operating manual - palletizing powerpac

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  • Operating manualPalletizing PowerPac

  • Trace back information:Workspace Main version a189Checked in 2016-11-11Skribenta version 4.6.320

  • Operating manualPalletizing PowerPac

    RobotStudio 6.04

    Document ID: 3HAC042340-001Revision: K

    Copyright 2012-2016 ABB. All rights reserved.

  • The information in this manual is subject to change without notice and should notbe construed as a commitment by ABB. ABB assumes no responsibility for any errorsthat may appear in this manual.Except as may be expressly stated anywhere in this manual, nothing herein shall beconstrued as any kind of guarantee or warranty by ABB for losses, damages topersons or property, fitness for a specific purpose or the like.In no event shall ABB be liable for incidental or consequential damages arising fromuse of this manual and products described herein.This manual and parts thereof must not be reproduced or copied without ABB'swritten permission.Additional copies of this manual may be obtained from ABB.The original language for this publication is English. Any other languages that aresupplied have been translated from English.

    Copyright 2012-2016 ABB. All rights reserved.ABB AB

    Robotics ProductsSe-721 68 Vsters

    Sweden

  • Table of contents9Overview of the manual ....................................................................................................................

    131 Safety

    152 Introduction152.1 Overview .........................................................................................................162.2 About Palletizing PowerPac ................................................................................182.3 The palletizing process .......................................................................................222.4 Terms and concepts ..........................................................................................252.5 Using a robot with 6 axes ....................................................................................

    313 Installation313.1 System requirements .........................................................................................

    354 Workflow354.1 Introduction ......................................................................................................364.2 Preparing your controller for PickMaster ................................................................374.3 How to add tool .................................................................................................384.4 How to add feeders ...........................................................................................394.5 How to create or modify product data ....................................................................404.6 How to set pick setting .......................................................................................414.7 How to add job .................................................................................................424.8 How to do simulation .........................................................................................434.9 How to adjust cell layout to achieve reachability ......................................................444.10 How to transfer the project ..................................................................................454.11 How to start production ......................................................................................464.12 How to Pack Palletizing Project Data to Controller ...................................................474.13 How to UnPack Palletizing Project Data from Controller ...........................................484.14 How to Import PickMaster5 Projects into Palletizing PowerPac ..................................

    495 User interface495.1 Introduction ......................................................................................................505.2 General ...........................................................................................................525.3 Ribbon ............................................................................................................525.3.1 Overview ...............................................................................................555.3.2 Add tool ................................................................................................575.3.3 Add feeder .............................................................................................595.3.4 Product/Pallet/Sheet ................................................................................715.3.5 Pallet pattern ..........................................................................................775.3.6 Pick setting ............................................................................................815.3.7 Add job .................................................................................................865.3.8 Check reach ...........................................................................................885.3.9 Preview Palletizing ..................................................................................915.3.10 Simulation .............................................................................................925.3.11 Operator interface ...................................................................................975.3.12 Record as viewer File ...............................................................................985.3.13 Speed mode ...........................................................................................995.3.14 Add controller .........................................................................................

    1005.3.15 Download ..............................................................................................1025.3.16 Upload ..................................................................................................1045.3.17 Project overview .....................................................................................1055.3.18 I/O interface ...........................................................................................1085.3.19 Project report .........................................................................................1095.3.20 Pack data ..............................................................................................1125.3.21 UnPack data ...........................................................................................1145.3.22 Delete projects .......................................................................................

    Operating manual - Palletizing PowerPac 53HAC042340-001 Revision: K

    Copyright 2012-2016 ABB. All rights reserved.

    Table of contents

  • 1155.3.23 Import PM5 ............................................................................................1175.3.24 Library ..................................................................................................1185.3.25 Models ..................................................................................................1405.3.26 IOPanel .................................................................................................1415.3.27 Change viewpoint ....................................................................................1425.3.28 Adjust position of object ..........................................................................1435.3.29 Help ......................................................................................................1445.4 Layout browser .................................................................................................1445.4.1 Introduction ............................................................................................1455.4.2 Station ..................................................................................................1465.4.3 Robot ....................................................................................................1475.4.4 Tool SmartComponent .............................................................................1485.4.5 Feeder SmartComponent ..........................................................................1495.4.6 Part ......................................................................................................1505.5 Programming browser ........................................................................................1505.5.1 Introduction ............................................................................................1525.5.2 Project ..................................................................................................1565.5.3 Controller ..............................................................................................1565.5.3.1 Controller ...................................................................................1625.5.3.2 Robot ........................................................................................1655.5.4 Tool ......................................................................................................1675.5.5 Feeders .................................................................................................1675.5.5.1 Context Menus from the Feeders Node ............................................1685.5.5.2 Feeder .......................................................................................1775.5.5.3 Operation set ..............................................................................1955.5.6 Flows ....................................................................................................1955.5.6.1 Flows ........................................................................................1975.5.6.2 Flow ..........................................................................................1985.5.7 Job ...............

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