Operate a Manufacturing Operate a Manufacturing Company (Case Study 2)Company (Case Study 2)

(Rounds 2 and 4)(Rounds 2 and 4)

EGN 5621 Enterprise Systems CollaborationFall, 2011

Tasks for the Manufacturing Case Tasks for the Manufacturing Case Study (Rounds 2 and 3)Study (Rounds 2 and 3)

No Roles Functions Transaction Code

1 CEO Financial statement F.01Price market report ZMarketSummary sales report ZVC2

Sales & Marketing Sales order report ZVA05Summary sales report ZVC2Price market report ZMarketMarketing expense ZADSChange price VK32

3 Production & Planning Forecast – create planned independent Requirements

MD61

MRP run MD01Release production orders CO41Monitor production schedule ZCOOISProduct cost analysis ZCK11Check RM cost per Prod. order ZKSB1

4 Procurement Management Automatic generate of POs ME59Track PO report ZME2NMRP results display MD07

Warehouse Management Check stock level MD04Inventory report ZMB52

2

Cost, inventory & initial pricingCost, inventory & initial pricing

Material $$-F01 $$-F02 $$-F03 $$-F04 $$-F05 $$-F06

Name

Nut Muesli1.0 kg.

BlueberryMuesli1.0 kg.

StrawberryMuesli1.0 kg.

Raisin Muesli1.0 kg.

OriginalMuesli1.0 kg.

Mixed FruitMuesli1.0 kg.

Raw material Cost € 1.53 € 1.97 € 1.97 € 1.38 € 1.36 € 1.76

Standard cost € 2.48 € 3.09 € 3.09 € 2.50 € 2.65 € 2.89

Initial price 1012

€ 4.24€ 4.49

€ 5.18€ 5.43

€ 5.18€ 5.43

€ 3.92€ 4.17

€ 3.87€ 4.12

€ 4.75€ 5.00

Initial stock 100,000 100,000 100,000 100,000 100,000 100,000

Parameters of the OperationParameters of the Operation

Introductory Game: Round 2Introductory Game: Round 2

30 steps30 min

Participant’s job aid & MenuParticipant’s job aid & Menu

Create Independent Requirement Pland for Create Independent Requirement Pland for 6 Finished Products (MD61)6 Finished Products (MD61)

Create Independent Requirement Plan for 6 Create Independent Requirement Plan for 6 Finished Products (MD61)Finished Products (MD61)

Run MRP (MD01)Run MRP (MD01)

Conversion of Planned Order (CO41)Conversion of Planned Order (CO41)

Release production orderRelease production order

Release Production Orders (CO41)Release Production Orders (CO41)

Check Production ScheduleCheck Production Schedule

Automatic Creation of Purchase Orders from Automatic Creation of Purchase Orders from Requirement (ME59)Requirement (ME59)

Automatic Creation of Purchase Orders from Automatic Creation of Purchase Orders from Requirement (ME59)Requirement (ME59)

Purchase Order Tracking(ZME2N)Purchase Order Tracking(ZME2N)

Introductory game: Round 2 (30 Introductory game: Round 2 (30 steps - days)steps - days)

Now start the simulator for 30 steps

Introductory Game: Round 3 - 4Introductory Game: Round 3 - 4

30 steps30 min

Participant’s job aid & MenuParticipant’s job aid & Menu

Raw material cost per PORaw material cost per PO

ForecastingForecasting

Execute MRPExecute MRP

After the MRP runAfter the MRP run

Convert purchase requisitions into Convert purchase requisitions into purchase orderspurchase orders

Introductory game: Round 3 (30 Introductory game: Round 3 (30 steps – 30 days)steps – 30 days)

Now start the simulator for the last 30 steps

Track purchase ordersTrack purchase orders

Profit center analysisProfit center analysis

Liquidity planningLiquidity planning