Operating Instructions and Parts Manual Tilting Table Hollow Chisel Mortiser Model: 719T

WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-2474002 Ph.: 800-274-6848 Revision A 03/04 www.wmhtoolgroup.com Copyright © WMH Tool Group

2

This manual has been prepared for the owner and operators of a POWERMATIC 719T Tilting Table Hollow Chisel Mortiser. Its purpose, aside from machine operation, is to promote safety using accepted operating and maintenance procedures. To obtain maximum life and efficiency from your mortiser and to aid in using it safely, please read this manual thoroughly and follow the instructions carefully.

Warranty and Service WMH Tool Group warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Repair Stations located throughout the United States can provide quick service or information.

In most cases, a WMH Tool Group Repair Station can assist in authorizing repair work, obtaining parts, or perform routine or major maintenance repair on your POWERMATIC product.

For the name of an Authorized Repair Station in your area, please call 1-800-274-6848, or visit our web site at www.wmhtoolgroup.com

More Information Remember, WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit our web site at www.wmhtoolgroup.com WMH Tool Group Warranty WMH Tool Group makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL WMH TOOL GROUP BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will either repair or replace the product at our discretion, or refund the purchase price if we cannot readily and quickly provide a repair or replacement. We will return the repaired product or replacement at WMH Tool Group’s expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of WMH Tool Group’s warranty, then the user must bear the cost of storing and returning the product. This warranty gives you specific legal rights; you may also have other rights, which vary from state to state.

WMH Tool Group sells through distributors only. Members of the WMH Tool Group reserve the right to effect at any time, without prior notice, alterations to parts, fittings and accessory equipment, which they may deem necessary for any reason whatsoever.

3

Table of Contents

Warranty and Service....................................................................................................................................2 Table of Contents..........................................................................................................................................3 Warnings .......................................................................................................................................................4 Introduction ...................................................................................................................................................6 Specifications ................................................................................................................................................6 Unpacking .....................................................................................................................................................7

Contents of the Mortiser Carton ................................................................................................................7 Contents of the Stand Carton....................................................................................................................7

Assembly.......................................................................................................................................................8 Securing Machine to Stand .......................................................................................................................8 Wooden Table ...........................................................................................................................................8 Operating Handle ......................................................................................................................................8 Installing Chisel and Bit .............................................................................................................................9 Work Stop..................................................................................................................................................9

Electrical......................................................................................................................................................10 Power Connection ...................................................................................................................................10 Grounding Instructions ............................................................................................................................10

Operating Controls ......................................................................................................................................10 Start/Stop Switch .....................................................................................................................................10

Adjustments ................................................................................................................................................11 90° Chisel to Worktable Calibration.........................................................................................................11 Chuck Extension Adaptor........................................................................................................................11 Depth Stop Rod Adjustment....................................................................................................................12 Table Position..........................................................................................................................................12

Forward/Backward Table Movement ...................................................................................................12 Lateral Table Movement ......................................................................................................................12 Table Tilt Control..................................................................................................................................12

Chisel Parallel to Workpiece ...................................................................................................................13 Operation.....................................................................................................................................................13 Maintenance................................................................................................................................................14

General....................................................................................................................................................14 Sharpening Chisel and Bit .......................................................................................................................14

Bit .........................................................................................................................................................14 Chisel ...................................................................................................................................................14

Lubrication...................................................................................................................................................15 Parts ............................................................................................................................................................15

Replacement Parts ..................................................................................................................................15 719T Mortiser Parts List ..........................................................................................................................16 719T Mortiser Assembly..........................................................................................................................18 719T Mortiser Stand Parts List................................................................................................................19 719T Mortiser Stand Assembly ...............................................................................................................19 Optional Accessories...............................................................................................................................20

4

Warnings

1. Read and understand the entire owners manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This mortiser is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a mortiser, do not use until proper training and knowledge have been obtained.

5. Do not use this mortiser for other than its intended use. If used for other purposes, WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this mortiser. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

7. Before operating this mortiser, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make certain the switch is in the OFF position before connecting the machine to the power supply.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.

16. Make sure the mortiser is firmly secured to the floor before use.

17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

18. Provide for adequate space surrounding work area and non-glare, overhead lighting.

19. Keep the floor around the machine clean and free of scrap material, oil and grease.

20. Keep visitors a safe distance from the work area. Keep children away.

5

blahblahblah

21. Make your workshop child proof with padlocks, master switches or by removing starter keys.

22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

23. Maintain a balanced stance at all times so that you do not fall or lean against the chisel and drill bits or other moving parts. Do not overreach or use excessive force to perform any machine operation.

24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer.

25. Use recommended accessories; improper accessories may be hazardous.

26. Maintain tools with care. Keep chisel and drill bits sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

27. Make sure the work piece is securely attached or clamped to the table. Never use your hand to hold the work piece.

28. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.

29. Do not stand on the machine. Serious injury could occur if the machine tips over.

30. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

31. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly even death.

- - SAVE THESE INSTRUCTIONS - -

6

Introduction This manual is provided by POWERMATIC covering the safe operation and maintenance procedures for a Model 719T Tilting Table Hollow Chisel Mortiser. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance to instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site: www.wmhtoolgroup.com.

Specifications Model No. ................................................................................................................................................719T Stock No..........................................................................................................................................1791264K Stock No – Mortiser only .................................................................................................................2474002T Stock No – Stand only.....................................................................................................................6294235T Motor ............................................................................................... 1 HP, 1 PH, 115V/230V, Prewired 115V Spindle speed ................................................................................................................................ 1725 RPM Table tilt ............................................................................................................................................ 0° to 35° Chisel capacity ................................................................................................................................... 1/4" - 1" Chisel shank diameters ........................................................................................................5/8", 3/4", 1-1/8" Maximum chisel stroke.........................................................................................................................10-3/4" Maximum head stroke..................................................................................................................................6" Chisel center to fence distance....................................................................................................................4" Chuck capacity..........................................................................................................................................1/2" Bushing size..........................................................................................................................5/8", 3/4", 1-1/8" Longitudinal table travel .......................................................................................................................15-1/2" Cross table travel .........................................................................................................................................4" Table size..................................................................................................................................... 7" x 20-1/4" Fence size.............................................................................................................................. 4-1/2" x 20-1/4" Base size...........................................................................................................................................14" x 16" Overall height on base ...............................................................................................................................60" Overall dimensions........................................................................................... 21-1/4" L x 21-5/8" W x 74" H Weight - Mortiser......................................................................... Net weight 230 lbs., Gross weight 242 lbs. Weight - Stand .................................................................................Net weight 46 lbs., Gross weight 50 lbs.

The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, WHM Tool Group reserves the right to change specifications at any time and without prior notice, without incurring obligations.

7

Unpacking Remove mortiser and stand from the shipping cartons. Check for damage and ensure all parts are intact. Any damage should be reported immediately to your distributor and shipping agent. Read the manual thoroughly to familiarize yourself with the correct assembly and maintenance procedures and proper safety precautions.

Contents of the Mortiser Carton 1 ea – Mortiser (not shown)

1. 1 ea – Wooden Table

2. 2 ea – M6 x 20 Phillips Head Screws

3. 2 ea – Handwheel Handles

4. 1 ea – Chuck Key

5. 1 ea – Chuck Removal Wrench

6. 1 ea – 23mm Box Wrench

7. 1 ea – Operating Handle

8. 1ea – Chuck Extension Adaptor

9. 2 ea – Chisel Bushings (3/4", 1-1/8")

Note: The Mortiser also comes with a 5/8" bushing already installed.

10. 1 Work Stop Assembly

Contents of the Stand Carton 1 Stand (not shown) 1 Hardware package – (4) M8 x 45 Hex Cap

Screws, (4) M8 Lock Washers (not shown)

Contents of the Mortiser Carton

8

Assembly Do not connect the machine

to power source until completely assembled. Read and understand the entire manual.

Securing Machine to Stand The mortiser should be secured to the stand with four M8 x 45 hex cap screws and M8 lock washers (provided) using the holes in the base. Make sure there is enough room on each side of the mortiser for the size stock you plan to use.

Wooden Table Referring to Figure 1:

1. Place the wooden table (A) in position on the slide (B).

2. Secure with two Phillips head screws provided (C).

Operating Handle Referring to Figure 2:

1. Fasten operating handle (A) to the hub (B) and tighten with a 14mm open-end wrench.

2. Raise mortising machine head to the up position by moving the operating handle (A) up.

Note: The handle assembly is spring-loaded and can be repositioned by pulling out the hub (B) and repositioning it on the pinion shaft (C).

Figure 1

Figure 2

9

Installing Chisel and Bit Referring to Figure 3:

1. Loosen the lock screw.

2. Insert the chisel bushing into the head with the hole facing forward to line up with the lock screw. Screw in the lock screw just enough so the screw extends into the hole of the bushing, holding it in place.

3. Push the chisel up through the bushing, bringing it to rest against the shoulder of the bushing. Then lower the chisel approximately 1/16" to 3/16", depending on the type of wood being worked.

Note: Set the slot in the side of the chisel to the left or right, if the workpiece is to be moved laterally and front or back if it is to be moved from front to back. Move the workpiece so that the slot in the chisel is releasing chips into the already cut part of the workpiece (see Figure 14).

4. Tighten the lock screw to hold the chisel in place.

5. Push the bit up through the chisel opening as far as it will go. Lock the drill bit in place with the chuck key.

6. Loosen the lock screw and push the chisel up against the bushing, then tighten the lock screw. This should provide the proper distance between the points of the chisel and the bit.

Note: This would be a good place to make sure that the chisel is parallel to the workpiece. See the Chisel Parallel to Workpiece section.

Work Stop The work stop can be mounted to either end of the table through the holes in the back of the table, as shown in Figure 4. It is tightened into place by means of thumbscrews.

Figure 3

THUMBSCREWS

HOLES Figure 4

10

Electrical Power Connection

Do not operate this machine in damp

locations. A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle, which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch is in the Off position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

Grounding Instructions This machine must be grounded while in use to

protect the user from shock In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. If you are not sure whether your outlet is properly grounded, consult a qualified electrician. Referring to Figure 5: As received from the factory, your mortiser is ready to run at 115-volt operation. This mortiser is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in (A). A temporary adaptor, which looks like the adaptor shown in (B), may be used to connect this plug to a two-pole receptacle if a properly grounded outlet is not available. The temporary adaptor should only be used until a properly grounded outlet can be installed by a qualified electrician. This adaptor is not applicable in Canada. The green colored rigid ear, lug, or tab, extending from the adaptor, must be connected to a permanent ground such as a properly grounded outlet box.

Operating Controls Start/Stop Switch Referring to Figure 6: The Start/Stop Switch is located to the left of the motor on the side of the mortiser. To turn the mortiser on press the green START (A) button. To stop the mortiser, push the red STOP (B) button.

Figure 5

Figure 6

11

Adjustments 90° Chisel to Worktable Calibration Referring to Figure 7:

Place a square (E) so it rests against the worktable (B) and chisel (A). If the chisel to table angle is 90°, no calibration is necessary.

If calibration is required:

1. Loosen the bolt (C) that allows the tilting base to pivot.

The tilting base is heavy. If raised, take extra precaution not to let it drop on hands or fingers. Injury can result. 2. Adjust the adjustment screws (F) until the

chisel to table angle is 90°. Calibration is then complete.

3. Retighten the bolt (C).

Upon completion, make sure that the pointer points to 0°. Calibrate if necessary.

Chuck Extension Adaptor The provided Chuck Extension Adaptor (C) is intended to lower the chuck for use with after-market chisels (chisels other than the POWERMATIC brand) that may require a spacer due to varying lengths in shanks.

To install the adaptor, first remove the chisel and bit (see the Installing Chisel and Bit section). Then, referring to Figure 8:

1. Loosen the lock screw (E) enough to remove the chisel bushing (F).

2. Remove the chisel bushing (F). This is necessary to provide enough clearance when installing the chuck and extension adaptor.

3. Unscrew the chuck release nut (A) counterclockwise with the wrench provided to force the chuck (D) off the shaft (B).

It may be necessary to hold the shaft stationary while turning the nut. This can be done by inserting the chuck key handle into the hole in the chuck and allowing it to wedge against the edge of the headstock.

4. When the chuck is off, return the chuck release nut (A) to its original position on the shaft (B).

5. Push the adaptor (C) into the chuck (D). Then push this assembly onto the motor shaft (B).

Figure 7

Figure 8

12

6. Reinstall the chisel bushing (F) and secure it loosely with the lock screw (E).

7. Reinstall the chisel and bit (refer to the Installing Chisel and Bit section).

Depth Stop Rod Adjustment Referring to Figure 9:

A depth stop rod (A) is provided to limit the depth of the chisel. To adjust:

1. Loosen lock lever (B) and lower the depth stop rod (A) until it comes to rest on top of the column stop (C).

2. With the operating handle (see Figure 2) lower the head (E) until the chisel (D) is at the desired depth.

3. The depth stop rod (A) should still be resting on top of the column stop (C).

4. Tighten the lock lever (B).

Table Position The 719T Mortiser is equipped with two handwheels for table (E, Fig. 10) positioning. In addition, the table can be tilted up to 35° for angle mortising.

Forward/Backward Table Movement 1. Loosen the wing screw on the right side of

the middle base under the table.

2. Turn the handwheel (A, Fig. 10) to move the table the forward or backward.

3. Tighten the wing screw.

Lateral Table Movement 1. Loosen the wing screw located on the back

of the middle base located near the column.

2. Turn the handwheel (B, Fig. 10) to move the table to the right or left.

3. Tighten the wing screw.

Table Tilt Control

The tilt table is heavy. When raised, take extra precaution not to let it drop on hands or fingers. Injury can result. 1. Loosen bolt (C, Fig. 10) with the 23mm wrench provided.

2. Pivot the table to adjust the angle up to 35° using the scale (D) on the tilt bracket as a guide.

3. Tighten the bolt (C).

A

B

CD

E

Figure 9

Figure 10

13

Chisel Parallel to Workpiece Referring to Figure 11:

The chisel can be adjusted parallel to the workpiece as follows:

1. With the left handwheel (A), move the table back far enough to insert the workpiece (B) between the chisel (D) and fence.

2. Loosen the lock screw (C). This will allow the chisel to rotate.

3. Bring the table forward with the handwheel (A) until the workpiece (B) rests against the back surface of the chisel (D), but do not force.

Further adjust the chisel by hand if needed.

4. Tighten the lock screw (C).

Operation 1. Set the depth stop (A, Fig. 12) to the

required depth of cut. Refer to the Depth Stop Rod Adjustment section.

5. Place workpiece on table (C, Fig. 13) and clamp it with the vise (A, Fig. 13). Use the left handwheel (D, Fig. 13) to move table forward or backward to suit the position of the mortise on the workpiece.

6. Adjust the table stops according to the length of cut required, then tighten the thumbscrews (B, Fig. 13).

Before turning the machine on, verify that the chuck key is not in the chuck. 7. Turn on the machine and feed the chisel

and bit steadily into workpiece by pulling down the operating handle.

Note: The rate of feed must be fast enough to prevent burning at the tip of the bit, but not so fast as to cause the machine to slow or stall. The different rates of feed for different woods must be learned through experience.

8. After the first cut, the workpiece is moved along with the right handwheel (E. Fig. 13) for each successive cut. The direction of movement must allow the chips to clear freely. Move the workpiece so that the slot in the chisel is releasing chips into the already cut part of the workpiece (Figure 14).

Figure 11

CD

AB

Figure 12

A

B

C

D E

F

Figure 13

14

Do not have the chisel slot against the blind end of the mortise, as the chips will not be able to clear the chisel. This can cause overheating and possible breakage of chisel or bit. When cutting deep mortises, make the cut in several stages of approximately 1" each, to allow chips to clear. To prevent breakout at the back of the workpiece when cutting through mortises, use a piece of scrap material under the workpiece as support.

Maintenance Before any intervention on

the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch! Failure to comply may cause serious injury.

General A coat of paste wax applied to the table and column will help to keep the surfaces clean.

If the power cord is worn, cut, or damaged in any way, have it replaced immediately.

The Mortiser requires only minor maintenance, such as cleaning and lubrication and routine adjustment and sharpening of the chisel and bit.

Dust the machine down after each use and, as necessary, use light applications of oil or grease to lubricate linkages, moving parts, etc.

Sharpening Chisel and Bit The chisel and bit should be kept sharp for best performance. Blunt edges will give inaccurate mortises and can lead to overheating and breakage to chisel or bit. If chisel and bit are badly worn and become difficult to sharpen, they should be replaced.

Bit Sharpen the bit by using a small, smooth file, following the original shape of the bit. File the inside edge of the spur, the sides of the brad point, and the cutting edge inwards toward the flute of the bit (Figure 15).

Do not file the outside edge of the spur, as this will affect the diameter of the bit.

Chisel Sharpen the chisel with a mortise chisel cutter with the correct size pilot. (Pilot size will differ depending on the size of your chisel). Two or

Figure 14

Figure 15

Figure 16

15

three turns of the cutter in a carpenter's brace chuck should be enough to sharpen the chisel, as shown in Figure 16.

Use a small, triangular, smooth file to relieve the inner corners of the chisel (Figure 17). Remove any burrs from the outside of the chisel with a fine oilstone.

Lubrication All of the ball bearings are packed with grease at the factory. They require no further lubrication.

Periodically grease the gears, racks, and table pivot points with a #2 tube grease.

Periodically clean and oil any exposed machine surfaces, such as: dove-tail ways and slides, and table surface.

Figure 17

Parts Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 between 7:00 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

16

719T Mortiser Parts List

Index No. Part No. Description Size Qty .................2474002T.................719T Mortiser Assy (Items 1 thru 120) .............. ................................................. 1 1 ...............719T-101..................Fixed Base ........................................................... ................................................. 1 2 ...............6294125 ...................Base, Middle ........................................................ ................................................. 1 3 ...............6294126 ...................Gib........................................................................ ................................................. 1 4 ...............TS-1523061 .............Socket Set Screw................................................. M6×20...................................... 3 5 ...............TS-1540041 .............Hex Nut ................................................................ M6............................................ 9 6 ...............6294129 ...................Lead Screw .......................................................... ................................................. 1 7 ...............TS-1523031 .............Socket Set Screw................................................. M6×10...................................... 4 8 ...............6294131 ...................Hand wheel .......................................................... ................................................. 1 9 ...............6294132 ...................Shaft..................................................................... ................................................. 1 10 .............6294133 ...................Gear ..................................................................... ................................................. 1 11 .............6294134 ...................C-Clip ................................................................... ................................................. 1 12 .............6294135 ...................Hand wheel .......................................................... ................................................. 1 13 .............BB-6002ZZ...............Bearing................................................................. 6002ZZ..................................... 2 14 .............6294137 ...................C-Clip ................................................................... ................................................. 2 15 .............TS-1503041 .............Socket Head Cap Screw...................................... M6×16...................................... 2 16 .............6294139 ...................Stop Block............................................................ ................................................. 1 17 .............6294140 ...................Gib........................................................................ ................................................. 1 18 .............6294141 ...................Main Table ........................................................... ................................................. 1 19 .............TS-1523011 .............Socket Set Screw................................................. M6×6........................................ 4 20 .............6294143 ...................Setting Collar........................................................ ................................................. 2 21 .............6294144 ...................Setting Rod .......................................................... ................................................. 1 22 .............6294145 ...................Wing Screw.......................................................... M6×16...................................... 3 23 .............6294146 ...................Rack ..................................................................... ................................................. 1 24 .............TS-1523071 .............Socket Set Screw................................................. M6×25...................................... 6 25 .............6294148 ...................Rear Length Setting Rod ..................................... ................................................. 1 26 .............6294149 ...................Setting Length Block ............................................ ................................................. 1 27 .............6294150 ...................Front Length Setting Rod..................................... ................................................. 1 28 .............6294151 ...................Wooden Table Insert............................................ ................................................. 1 29 .............TS-2286201 .............Machine Screw, Flat Head, Phillips ..................... M6×20...................................... 2 30 .............719T-130..................Column................................................................. ................................................. 1 31 .............6294154 ...................Wave Washer....................................................... ................................................. 2 32 .............6294155 ...................Gib........................................................................ ................................................. 1 33 .............6294156 ...................Headstock ............................................................ ................................................. 1 34 .............719T-134..................Rack ..................................................................... ................................................. 1 35 .............TS-1503031 .............Socket Head Cap Screw...................................... M6×12...................................... 4 36 .............6294159 ...................Left Side Cover .................................................... ................................................. 1 37 .............6294160 ...................Right Side Cover.................................................. ................................................. 1 38 .............TS-1533042 .............Machine Screw, Pan Head, Phillips .................... M5×12...................................... 4 39 .............6294162 ...................Gear ..................................................................... ................................................. 1 40 .............6294163 ...................Collar.................................................................... ................................................. 1 41 .............6294164 ...................Gear Shaft............................................................ ................................................. 1 42 .............6294165 ...................Handle Hub .......................................................... ................................................. 1 43 .............6294166 ...................Spring................................................................... ................................................. 1 44 .............6294167 ...................Washer................................................................. ................................................. 1 45 .............TS-1514021 .............Socket Head Flat Screw ...................................... M6×16...................................... 2 46 .............6294169 ...................Handle.................................................................. ................................................. 1 47 .............6294170 ...................Handle Grip.......................................................... ................................................. 1 48 .............6294171 ...................Chuck .................................................................. 1/2” & Key ................................ 1 49 .............6294172 ...................Motor, 1HP, 1PH, 115/230V ................................ ................................................. 1 50 .............6294173 ...................Switch Box ........................................................... ................................................. 1 51 .............TS-081C052.............Machine Screw, Pan Head, Phillips..................... #10-24 × 3/4............................. 2 52 .............6294175 ...................Switch................................................................... ................................................. 1 53 ............TS-0749042 .............Tapping Screw, Pan Head, Phillips ..................... #8 × 5/8 ................................... 2 54 .............TS-1503051 .............Socket Head Cap Screw...................................... M6×20...................................... 3 55 .............6294178 ...................Upper Cylinder Fitting .......................................... ................................................. 1 56 .............719T-156..................Hydraulic Cylinder................................................ ................................................. 1

17

Index No. Part No. Description Size Qty 57 .............6294180 ...................C-Clip ................................................................... ................................................. 2 58 .............6294181 ...................Depth Setting Block ............................................. ................................................. 1 59 .............719T-159..................Depth Setting Rod................................................ ................................................. 1 60 .............6294183 ...................Universal Handle.................................................. ................................................. 1 61 .............TS-1505041 .............Socket Head Cap Screw...................................... M10×30.................................... 4 62 .............TS-2361101 .............Lock Washer ........................................................ M10.......................................... 8 63 .............6294186 ...................Clamping Jaw....................................................... ................................................. 1 64 .............6294187 ...................Clamping Block .................................................... ................................................. 1 65 .............6294188 ...................Rapid Nut ............................................................. ................................................. 1 66 ............6294189 ...................Friction Toe .......................................................... ................................................. 1 67 .............6294190 ...................Spring................................................................... ................................................. 1 68 .............6294191 ...................Rivet ..................................................................... ................................................. 1 69 .............6294192 ...................Locking Screw...................................................... ................................................. 1 70 .............6294193 ...................Stop Disc.............................................................. ................................................. 1 71 .............TS-1504051 .............Socket Head Cap Screw...................................... M8×25...................................... 2 72 .............TS-1550061 .............Flat Washer.......................................................... M8............................................ 2 73 .............TS-1504061 .............Socket Head Cap Screw...................................... M8×30...................................... 2 74 .............6294197 ...................Chisel Locking Screw........................................... ................................................. 1 75 .............6294198 ...................Bushing ................................................................ 1-1/8”........................................ 1 75A...........6294221 ...................Bushing ................................................................ 3/4”........................................... 1 75B...........6294222 ...................Bushing ................................................................ 5/8”........................................... 1 76 .............6294199 ...................Wheel Handle ...................................................... ................................................. 2 77 .............6294200 ...................Collar.................................................................... ................................................. 1 78 .............6294201 ...................E-Clip ................................................................... ................................................. 2 79 ............6294202 ...................Back Cover........................................................... ................................................. 1 80 .............TS-1532032 .............Machine Screw, Pan Head, Phillips..................... M4 × 10.................................... 6 81 .............6294204 ...................Chuck Key............................................................ ................................................. 1 82 .............6294205 ...................Chuck Key Holder ................................................ ................................................. 1 83 .............TS-2361051 .............Lock Washer ........................................................ M5............................................ 1 84 .............TS-1502011 .............Socket Head Cap Screw...................................... M5 × 8...................................... 1 85 .............6294208 ...................Chuck Release Nut .............................................. ................................................. 1 86 .............6294209 ...................Wave Washer....................................................... ................................................. 1 87 .............6294240 ...................Cylinder Holder .................................................... ................................................. 2 88 .............6294211 ...................Wrench (Chuck Removal).................................... ................................................. 1 89 .............6294212 ...................Lower Cylinder Fitting .......................................... ................................................. 1 90 .............6294213 ...................Wing Screw.......................................................... M6 × 8...................................... 2 91 .............6294214 ...................Roll Pin................................................................. ................................................. 1 92 .............6294215 ...................Key ....................................................................... 5 × 5 × 10................................. 1 93 .............6294216 ...................Key ....................................................................... 5 × 5 × 12................................. 1 94 .............6294217 ...................Power Cord .......................................................... ................................................. 1 95 .............6294223 ...................Plastic Handle Sleeve .......................................... ................................................. 1 96 .............3005069 ...................Chuck Extension Adaptor .................................... ................................................. 1 97 .............JWP15-065 ..............Wing Screw.......................................................... M6×25...................................... 2 98 .............TS-0267051 .............Socket Set Screw................................................. 1/4-20 ×1/2............................... 2 99 .............TS-2361081 .............Lock Washer ........................................................ M8............................................ 2 100 ...........TS-2360121 .............Flat Washer.......................................................... M12.......................................... 1 101 ...........TS-2361061 .............Lock Washer ........................................................ M6............................................ 3 102 ...........6294243 ...................Roll Pin................................................................. M6 × 16.................................... 1 103 ...........6294244 ...................Cord Strain Relief................................................. ................................................. 1 104 ...........719T-1104................Pin ........................................................................ ................................................. 1 105 ...........719T-1105................Pointer.................................................................. ................................................. 1 106 ...........TS-1550041 .............Flat Washer.......................................................... M6............................................ 1 107 ...........TS-1534032 .............Machine Screw, Pan Head, Phillips..................... M6 x 10 .................................... 1 108 ...........719T-1108................Tilting Bracket ...................................................... ................................................. 1 109 ...........TS-155010 ...............Flat Washer.......................................................... M16.......................................... 1 110 ...........719T-1110................Shaft..................................................................... ................................................. 1 111 ...........719T-1111................Square Nut ........................................................... ................................................. 1 112 ...........TS-1490051 .............Hex Cap Screw .................................................... M8 x 30 .................................... 2 113 ...........TS-1540061 .............Hex Nut ................................................................ M8............................................ 2

18

Index No. Part No. Description Size Qty 114 ...........TS-1491021 .............Hex Cap Screw .................................................... M10 x 20 .................................. 4 115 ...........719T-1115................Tilting Bracket ...................................................... ................................................. 1 116 ...........TS-2342161 .............Hex Nut, Nylon Lock ............................................ M16.......................................... 2 117 ...........719T-1117................Wave Washer....................................................... ................................................. 2 118 ...........719T-1118................Bolt ....................................................................... ................................................. 2 119 ...........719T-1119................Tilting Base .......................................................... ................................................. 1 120 ...........719T-1120................Box Wrench.......................................................... 23mm....................................... 1

719T Mortiser Assembly

19

719T Mortiser Stand Parts List

Index No. Part No. Description Size Qty .................6294235T.................Stand Assembly (Items 1 thru 8).......................... ................................................. 1 1 ...............719T-201..................Stand.................................................................... ................................................. 1 2 ...............719T-202..................Shelf Cushion....................................................... ................................................. 1 .................6294236 ...................Door Assembly (Items 3 thru 6) ........................... ................................................. 1 3 ...............6294226 ...................Door ..................................................................... ................................................. 1 4 ...............6294227 ...................Pin ........................................................................ ................................................. 2 5 ...............6294228 ...................Door Latch............................................................ ................................................. 1 6 ...............TS-2171012 .............Machine Screw, Pan Head, Phillips..................... M4 x 6 ...................................... 2 7 ...............TS-2361081 .............Lock Washer ........................................................ M8............................................ 4 8 ...............TS-1490081 .............Hex Cap Screw .................................................... M8 × 45.................................... 4 719T Mortiser Stand Assembly

20

Optional Accessories

Index No. Part No. Description .................6294232 ...................Chuck Extension Adaptor Kit (Items 1 thru 3)...... ................................................... 1 ...............6294210 ...................Drill Adaptor Shaft ................................................ ................................................... 2 ...............6294208 ...................Chuck Release Nut .............................................. ................................................... 3 ...............6294209 ...................Spring Washer ..................................................... ................................................... 4 ...............6285526 ...................Chisel & Bit, 1/4" .................................................. ................................................... 5 ...............6285527 ...................Chisel & Bit, 5/16" ................................................ ................................................... 6 ...............6285528 ...................Chisel & Bit, 3/8" .................................................. ................................................... 7 ...............6285529 ...................Chisel & Bit, 1/2" .................................................. ................................................... 8 ...............6294245 ...................Chuck & Key, 1/2" ................................................ ................................................... 9 ...............6294198 ...................Drill Bushing, 1-1/8" ............................................. ................................................... 10 .............6294221 ...................Drill Bushing, 3/4"................................................. ................................................... 11 .............6294222 ...................Drill Bushing, 5/8"................................................. ...................................................

WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123

Phone: 800-274-6848 www.wmhtoolgroup.com