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Onshore Engineering Services (OES) Welcomes Participants of 1 st Business Partners’ Meet Mumbai 31.03.2012

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Page 1: Onshore Engineering Services

Onshore Engineering Services (OES)

Welcomes Participants

of

1st Business Partners’ Meet

Mumbai 31.03.2012

Page 2: Onshore Engineering Services

Onshore Engineering Services

Onshore Engineering Services (OES) was created in April 2007 as a Nodal agency for execution of projects at seven Assets & six Basins at onshore locations of ONGC spread across the country.

Started out with a few projects and is presently handling over 50 projects which are under various stages of project lifecycle.

Page 3: Onshore Engineering Services

Onshore Engineering Services

MISSION STATEMENT

To execute Schemes / Projects from concept to commissioning, optimizing the resources, adopting representative technologies and using safe & environmental friendly practices to achieve desired goals with complete customer satisfaction without any cost and time over run.

Page 4: Onshore Engineering Services

Onshore Engineering ServicesOnshore Engineering Services

ROLETo provide specialized service for Detailed Engineering and Project Management of onshore construction projects for surface installations.

To adopt State of the art technologies and best-in-class practices in design keeping Assets needs, Safety & Environment under focus.

Project Management from concept to commissioning through planning, organizing, directing and controlling of resources to complete specific goals and established objectives without cost & time over run.

To track and adopt technological innovations in design and project implementation.

Page 5: Onshore Engineering Services

Onshore Engineering ServicesOnshore Engineering Services

Our StrengthDesign

•Engineering Consultancy•Facility optimization•Technological Up-gradation

Works•Tendering & Award of EPC Contract• Project Management • Contract Execution• Post Award Activities

Page 6: Onshore Engineering Services

Activities of Engineering ServicesActivities of Engineering Services

Asset Creation through LSTK Projects -Twenty LSTK Projects valuing over Rs 3850 Cr., four of which have been commissioned and sixteen are under execution.Sixteen projects valuing ∼Rs 6700 Cr. under tendering.Fifteen projects of the order of above ∼Rs 3500 Cr. currently under anvil.Other Contracts20 Third Party Inspection contract worth Rs 42 Cr.7 Design consultancy contracts amounting to Rs 92 Cr.

Support to OVL, BDJV and other groups in ONGC

Step into Renewable Energy projects: 102 MW Wind Power Project valuing Rs 818 Cr is under tendering.

Page 7: Onshore Engineering Services

Activities of Engineering ServicesActivities of Engineering Services

Induction of new technologies & up-gradation of process facilities to enhance efficiency & reduce carbon footprints.

Vendor Development and expanding LSTK/TPI/DEC bidders’ base

Empanelment of TPI/DE/PM Consultants.

Engineering support to Onshore projects being handled by Assets/Basins

Overhaul, repair & maintenance of Oil-field equipments / rigs of all Onshore Assets through Central Workshops

Standardisation of specifications & policies for Annual Rate Contracts for drill site civil works, well fluid lines, GRE lines etc.

Page 8: Onshore Engineering Services

Projects under ExecutionProjects under Execution

No. Project Location Value Rs Cr

1 Upgradation of Desalter Ahmedabad 38.89 2 LP Gas Project Rajahmundry 130.01 3 2 Pipeline Project Ankleshwar 77.314 GRP Water Pipeline Ankleshwar 36.0 5 Assam Renewal Project Assam 2378.866 GRP, Zanor Pipeline Project Ankleshwar 32.967 4-½” Pipeline Project Cauvery 16.34 8 Surface Facilities Cauvery 34.24 9 Storage Tank Construction Mehsana 58.94

Page 9: Onshore Engineering Services

Projects with OESProjects with OES

No. of Projects handled by OES for creation of Surface Installations

Projects Nos.Value Rs in

CroresCompleted 4 255Under Execution 16 3,581Under Tendering/ Pre-Tendering 16 6,693

Under Conceptualization 15 3,456Total 51 13,985

Page 10: Onshore Engineering Services

Projects under ExecutionProjects under Execution

No Project Location Value Rs Cr

10 Upgradation of Konaban GGS Tripura 253.66

11 Construction of 6 ETP Ahmedabad & Ankleshwar 240.95

12 Sonamura GGS & Pipeline Tripura 132.0

13 Leak Detection System Mehsana & Ahmedabad 1.98

14 Construction of Flare Stack Mehsana 4.65

15 4-ETPs Construction Assam 119.34

16 Mehsana Ankleshwar Tankages MHN+ANK 25.29

Total 3581.42

Page 11: Onshore Engineering Services

Projects under TenderingProjects under Tendering

No. Project Location

1 3 ETP Construction Mehsana

2 NADA ETP Ankleshwar

3 3 ETP Construction Rajahmundry

4 102 MW Wind Power Project Rajasthan

5 225 KM Pipeline Replacement Ahmedabad

6 42 Tankages Ahmedabad

7 Pipeline Replacement MHN & AMD

8 6 Pipeline Replacement Assam

9 Integrated Development of Kasomarigaon Field Assam

Page 12: Onshore Engineering Services

Projects under TenderingProjects under Tendering

No. Project Location

10 Western Onshore Redevelopment- Group A Mehsana

11 Western Onshore Redevelopment-Group B Mehsana

12 Western Onshore Redevelopment- Group C Mehsana

13 Western Onshore Redevelopment- Group A Ahmedabad

14 Western Onshore Redevelopment- Group B Ahmedabad

15 Western Onshore Redevelopment- Group A Ankleshwar

16 Western Onshore Redevelopment- Group B Ankleshwar

Total value ~ Rs 6700

Page 13: Onshore Engineering Services

Upcoming ProjectsUpcoming Projects

No. Project Location1-3 Assam Renewal Project-B Assam 4-6 Assam Renewal Project-C Assam 7 Development of Laplingaon field Assam 8 Banskandi GCS & Pipeline Silchar9 Gulf-A Process Facilities Ankleshwar10 Cambay Facilities Ankleshwar11 VAP Project, Gandhar Ankleshwar12 West Patan Field Development WOB 13 Flare Stack Cauvery 14 24 Pipeline Replacement Ankleshwar15 Oil Tankages Construction Project Ankleshwar

Total value ~ Rs 3456

Page 14: Onshore Engineering Services

Infrastructure CreationInfrastructure Creation

Installation typesGroup Gathering Stations (GGS)Gas Collecting Stations (GCS)Gas Compression Facilities (GCP)Central Tank Farms (CTF)Effluent Treatment Plants (ETP)Water Injection Plants (WIP)Captive Power Plants (CPP)Pipelines & Terminal Facilities.

Systems typical to each type of installation are mentioned in the following slides

Page 15: Onshore Engineering Services

Typical facilities at InstallationsTypical facilities at Installations

GGS/GCS• Inlet Manifolds : Test, LP, MP, HP, VHP• Indirect Bath Heater• Separators & Heater Treater• Storage Tanks: Treated Oil, Effluent• Pumping Systems: Crude Oil, Condensate, Effluent • Gas Custody Metering

CTF• Storage Tanks• Surge tanks• Pumping Systems • Dosing Systems• Heater Treaters• Oil Custody Metering Systems with provers• BS&W Meters & Auto Samplers

Page 16: Onshore Engineering Services

Typical facilities at InstallationsTypical facilities at Installations

GCP•Prime Movers including steam/gas turbines, diesel/gas, motors•Compressors: centrifugal, reciprocating & axial•Heat exchangers•Fuel gas conditioners•Gas de-hydration facilities•KOD & flare gas systemsETP

• Tankages• Effluent feed pumps, effluent collecting sumps• Filters – nut-shell, IGF, UF• Corrugated plate interceptors• Bio-towers• Chemical dosing systems• Disposal systems

Page 17: Onshore Engineering Services

• Water intake systems• Treatment Facilities /Filtration plants • Injection Pumps & MCC• Treated Water Storage Tanks• Chemical Dosing Systems

Typical facilities at InstallationsTypical facilities at Installations

WIP

• Pipelines/Pipings of various materials & sizes including 3PLPE, GRE pipelines etc

• All types of Valves in vogue with hydrocarbon industries.

• Line Pigging packages• Monolithic Insulation Joints• Scrapper Tee• C P System, Corrosion Coupons • Heat Shrink Sleeves

PIPELINE & TERMINAL FACILITIES

Page 18: Onshore Engineering Services

Other facilities at InstallationsOther facilities at Installations

Common systems:

• Utilities: generators, air compressors, pumps etc• Electrical sub station & systems• Power & control cables• Smart instrumentation systems• Distributed Control systems• HVAC systems• Lighting systems• Fire fighting System• Fire and Gas detection system• Fire suppression systems

Page 19: Onshore Engineering Services

Business ProspectsBusiness Prospects

ONGC has presently over 57000 Cr ( 11.4 Billion USD) as onshore producing assets which includes approximately 15000 line km of pipelines, 240 onshore installations & over 6000 producing wells

Assets under creation by Onshore Engineering Services through ongoing projects:

∼Rs. 3836.42Cr (0.77 Billion USD)Assets planned to being created through projects under tendering & planning :

∼Rs. 10150Cr (2.03 Billion USD)

Page 20: Onshore Engineering Services

Business ProspectsBusiness Prospects

Engineering Services outsources a wide variety of services required for project execution.Design Engineering Consultants (DECs)Third Party Inspection / Certification Agencies (TPIs)Cadastral & Route SurveySoil InvestigationROU clearance

Page 21: Onshore Engineering Services

Business ProspectsBusiness Prospects

Design Engineering Consultants

OES usually empanels Design Engineering Consultants (DECs) through ICB tender for a three year period under the following categoriesCategory-I Onshore Oil & Gas field Surface Installations Category-II: Trunk /Collector/Feeder Pipelines (Onshore)

ONGC has empanelled 10(ten) Design Consultants (DC) for Category- I and 08 (eight) for Category-II. The current empanelment is valid upto 30.08.2014.Price offers are called from the empanelled agencies

Page 22: Onshore Engineering Services

Business ProspectsBusiness Prospects

Third Party Inspection Agencies

OES empanels Third Party Inspection (TPIs) agencies through ICB tender for a three year period under two categories of activities.

Category-I: GGS/CTF/GCS/ETP/WIP/GCP/Refinery/ProcessingCategory-II: Pipelines facilities

ONGC has empanelled 13 (thirteen) TPIs for Category- I and 15(fifteen) for Category-II. The current empanelment is valid from 05.04.2011 to 04.04.2014.The agencies on the empanelled list are engaged for a project based on price bid offered by them

Page 23: Onshore Engineering Services

Business ProspectsBusiness Prospects

Onshore Engineering Services presently has a vendor base catering to supply of materials & services for creation of the assets. OES is continuously involved in developing & widening this base.

OES looks out to vendors/manufacturers with products which have been established to be applicable to hydrocarbon industry and particularly proven & approved for hazardous environments. OES is also particularly interested in vendors for

Electrical cables & peripheral equipments having DGMS certification & meeting other Indian statutory requirements.GRE pipes – with manufacturing, maintenance & repair facilitiesOn-line leak detection systems for trunk pipelinesPortable effluent treatment plantsOther established products providing technological up-gradation

OES is also planning on the lines of complete FEED concept for projects in order to reduce time for execution from zero date.

Page 24: Onshore Engineering Services

Expectation from IndustryExpectation from Industry

Symbiotic Relationship for Mutual Development in

Integrated Energy Business,Enabling ONGC

for Sustainable Growth

by Providing Superlative Material & Services

Page 25: Onshore Engineering Services

THANK YOU