Facilities /Filtration plants • Injection Pumps & MCC• Treated Water Storage Tanks• Chemical Dosing Systems
Typical facilities at InstallationsTypical facilities at Installations
WIP
• Pipelines/Pipings of various materials & sizes including 3PLPE, GRE pipelines etc
• All types of Valves in vogue with hydrocarbon industries.
• Line Pigging packages• Monolithic Insulation Joints• Scrapper Tee• C P System, Corrosion Coupons • Heat Shrink Sleeves
PIPELINE & TERMINAL FACILITIES
Other facilities at InstallationsOther facilities at Installations
Common systems:
• Utilities: generators, air compressors, pumps etc• Electrical sub station & systems• Power & control cables• Smart instrumentation systems• Distributed Control systems• HVAC systems• Lighting systems• Fire fighting System• Fire and Gas detection system• Fire suppression systems
Business ProspectsBusiness Prospects
ONGC has presently over 57000 Cr ( 11.4 Billion USD) as onshore producing assets which includes approximately 15000 line km of pipelines, 240 onshore installations & over 6000 producing wells
Assets under creation by Onshore Engineering Services through ongoing projects:
∼Rs. 3836.42Cr (0.77 Billion USD)Assets planned to being created through projects under tendering & planning :
∼Rs. 10150Cr (2.03 Billion USD)
Business ProspectsBusiness Prospects
Engineering Services outsources a wide variety of services required for project execution.Design Engineering Consultants (DECs)Third Party Inspection / Certification Agencies (TPIs)Cadastral & Route SurveySoil InvestigationROU clearance
Business ProspectsBusiness Prospects
Design Engineering Consultants
OES usually empanels Design Engineering Consultants (DECs) through ICB tender for a three year period under the following categoriesCategory-I Onshore Oil & Gas field Surface Installations Category-II: Trunk /Collector/Feeder Pipelines (Onshore)
ONGC has empanelled 10(ten) Design Consultants (DC) for Category- I and 08 (eight) for Category-II. The current empanelment is valid upto 30.08.2014.Price offers are called from the empanelled agencies
Business ProspectsBusiness Prospects
Third Party Inspection Agencies
OES empanels Third Party Inspection (TPIs) agencies through ICB tender for a three year period under two categories of activities.
Category-I: GGS/CTF/GCS/ETP/WIP/GCP/Refinery/ProcessingCategory-II: Pipelines facilities
ONGC has empanelled 13 (thirteen) TPIs for Category- I and 15(fifteen) for Category-II. The current empanelment is valid from 05.04.2011 to 04.04.2014.The agencies on the empanelled list are engaged for a project based on price bid offered by them
Business ProspectsBusiness Prospects
Onshore Engineering Services presently has a vendor base catering to supply of materials & services for creation of the assets. OES is continuously involved in developing & widening this base.
OES looks out to vendors/manufacturers with products which have been established to be applicable to hydrocarbon industry and particularly proven & approved for hazardous environments. OES is also particularly interested in vendors for
Electrical cables & peripheral equipments having DGMS certification & meeting other Indian statutory requirements.GRE pipes – with manufacturing, maintenance & repair facilitiesOn-line leak detection systems for trunk pipelinesPortable effluent treatment plantsOther established products providing technological up-gradation
OES is also planning on the lines of complete FEED concept for projects in order to reduce time for execution from zero date.
Expectation from IndustryExpectation from Industry
Symbiotic Relationship for Mutual Development in
Integrated Energy Business,Enabling ONGC
for Sustainable Growth
by Providing Superlative Material & Services
THANK YOU