operating instructions - vegapuls 66 - 4 ? 20 ma ... -...

Operating InstructionsVEGAPULS 664 … 20 mA/HART two-wire

Radar

hdornburg

STANDARD DOCU ... NOT ALL FEATURES APPLY

hdornburg

Text Box

STANDARD DOCUMENTATION. NOT ALL INFORMATION PRESENTED MAY APPLY FOR NUCLEAR POWER PLANT USE.

Contents

1 About this document

1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 For your safety

2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 General safety instructions . . . . . . . . . . . . . . . . . . . . 5

2.5 Safety label on the instrument . . . . . . . . . . . . . . . . . . 6

2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Fulfillment of NAMUR recommendations . . . . . . . . . . 6

2.8 FCC and IC conformity (only for USA/Canada) . . . . . . 6

2.9 Safety instructions for Ex areas . . . . . . . . . . . . . . . . . 7

2.10 Environmental instructions. . . . . . . . . . . . . . . . . . . . . 7

3 Product description

3.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.4 Packaging, transport and storage . . . . . . . . . . . . . . . 10

4 Mounting

4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . 14

5 Connecting to power supply

5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . . . 22

5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . . . 23

5.3 Wiring plan, single chamber housing . . . . . . . . . . . . . 24

5.4 Wiring plan, double chamber housing . . . . . . . . . . . . 26

5.5 Wiring plan double chamber housing Ex d . . . . . . . . . 28

5.6 Wiring plan - version IP 66/IP 68, 1 bar . . . . . . . . . . . 30

5.7 Switch on phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6 Set up with the indicating and adjustment module PLICSCOM

6.1 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.2 Insert indicating and adjustment module. . . . . . . . . . . 31

6.3 Adjustment system . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.4 Setup procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.5 Menu schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.6 Saving the parameter adjustment data . . . . . . . . . . . . 42

7 Setup with PACTware and other adjustment programs

7.1 Connecting the PC . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.2 Parameter adjustment with PACTware . . . . . . . . . . . . 44

2 VEGAPULS 66 • 4 … 20 mA/HART two-wire

Contents28438-EN-090305

7.3 Parameter adjustment with AMS™ and PDM . . . . . . . 45

7.4 Saving the parameter adjustment data . . . . . . . . . . . . 45

8 Maintenance and fault rectification

8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.2 Remove interferences . . . . . . . . . . . . . . . . . . . . . . . . 46

8.3 Exchanging the electronics module . . . . . . . . . . . . . . 47

8.4 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.5 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9 Dismounting

9.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10 Supplement

10.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Supplementary documentation

Information:

Supplementary documents appropriate to the ordered version comewith the delivery. You can find them listed in chapter "Productdescription".

Instructions manuals for accessories and replacement parts

Tip:

To ensure reliable setup and operation of your VEGAPULS 66, weoffer accessories and replacement parts. The associated documentsare:

l 27835 - Indicating and adjustment module PLICSCOM

l 32628 - Interface adapter VEGACONNECT

l 27720 - External indication VEGADIS 61

l 34296 - Protective coverl 30176 - Electronics module VEGAPULS series 60l 31088 - Flanges according to DIN-EN-ASME-JIS

VEGAPULS 66 • 4 … 20 mA/HART two-wire 3

Contents28438-EN-090305

1 About this document

1.1 Function

This operating instructions manual provides all the information youneed for mounting, connection and setup as well as importantinstructions for maintenance and fault rectification. Please read thisinformation before putting the instrument into operation and keep thismanual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained qualifiedpersonnel. The contents of this manual should be made available tothese personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note

This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunctions canresult.Warning: If this warning is ignored, injury to persons and/or seriousdamage to the instrument can result.Danger: If this warning is ignored, serious injury to persons and/ordestruction of the instrument can result.

Ex applications

This symbol indicates special instructions for Ex applications.

l List

The dot set in front indicates a list with no implied sequence.

à Action

This arrow indicates a single action.

1 Sequence

Numbers set in front indicate successive steps in a procedure.


1 About this document28438-EN-090305

2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must becarried out only by trained specialist personnel authorised by the plantoperator.

During work on and with the device the required personal protectiveequipment must always be worn.

2.2 Appropriate use

VEGAPULS 66 is a sensor for continuous level measurement.

You can find detailed information on the application range in chapter"Product description".

Operational reliability is ensured only if the instrument is properly usedaccording to the specifications in the operating instructions manual aswell as possible supplementary instructions.

For safety and warranty reasons, any invasive work on the devicebeyond that described in the operating instructions manual may becarried out only by personnel authorised by the manufacturer. Arbitraryconversions or modifications are explicitly forbidden.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise toapplication-specific hazards, e.g. vessel overfill or damage to systemcomponents through incorrect mounting or adjustment.

2.4 General safety instructions

This is a high-tech instrument requiring the strict observance ofstandard regulations and guidelines. The user must take note of thesafety instructions in this operating instructions manual, the country-specific installation standards as well as all prevailing safetyregulations and accident prevention rules.

Depending on the model, the emitting frequencies of all radar sensorsare either in the C or K band range. The low transmitting power lies farbelow the internationally permitted limit values. When the instrument isused correctly, it presents no danger to human health. It may beoperated without restriction outside of closed metallic vessels.

The instrument must only be operated in a technically flawless andreliable condition. The operator is responsible for trouble-freeoperation of the instrument.


2 For your safety28438-EN-090305

During the entire duration of use, the user is obliged to determine thecompliance of the required occupational safety measures with thecurrent valid rules and regulations and also take note of newregulations.

2.5 Safety label on the instrument

The safety approval markings and safety tips on the device must beobserved.

2.6 CE conformity

This device fulfills the legal requirements of the applicable EC

guidelines. By attaching the CE mark, VEGA provides a confirmationof successful testing. You can find the CE conformity declaration in thedownload area of www.vega.com.

2.7 Fulfillment of NAMUR recommendations

With respect to compatibility, the NAMUR recommendation NE 53 isfulfilled. This applies also to the corresponding indicating andadjustment components. VEGA instruments are generally upward anddownward compatible.

l Sensor software for DTM VEGAPULS 66 HART, PA or FFl DTM VEGAPULS 66 for adjustment software PACTwarel Indicating and adjustment module for sensor software

The parameter adjustment of the basic sensor functions is independ-ent of the software version. The range of available functions dependson the respective software version of the individual components.

The software version of VEGAPULS 66 can be determined as follows:

l via PACTwarel on the type label of the electronicsl via the indicating and adjustment module

You can view all software histories on our website www.vega.com.

Make use of this advantage and get registered for update informationvia e-mail.

2.8 FCC and IC conformity (only for USA/Canada)

VEGAPULS 66 is FCC and IC approved:

l FCC ID: O6QPULS6566

l IC: 3892A-PS6566

Modifications not expressly approved by VEGA will lead to expiry ofthe operating licence according to FCC.

VEGAPULS 66 is in conformity with part 15 of the FCC regulations.Take note of the respective operating regulations:



l The instrument must not cause any interfering emissionsl The device must be insensitive to interfering immissions, including

those that may cause undesirable operating conditions.

The instrument was tested and meets the limit values for a digitalinstrument of class B, according to part 15 of the FCC regulations. Thelimit values are predefined to ensure protection against interferingemissions during operation in industrial environments.

The instrument can generate, use and emit high frequency energy andcan generate interfering emissions if not used as described in theoperator's manual. Because interfering emissions have to be reckonedwith when the instrument is used in residential areas, the user mustmake sure necessary countermeasures are implemented.

2.9 Safety instructions for Ex areas

Please note the Ex-specific safety information for installation andoperation in Ex areas. These safety instructions are part of theoperating instructions manual and come with the Ex-approvedinstruments.

2.10 Environmental instructions

Protection of the environment is one of our most important duties. Thatis why we have introduced an environment management system withthe goal of continuously improving company environmental protection.The environment management system is certified according to DIN

EN ISO 14001.

Please help us fulfil this obligation by observing the environmentalinstructions in this manual:

l Chapter "Packaging, transport and storage"

l Chapter "Disposal"



3 Product description

3.1 Configuration

The scope of delivery encompasses:

l VEGAPULS 66 radar sensorl Documentation

- this operating instructions manual- Safety Manual 31338 "VEGAPULS series 60 - 4 … 20 mA/

HART" (optionally)- Operating instructions manual 27835 "Indicating and adjust-

ment module PLICSCOM" (optional)- Supplementary instructions manual 31708 "Heating for in-

dicating and adjustment module" (optional)- Supplementary instructions manual "Plug connector for con-

tinuously measuring sensors" (optional)- Ex-specific "Safety instructions" (with Ex-versions)- if necessary, further certificates

VEGAPULS 66 consists of the following components:

l Process fitting with antenna systeml Housing with electronics, optionally available with plug connector,

optionally available with connection cablel Housing cover, optionally available with indicating and adjustment

module PLICSCOM

The components are available in different versions.

Scope of delivery

Components


3 Product description28438-EN-090305

3

2

1

Fig. 1: VEGAPULS 66 - flange version with plastic housing

1 Housing cover with integrated PLICSCOM (optional)

2 Housing with electronics

3 Process fitting with antenna system

The type label contains the most important data for identification anduse of the instrument:

l Sensor typel Article and serial number devicel Article numbers documentationl Technical data: Approvals, antenna type, process fitting, process

seal/temperature, signal output, voltage supply, protection, pro-tection class

l SIL identification (with SIL rating ex works)

With the serial number, you can access the delivery data of theinstrument via www.vega.com, "VEGA Tools" and "serial number

search". In addition to the type label outside, you can also find theserial number on the inside of the instrument.

3.2 Principle of operation

VEGAPULS 66 is a radar sensor in C-band (emitting frequencyapprox. 6 GHz) for continuous level measurement.

A special version of VEGAPULS 66 is available for each area ofapplication. The version with flange and horn antenna is particularlysuitable for measurement of liquids and solids under extremely difficultprocess conditions such as buildup, condensate and foam generationas well as vigorous product movement.

Type label

Application area



With the versionwithout antenna horn, the antenna system is formedin conjunction with a measuring tube (surge or bypass tube). Thisversion is particularly suitable for measurement of solvents and liquidgases.

For pressures up to 160 bar (2320 psi) and temperatures up to 400 °C

(752 °F) there are graphite seals and ceramic antenna conesavailable.

The antenna of the radar sensor emits short radar pulses with aduration of approx. 1 ns. These pulses are reflected by the productand received by the antenna as echoes. The running time of the radarpulses from emission to reception is proportional to the distance andhence to the level. The determined level is converted into anappropriate output signal and outputted as measured value.

Two-wire electronics 4 … 20 mA/HART for power supply andmeasured value transmission over the same cable.

The supply voltage range can differ depending on the instrumentversion.

The data for power supply are specified in chapter "Technical data".

The backlight of the indicating and adjustment module is powered bythe sensor. The prerequisite for this is a supply voltage at a certainlevel. The exact voltage specifications are stated in chapter "Technicaldata".

The optional heating requires its own operating voltage. You can finddetailed information in the supplementary instructions manual "Heatingfor indicating and adjustment module". This function is generally notavailable for approved instruments.

3.3 Operation

VEGAPULS 66 can be adjusted with different adjustment media:

l with indicating and adjustment modulel with the suitable VEGA DTM in conjunction with an adjustment

software according to the FDT/DTM standard, e.g. PACTware andPC

l with manufacturer-specific adjustment programs AMS™ or PDMl With a HART handheld

The entered parameters are generally saved in VEGAPULS 66,optionally also in the indicating and adjustment module or inPACTware.

3.4 Packaging, transport and storage

Your instrument was protected by packaging during transport. Itscapacity to handle normal loads during transport is assured by a testaccording to DIN EN 24180.

Functional principle

Power supply

Packaging



The packaging of standard instruments consists of environment-friendly, recyclable cardboard. For special versions, PE foam or PE foilis also used. Dispose of the packaging material via specialisedrecycling companies.

Transport must be carried out under consideration of the notes on thetransport packaging. Nonobservance of these instructions can causedamage to the device.

The delivery must be checked for completeness and possible transitdamage immediately at receipt. Ascertained transit damage orconcealed defects must be appropriately dealt with.

Up to the time of installation, the packages must be left closed andstored according to the orientation and storage markings on theoutside.

Unless otherwise indicated, the packages must be stored only underthe following conditions:

l Not in the openl Dry and dust freel Not exposed to corrosive medial Protected against solar radiationl Avoiding mechanical shock and vibration

l Storage and transport temperature see chapter "Supplement -

Technical data - Ambient conditions"

l Relative humidity 20 … 85 %

Transport

Transport inspection

Storage

Storage and transport

temperature



4 Mounting

4.1 General instructions

Select an installation position you can easily reach for mounting andconnecting as well as later retrofitting of an indicating and adjustmentmodule. The housing can be rotated by 330° without the use of anytools. You can also install the indicating and adjustment module in fourdifferent positions (each displaced by 90°).

Use the recommended cables (see chapter "Connecting to power

supply") and tighten the cable gland.

You can give your instrument additional protection against moisturepenetration by leading the connection cable downward in front of thecable entry. Rain and condensation water can thus drain off. Thisapplies mainly to outdoor mounting as well as installation in areaswhere high humidity is expected (e.g. through cleaning processes) oron cooled or heated vessels.

Fig. 2: Measures against moisture penetration

The reference plane for the measuring range is the lower edge of theflange or the seal surface of the thread.

Mounting position

Moisture

Measuring range


4 Mounting28438-EN-090305

1 32

100%

0%

4

Fig. 3: Measuring range (operating range), max. measuring distance and

reference plane

1 full

2 empty (max. measuring distance)

3 Measuring range

4 Reference plane

Information:

If the medium reaches the antenna, buildup can form on it and causefaulty measurements later on.

The emitted radar pulses of VEGAPULS 66 are electromagneticwaves. The polarisation plane is the direction of the electrical wavecomponent. Its position is marked on the instrument.

Polarisation plane



1

Fig. 4: Position of the polarisation plane with VEGAPULS 66

1 Marking hole

Make sure that all parts of the instrument in contact with the measuredproduct, especially the sensor element, process seal and processfitting, are suitable for the existing process conditions such as processpressure, process temperature as well as the chemical properties ofthe medium.

You can find the specifications in chapter "Technical data" in the or onthe type label.

4.2 Mounting instructions

When mounting VEGAPULS 66, keep a distance of at least 500 mm(19.69 in) to the vessel wall. If the sensor is installed in the center ofdished or round vessel tops, multiple echoes can arise. These can,however, be suppressed by an appropriate adjustment (see chapter"Setup").

If you cannot keep this distance you should carry out a false echostorage before setup. This applies mainly if buildup on the vessel wallis expected. In this case, we recommend repeating a false echostorage later with existing buildup.

Suitability for process

conditions

Mounting position



12

> 500 mm

Fig. 5: Mounting on round vessel tops

1 Reference plane

2 Vessel center or symmetry axis

In vessels with conical bottom it can be advantageous to mount thesensor in the center of the vessel, as measurement is then possibledown to the lowest point of the vessel bottom.

Fig. 6: Vessel with conical bottom

Do not mount the instruments in or above the filling stream. Make surethat you detect the product surface, not the inflowing product.

Inflowing medium



Fig. 7: Inflowing liquid

The socket piece should be dimensioned in such a way that theantenna end protrudes at least 10 mm (0.4 in) out of the socket.

ca. 10 m

m

Fig. 8: Recommended socket mounting

If the socket height cannot be maintained, an antenna extension will benecessary. This prevents from false reflections of the socket piece.

Socket



ca. 10 m

m

Fig. 9: Tube extension

Tip:

VEGAPULS 66 is optionally also available with antenna extension.Hence the antenna length can be selected such that the antenna endprotrudes 10 mm (0.4 in) out of the socket.

Align the sensor in liquids as vertical as possible to the product surfaceto achieve optimum measurement.

Fig. 10: Alignment in liquids

The mounting location of the radar sensor should be a place where noother equipment or fixtures cross the path of the microwave signals.

Vessel installations such as, for example, ladders, limit switches,heating spirals, struts, etc. can cause false echoes that get super-imposed on the useful echo.Make sure when planning your measuringsite that the radar sensor has a "clear view" to the measured product.

In case of existing vessel installations, a false echo storage should becarried out during setup.

Sensor orientation

Vessel installations



If large vessel installations such as struts or supports cause falseechoes, these can be attenuated through supplementary measures.Small, inclined sheet metal baffles above the installations scatter theradar signals and prevent direct interfering reflections.

Fig. 11: Cover smooth profiles with deflectors

If there are agitators in the vessel, a false echo storage should becarried out with the agitators in motion. This ensures that the interferingreflections from the agitators are saved with the blades in differentpositions.

Fig. 12: Agitators

Through the action of filling, stirring and other processes in the vessel,dense foams which considerably damp the emitted signals may formon the product surface.

If foams are causing measurement errors, the biggest possible radarantenna should be used.

As an alternative, sensors with guided microwave can be used. Theseare unaffected by foam generation and are best suited for suchapplications.

Agitators

Foam generation



By using a standpipe, the influence of vessel installations andturbulence can be excluded. Under these prerequisites, the meas-urement of products with low dielectric values (from DK value 1.6) ispossible.

Note:

Measurement in a standpipe is not recommended for very adhesiveproducts.

Surge or bypass tubes must extend all the way down to the requestedmin. level, as measurement is only possible within the tube.

Surge pipe

Make sure you provide the necessary upper vent hole in the surgepipe. The hole must be aligned so that it and the polarisation markingon the sensor flange are in the same plane (see illustration: "Pipeantenna system in a tank").

max.

min.

2

1

Fig. 13: Pipe antenna system in a tank. The vent hole in the surge pipe must be

in one plane with the polarisation marking on the sensor.

1 Marking of the polarisation direction

2 Vent holde max. ø 5 mm (0.2 in)

If possible, the diameter of the sensor antenna should correspond tothe inner diameter of the tube. With VEGAPULS 66 this is approx.50 mm (1.969 in) depending on the antenna. The sensor can be usedwith tube diameters between 50 … 250 mm (1.969 … 9.843 in).

Bypass tube

As an alternative to the surge pipe in the vessel, a tube system outsideof the vessel is possible as a bypass tube. Select during setup thefunction "Bypass tube".

Measurement in the

standpipe (surge or by-

pass tube)



Align the sensor in such a way that the polarisation marking on thesensor flange is in the same plane as the tube holes or the tubeconnection openings (see illustration: "VEGAPULS in a bypass tube").

100%

0%

1

> 50

0 m

m

Fig. 14: VEGAPULS 66 in a bypass tube. The polarisation marking on the

process fitting must be in one plane with the tube holes or the tube connection

openings.

1 Marking of the polarisation direction

When the sensor is mounted on a bypass tube, the distance fromVEGAPULS 66 to the upper tube connection should be approx.500 mm (19.69 in) or more. In case of extremely rough tube innerwalls, you should use an inserted tube (tube in tube) or a radar sensorwith tube antenna.

Information:

With VEGAPULS 66 the polarisation level is always in the centrebetween two flange holes.



1

2

3

4

Fig. 15: Polarisation level - view from top to the sensor and bypass tube. The

sensor housing is not shown.

1 Position of the polarisation level

2 Flange hole

3 Upper tube connection

4 Polarisation marking



5 Connecting to power supply

5.1 Preparing the connection

Always keep in mind the following safety instructions:

l Connect only in the complete absence of line voltagel If overvoltage surges are expected, overvoltage arresters should

be installed

Tip:

We recommend using VEGA overvoltage arresters B63-48 andÜSB 62-36G.X.

In hazardous areas you should take note of the appropriateregulations, conformity and type approval certificates of the sensorsand power supply units.

Power supply and current signal are carried on the same two-wirecable. The voltage supply range can differ depending on theinstrument version.

The data for power supply are specified in chapter "Technical data".

Provide a reliable separation between the supply circuit and the mainscircuits according to DIN VDE 0106 part 101. The VEGA power supplyunits VEGATRENN 149A Ex, VEGASTAB 690 as well as allVEGAMETs meet this requirement.

Keep in mind the following additional influences on the operatingvoltage:

l Output voltage of the power supply unit can be lower undernominal load (with a sensor current of 20.5mA or 22mA in case offault message)

l Influence of additional instruments in the circuit (see load values inchapter "Technical data")

The instrument is connected with standard two-wire cable withoutscreen. If electromagnetic interference is expected which is above thetest values of EN 61326 for industrial areas, screened cable should beused.

Use cable with roundcross-section.A cable outer diameter of 5… 9mm(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you areusing cable with a different diameter or cross-section, exchange theseal or use a suitable cable gland.

We generally recommend the use of screened cable for HARTmultidrop mode.

On the instrument with cable entry ½ NPT and plastic housing there isa metallic ½" threaded insert moulded into the plastic housing.

Note safety instructions

Take note of

safety instruc-

tions for Ex ap-

plications

Select power supply

Selecting connection

cable

Cable gland ½ NPT


5 Connecting to power supply28438-EN-090305

Caution:

No grease should be used when screwing the NPT cable gland orsteel tube into the threaded insert. Standard grease can containadditives that corrode the connection between threaded insert andhousing. This would influence the stability of the connection and thetightness of the housing.

If screened cable is necessary, connect the cable screen on both endsto ground potential. In the sensor, the screen must be connecteddirectly to the internal ground terminal. The ground terminal on theoutside of the housing must be connected to the potential equalisation(low impedance).

If potential equalisation currents are expected, the connection on theprocessing side must be made via a ceramic capacitor (e. g. 1 nF,1500 V). The low frequency potential equalisation currents are thussuppressed, but the protective effect against high frequency interfer-ence signals remains.

Take note of the corresponding installation regulations for Exapplications. In particular, make sure that no potential equalisationcurrents flow over the cable screen. In case of grounding on both sidesthis can be achieved by the use of a capacitor or a separate potentialequalisation.

5.2 Connection procedure

Proceed as follows:

1 Unscrew the housing cover

2 If an indicating and adjustment module is installed, remove it byturning it slightly to the left.

3 Loosen compression nut of the cable entry

4 Remove approx. 10 cm (4 in) of the cable mantle, strip approx.1 cm (0.4 in) insulation from the ends of the individual wires

5 Insert the cable through the cable gland into the sensor

6 Lift the opening levers of the terminals with a screwdriver (seefollowing illustration)

Cable screening and

grounding

Select connec-

tion cable for Ex

applications



7 Insert the wire ends into the open terminals according to the wiringplan

Fig. 16: Connection steps 6 and 7

8 Press down the opening levers of the terminals, you will hear theterminal spring closing

9 Check the hold of the wires in the terminals by lightly pulling onthem

10 Connect the screen to the internal ground terminal, connect theouter ground terminal with potential equalisation

11 Tighten the compression nut of the cable entry. The seal ring mustcompletely encircle the cable

12 Screw the housing cover on

The electrical connection is finished.

5.3 Wiring plan, single chamber housing

The following illustrations apply to the non-Ex as well as to the Ex-iaversion.



5

5

5 5

1 2

4

3

Fig. 17: Material versions, single chamber housing

1 Plastic

2 Aluminium

3 Stainless steel, investment casting

4 Stainless steel, electro-polished

5 Filter element for air pressure compensation of all material versions. Blind

stopper with version IP 66/IP 68, 1 bar for Aluminium and stainless steel

I²C

Display

1 2 5 6 7 8

3

4

1

2

Fig. 18: Electronics and connection compartment, single chamber housing

1 Plug connector for VEGACONNECT (I²C interface)

2 Spring-loaded terminals for connection of the external indication VEGADIS

61

3 Ground terminal for connection of the cable screen

4 Spring-loaded terminals for voltage supply

Housing overview

Electronics and connec-

tion compartment



I2C

Display

1

1 2 5 6 7 8

Fig. 19: Wiring plan, single chamber housing

1 Voltage supply/Signal output

5.4 Wiring plan, double chamber housing

The following illustration apply to non-Ex as well as Ex ia versions. TheExd version is described in the next subchapter.

1 2 3

45

Fig. 20: Double chamber housing

1 Housing cover, connection compartment

2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)

3 Housing cover, electronics compartment

4 Filter element for air pressure compensation

5 Cable gland

Wiring plan

Housing overview



1

3 2

Display

1 2 5 6 7 8

I²C

Fig. 21: Electronics compartment, double chamber housing


2 Internal connection cable to the connection compartment

3 Terminals for VEGADIS 61

3

1

2

Dis

play

1 2 I²C

Fig. 22: Connection compartment, double chamber housing



3 Spring-loaded terminals for voltage supply

Electronics compart-

ment

Connection compart-

ment



I2C

1

1 2

Fig. 23: Wiring plan, double chamber housing


5.5 Wiring plan double chamber housing Ex d

1 2 3

45

Fig. 24: Double chamber housing

1 Housing cover, connection compartment

2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)

3 Housing cover, electronics compartment

4 Filter element for air pressure compensation

5 Cable gland

Wiring plan

Housing overview



1

3 2

Display

1 2 5 6 7 8

I²C

Fig. 25: Electronics compartment, double chamber housing


2 Internal connection cable to the connection compartment

3 Terminals for VEGADIS 61

1

2

1 2

Fig. 26: Connection compartment double chamber housing Ex d

1 Spring-loaded terminals for power supply and cable screen


Electronics compart-

ment

Connection compart-

ment



1

1 2

Fig. 27: Wiring plan double chamber housing Ex d


5.6 Wiring plan - version IP 66/IP 68, 1 bar

+

-

1

2

Fig. 28: Wire assignment, connection cable

1 brown (+) and blue (-) to power supply or to the processing system

2 Shielding

5.7 Switch on phase

After connecting VEGAPULS 66 to power supply or after a voltagerecurrence, the instrument carries out a self-check for approx. 30seconds:

l Internal check of the electronicsl Indication of the instrument type, the firmware as well as the

sensor TAGs (sensor designation)l Output signal jumps briefly (approx. 10 seconds) to the set fault

current

Then the corresponding current is outputted to the cable (the valuecorresponds to the actual level as well as the settings already carriedout, e.g. factory setting).

Wiring plan

Wire assignment, con-

nection cable

Switch on phase



6 Set up with the indicating and adjustment

module PLICSCOM

6.1 Short description

The indicating and adjustment module is used for measured valuedisplay, adjustment and diagnosis. It can be mounted in the followinghousing versions and instruments:

l All sensors of the plics® instrument family, in the single as well asin the double chamber housing (optionally in the electronics orconnection compartment)

l External indicating and adjustment unit VEGADIS 61

From a hardware version …- 01 or higher of the indicating andadjustment module as well as of the corresponding sensor, anintegrated backlight can be switched on via the adjustment menu. Thehardware version is stated on the type label of the indicating andadjustment module or the sensor electronics.

Note:

You can find detailed information on adjustment in the operatinginstructions manual "Indicating and adjustment module".

6.2 Insert indicating and adjustment module

The indicating and adjustment module can be inserted into the sensorand removed again at any time. It is not necessary to interrupt thepower supply.

Proceed as follows:

1 Unscrew the housing cover

2 Place the indicating and adjustment module in the desired positionon the electronics (you can choose any one of four differentpositions - each displaced by 90°)

3 Press the indicating and adjustment module onto the electronicsand turn it to the right until it snaps in.

4 Screw housing cover with inspection window tightly back on

Removal is carried out in reverse order.

The indicating and adjustment module is powered by the sensor, anadditional connection is not necessary.

Function/Configuration

Mount/Dismount indicat-

ing and adjustment

module



28438-EN-090305

Fig. 29: Insert indicating and adjustment module

Note:

If you intend to retrofit the instrument with an indicating and adjustmentmodule for continuous measured value indication, a higher cover withan inspection glass is required.


6 Set up with the indicating and adjustment module PLICSCOM28438-EN-090305

6.3 Adjustment system

1.1

2

3

1

Fig. 30: Indicating and adjustment elements

1 LC display

2 Indication of the menu item number

3 Adjustment keys

l [OK] key:- Move to the menu overview- Confirm selected menu- Edit parameter

- Save value

l [->] key to select:- menu change- list entry

- Select editing position

l [+] key:

- Change value of the parameter

l [ESC] key:- interrupt input

- jump to the next higher menu

The sensor is adjusted via the four keys of the indicating andadjustment module. The LC display indicates the individual menuitems. The functions of the individual keys are shown in the aboveillustration. Approx. 10 minutes after the last pressing of a key, anautomatic reset to measured value indication is triggered. Any valuesnot confirmed with [OK] will not be saved.

Key functions

Adjustment system



28438-EN-090305

6.4 Setup procedure

In HART-Multidrop mode (several sensors on one input) the addressmust be set before continuing with the parameter adjustment. You willfind a detailed description in the operating instructions manual"Indicating and adjustment module" or in the online help of PACTwareor DTM.

HART mode

Standard

Address 0

As VEGAPULS 66 is a distance measuring instrument, the distancefrom the sensor to the product surface is measured. To have the realproduct level displayed, an allocation of the measured distance to thepercentage height must be made. To carry out this adjustment, thedistance is entered with full and empty vessel. If these values are notknown, an adjustment with the distance values, e.g. 10 % and 90 % isalso possible. Starting point for these distance specifications is alwaysthe seal surface of the thread or flange. With these settings, the reallevel is calculated. Furthermore the operating range of the sensor islimited from maximum to the required range.

The real product level during this adjustment is not important, becausethe min./max. adjustment is always carried out without changing theproduct level. These settings can be made ahead of time without theinstrument having to be installed.

Caution:

If there is a separation of liquids with different dielectric values in thevessel, e.g. from condensation, VEGAPULS 66 can detect undercertain circumstances only the medium with the higher dielectric value.

Keep in mind that interfaces can cause faulty measurements.

If you want to measure the total height of both liquids reliably, pleasecontact our service department or use an instrument speciallydesigned for interface measurement.

In the main menu item "Basic adjustment", the individual submenuitems should be selected one after the other and provided with thecorrect parameter values.

Start your parameter adjustment with the following menu items of thebasic adjustment:

Proceed as follows:

1 Move from the measured value display to the main menu bypushing [OK].

Address setting HART-

Multidrop

Parameter adjustment

Carrying out min. ad-

justment



Basic adjustment

Display

Diagnostics

Service

Info

2 Select the menu item "Basic adjustment" with [->] and confirm with[OK]. Now the menu item "Min. adjustment" is displayed.

Min. adjustment

0.00 %

=

5.000 m(d)

4.000 m(d)

3 Prepare the % value for editing with [OK] and set the cursor to therequested position with [->]. Set the requested percentage valuewith [+] and save with [OK]. The cursor jumps now to the distancevalue.

4 Enter the suitable distance value in m for the empty vessel (e.g.distance from the sensor to the vessel bottom) corresponding tothe percentage value.

5 Save the settings with [OK] and move to "Max. adjustment" with [-

>].

Proceed as follows:

Max. adjustment

100.00 %

=

1.000 m(d)

2.000 m(d)

1 Prepare the % value for editing with [OK] and set the cursor to therequested position with [->]. Set the requested percentage valuewith [+] and save with [OK]. The cursor jumps now to the distancevalue.

2 Enter the appropriate distance value in m (corresponding to thepercentage value) for the full vessel. Keep in mind that the max.level must lie below the dead band.

3 Save the settings with [OK] and move to "Medium selection" with[->].

Each product has different reflective properties. In addition, there arevarious interfering factors which have to be taken into account:agitated product surfaces and foam generation (with liquids); dustgeneration, material cones and echoes from the vessel wall (withsolids). To adapt the sensor to these different conditions, you shouldfirst select "Liquid" or "Solid".

Carrying out max. ad-

justment

Medium selection



28438-EN-090305

Liquid

According to the conductivity and the dielectric value of liquids, thereflection properties can differ considerably. Therefore additionaloptions such as "Solvent", "Chem. mixture" and "Water based" areoffered below the menu item Liquid.

With solids, you can also choose between "Powder/Dust", "Granular/

Pellets" or "Ballast/Pebbels".

Through this additional selection, the sensor is adapted perfectly to theproduct and measurement reliability, particularly in products with badreflective properties, is considerably increased.

Enter the requested parameter via the appropriate keys, save yoursettings and jump to the next menu item with the [->] key.

Apart from the medium, the vessel shape can also influence themeasurement. To adapt the sensor to these measuring conditions, thismenu item offers different options depending on whether liquid or solidis selected. With "Liquids" these are "Storage tank", "Stilling tube",

"Open vessel" or "Stirred vessel", with "Solid", "Silo" or "Bunker".

Vessel form

Storage tank


A linearization is necessary for all vessels in which the vessel volumedoes not increase linearly with the level - e. g. with a cylindrical orspherical tank - and the indication or output of the volume is required.Corresponding linearization curves are preprogrammed for thesevessels. They represent the correlation between the level percentageand vessel volume. By activating the appropriate curve, the volumepercentage of the vessel is displayed correctly. If the volume shouldnot be displayed in percent but e.g. in l or kg, a scaling can be also setin the menu item "Display".

Linearisation curve

linear


Vessel form

Linearisation curve



Caution:

Note the following, if VEGAPULS 66 is used as part of an overfillprotection system according to WHG:

If a linearisation curve is selected, the measuring signal is no longercompulsorily linear proportional to the level. This must be taken intoconsideration by the user, particularly when adjusting the switchingpoint on the level switch.

In this menu item you can enter an unambiguous designation for thesensor, e.g. the measurement loop name or the tank or productdesignation. In digital systems and in the documentation of largerplants, a singular designation should be entered for exact identificationof individual measuring sites.

Sensor-TAG

Sensor

With this menu item, the Basic adjustment is finished and you can nowjump to the main menu with the [ESC] key.

High sockets or vessel installations, such as e. g. struts or agitators aswell as buildup and weld joints on the vessel walls cause interferingreflections which can impair the measurement. A false echo storagedetects and marks these false echoes, so that they are no longer takeninto account for the level measurement. A false echo memory shouldbe created with low level so that all potential interfering reflections willbe detected.

Gating out of false signals

Change now?

Proceed as follows:

1 Move from the measured value display to the main menu bypushing [OK].

2 Select the menu item "Service" with [->] and confirm with [OK].

Now the menu item "False signal suppression" is displayed.

3 Confirm "False signal suppression - Change now" with [OK] andselect in the below menu "Create new". Enter the actual distancefrom the sensor to the product surface. All false signals in this areaare detected by the sensor and saved after confirming with [OK].

Note:

Check the distance to the product surface, because if an incorrect (toolarge) value is entered, the existing level will be saved as false signal.The filling level would then no longer be detectable in this area.

Sensor-TAG

Gating out of false sig-

nals



28438-EN-090305

The menu item "Extended setting" offers the possibility to optimiseVEGAPULS 66 for applications in which the level changes veryquickly. For this reason, select the function "Quick level change > 1 m/

min.".

Extended setting

quick level change > 1 m/min.

Note:

Since with the function "Quick level change > 1 m/min." the generationof an average value of the signal processing is considerably reduced,false reflections by agitators or vessel installations can causemeasured value fluctuations. A false echo memory is thus recom-

mended.

This function enables reading out parameter adjustment data as wellas writing parameter adjustment data into the sensor via the indicatingand adjustment module. A description of the function is available in theoperating instructions manual "Indicating and adjustment module".

The following data are read out or written with this function:

l Measured value presentationl Adjustmentl Mediuml Inner diameter of the standpipe (with standpipe versions)l Vessel forml Dampingl Linearisation curvel Sensor-TAGl Displayed valuel Display unitl Scalingl Current outputl Unit of measurementl Language

The following safety-relevant data are not read out or written:

l HART model PIN

l SIL

Copy sensor data

Copy sensor data?

Extended setting/Quick

level change

Copy sensor data



Basic adjustment

If the "Reset" is carried out, the sensor resets the values of thefollowing menu items to the reset values (see chart):1)

Menu item Reset value

Max. adjustment 0 m(d)

Min. adjustment 30 m(d) (VEGAPULS 61, 63, 65, 67)

35 m(d) (VEGAPULS 62, 66)

70 m(d) (VEGAPULS 68)

Medium Liquid

Vessel form not known

Damping 0 s

Linearisation linear

Sensor-TAG Sensor

Displayed value Distance

Extended settings None

Current output - characteristics 4 … 20 mA

Current output - max. current 20 mA

Current output - min. current 4 mA

Current output - failure < 3.6 mA

Unit of measurement m(d)

The values of the following menu items are not reset to the resetvalues (see chart) with "Reset":

Menu item Reset value

Lighting no reset

Language no reset

SIL no reset

HART mode no reset

Factory setting

Like basic adjustment, furthermore special parameters are reset todefault values.2)

Pointer

The min. and max. distance values are reset to the actual value.

Additional adjustment and diagnosis options such as e.g. scaling,simulation or trend curve presentation are shown in the following menuschematic. You will find a detailed description of these menu items inthe operating instructions manual "Indicating and adjustment module".

1) Sensor-specific basic adjustment.2) Special parameters are parameters which are set customer-specifically on

the service level with the adjustment software PACTware.

Reset

Optional settings



28438-EN-090305

6.5 Menu schematic

Information:

Depending on the version and application, the light-coloured menuwindows are not always available or offer nor selection possibility.

Basic adjustment

1 Basic adjustment

Display

Diagnostics

Service

Info

1.1Min. adjustment

0.00 %

=

30.000 m(d)

0.665 m(d)

1.2Max. adjustment

100.00 %

=

0.000 m(d)

0.665 m(d)

1.3Medium

Liquid

not known

1.4Vessel form

not known

1.5Damping

0 s

1.6Linearisation curve

linear

1.7Sensor-TAG

Sensor

Display

2Basic adjustment

Display

Diagnostics

Service

Info

2.1Displayed value

Scaled

2.2Display unit

Volume

l

2.3Scaling

0 % = 0.0 l

100 % = 100.0 l

2.4Lighting

Switched off

Diagnostics

3Basic adjustment

Display

Diagnostics

Service

Info



3.1Pointer

Distance min.: 0.234 m(d)

Distance max.: 5.385 m(d)

3.2Meas. reliability

15 dB

Sensor status

OK

3.3Curve selection

Echo curve

3.4Echo curve

Presentation of the echo

curve

Service

4Basic adjustment

Display

Diagnostics

Service

Info

4.1Gating out of false signals

Change now?

4.2Extended setting

None

Quick level change

4.3Current output

Output mode: 4-20 mA

Fail.mode: < 3.6 mA

min. current: 4 mA

max. current: 20 mA

4.4Simulation

Start simulation

4.6Reset

Select reset?

4.7Unit of measurement

m(d)

4.8Language

Deutsch

4.9SIL

Not activated

4.10HART mode

Standard

Address 0

4.11Copy sensor data

Copy sensor data?

4.12PIN

Enable?

Info

5Basic adjustment

Display

Diagnostics

Service

Info

5.1Sensor type

Serial number

12345678

5.2Date of manufacture

21. January 2009

Software version

3.50

5.3Last change using PC

21. January 2009

5.4Sensor characteristics

Display now?



28438-EN-090305

6.6 Saving the parameter adjustment data

It is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwards. They are henceavailable for multiple use or service purposes.

If VEGAPULS 66 is equipped with an indicating and adjustmentmodule, the most important data can be read out of the sensor intoindicating and adjustment module. The procedure is described in theoperating instructions manual "Indicating and adjustment module" inthe menu item "Copy sensor data". The data remain there permanentlyeven if the sensor power supply fails.

If it is necessary to exchange the sensor, the indicating and adjustmentmodule is inserted into the replacement instrument and the data arewritten into the sensor under the menu item "Copy sensor data".



7 Setup with PACTware and other adjustment

programs

7.1 Connecting the PC

3

1

2

Fig. 31: Connection of the PC via VEGACONNECT directly to the sensor

1 USB cable to the PC

2 VEGACONNECT

3 Sensor

1 2

3

4

OPEN

TWIST

USB

LOCK

Fig. 32: Connection via I²C connection cable

1 I²C bus (com.) interface on the sensor

2 I²C connection cable of VEGACONNECT

3 VEGACONNECT

4 USB cable to the PC

Internal connection via

I²C interface

External connection via

I²C interface


7 Setup with PACTware and other adjustment programs28438-EN-090305

Necessary components:

l VEGAPULS 66l PC with PACTware and suitable VEGA DTM

l VEGACONNECT

l Power supply unit or processing system

1

2 4

3 OPE

N

TWIST

USB

LOCK

Fig. 33: Connecting the PC via HART to the signal cable

1 VEGAPULS 66

2 HART resistor 250 Ω (optional depending on processing)

3 Connection cable with 2 mm pins and terminals

4 Processing system/PLC/Voltage supply

Necessary components:

l VEGAPULS 66l PC with PACTware and suitable VEGA DTM

l VEGACONNECT

l HART resistor approx. 250 Ω

l Power supply unit or processing system

Note:

With power supply units with integrated HART resistance (internalresistance approx. 250 Ω), an additional external resistance is notnecessary. This applies, e. g. to the VEGA instruments VEGATRENN

149A, VEGADIS 371, VEGAMET 381). Common Ex separators arealso usually equipped with a sufficient current limitation resistance. Insuch cases, VEGACONNECT 4 can be connected parallel to the4 … 20 mA cable.

7.2 Parameter adjustment with PACTware

Further setup steps are described in the operating instructions manual"DTM Collection/PACTware" attached to each CD and which can alsobe downloaded from our homepage. A detailed description is availablein the online help of PACTware and the VEGA DTMs.

Connection via HART



Note:

Keep in mind that for setup of VEGAPULS 66, DTM-Collection in theactual version must be used.

All currently available VEGA DTMs are provided in the DTM Collectionon CD and can be obtained from the responsible VEGA agency for atoken fee. This CD includes also the up-to-date PACTware version.The basic version of this DTM Collection incl. PACTware is alsoavailable as a free-of-charge download from the Internet.

Go via www.vega.com and "Downloads" to the item "Software".

7.3 Parameter adjustment with AMS™ and PDM

For VEGA sensors, instrument descriptions for the adjustmentprograms AMS™ and PDM are available as DD or EDD. Theinstrument descriptions are already implemented in the currentversions of AMS™ and PDM. For older versions of AMS™ and PDM,

a free-of-charge download is available via Internet.

Go via www.vega.com and "Downloads" to the item "Software".

7.4 Saving the parameter adjustment data

It is recommended to document or save the parameter adjustmentdata. They are hence available for multiple use or service purposes.

The VEGA DTM Collection and PACTware in the licensed, profes-sional version provide suitable tools for systematic project documen-tation and storage.



8 Maintenance and fault rectification

8.1 Maintenance

When used in the correct way, no special maintenance is required innormal operation.

8.2 Remove interferences

The operator of the system is responsible for taken suitable measuresto remove interferences.

A maximum of reliability is ensured. Nevertheless, faults can occurduring operation. These may be caused by the following, e.g.:

l Sensorl Processl Power supplyl Signal processing

The first measures to be taken are to check the output signals as wellas to evaluate the error messages via the indicating and adjustmentmodule. The procedure is described below. Further comprehensivediagnostics can be carried out on a PC with the software PACTwareand the suitable DTM. In many cases, the causes can be determinedin this way and faults can be rectified.

However, should these measures not be successful, call the VEGA

service hotline in urgent cases under the phone no. +49 1805 858550.

The hotline is available to you 7 days a week round-the-clock. Sincewe offer this service world-wide, the support is only available in theEnglish language. The service is free of charge, only the standardtelephone costs will be charged.

Connect a handheld multimeter in the suitable measuring rangeaccording to the wiring plan.

? 4 … 20 mA signal not stable

l Level fluctuations

à Set damping via the indicating and adjustment module

? 4 … 20 mA signal missing

l Wrong connection

à Check connection according to chapter "Connection steps"

and if necessary, correct according to chapter "Wiring plan"

l No power supply

à Check cables for breaks; repair if necessary

l Operating voltage too low or load resistance too high

à Check, adapt if necessary

Reaction when malfunc-

tions occur

Causes of malfunction

Fault rectification

24 hour service hotline

Checking the 4 … 20 mA

signal


8 Maintenance and fault rectification28438-EN-090305

? Current signal greater than 22 mA or less than 3.6 mA

l Electronics module defective

à Exchange instrument or return instrument for repair

In Ex applications, the regulations for the wiring of intrinsically safecircuits must be observed.

? E013

l no measured value available

à sensor in boot phase

à Sensor does not find an echo, e.g. due to faulty installation orwrong parameter adjustment

? E017

l Adjustment span too small

à Carry out a fresh adjustment and increase the distancebetween min. and max. adjustment

? E036

l no operable sensor software

à Carry out a software update or send the instrument for repair

? E041, E042, E043

l Hardware error, electronics defective

à Exchange instrument or return instrument for repair

Depending on the failure reason and measures taken, the stepsdescribed in chapter "Set up" must be carried out again, if necessary.

8.3 Exchanging the electronics module

If the electronics module is defective, it can be replaced by the user.

In Ex applications only one instrument and one electronics module withrespective Ex approval may be used.

If there is no electronics module available on site, one can be orderedfrom the VEGA agency serving you.

The new electronics module must be loaded with the settings of thesensor. These are the options:

l At the factory by VEGA

l Or on site by the user

In both cases, the sensor serial number is needed. The serial numbersare stated on the type label of the instrument, inside the housing or onthe delivery note.

Fault messages via the

indicating/adjustment

module

Reaction after fault rec-

tification

Sensor serial number



Information:

When loading on site, first of all the order data must be downloadedfrom the Internet (see operating instructions manual "Oscillator").

The electronics modules are adapted to the respective sensor anddistinguish also in the signal output or power supply.

8.4 Software update

The following components are required to update the sensor software:

l Sensorl Power supplyl VEGACONNECT

l PC with PACTwarel Current sensor software as file

At "www.vega.com/downloads" go to "Software". Select under "plicsinstruments and sensors" the suitable instrument series. Load the zipfile via the right mouse key with "Save target as" e.g. on the desktop ofyour PC. Extract all files available in the zip file, e.g. to the desktop.

Connect the sensor to power supply and provide connection from PC

to the instrument via VEGACONNECT. Start PACTware and provideconnection to the sensor, e.g. via the VEGA project assistant. Closethe parameter window of the sensor, as far as open.

Go in the PACTware menu bar to "Instrument data", "Additional

functions" and "Update instrument software".

PACTware checks now the actual hardware and software version ofthe sensor and displays the data. This procedure lasts approx. 60 s.

Push the button " Update software" and select the previouslyextracted hex file. Then the software update can be started. Furtherfiles are installed automatically. Depending on the sensor, thisprocedure lasts approximately 1 h.

8.5 Instrument repair

If a repair is necessary, please proceed as follows:

You can download a return form (23 KB) from our Internet homepagewww.vega.com under: "Downloads - Forms and certificates - Repair

form".

By doing this you help us carry out the repair quickly and withouthaving to call back for needed information.

l Print and fill out one form per instrumentl Clean the instrument and pack it damage-proofl Attach the completed form and, if need be, also a safety data

sheet outside on the packaging

Assignment

Load sensor software to

PC

Prepare update

Load software into sen-

sor



l Please ask the agency serving you for the address of your returnshipment. You can find the respective agency on our websitewww.vega.com under: "Company - VEGA worldwide"



9 Dismounting

9.1 Dismounting steps

Warning:

Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temperatures, corrosive or toxicproducts etc.

Take note of chapters "Mounting" and "Connecting to power supply"

and carry out the listed steps in reverse order.

9.2 Disposal

The instrument consists of materials which can be recycled byspecialised recycling companies. We use recyclable materials andhave designed the electronics to be easily separable.

WEEE directive 2002/96/EG

This instrument is not subject to the WEEE directive 2002/96/EG andthe respective national laws. Pass the instrument directly on to aspecialised recycling company and do not use the municipal collectingpoints. These may be used only for privately used products accordingto the WEEE directive.

Correct disposal avoids negative effects to persons and environmentand ensures recycling of useful raw materials.

Materials: see chapter "Technical data"

If you have no possibility to dispose of the old instrumentprofessionally, please contact us concerning return and disposal.


9 Dismounting28438-EN-090305

10 Supplement

10.1 Technical data

General data

316L corresponds to 1.4404 or 1.4435

Materials, wetted parts- Process fitting 316L, Hastelloy C22 plated

- Antenna 316L, Hastelloy C22

- Antenna cone PTFE (TFM 1600), ceramic (99.7 % AL2O3)

- seal, antenna system FKM (Viton), FFKM (Kalrez 6375), FEP FKM (Viton)coated, EPDM (FDA-approved), graphite

Materials, non-wetted parts- Housing Plastic PBT (polyester), Alu die-casting powder-

coated, 316L

- Seal between housing and housingcover

NBR (stainless steel housing), silicone (Alu/plastichousing)

- Inspection window in housing cover forPLICSCOM

Polycarbonate (UL-746-C listed)

- Ground terminal 316Ti/316L

Weight, depending on flange size, pressurestage and housing material

6.3 … 136 kg (13.89 … 299.8 lbs)

Output variable

Output signal 4 … 20 mA/HART

HART output values- HART value (Primary Value) Distance to the level

- HART value (Secondary Value) Distance to the level - scaled

Signal resolution 1.6 µA

Failure signal current output (adjustable) mA-value unchanged 20.5 mA, 22 mA, < 3.6 mA

(adjustable)

Max. output current 22 mA

Load see load diagram under Power supply

Damping (63 % of the input variable) 0 … 999 s, adjustable

Fulfilled NAMUR recommendations NE 43

Input variable

Measured value distance between process fitting and product sur-face

Min. distance from antenna end 100 mm (4 in)

Measuring range up to 35 m (114.83 ft)


10 Supplement28438-EN-090305

Reference conditions to measuring accuracy (similar to DIN EN 60770-1)

Reference conditions according to DIN EN 61298-1

- Temperature +18 … +30 °C (+64 … +86 °F)

- Relative humidity 45 … 75 %

- Air pressure 860… 1060mbar/86… 106 kPa (12.5… 15.4 psig)

Other reference conditions- Reflector ideal reflector, e.g. metal plate 2 x 2 m

- False reflections Biggest false echo, 20 dB smaller than the usefulecho

Characteristics and performance data

Frequency C-band (6 GHz technology)

Beam angle 3 dB, depending on the antenna system- without horn antenna 38°

- ø 75 mm (2.953 in) 38°

- ø 96 mm (3.78 in) 30°

- ø 146 mm (5.748 in) 20°

- ø 196 mm (7.717 in) 17°

- ø 242 mm (9.528 in) 14°

Step response or adjustment time3) > 1 s (dependent on the parameter setting)

Max. level change adjustable up to 1 m/min. (dependent on theparameter adjustment)

Max. emitted HF power of the antenna system- Pulse peak power approx. 0.1 mW

- Pulse duration < 2 ns

- SAR value4) 0.471 mW/kg

Measuring accuracy

Resolution, general max. 1 mm (0.039 in)

Deviation5) see diagrams

3) Time to output the correct level (with max. 10 % deviation) after a suddenlevel change.

4) at the aperture of a horn antenna with ø 150 mm5) Incl. non-linearity, hysteresis and non-repeatability.



1,0 m (3.28 ft) 35 m (114.8 ft)

20 mm (0.788 in)

10 mm (0.394 in)

- 10 mm (- 0.394 in)

- 20 mm (- 0.788 in)

0

Fig. 34: Deviation VEGAPULS 66

Influence of the ambient temperature to the sensor electronics6)

Average temperature coefficient of the zerosignal (temperature error)

0.03 %/10 K

Influence of the superimposed gas and pressure to the accuracy

The spreading speed of the radar impulses in gas or vapour above the product is reduced by highpressures. This effect depends on the superimposed gas or vapour and increases with lowtemperatures. The following chart shows the deviation caused by some typical gases or vapours.The stated values refer to the distance. Positive values mean that the measured distance is toohigh, negative values that the measured distance is too small.

Gas phase Temperature 1 bar/14.5 psig 10 bar/145 psig 50 bar/725 psig

Air/Nitrogen 20 °C/68 °F 0.00 % 0.22 % 1.2 %

Air/Nitrogen 200 °C/392 °F 0.00 % 0.13 % 0.74 %

Hydrogen 20 °C/68 °F -0.01 % 0.10 % 0.61 %

Hydrogen 200 °C/392 °F -0.02 % 0.05 % 0.37 %

Water (saturatedsteam)

100 °C/212 °F 0.20 % - -

Water (saturatedsteam)

180 °C/356 °F - 2.1 % -

Ambient conditions

Ambient, storage and transport temperature -40 … +80 °C (-40 … +176 °F)

6) Relating to the nominal measuring range, in the temperature range-40 … +80 °C .



Process conditions

For the process temperature and the vessel pressure, you also have to note the specifications onthe type label! Always the lowest value is applicable!

Process temperature (measured on the process fitting depending on process seal- FKM (Viton) -40 … +150 °C (-40 … +302 °F)

- FFKM (Kalrez 6375) -20 … +150 °C (-4 … +302 °F)

- FPM Viton covered (FDA approval) -40 … +150 °C (-40 … +302 °F)

- EPDM (FDA approval) -40 … +150 °C (-40 … +302 °F)

- graphite (antenna cone ceramic) -60 … +250 °C (-76 … +482 °F)

- graphite (antenna cone ceramic) withtemperature adapter

-60 … +400 °C (-76 … +752 °F)

Vessel pressure relating to the antenna cone- PTFE -100 … 4000 kPa/-1 … 40 bar (-14.5 … 580 psi)

with PN 40

- Ceramic -100… 16000 kPa/-1… 160 bar (-14.5… 2321 psi)with PN 160

Vessel pressure relating to the flange nom-

inal stagesee supplementary instructions manual "Flangesaccording to DIN-EN-ASME-JIS"

Vibration resistance mechanical vibrations with 4 g and 5 … 100 Hz7)

Data on rinsing air connection

Pressure max. 6 bar (87.02 psi)

Air flow- with 0.1 bar (1.45 psi) approx. 70 l/min.

- with 1.2 bar (17.4 psi) approx. 170 l/min.

Air flow with reflux valve- at 0.55 bar (7.98 psi) approx. 20 l/min.

- with 1.2 bar (17.4 psi) approx. 120 l/min.

Thread G¼ A

Catch- with non-Ex Dust protection cover of PE

- with Ex Threaded plug of 316Ti

2 reflux valves - attached (with non-Ex optional, with Ex included in the scope of delivery)- Material 316Ti

- Seal FKM (Viton), FFKM (Kalrez 6375)

- for tube diameter 10 mm

- opening pressure 0.5 bar (7.252 psi)

- Nominal pressure stage PN 250

7) Tested according to the regulations of German Lloyd, GL directive 2.



Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar

Cable entry/plug8)

- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),

1 x blind stopper M20 x 1.5

or:l 1 x closing cap M20 x 1.5; 1 x blind stopper

M20 x 1.5

or:l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT

or:

l 1 x plug (depending on the version), 1 x blindstopper M20 x 1.5

- Double chamber housing l 1 x cable entry M20 x 1.5 (cable: ø 5 … 9 mm),

1 x blind stopper M20 x 1.5; 1 x blind stopperM16 x 1.5 or optionally available with 1 x plugM12 x 1 for VEGADIS 61

or:l 1 x closing cap ½ NPT, 1 x blind stopper

½ NPT, 1 x blind stopper M16 x 1.5 oroptionally 1 x plug M12 x 1 for VEGADIS 61

or:

l 1 x plug (depending on the version), 1 x blindstopper M20 x 1.5; 1 x blind stopper M16 x 1.5or optionally available with 1 x plug M12 x 1 forVEGADIS 61

Spring-loaded terminals for wire cross-sec-tion

> 2.5 mm² (AWG 14)

Electromechanical data - version IP 66/IP 68 (1 bar)

Cable entry- Single chamber housing 1 x IP 68 cable gland M20 x 1.5; 1 x blind stopper

M20 x 1.5

- Double chamber housing 1 x IP 68 cable gland M20 x 1.5; 1 x blind stopperM20 x 1.5; 1 x blind stopper M16 x 1.5

Connection cable- Wire cross-section 0.5 mm² (AWG 20)

- Wire resistance < 0.036 Ω/m

- Tensile strength < 1200 N (270 lbf)

- Standard length 5 m (16.4 ft)

- Max. length 1000 m (3280 ft)

- Min. bending radius 25 mm (0.984 in) with 25 °C (77 °F)

8) Depending on the version M12 x 1, according to DIN 43650, Harting, 7/8" FF.



- Diameter approx. 8 mm (0.315 in)

- Colour - standard PE Black

- Colour - standard PUR Blue

- Colour - Ex-version Blue

Indicating and adjustment module

Voltage supply and data transmission through the sensor

Indication LC display in dot matrix

Adjustment elements 4 keys

Protection- unassembled IP 20

- mounted into the sensor without cover IP 40

Materials- Housing ABS

- Inspection window Polyester foil

Power supply

Operating voltage- Non-Ex instrument 14 … 36 V DC

- EEx-ia instrument 14 … 30 V DC

- EEx-d-ia instrument 20 … 36 V DC

Operating voltage with lighted indicating and adjustment module- Non-Ex instrument 20 … 36 V DC

- EEx-ia instrument 20 … 30 V DC

- EEx-d-ia instrument 20 … 36 V DC

Permissible residual ripple- < 100 Hz Uss < 1 V

- 100 Hz … 10 kHz Uss < 10 mV

Load see diagram



1000

750

500

250

14 1816 20 22 24 26 28 30 32 34 36

Ω

V

4

12

3

Fig. 35: Voltage diagram

1 HART load

2 Voltage limit EEx-ia instrument

3 Voltage limit non-Ex/Exd instrument

4 Operating voltage

Electrical protective measures

Protection, depending on housing version- Plastic housing IP 66/IP 67

- Aluminium housing, stainless steelhousing - investment casting, stainlesssteel housing - electro-polished

IP 66/IP 68 (0.2 bar)9)

- Aluminium and stainless housing, in-vestment casting (optionally available)

IP 66/IP 68 (1 bar)

Overvoltage category III

Protection class II

Functional safety (SIL)

The functional safety is already activated ex factory for instruments with SIL qualification. Forinstruments without SIL qualification ex factory, the functional safety must be activated by the uservia the indicating and adjustment module or via PACTware for applications according to SIL.

Functional safety according to IEC 61508-4

- Single channel architecture (1oo1D) up to SIL2

- double channel diversitary redundantarchitecture (1oo2D)

up to SIL3

You can find detailed information in the supplied Safety Manual of the instrument series or under"www.vega.com", "Downloads", "Approvals".

9) A suitable cable is the prerequisite for maintaining the protection class.



Approvals

Depending on the version, instruments with approvals can have different technical data.

For these instruments, the corresponding approval documents have to be taken into account.These are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and"serial number search" as well as via "Downloads" and "Approvals".



10.2 Dimensions

Housing in protection IP 66/IP 68 (0.2 bar)

~ 69 mm

(2.72") ø 77 mm

(3.03")1

12

mm

(4

13/ 3

2")

M20x1,5/½ NPT

~ 69 mm

(2.72")ø 77 mm

(3.03")

11

7 m

m (

4.6

1")

M20x1,5/½ NPT

~ 87 mm (3.43")

M16x1,5

ø 84 mm

(3.31")

12

0 m

m (

4.7

2")

M20x1,5/½ NPT

~ 87 mm (3.43")

M16x1,5

ø 84 mm

(3.31")

12

0 m

m (

4.7

2")

M20x1,5/½ NPT

~ 116 mm (4.57")

ø 84 mm (3.31")

11

6 m

m (

4.5

7")

M20x1,5M20x1,5/½ NPT

~ 59 mm

(2.32")ø 80 mm

(3.15")

11

2 m

m (

4.4

1")

M20x1,5/½ NPT

1

5

3

6

2

4

Fig. 36: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the

housing is 9 mm/0.35 in higher

1 Plastic housing

2 Aluminium housing

3 Aluminium double chamber housing

4 Stainless steel housing, electropolished

5 Stainless steel housing - precision casting

6 Stainless steel double chamber housing - precision casting



Housing in protection IP 66/IP 68 (1 bar)

11

7 m

m (

4.6

1")

~ 103 mm

(4.06")ø 77 mm

(3.03")

11

6 m

m (

4.5

7")

~ 150 mm (5.91")

ø 84 mm (3.31")

12

0 m

m (

4.7

2")

~ 105 mm (4.13")ø 84 mm

(3.31")

M20x1,5

2M20x1,5/½ NPT

M16x1,5

3

M20x1,5M20x1,5

1

Fig. 37: Housing versions in protection IP 66/IP 68 (1 bar) - with integrated indicating and adjustment module the

housing is 9 mm/0.35 in higher

1 Aluminium housing

2 Stainless steel housing - precision casting

2 Stainless steel double chamber housing - precision casting



VEGAPULS 66 - standard version

d

kD

x

yb

60

mm

(2.3

6")

D b k x yd

DN 50 PN 40 165 20 125 4x ø 18 - -

DN 80 PN 40 200 24 160 8x ø 18 75 68

DN 100 PN 16 220 20 180 8x ø 18 96 113

DN 150 PN 16 285 22 240 8x ø 22 146 205

DN 200 PN 16 340 24 295 12x ø 22 196 296

DN 250 PN 16 405 26 355 12x ø 26 242 380

2" 150 lb 152,4 19,1 120,7 4x ø 19,1 - -

3" 150 lb 190,5 23,9 152,4 4x ø 19,1 75 68

4" 150 lb 228,6 23,9 190,5 8x ø 19,1 96 113

6" 150 lb 279,4 25,4 241,3 8x ø 22,4 146 205

8" 150 lb 342,9 28,4 298,5 8x ø 22,4 196 296

10" 150 lb 406,4 30,2 362 12x ø 25,4 242 380

0.75"

8x ø 0.87"

8x ø 0.75"

8x ø 0.75"

4x ø 0.71"

8x ø 0.71"

8x ø 0.71"

4.92"

6.29" 2.95"

3.78"

5.75"

4.45"

8.07"

2.68"

2.95"

7.09"

9.45"

0.79"

0.79"

0.87"

0.95"

6.50"

7.87"

8.66"

11.22"

4.75"

6.00"

4x ø 0.87"11.61"13.39" 7.72" 11.65"0.95"

4x ø 1.02"13.98"15.95" 1.02" 9.53" 14.96"

3.78"

5.75"

4.45"

8.07"

2.68"

7.72" 11.65"

9.53" 14.96"

6.00"

8x ø 0.75"

12x ø 1.00"

0.94"

0.94"

7.50"

7.50"

14.25"1.19"

9.00"

16.00"

8x ø 0.88"13.50"

8x ø 0.88"9.50"

1.12" 11.75"

11.00" 1.00"

x y

- -

- -

Dinch b k d

DN 50 PN 40

DN 80 PN 40

DN 100 PN 16

DN 150 PN 16

DN 200PN 16

DN 250 PN 16

2" 150 lb

3" 150 lb

4" 150 lb

6" 150 lb

8" 150 lb

10" 150 lb

mm

Fig. 38: VEGAPULS 66 - standard version



VEGAPULS 66 - standard version with rinsing air connection

1

2

kD

x

d

13

6 m

m (

5.3

5")

y

21

,5 m

m (

0.8

5")55 mm

(2.17")

67 mm(2.64")

b

D b k x yd

DN 50 PN 40 165 20 125 4x ø 18 - -

DN 80 PN 40 200 24 160 8x ø 18 75 68

DN 100 PN 16 220 20 180 8x ø 18 96 113

DN 150 PN 16 285 22 240 8x ø 22 146 205

DN 200 PN 16 340 24 295 12x ø 22 196 296

DN 250 PN 16 405 26 355 12x ø 26 242 380

2" 150 lb 152,4 19,1 120,7 4x ø 19,1 - -

3" 150 lb 190,5 23,9 152,4 4x ø 19,1 75 68

4" 150 lb 228,6 23,9 190,5 8x ø 19,1 96 113

6" 150 lb 279,4 25,4 241,3 8x ø 22,4 146 205

8" 150 lb 342,9 28,4 298,5 8x ø 22,4 196 296

10" 150 lb 406,4 30,2 362 12x ø 25,4 242 380

0.75"

8x ø 0.87"

8x ø 0.75"

8x ø 0.75"

4x ø 0.71"

8x ø 0.71"

8x ø 0.71"

4.92"

6.29" 2.95"

3.78"

5.75"

4.45"

8.07"

2.68"

2.95"

7.09"

9.45"

0.79"

0.79"

0.87"

0.95"

6.50"

7.87"

8.66"

11.22"

4.75"

6.00"

4x ø 0.87"11.61"13.39" 7.72" 11.65"0.95"

4x ø 1.02"13.98"15.95" 1.02" 9.53" 14.96"

3.78"

5.75"

4.45"

8.07"

2.68"

7.72" 11.65"

9.53" 14.96"

6.00"

8x ø 0.75"

12x ø 1.00"

0.94"

0.94"

7.50"

7.50"

14.25"1.19"

9.00"

16.00"

8x ø 0.88"13.50"

8x ø 0.88"9.50"

1.12" 11.75"

11.00" 1.00"

x y

- -

- -

Dinch b k d

DN 50 PN 40

DN 80 PN 40

DN 100 PN 16

DN 150 PN 16

DN 200PN 16

DN 250 PN 16

2" 150 lb

3" 150 lb

4" 150 lb

6" 150 lb

8" 150 lb

10" 150 lb

mm

Fig. 39: VEGAPULS 66 - standard version with rinsing air connection

1 Rinsing air connection G¼ A for mounting of a suitable adapter

2 Reflux valve - attached (with non-Ex optionally available, with Ex in the scope of delivery), for tube diameters

10 mm



VEGAPULS 66 - high temperature versions

20

0 m

m (

7.8

7")

33

7 m

m (

13

.27

")

21

Fig. 40: VEGAPULS 66 - high temperature version

1 For process temperatures up to 250 °C (482 °F)

2 For process temperatures up to 400 °C (752 °F)



10.3 Industrial property rights

VEGA product lines are global protected by industrial property rights.

Further information see http://www.vega.com.

Only in U.S.A.: Further information see patent label at the sensor

housing.

VEGA Produktfamilien sind weltweit geschützt durch gewerbliche

Schutzrechte.

Nähere Informationen unter http://www.vega.com.

Les lignes de produits VEGA sont globalement protégées par des

droits de propriété intellectuelle. Pour plus d'informations, on pourra

se référer au site http://www.vega.com.

VEGA lineas de productos están protegidas por los derechos en el

campo de la propiedad industrial. Para mayor información revise la

pagina web http://www.vega.com.

Линии продукции фирмы ВЕГА защищаются по всему миру

правами на интеллектуальную собственность. Дальнейшую

информацию смотрите на сайте http://www.vega.com.

VEGA系列产品在全球享有知识产权保护。

进一步信息请参见网站<http://www.vega.com>。

10.4 Trademark

All brands used as well as trade and company names are property oftheir lawful proprietor/originator.



VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected]

Printing date:

ISO 9001

All statements concerning scope of delivery, application,practical use and operating conditions of the sensors andprocessing systems correspond to the information avail-

able at the time of printing.

© VEGA Grieshaber KG, Schiltach/Germany 2009

Subject to change without prior notice 28438-EN-090305

operating instructions - vegapuls 66 - 4 ? 20 ma ... -...

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