operating manual - asyril · 2019-05-03 · introduction v1.7 fo 32.03.118 manuel utilisateur -...

Asyfeed Pocket

Operating Manual

Document Asyril_AFEED-POC-01_Operating_Manual_EE

Version v1.7 Date 16.07.2012

Articles AFEED-POC-01--XX-XX-XX-XX

Asyfeed Pocket - Asyril SA

Operating Manual © Copyright Asyril S.A.

Introduction v1.7 FO 32.03.118

Manuel utilisateur - Asyril SA 3/44

Table of Contents

1. INTRODUCTION ............................................................................................................................... 5

1.1. GENERAL INFORMATION ........................................................................................................... 5

1.2. SAFETY INSTRUCTIONS ............................................................................................................ 6

1.2.1. General instructions ............................................................................................................. 6

1.2.2. Specific instructions.............................................................................................................. 7

1.3. WARRANTY INFORMATION ...................................................................................................... 10

1.4. EC CERTIFICATE ..................................................................................................................... 10

1.5. OTHER MANUALS .................................................................................................................... 10

2. DESCRIPTION ................................................................................................................................ 11

2.1. PRODUCT OVERVIEW .............................................................................................................. 11

2.1.1. Asyfeed module (MFEED) ................................................................................................ 11

2.1.2. Protective doors .................................................................................................................. 12

2.1.3. Rear frame ........................................................................................................................... 12

2.2. GENERAL CHARACTERISTICS ................................................................................................. 13

2.2.1. Technical data ..................................................................................................................... 13

2.2.2. General dimensions ........................................................................................................... 14

2.2.3. Alarms and visual signs ..................................................................................................... 16

2.3. PERFORMANCE ....................................................................................................................... 17

2.3.1. Workspace ........................................................................................................................... 17

2.3.2. Vision performances (AsyView) ....................................................................................... 19

2.4. ELECTRICAL INTERFACES ....................................................................................................... 21

2.4.1. Overview .............................................................................................................................. 21

2.4.2. AFEED internal wiring ........................................................................................................ 22

2.4.3. Emergency stop .................................................................................................................. 23

2.4.4. ByPass key .......................................................................................................................... 23

2.4.5. Connection to the Human-Machine interface (HMI) ...................................................... 23

2.4.6. Main stop button ................................................................................................................. 23

2.4.7. Power connection (E) ......................................................................................................... 24

2.5. PNEUMATIC INTERFACES ........................................................................................................ 25

2.5.1. Pneumatic connection........................................................................................................ 25

2.5.2. Characteristics of the compressed air ............................................................................. 25

2.6. MECHANICAL INTERFACES ..................................................................................................... 26

2.6.1. Installing the AFEED .......................................................................................................... 26

2.6.2. Mechanical interfaces ........................................................................................................ 27

2.6.3. Compliance .......................................................................................................................... 29

2.7. ACCESSORIES AND OPTIONAL MODULES ............................................................................... 29

2.7.1. Ionizer ................................................................................................................................... 29





3. TRANSPORTATION, HANDLING AND INSTALLATION ....................................................... 30

3.1. PRODUCT PACKAGING, TRANSPORTATION AND HANDLING .................................................... 30

3.2. UNPACKING INSTRUCTIONS .................................................................................................... 30

3.3. INSTALLATION AND STORAGE ENVIRONMENT ......................................................................... 33

3.3.1. Installation environment ..................................................................................................... 33

3.3.2. Storage environment .......................................................................................................... 33

4. MAINTENANCE AND REPAIR .................................................................................................... 34

4.1. SAFETY INSTRUCTIONS .......................................................................................................... 34

4.1.1. General instructions ........................................................................................................... 34

4.2. PERSONNEL RESPONSIBLE FOR MAINTENANCE OR REPAIR OPERATIONS ............................. 34

4.3. MAINTENANCE ........................................................................................................................ 35

4.3.1. Maintenance schedule ....................................................................................................... 35

4.3.2. General maintenance ......................................................................................................... 36

4.3.3. PocketDelta robot maintenance ....................................................................................... 38

4.3.4. Asycube maintenance........................................................................................................ 39

4.4. REPAIRS ................................................................................................................................. 41

4.5. TECHNICAL SUPPORT ............................................................................................................. 42

4.5.1. For a better service … ....................................................................................................... 42

4.5.2. Contact ................................................................................................................................. 42





1. Introduction

1.1. General information

This document is the property of Asyril S.A.; it may not be reproduced, modified or

communicated, in whole or in part, without our prior written authorisation. Asyril S.A. reserves

the right to modify any information contained in this document for reasons related to product

improvements without prior notice. Before using the product, please read this entire

document in order to ensure that the product is used correctly. However, if you encounter

difficulties when using the product, do not hesitate to contact our customer service

department.

In this manual, the safety information that must be respected is split into three types:

"Danger", "Important" and "Note". These messages are identified as follows:

DANGER!

Failure to respect this instruction may result in serious physical injury.

DANGER!

This instruction identifies an electrical hazard. Failure to respect this instruction may

result in electrocution or serious physical injury due to an electric shock.

IMPORTANT!

Failure to respect this instruction may result in serious damage to equipment.

NOTE:

The reader's attention is drawn to this point in order to ensure that the product is used

correctly. However, failure to respect this instruction does not pose a danger.

Reference …

For more information on a specific topic, the reader is invited to refer to another manual or

another page of the current manual.

IMPORTANT!

Asyril cannot be held liable for damage to property or persons caused by the failure to

respect the instructions specified in the "Safety instructions" paragraph. It is the client's

responsibility to inform the personnel concerned.

NOTE:

All dimensions and values are expressed in millimetres (mm) in this manual.





1.2. Safety instructions

1.2.1. General instructions

1.2.1.1. Transportation

DANGER!

Particular attention should be paid to the weight of the packaged product when it is

being transported or moved. For more information, read paragraph 3 "Transportation,

handling and installation".

1.2.1.2. General

DANGER!

Check that the power supplies and other cables are disconnected from the unit before

performing any maintenance operations.

DANGER!

Only qualified personnel (trained by Asyril) are authorised to use this product.

DANGER!

Never unscrew the electric units or protective covers of the system. An electric shock

may cause serious physical injury. Only Asyril SA personnel are authorised to access

these parts for maintenance or repair purposes.

DANGER!

Never disconnect or connect the system cables without being sure that it is switched

off.

DANGER!

Modifications to the product are not permitted. Unauthorised modifications could lead

to a malfunction, fire and physical injury, etc.

DANGER!

In the event of a power outage, the product must be stopped. Failure to respect this

instruction may result in the product restarting accidentally.

DANGER!

Do not use the product in an environment in which it may come into contact with water

or oil.





1.2.1.3. Disposal

As soon as the product reaches its end of life, please dispose of it as industrial waste.

NOTE:

The product must be disposed of in accordance with the standards, regulations and laws in

force.

1.2.2. Specific instructions

1.2.2.1. Personal Protective Equipment (PPE)

For safety reasons, operators must wear the following safety equipment when using the

product:

- Safety goggles when using the Asycube backlight with the safety doors open and

without the diffuser installed. (LED lighting equivalent to class 1 compared to lasers)

- Safety shoes when transporting the AFEED

NOTE:

It is the client's responsibility to install visual signs informing of the potential dangers and to

provide the associated protective equipment.

1.2.2.2. Parties involved

The table below defines the roles of each player:

Operator Adjuster Engineer Support Transporter Dismantler

Construction X

Transportation X

Installation X X

Commissioning X

Use X

Programming X

Operation X

Cleaning X X

Maintenance X

Dismantling X

Table 1-1: Parties involved





1.2.2.3. Specific safety precautions concerning this product

(A) Electrical danger

A "danger of electric shock"

pictogram is affixed to the rear frame

of the AFEED:

DANGER!

Switch off the machine and

disconnect it before opening the

rear frame.

Only authorised personnel are

permitted to open the frame. For more

information, read chapter 4.2 on page

34 and chapter 4.3.2.1 on page 36.

(B) Mechanical danger

Take particular care when opening

and closing the doors. Never leave

the ByPass key in the AFEED.

Only authorised personnel are

permitted to use the ByPass key. For

more information, read chapter 4.2 on

page 34 and chapter 2.4.4 on page

23.

The procedure for changing the

tool must be performed by a single

person (risk of a hand injury when

loading or unloading the tool if

another person gives the order

whilst the adjuster is installing the

tool in the zone).

(C) Specific client interface

It is the client's responsibility to install

visual signs or pictograms informing

of potential dangers associated with

its specific process.

Figure 1-1: Specific warnings

concerning the AFEED-POC





(D) Mechanical danger

The procedure for changing the

tool must be performed by a single

person (risk of a hand injury when

loading or unloading the tool if

another person gives the order

whilst the adjuster is installing the

tool in the zone).

(E) LED lighting danger

The AsyCube has integrated

backlighting composed of LEDs

(Light Emitting Diodes). These

LEDs emit visible or invisible

radiation depending on the colour

of the backlighting. This LED

lighting can cause discomfort, or

even damage to the cornea, retina

or lens. Do not look directly at a

light source without a diffuser and

without wearing personal

protection (safety goggles for class

1 laser lighting). Clients are

encouraged to document the

procedures in place to limit

exposure to LED radiation.

This backlighting must not be used

permanently. Please switch it off

after the image has been acquired.

Figure 1-2:Specific warnings concerning

the AFEED Pocket





1.3. Warranty information

You will find all warranty information (scope, term, etc.) under the general terms of sale.

1.4. EC certificate

The EC certificate for your product is

supplied at the time of delivery. The

figure opposite shows an example of

how your certificate should look.

Figure 1-3: Example CE certificate

1.5. Other manuals

The table below provides a list of documents supplied with the product. Each of these

manuals forms an integral part of the set of documentation associated with the product.

This current manual contains a technical description of the product, its functionalities, and

provides information about the maintenance and transportation requirements of the product.

Manual Title Manual reference Description of the content

AFEED

Operating

manual

AFEED-POC-

01_Operating_Manual_E_V1.0

THIS MANUAL

AFEED

HMI manual

AFEED-POC-01_HMI_Manual_E_V1.0 Describes how to

communicate with the

AFEED, how to program it,

and how to use the HMI.

Table 1-2: Other manuals



Description v1.7 FO 32.03.118


2. Description

2.1. Product overview

The Asyfeed (AFEED) is a highly

flexible compact solution designed to

perform low added value repetitive

tasks such as palletisation, sorting or

assembly of small components.

Asyfeed Pocket comprises:

(A) Asyfeed module (MFEED)

(B) Rear frame

(C) Light column

(D) Protective doors

(E) Emergency stop

(F) HMI (Human-Machine Interface)

screen with a resolution of 1280x242.

(G) AFEED unit feet

(H) Transportation handles

(I) Main stop button

Figure 2-1: Asyfeed Pocket (AFEED)

2.1.1. Asyfeed module (MFEED)

The MFEED module is composed of a

linear conveyor, a vision system to

locate components and a robot to

facilitate their handling:

(A) Asycube

(B) Camera cover

(C) PocketDelta robot

(D) Electric unit

(E) DOAL (Diffused On Axis Light)

(F) MFEED electrical connections

(G) Tool changer

Figure 2-2: Asyfeed Module (MFEED)

(C) (B)

(E) (F)

(A)

(I)

(H)

(D)

(G)

(C)

(B)

(G)

(A)

(D)

(E)

(F)





2.1.2. Protective doors

The AFEED unit is equipped with

three protective doors (A), (B) and

(C). Three handles enable each door

to be opened separately.

Opening the doors whilst the machine

is in operation will result in the

emergency stoppage of the process

in progress.

The ByPass key (D) enables the

doors to be opened without the

production programme being

interrupted.

Figure 2-3: AFEED unit protective doors

DANGER!

During normal operation, never leave the ByPass key on the selector!

IMPORTANT!

The ByPass key must only be used for maintenance or calibration purposes.

2.1.3. Rear frame

The rear frame of the AFEED unit

may be opened during maintenance

or repair operations. This provides

access to:

(A) An ionizer (optional)

(B) Two fans

(C) A pre-assembled pneumatic system

For more information about the

procedure required to open the rear

frame, read paragraph 4.3.2.1 entitled

"Opening the rear frame" on page 36.

Figure 2-4: Internal view of the rear frame

(C)

(B)

(A)

(D)

(B)

(A) (C)





2.2. General characteristics

IMPORTANT!

Never try to use the product outside its specifications. In particular, it is essential to respect

the maximum load tolerated. Failure to respect these specifications will invalidate the product

warranty.

2.2.1. Technical data

AFEED Pocket AFEED Desktop

Description Packaging machine for bulk components

Feed system Asycube Asycube

Type of robot PocketDelta DesktopDelta

Cycle time 0.5 - 2 seconds 0.5 - 2 seconds

Positioning accuracy + 10 µm (3σ) + 10 µm (3σ)

Size of components

handled 0.15 - 5 mm 0.15 - 15 mm

Maximum force 2 N 20 N

Type of materials handled Metal, jewels, ceramics, glass,

semiconductors.

Metal, jewels, ceramics, glass,

semiconductors.

Tool changer

Component position and

orientation detection

Intuitive touch screen

interface

Noise volume < 60dBA

Easy configuration of a

new recipe





2.2.2. General dimensions

Figure 2-5: General dimensions

Characteristic Value

Footprint 848 x 856

Weight 133 kg

620

856

860

710

93

0





Please allow sufficient space around the unit during installation in order to enable each door

to be opened fully. In addition, ensure that there are no obstacles obstructing the correct

ventilation of the unit.

Figure 2-6: Size of unit, with doors open

The two control units (AsyView and HMI) can be accessed easily. Please allow enough

space to access these PCs.

IMPORTANT NOTE:

Only authorised personnel who have been trained by Asyril SA are permitted to open the side

panels to facilitate access to the control units!

1220

1714

235

1130

145





2.2.3. Alarms and visual signs

The light column provides the

operator with important information:

Colour Machine state

Green Normal

operation

Flashing

green

Transition state

Orange Pause

Red Faulty

Flashing red Transition state

to "Error" state

Lights off No programme

in operation

Machine

switched off

IMPORTANT!

Ensure that the light column is visible. Figure 2-7: Light column

(Green)

(Orange)

(Red)





2.3. Performance

2.3.1. Workspace

Figure 2-8: Workspace defined by the platform's midplane

The client's "process" part must be positioned in the working area of the robot.

NOTE

For an optimal cycle time, place your specific process as close as possible to the surface of

the Asycube.

55

103

Ø150 55

165

30

103

30





This workspace is defined as the space accessible by the midplane of the robot's platform.

When a tool (or a compliance) is fitted to the robot, the workspace will be moved downwards

in relation to the length of the tool (or compliance). The following image illustrates this

phenomenon:

Figure 2-9: Height of the compliance

9.5





2.3.2. Vision performances (AsyView)

2.3.2.1. Lighting

The table below summarises the lighting combinations proposed:

Resolution Field of view

Lighting

Without lighting DOAL 75 green DOAL 50 green

2 Mpx 46 x 35 mm Specific

programme

Specific programme

5 Mpx

46 x 35 mm Specific

programme

30 x 25 mm Specific

programme

Specific

programme

2.3.2.2. Detection limit

In order to define a detection limit associated with the Asyview, two situations must be

determined:

- Either you want to locate a precise detail (for example, to check whether a part is

present on the surface of the Asycube, or to perform a quality check on the diameter

of a hole, etc.). In this case, the detail must be greater than 20 pixels in size to achieve

quarter pixel localisation accuracy.

- Or you only want to check the presence or absence of a component without actually

locating it, in this case, a size of 10 pixels is sufficient.

The pixel-millimetre conversion depends on the field of view as well as the resolution of the

camera. The table below provides information about pixel-micron conversions.

Resolution

Size of sensor Field of view Minimum size of the detail in

pixels

Minimum size of the detail in microns

Width Length Width Length

Mpx px px mm mm px µm

2 1200 1600 35 46

20 575

10 288

1 29

5 2050 2448 35 46

20 376

10 188

1 19

5 2050 2448 25 30

20 245

10 123

1 12





This table summarises the minimum size that a part or specific detail must have in order to be

able to locate them or detect them accurately.

Size of part

[pixels] P < 20 px P > 20 px

Size of detail

[pixels] D < 10 px 10px < D < 20 px D > 20 px

Example

Location of part

¼ px

accuracy

¼ px accuracy

¼ px accuracy

¼ px accuracy

Detail detection

Detail

localisation

¼ px accuracy

P P P

D

P

D

P

D





2.4. Electrical interfaces

2.4.1. Overview

The electrical interfaces of the

AFEED unit at the front and to the

right of the unit:

(A) Emergency stop

(B) ByPass key (SafetyGuard)

(C) USB connection

(D) Main stop button

(E) Power connection

(F) USB connection

(G) DVI-D connection

(H) RJ 45 connection

NOTE:

The DVI connector for the screen

connected by the client (not supplied)

must be of "dual link" or "single link"

type, as shown in the figure below:

Figure 2-10: Electrical interfaces on the front of

the AFEED unit

Figure 2-11: Electrical interfaces on the right of

the AFEED unit

(D)

(E)

(F)

(G)

(H)

(A)

(B)

(C)





2.4.2. AFEED internal wiring

At the time of delivery, the AFEED unit is fully wired (PocketDelta robot, Asycube, Asyview ,

etc.) However, the figure below provides information about the Ethernet connection of various

components:

Figure 2-12: Ethernet connection of various components

The two computers (HMI and Asyview) can be connected from the outside via a remote

desktop connection by means of the external RJ45 connector. The table below gives the IP

addresses of these two computers:

Unit LAN IP address Subnet Mask

HMI PC

LAN 1 192.168.0.100 (NOT modifiable!) 255.255.255.0

LAN 2 192.168.1.100 (to be modified according to

your network)

255.255.255.0

Asyview PC

LAN 1 192.168.1.70 (to be modified according to

your network)

255.255.255.0

LAN 2 192.168.0.70 (NOT modifiable!) 255.255.255.0





2.4.3. Emergency stop

Pressing the emergency stop mushroom button (A) cuts the power supply to dangerous

components and generates an error on the interface. To restart production after an

emergency stop, the mushroom button must be deactivated.

IMPORTANT!

The emergency stop button must not be used to stop the system under normal conditions of

operation.

2.4.4. ByPass key

When the ByPass key is in the "OFF" position in the selector, the alarm signal associated

with the doors opening is ignored and it is possible to work with the doors open.

DANGER!

NEVER leave the key on the selector during normal use of the AFEED unit.

IMPORTANT!

The ByPass key must only be used during maintenance or adjustment operations.

2.4.5. Connection to the Human-Machine interface (HMI)

The following electrical interfaces are connected to the HMI:

- Two USB connectors: (C) and (F) which enable a USB key, keyboard or mouse to be

connected.

- A DVI connector (G) which is used to connect an additional screen necessary to

configure new recipes, maintenance operations or to perform advanced unit

programming. This screen must have the following characteristics:


Resolution 1280 x 1024

- An RJ 45 connector (H) used to connect the AFEED unit to a local business network

for example.

2.4.6. Main stop button

The AFEED unit may be stopped by turning the main button (D), located on the right of the

unit, to the OFF position.

IMPORTANT!

Ensure that no production programme is in operation when the unit is being stopped.





2.4.7. Power connection (E)

The AFEED unit is supplied with

230VAC. The specific connector is

provided with the unit.

Electrical

characteristic

Value

Voltage 230 V AC

Current 10 A

Frequency 50 Hz

Power 430 W

Figure 2-13: Power connector on the AFEED unit

(male) side

Power connector Description

Cable cross-

section

1 mm2

Type of connector C13

IMPORTANT!

- Before the product is supplied with power, check that your voltage specifications

correspond to that for the product.

- Never disconnect the power cables when the system is in operation. Always switch off

the machine before disconnecting the cables.

In order to protect the AFEED unit, a

fuse is fitted in the rear frame. It has

the following specifications:

Fuse

Dimensions Ø5 x 20mm

Current 1 A T


maintenance steps and how to open

the rear frame, read chapter 4.3.2.1,

on page 36.

Figure 2-14: Location of fuses in the AFEED unit





2.5. Pneumatic interfaces

2.5.1. Pneumatic connection

The AFEED unit is connected

pneumatically via the coupling union

(A) using an 8 mm diameter hose.


Nominal pressure 6 bar

Hose diameter 8 mm


procedure for checking the pressure

of the compressed air, read chapter

4.3.2.2 on page 36.

Figure 2-15: Pneumatic connection

2.5.2. Characteristics of the compressed air

In order to ensure optimal performance of the pneumatic system, the following characteristics

must be respected:


Nominal filtration rate < 5 µm

Lubricant recommended No lubrication

(A)





2.6. Mechanical interfaces

2.6.1. Installing the AFEED

The AFEED unit must be installed on

a smooth, rigid and stable surface.

Ensure that the unit is level during the

installation process. Failure to respect

this instruction may significantly

impair the performance of the AFEED

unit.

In order to ensure that the unit is

stable, the four feet can be

unscrewed and therefore be adapted

to the surface on which the AFEED

unit is positioned.

Figure 2-16: Installing the AFEED unit





2.6.2. Mechanical interfaces

The tools and gripping devices are not supplied with the basic unit. Their design varies

according to the applications and they must therefore be adapted specifically to each type of

part being handled. The gripping devices are attached to a tool holder, which is itself attached

to the robot's platform.

For more information about the robot's platform, refer to the documentation for the

PocketDelta robot

2.6.2.1. Robot tool

Figure 2-17: Mechanical interface for the robot tool





2.6.2.2. Robot calibration tool

Figure 2-18: Calibration tool

For more information about the calibration procedure, refer to the HMI manual.

2.6.2.3. Calibration plate (for Asycube)

Figure 2-19: Calibration plate (2 mm thick)

Ø10

Ø5

17.9

Ø2

11.7

Interface with the tool

Ø 2.2

Ø 0.8

57

46





2.6.3. Compliance

The robot compliance enables a robot error to be avoided in the event of a minor impact or

the application of a weak force.

2.7. Accessories and optional modules

2.7.1. Ionizer

If the option is chosen, the ionizer is fitted and ready to be used.

For more information about the ionizer, please refer to the manufacturer's technical

documentation.



Transportation, handling and installation v1.7 FO 32.03.118


3. Transportation, handling and installation

3.1. Product packaging, transportation and handling

The product must be transported in accordance with the specifications indicated on the

package (top, bottom, fragile, etc.). In addition, the following points must be strictly respected:

IMPORTANT!

- Take note of the weight of the product and take adequate precautions during

handling.

- Always hold the system firmly using the handles.

- Never carry a heavy package on your own.

- Do not climb on the package.

- Never place heavy objects on the package.

- Take particular care to avoid damaging the product during transportation.

The AFEED unit is supplied attached to a wooden pallet and covered in plastic protective

film. The pallet must be unloaded and moved carefully using a forklift truck.

Value

Dimensions 848 x 856 x 930

Total weight 133 kg

Table 3-1: Weight of the packaged product

3.2. Unpacking instructions

Before unpacking, please check the condition of the ShockWatch label. In order to ensure a

problem-free delivery, all Asyril products are dispatched with this label. This label contains an

indicator that breaks if the package is mishandled. If the content of this indicator is red at the

time of delivery:

(A) Ask the transporter to be present at the time of unpacking.

(B) Pay particular attention to the external condition of the product.

(C) If any damage is noted, do not sign the receipt and contact Asyril

immediately.

(D) In all cases, indicate the condition of the ShockWatch label on the

delivery note.

Figure 3-1: ShockWatch

NOTE:

If the products received do not match your delivery note, or are delivered in poor condition,

do not sign the receipt and contact Asyril as soon as possible.





To unpack the AFEED unit,

(A) Move the unit on the pallet as close

as possible to its installation site,

using a forklift truck.


installation environment of the

AFEED unit, read chapter 3.3.1 on

page 33.

(B) Carefully remove the plastic

protection.

(C) Where applicable, take any

individual products out of their

packaging and check the condition

of each product. If any damage is

observed, contact Asyril

immediately.

(D) Move the AFEED unit to its final

place of use with the carrying

handles (i) and (ii)

IMPORTANT!

Take note of the weight of the

product and take adequate

precautions during handling.

Install the AFEED unit so that it is

level and adjust the feet of the unit.

For more information about

installing the AFEED unit, read

chapter 2.6.1. on page 26.

Figure 3-2: Unpacking the AFEED unit

(ii)

(i)





Find the product identification plate

on the left-hand side of the AFEED

unit and check that you have

received the correct product.

Figure 3-3: Product key sticker

This plate contains important

information such as electricity

consumption or the serial number,

which you will need in the event of

any correspondence with Asyril.

Figure 3-4: Location of the information plate

The product key gives the following information about the product:

PRODU - TYP - VE - - AA - BB - CC - DD

Product

AFEED – Asyfeed unit

Type of robot

POC - Pocket Delta robot

Version

01 – Version number AA – Specific program

Module

01 - module MFEED-POC-01- - 01-01-01-01

Type of HMI

01 – Standard

Option

01 – Standard

Option

01 – Standard

Figure 3-5: Product key

Version : Base FO_32.01.120_Plaquette_CE_Breitling.doc

Plaque de 14cm sur 6cm Diamètre de trous : 3.5mm Distance du bord à l’axe du trou: 6mm Matière : Gravoply noir mat – écriture blanche





3.3. Installation and storage environment

IMPORTANT!

The AFEED unit must be installed on a smooth, rigid and stable surface. Ensure that the

unit is level during the installation process. Failure to respect this instruction may

significantly impair the performance of the AFEED unit.

3.3.1. Installation environment

The AFEED unit must be used under the following conditions:

- Work temperature: +5°C to +40°C

IMPORTANT!

It should be noted that temperature variations may affect the accuracy of the robot,

particularly if accuracy below 10 microns is necessary.

- Pay particular attention to dust: the system must be used in a clean environment.

- Avoid exposing the AFEED unit to direct light radiation that is too intense. Failure to respect

this instruction may result in poor operation of the vision recognition system.

- Humidity: from 30% to 95% max. without condensation.

IMPORTANT!

In cases of extreme humidity, please note that the performance of the AFEED unit may

be impaired. In addition, for humidity levels below 30%, electrostatic forces may disrupt

the behaviour of the parts.

- Avoid powerful electromagnetic waves, ultraviolet light or other radiation.

- Do not use the product in an area where the controller may be exposed to water or oil

projections.

- ISO7 and ISO8 type cleanroom applications

IMPORTANT!

The product must not be used in a corrosive gas atmosphere. Oxidation may occur,

resulting in damage to the product.

3.3.2. Storage environment

The storage environment of the product must be similar to its operating environment.

NOTE:

After a prolonged period of inactivity, the robot may require recalibration.

For more information about the calibration procedure, please refer to the HMI manual.



Maintenance and repair v1.7 FO 32.03.118


4. Maintenance and repair

4.1. Safety instructions

4.1.1. General instructions

IMPORTANT!

No maintenance operation must be performed inside the product. To perform internal

maintenance operations, please contact Asyril. Failure to respect this requirement will

invalidate the warranty.

DANGER!

Never use the system when it is damaged. Check that you have resolved the

problem before restarting the machine.

DANGER!

Stop the system and disconnect it from its supply before carrying out any

maintenance operation.

DANGER!

Never pour water over the product. Spraying water over the product or cleaning it

with water may cause serious malfunctions, or cause injuries due to the

associated electrical danger.

4.2. Personnel responsible for maintenance or repair operations

Maintenance operations must be performed by trained personnel. Three categories of

personnel are defined:

(A) Maintenance technicians who have not undertaken the training provided by Asyril

(B) Maintenance technicians who have undertaken the training provided by Asyril

(C) Asyril maintenance technicians.

Ensure that the person responsible for the maintenance work performed on the product has

read and understood this manual. In all cases, the safety precautions must imperatively be

followed.

NOTE:

A report will be written for each maintenance operation performed by Asyril.

For more information about our maintenance service, please consult our After-Sales

department.





4.3. Maintenance

NOTE:

The information given in the table below is provided purely for illustrative purposes. The

frequency at which these operations should be performed must be adapted according to

usage of the product, the operating environment, etc.

4.3.1. Maintenance schedule

The AFEED unit requires little maintenance, however, simple inspections must be performed

at regular intervals in order to ensure optimal performance of the product:

Operation Period Personnel Reference

General Clean the machine Weekly A 4.3.2.3

Clean the air filters Yearly B 4.3.2.4

Tool

changer

Visually inspect the tools (check their

condition) and replace if necessary Weekly B

Clean the tool suction holes Weekly A

Optical

parts

Visually inspect and, if necessary, clean

then recalibrate. Yearly C

Contact Asyril

Pneumatic Inspect the pneumatic system and, if

necessary, replace the air filters. Half-yearly B 4.3.2.2

Asycube Inspect the coils and check the

behaviour of the parts. Yearly C

Contact Asyril

Visually inspect and clean the Bulk and

Asycube platform Weekly A 4.3.4.1

Visually inspect and clean the 3D

vibration module Yearly B 4.3.4.2

Robot Visually inspect, clean and lubricate the

articulations of the parallel structure, the

hinges and the platform

Yearly C Contact Asyril

Clean the robot Yearly B 4.3.3.1

HMI Calibrate the touch screen If necessary B

Refer to HMI manual

Backup files and programs Monthly B

Table 4-1: Periodic maintenance table





IMPORTANT!

Regardless of the type of maintenance operation, always use genuine Asyril parts.

4.3.2. General maintenance

4.3.2.1. Opening the rear frame

Equipment required:

- A quarter turn spanner

DANGER!

Stop the system and disconnect it

from its supply before opening the

frame.

Step 1 Unscrew the two quarter turn

screws (A)

Step 2 Pull on the panel with force using

the two handles (B)

(magnets continue to hold the

panel in position even when the

quarter turn screws are

loosened).

Figure 4-1: Rear frame

4.3.2.2. Checking the air pressure

Step 1 Open the rear frame

For more information, refer to

paragraph 4.3.2. on page 36.

Step 2 Check that the pressure gauges

(A) and (B) respectively indicate

a pressure of 6 and 3 bar.

Step 3 If necessary, replace the air filter

(C) and empty the water in the

container (D) by unscrewing the

nut (E).

Figure 4-2: Pneumatic system

(B)

(A)

(A)

(E)

(B)

(C)

(D)





4.3.2.3. Cleaning the machine

Equipment required:

- A soft lint-free cloth

- Isopropanol alcohol (30% in water)

Step 1 Clean all of the external surfaces

of the AFEED unit (touch screen,

doors, light column, etc.)

Step 2 Clean the touch screen

Step 3 Clean the handles

Figure 4-3: Cleaning the machine

4.3.2.4. Cleaning the air filters

Equipment required:

- Vacuum

Use a vacuum to remove the dust that has accumulated in filters (A), (B), (C), and (D)

Figure 4-4: Ventilation holes

(A)

(B)

(C)

(D)





4.3.2.5. Cleaning the optical parts

Visually inspect the optical parts (camera, lens, DOAL, mirrors, etc.) and clean if necessary.

NOTE:

This maintenance operation can only be performed by an Asyril technician.

For more information, please contact Asyril customer services.

4.3.3. PocketDelta robot maintenance

4.3.3.1. Clean the robot

Equipment required:



- Vacuum

Step 1 Clean all of the external surfaces

of the PocketDelta robot, paying

particular attention to the arms

(B)

Step 2

Use a vacuum to remove the

dust that has accumulated in

filter (A)

Figure 4-5: Cleaning the PocketDelta robot

4.3.3.2. Checking the parallel structure

NOTE:



- Clean and lubricate the parallel structure

- Check the lower arms

- Check the play in the platform

4.3.3.3. Checking the motor assembly

NOTE:



- Check the motors

- Check the brakes

(A)

(B)





4.3.3.4. Checking the control unit

NOTE:



4.3.4. Asycube maintenance

4.3.4.1. Cleaning the Bulk

Equipment required:



- Allen key (1.5 mm)

Step 1 Unscrew the six screws (A) to

remove the plexiglas plate (B) from

the bulk

Step 2 Carefully clean all of the internal

surfaces.

Figure 4-6: Bulk

4.3.4.2. Inspecting and cleaning the platform

Equipment required:



Step 1 Check the appearance of the surface

of the platform (A) and pay particular

attention to the following points:

- Scratches

- Dust

- Stained surfaces

- Greasy surfaces

IMPORTANT!

If the surface is damaged, the

platform must be replaced in order to

guarantee that the parts can be

correctly recognised.

Step 2 Clean the surface of the platform

Figure 4-7: Platform

(B)

(A)

(A)





4.3.4.3. Cleaning the 3D vibration module

Equipment required:

- Tweezers

- Compressed air blower

- Allen key (2 mm)

Step 1 Unscrew the six screws (B)

securing the plate (A) on the

right-hand side of the Asycube.

Step 2 Clean and remove any parts that

may have fallen into the Asycube

during production using

tweezers.

Figure 4-8: Cleaning the 3D vibration module

4.3.4.4. Inspecting the coils

NOTE:



(A)

(B)





4.4. Repairs

This section provides a non-exhaustive list of the replacement parts available for your

product. The product should be returned to the manufacturer for any repair work. In

exceptional cases, and after approval by Asyril SA, this repair work may be performed in the

client's premises by trained personnel.

IMPORTANT!

Regardless of the type of replacement operation, always use genuine Asyril parts.

Two types of parts are defined:

(A) Parts likely to be replaced every year (wearing parts)

(B) Parts likely to be replaced every 5 years.

NOTE:

For more information about the replacement parts specific to your equipment, please

refer to the list supplied with your machine.

NOTE:

For more information about the replacement parts for your Mezzo Asycube, please refer

to the manual for your Asycube.

NOTE:

For more information about the replacement parts for your PocketDelta robot, please

refer to the manual for your robot.





4.5. Technical Support

4.5.1. For a better service …

Have you read the FAQ and the check-list and still not found an answer your questions?

Before contacting us, please note down the following information concerning your product:

- Serial number and product key for your equipment

- Software version(s) used

- Error message, alarm, or visual signals displayed by the interface.

4.5.2. Contact

You can find extensive information on our website: www.asyril.ch

You can also contact our Customer Service department:

[email protected]

+41 26 653 7190

http://www.asyril.ch/

mailto:[email protected]





Revision table

Rev. Date Author Comments

V1 09.09.2011 SiA Initial version

V1.1 04.11.2011 SiA Diagram on p.20 amended following wiring modification

V1.2 08.11.2011 SiA Various corrections following translation.

V1.3 17.11.2011 SiA Addition of danger related to the tool changer and Asycube backlight

V1.4 09.02.2012 SiA Addition of IP addresses for HMI and AsyView PCs

V1.5 30.03.2012 SiA Addition of dimensions with PC drawers open

V1.6 16.07.2012 SiA Modification of size of unit – ERRATA: Width

V1.7 19.10.2012 SiA Modification of replacement parts list (reference to other documents)

This document is the property of Asyril S.A.; it may not be reproduced, modified or

communicated, in whole or in part, without our prior written authorisation. Asyril S.A. reserves

the right to modify any information contained in this document for reasons related to product

improvements without prior notice.

Asyril SA

Z.I. le Vivier

Ch-1690 Villaz-St-Pierre

Switzerland

Tel. +41 26 653 71 90

Fax +41 26 653 71 91

[email protected]

www.asyril.ch

operating manual - asyril · 2019-05-03 · introduction v1.7 fo 32.03.118 manuel utilisateur -...

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