operation and maintenance pg 97/m4 - napavalley.edu operations... · recover any used oils and...

SEMI-AUTOMASEMI-AUTOMATIC CORKINGTIC CORKINGAND FILL ING MACHINEAND FILL ING MACHINE

OPERATION ANDMAINTENANCE

MANUAL

O F F I C I N E

P E S C EOFFICINE PESCE S.n.c.

Reg. Giarone - 14051 Bubbio (AT)Tel. 0039.0144.83385 - Fax 0039.0144.83455

www.officinepesce.comE-mail: [email protected]

Read this manual carefully before

PG 97

/M4

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RMIT

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CERTIFICATE OF COMPLIANCE(for machines not included in attachment IV)

O F F I C I N E

P E S C E

to which this certificate applies, complies with the principal safety requirementscontained in EEC Machinery Directive 98/37,

EEC Directive 89/336 relating to electromagnetic compatibility, EEC Directive 73/23 relating to low tension.

UNI EN 292/1UNI EN 292/2UNI EN 294

CEI EN 60204

This certification is rendered invalid by any modifications carried out on the machinewithout the manufacturer’s authorisation

Bubbio (AT), ________________ _____________________

Manager(Giuseppe Pesce)

The manufacturer

OFFICINE PESCE S.n.c.

Reg. Giarone - 14051 Bubbio (AT)

Tel. 0039.0144.83385 - Fax 0039.0144.83455

CERTIFIESthat semi-automatic corking and filling machine described in this manual:

Serial number

Year of construction

Model PG 97/M4PG 97/M4

Voltage V Frequency Hz

Preface

This manual provides all the information you require to operate and maintain yourmachine. Its efficiency and endurance will depend on the quality of maintenanceand care in its utilisation.

Before leaving the production facility, this particular model was subjected tostringent checks to guarantee maximum reliability, however, it will be necessary tocheck that no structural damage occurred to the machine during transport thatcould prejudice its functioning and safety.

This manual forms an integral part of the machine and must therefore accompanythe machine for the duration of its life. Should the manual be lost or damaged, a replacement copy must be requestedfrom OFFICINE PESCE.

The technical information contained in this manual is the property of OFFICINEPESCE, and are therefore confidential.It is prohibited by law to make copies of the plan drawing, text or illustrations, orparts thereof.Certain details shown in the illustrations in this manual may differ from yourmachine, and some components may have been omitted to improve the clarity ofthe illustration.For ease of reference, the manual has been sub-divided into sections, identifiableby a particular graphic symbology.

The subjects discussed in the manual are those specifically required by “ECDirective 98/37” and later amendments, and the technical specifications are thosesupplied by the manufacturer at the time of compilation of the manual.

This manual should be stored in a place where it will be accessible for allmachine operating and maintenance staff.

The Court of ASTI (Italy) is the competent body in the case of any disputes.

© Copyright OFFICINE PESCEESSEDI Manuali Tecnici - Torino (ITALY)

http://www.essedimanuali.itEdition 05/2004

The manual must accompany the machine whenever it is sold

Telefono 0039.0144.83385 Fax 0039.0144.83455

Our technicians are completely at your disposalto assist with any problems

OFFICINA PESCE TECHNICAL ASSISTANCE

Index

Information section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Identification of main components . . . . . . . . . . . . . . . . . . . 21.2 Manufacturer identification data . . . . . . . . . . . . . . . . . . . . 31.3 Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 Expected uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.5 Environmental conditions required . . . . . . . . . . . . . . . . . . . 51.6 Noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.7 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 61.8 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.10 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.11 Persons authorized to operate the machine . . . . . . . . . . . . . 91.12 Accessories supplied with the machine . . . . . . . . . . . . . . . 10

Safety section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.3 Safety labels and signs . . . . . . . . . . . . . . . . . . . . . . . . . 152.4 Safety and protection devices . . . . . . . . . . . . . . . . . . . . . 172.5 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192.6 Applicable directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 212.7 Reference regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Transport and installation section . . . . . . . . . . . . . . . . . . . . . . . 23

3.1 Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.2 Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.3 Electrical connection of the machine and pump . . . . . . . . . 253.4 Connection of start pedal . . . . . . . . . . . . . . . . . . . . . . . . 263.5 Pneumatic connections . . . . . . . . . . . . . . . . . . . . . . . . . . 263.6 Connection of the wine suction pump . . . . . . . . . . . . . . . 273.7 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

11

22

33

Operation section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1 Description of the controls . . . . . . . . . . . . . . . . . . . . . . . 324.2 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334.3 Location of the operator . . . . . . . . . . . . . . . . . . . . . . . . . 364.4 The work cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364.5 Jamming or breakage of the cork . . . . . . . . . . . . . . . . . . 384.6 Unexpected electrical interruptions . . . . . . . . . . . . . . . . . . 404.7 Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Maintenance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.1 Informative notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425.2 General safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

44

55

1

InformationSection 11

2

SEMI-AUTOMATIC CORKING AND FILLING MACHINE PG 97/M4

OFFICINE PESCE FORBIDS THE REPRODUCTION OR DISCLOSURE TO THIRD PARTIES

1.1 Identification of the main components(Machine exterior)

01) Cork collection tray

02) Corking unit

03) Command button panel

04) Bottle support tray

05) Start pedal

06) Pivot wheels

07) Liquid collection tank

08) Bottle support trays

09) Filler tap

10) Wine inlet solenoid valve

11) Tray start levers

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6

8

7

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3

4

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12) Electrical panel (accessed by removing the back cover)

13) Corking unit ratio-motor

14) Tray lifting pneumatic cylinders (filling area)

15) Tray lifting pneumatic cylinder (corking area)

16) Pedal activated corking tray lifting solenoid

1.2 Manufacturer identification plate

OFFICINE PESCE SncRegione Giarone14051 - BUBBIO (AT) ITALIATel. 0039.0144.83385Fax 0039.0144.83455www.officinepesce.com

N

L P

(Internal view with front cover removed)

M O

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1.3 Machine identification plate / EC Mark

The Certificate of Compliance supplied by the manufacturer of the electricalpanel is stored in the technical file at the OFFICINE PESCE offices.

The Certificate of Compliance supplied by the manufacturer of the electrical panelis stored in the technical file at the OFFICINE PESCE offices.

(Located on the machine body)

OFFICINE PESCEMODEL

SERIAL No.

YEAR OF MANUFACTURE

Volt Hz Weight Kg

BUBBIO (AT) ItalyTel. 0039.0144.83385 - Fax 0039.0144.83455

5



1.4 Expected uses

This particular model of machine has been designed and built and protected foruse in filling and corking of bottles containing only still wines (non sparkling).

• The bottles must be of the following specifications:

- material: glass

- minimum capacity: 0,37 litres

- maximum capacity: 2 litres

• The corks must be of the following specifications:

- material: cork

- minimum diameter: 24 millimetri

- maximum diameter: 28 millimetri

- mimum height: 35 millimetri

- maximum height: 50 millimetri

Any use other than that specified, or the use of materials of different size or of dif-ferent type are considered INAPPROPRIATE.The machine is in any case intended for professional industrial use.

1.5 Environmental conditions required

To ensure proper operation of the machine, it must be placed under shelter fromthe elements (rain, hail, snow, mist, dust in suspension, etc), with an ambienttemperature of between 5ºC and 45ºC and relative humidity not exceeding 70%.The work area must be clean, adequately lit and clear of explosive gasses.

1.6 Noise level

The phonometric tests carried out on this particular model gave an acousticradiation pressure of:

Lpa < 70 db

6



1.7 Technical specifications

Weight Kg 250

Height mm 2100

Width mm 1600

Depth mm 600

Pneumatic feed bar 4 ÷ 6

1.8 Storage

Open the mobile guards and remove all the foreign materials from the machine,then clean the surfaces.With the aid of a paintbrush, coat all the mechanical parts, including the fixingdevices, with a protective lubricant, to be removed with an alkaline degreaser(Sodium Hydroxide) before a possible re-installation.Lubricate the mechanical parts.Coat the surfaces with a protective lubricant.Assemble the parts and fix them on suitable pallets, referring to the deliverypacking list and keeping to the machine transporting instructions. Spread packets of hygroscopic salt with Silica Gel around the pallets.Store in a sheltered area, protected from the elements and with a temperature ofbetween 0ºC and 40ºC, placing the parts so as to avoid dust accumulation.

1.9 Disposal

Disposal occurs at the end of the machine’s life cycle, which under normaloperating and maintenance conditions has a life span of more than ten years.

When disposing the machine at the end of its life cycle, all the components mustbe disposed of in appropriate rubbish dumps in keeping with the legislation inforce.Recover any used oils and deliver them to the applicable collection centres.Before disposal, plastic or rubber parts, as well as electrical and electroniccomponents must be separated. The parts made entirely of plastic, aluminium and steel can be recycled if taken toappropriate collection centres.

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1.10 Guarantee

OFFICINE PESCE guarantees this model of machine for a period of 12 monthsfrom the date of purchase indicated on the receipt issued by the supplier or themanufacturer at the time of delivery.

The guarantee expires in the case of repairs being carried out by unauthorisedthird parties, or where equipment or accessories are used that are not supplied,recommended or approved by OFFICINE PESCE, or where it is ascertained thatthe machine’s serial number has been removed or altered during the guaranteeperiod.

OFFICINE PESCE undertakes to repair or replace, free of charge during theguarantee period, any parts that prove to be manufacturing faults.The repairs are undertaken exclusively at our premises or at a Technical AssistanceCentre indicated by us, and are on a Free Port basis (transport costs for the user’saccount, unless otherwise agreed).

The guarantee does not include possible cleaning of the moving parts.

Defects not directly attributable to materials or manufacturing will be checkedexclusively at our premises or at a Technical Assistance Centre indicated by us.Should the complaint prove to be unjustified, all repair and/or replacement costsshall be for the purchaser’s account.

The purchase receipt must be shown to the technical staff carrying out the repairs,or must accompany the machine sent for repairs.

The guarantee in any case excludes accidental damage caused by transport,negligence or improper treatment, incorrect use non compliant with the warningscontained in the instruction booklet and, in any case, by any phenomenaunrelated to the normal operation or use of the machine. OFFICINE PESCE denies any responsibility for possible injury to persons ordamage to property caused by incorrect operation or improper use of themachine.

The Court of Justice of ASTI is the competent body in the case of any disputes.

8



1.11 Persons authorised to operate the machine

After having received all the required instructions contained in this manual, thefollowing are the only people that may work on the machine:

- Safety ManagerThe safety Manager, according to European Directive 89/391 EEC (WorkplaceSafety) acknowledged in Italy as Decree Law of 12/11/1994, is responsible forsafety measures and risk prevention in the company.

The Safety Manager will ensure that all persons operating the machine havereceived all the relevant instructions contained in this manual.

- OperatorThe operator must have experience, obtained under the guidance of expert staff.He may only carry out those operations specifically allocated to him in this manual.Operation of the machine by untrained persons is to be avoided under nocircumstances whatsoever.

- Mechanical Maintenance TechnicianThe mechanical maintenance technician must have general engineering experience,as well as specific experience on this model of machine.He may only carry out those operations specifically allocated to him in this manual.

- Electrical Maintenance TechnicianThe electrical maintenance technician must have general electrical panel experien-ce, as well as specific experience of the electrical panel and the electrical compo-nents on this machine.He may only carry out those operations specifically allocated to him in this manual.

- ManufacturerFor any other operation not specified in this manual or assigned to a person otherthan the abovementioned, OFFICINE PESCE must be contacted.

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1.12 Accessories supplied with the machine

1) A No. 24 spanner for raising the bottle support tray

2) Set of Allen keys

3) Replacement spring for corking unit chain

4) Replacement spring for corking unit insert

5) N° 6 spacers for filling unit spouts

D

1 2 3 5

5

11

SafetySection 22

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2.1 Safety information

In terms of Law 626/94, the Safety Manager is obliged to inform the workersregarding the risks related to the utilisation of the machine.In addition, he is obliged to arrange for the training of workers until they are ableto ensure their own safety and that of others.

A lack of respect for the basic rules and precautions could result in accidents duringthe operation, maintenance or repair of the machine. Accidents can often be avoi-ded by recognising potentially dangerous situations before they occur. The opera-tor must be aware of potential dangers and must have the necessary training,ability and tools to carry out the tasks correctly.

OFFICINE PESCE cannot under any circumstances be held accountable foraccidents or damages resulting from the utilisation of the machine by inadequatelytrained staff, or staff that utilise the machine incorrectly, as well as the full orpartial non-observation of the safety rules and operating procedures contained inthis manual.

The safety precautions and warnings are contained in this manual as well as onthe product itself.If these danger messages are ignored, the operator could have with seriousconsequences for himself and others.

The safety messages are indicated using the following symbology:

Warning!Non-observance of these warnings could cause injuries to the operator.

Beware!Non-observance of these warnings could cause damage to the machine.

OFFICINE PESCE can not foresee every conceivable situation in which there maybe a potential hazard.The warnings in this publication and on the product are not all inclusive.In the event that instruments, procedures, work methods or technicians notspecifically recommended by OFFICINE PESCE are employed, it is necessary toensure that there is no danger for oneself or others.

Use only original PESCE spare parts

OFFICINE PESCE declines any responsibility wherenon-original spare parts are used.

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2.2 Safety instructions

Warning!The following instructions cannot prevent all possible dangers that could beencountered when operating the machine. They must be supplemented by thecommon sense and experience of the operator, these being the only sure way toavoid accidents.Additional safety instructions, specific to the various operations, are listed ineach section.

• During specific operations, the presence of a technician assistant may berequired.This is allowed only if the assistant and the operator work together in full view of each other. The responsible operator must however check that the assistant is working in conditions of safety.

• If an unexpected operation or intervention is being carried out, following aprocedure not included in the manual, OFFICINE PESCE must be consultedprior to proceeding.

• No person, other than the operator, or animal may be allowed within theoperational range of the machine at any time.

• In the case where the Client installs an accessory not supplied by OFFICINE PESCE on the machine, a check must be carried out to ensure compliance with the safety conditions required by EEC Machine Directive 98/37. In any case, OFFICINE PESCE denies liability for possible problems resulting from the use of this part.

• The machine must not be operated in a corrosive or explosive environment.

• Keep the machine clear of foreign objects such as debris, oil, tools and other objects that could damage the machine’s operation and cause injury to persons.

• Floors that are oily, wet or greasy can be the cause of accidents. Clean and dry floors immediately of any liquid or grease patches that occur during any work carried out on the machine.

• Avoid using flammable or toxic solvents such as petrol, benzene, ether or alcohol for cleaning.

• Avoid prolonged contact with the solvents and inhalation of their fumes. Avoid their use in proximity of open flames or heat sources. Ensure adequate ventilation.

• Prolonged overloads or breakdowns can cause overheating of the electric motors and electrical equipment, resulting in the emission of harmful fumes. Switch off the power immediately and do not approach the machine without firsthaving eliminated such fumes by means of adequate ventilation.

• In case of fire, never use jets of water on the machine, but rather a CO2 fire

extinguisher. CO2.F

A

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• Whenever compressed air is used to clean the machine, the operator, anyassistant and the maintenance technician must wear protective clothing, safety goggles and masks to protect them from possible flying debris.As required, safety gloves and boots, and hearing protection when the acoustic radiation pressure in the workplace exceeds 85 db (A) must be used.Wear appropriate working clothes.In the case of long hair, wear an appropriate hairnet to avoid the risk ofentanglement.

• Responsibility for the various activities involved in the machine’s operations must be clearly established, as indicated in the chapter “People authorised to operate the machine”.

• The manual must always be kept at hand so that it can be consulted to check thecorrect operating cycle whenever in doubt. Should this manual be lost or damaged, a replacement copy must be requested from OFFICINE PESCE.

• Structural damage, modifications, changes or improper repairs can change the machine protection capacity, and will therefore render this certification null and void.Only OFFICINE PESCE technicians may carry out any modifications.

• Remember that whenever a red warning light comes on, it indicates a fault in themachine and therefore, the type of fault must be identified prior to proceeding.

• During maintenance operations on the machine, a notice stating “MACHINE MAINTENANCE IN PROGRESS – DO NOT START” must be placed on the machine, preferably on the control panel.

• When undertaking an authorised specific intervention of a specialised technical maintenance nature, inspection or repair, the appointed person may need to deactivate (partially or totally) some of the safety devices, and open or remove protective guards. It is his personal responsibility, on completion of the task, to restore the operation of these safety devices and related guards.

• It is forbidden to climb on the machine.

• Do not touch electric wires, switches, buttons, etc. with wet hands.

• On the control panel there is a red, mushroom head emergency button that will stop the Class 0 machine as required by UNI-EN60204.

M

MAINTENANCE IN

PROGRESS - DO

NOT START

15



2.3 Safety labels and signs

Labels containing safety signs and/or messages are applied to the machine.

Warning!Ensure that all safety messages are legible.Clean the labels using a cloth, soap and water. Never use solvents, diesel oil orpetrol.Replace damaged labels, obtainable from OFFICINE PESCE.If the label is on a machine part that is being replaced, ensure that a new labelis applied to the replacement part.

Warning!The wearing of cut resistant/non-slip gloves and safety mask are compulsory.

16



32

1

ATTENZIONETOGLIERE LA TENSIONE

PRIMA DI APRIRE LOSPORTELLO

ATTENTIONCOUPER LA TENSION AVANT

D’OUVRIR LA PORTE

BE CAREFULCUT THE TENSION BEFORE

OPENING THE DOOR

ATENCIÒNDESCONECTAR LA TENSIÓN

ANTES DE ABRIR LA PUERTECILLA

123

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2.4 Safety and protection devices

The emergency button stops all movement of the machine, but does not interruptthe voltage to the electrical panel.

Emergency button (STOP)

Main switch is lockable bymeans of an electrical cabinetdoor lock

Plexiglas head protector

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Warning!The components indicated are of particular importance for safety. In case of fai-lure or wear, their replacement must be carried out using parts provided orauthorised by the manufacturer.

Do not tamper with the safety micro switches.The protection covers must never be removed while the machine is operational.

While the machine is operational, the abovementioned covers must be correctlyfitted as shown in the photographs.

Magneto-thermal switches

Fuses

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2.5 Residual risks

The detailed Risk Analysis undertaken by the manufacturer, stored in the technicalfile, has enabled the elimination of the majority of risks related to the machineutilisation conditions. The manufacturer recommends strict compliance with the instructions, proceduresand recommendations contained in this manual, as well as to the safety regulationscurrently in force, including the use of safety devices, both those fitted to themachine and the personal ones.

Warning!As a precautionary measure in the interests of safety, the operation of safetydevices must be checked regularly.It is strictly forbidden to carry out any mechanical, electrical or pneumaticmodifications, so as not to create additional dangers or unforeseenconsequential risks.

The residual risks on the machine are as follows:

Lack of adequate lightingIf the machine is located in a dark area, provide a 24Volt portable lamp (only formaintenance purposes).

Electrical risks during maintenance caused by the need to work “live”.In terms of Presidential Decree 547/55, only trained staff is permitted to work“live”, and then only with double insulation to earth.

Warning!Before connecting up to the power supply, ensure that the AC current at theinstallation point does not exceed that shown on the circuit breaker switches. Ifthis is not the case, the user must provide, at his expense, appropriate limitingdevices.

Risk of improper utilisation in the presence of explosive or flammablesubstancesWe remind the user that the machine is not designed as a class AD in terms of CEI64/2. It must therefore not be utilised in areas containing liquid substances thatcan vaporise at ambient temperatures or flammable powders and gas.

Risks of operating in a humid environmentRespect the limitations described in this manual, under section 1.5 Environmentalconditions required.

20



Risks while transporting the machineIt is recommended that the machine or its parts be slung by the points provided,lifted with appropriate means to the minimum required height and moved at slowspeed, checking that the people assisting in the operation are at a safe distancefrom the item being moved. Before moving, ensure that the passages are clear andthat there are no loose objects on the machine. It is important that the lifting andmoving equipment is operated by someone qualified for this, so as to avoidsudden movements, or movements which could be dangerous to people in the areawho are assisting with the transport.

Risks of faults on indicator, safety, protection and emergency stop circuitsIn the case of circuit failure, the safety and indicator circuits, the accidentprevention protection and emergency stop systems may not function. For thisreason, it is advisable to carry out periodic checks of their functionality.

Prohibition signs on the machineAs a result of the risks and their identification, the manufacturer has applied aseries of danger and/or warning signs and stickers on the machine, as requiredby the regulations governing the graphic symbols to be utilised on machinery. The user is required to replace the stickers/safety signs/warnings that becomeillegible from wear or damage.

Warning!It is expressly prohibited to remove the safety stickers and/or warning signsfrom the machine.The manufacturer denies any responsibility for the safety of the machine wherethis provision is disregarded.

Warning!Exposure of persons to the moving parts of the machine may create dangeroussituations for their safety.It is strictly prohibited to start the machine up until the fixed protection devicessupplied have been properly installed.It is strictly prohibited to tamper with or remove and guards fitted to themachine.

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2.6 Applicable directives

The following directives apply to the machine described in this manual:

- EEC 98/37 Machines directive

- EEC 89/336 Electromagnetic compatibility directive

- EEC 73/23 Low tension directive

2.7 Reference regulations

Illumination

NFX35-003 - DIN 5035

Transport

UNI 6720 - UNI 9151

Controls and indicators

UNI EN 418 Emergency stopFunctional aspects: design principles.

EN 60204-1 Machine safety. Machine electrical equipment. General rules.

UNI EN 457 Auditory danger signals.

PrEN 954/1 Control system parts relating to safety.General design principles.

Protection

UNI EN 294 Safety distances to prevent upper limbs from coming within reach of danger zones.

UNI EN 292-1/2 Basic concepts of machine safety and general.

PrEN 953 General requisites of guard design.Fixed and movable guards.

PrEN 547/1/2/3 Dimensions of the human body. Principles for determining apertures for access to a machine.

22



Electrical system

EN 60204-1 Machine safety. Electrical equipment on machines.General rules.

Pneumatic system

PrEN 983 Safety requirements for pneumatic systems.

Noise

UNI 7712 Assessment of noise in work areas.

DL 277/91 Legislative decree relating to measures for the reduction of noise emissions (89/188/EEC).

Electromagnetic compatibility

89/336/CEE European directive relating to electromagnetic compatibility.

23

Transport andinstallation

Section 33

24



3.1 Transport

It is the Customer’s duty to ensure that the strength of the support surface issufficient to carry the weight of the machine. (Weight 250 Kg).

Lift and move the machine using a lift trolley.Insert both forks of the lift trolley at the points indicated in the picture.

When moving the machine using a lift trolley, raise the load 200mm from theground and tilt it backwards.Take into account the height of the work area when lifting loads.Before starting to move, ensure that the passage is clear and that there are no looseobjects on the machine.Before attempting to move the machine, the following initial preparations must becarried out:

• check that the machine is released from the floor• remove all the removable parts• block all moving parts to avoid damage in transit• utilise lifting equipment that is adequate for the stated weight• empty the wine tank completely

25



3.2 Placement

Beware!Before commencing with the placement, a preliminary visual scan of themachine must be carried out to identify any damage sustained during thetransport stage.

In the case where one or more components appear damaged, it is essential toproceed with the installation, while informing the manufacturer about the problemencountered and arranging for the necessary action to be taken.

The machine will function within the expected technical parameters, as long as it iscorrectly placed and/or fixed to the workshop floor, ensuring stability during itsoperation.

During cleaning operations, the cleaning staff must be equipped with gloves andprotective overalls.

Warning!Only suitably trained and experienced persons may carry out electricalconnections.

3.3 Electrical connection of the machine

- Insert the electrical plug of the wine suction pump (not supplied) into theappropriate outlet.A) Plug with blue cap into single-phase.B) Plug with red cap into three-phase.

- Insert the machine’s electrical supply plug into the appropriate outlet.

NB: the supply voltage and frequency must be the same as those indicated on theEC Mark label (C).

C

BA

26



3.4 Connection of the start pedal

- Connect the bottle corking unit’s start pedal by inserting the appropriate plug into outlet (D) on the side of the machine.

3.5 Pneumatic connection

Warning!Connection to the pneumatic system must be carried out by specialisedpersonnel, in accordance with the provisions of the laws relating to safety andaccident prevention in the workplace. During the connection operation, theappropriate personal protective equipment must be utilised.

To ensure the correct operation of the machine, the pneumatic supply system mustbe able to supply at least 0.3 litres per second of compressed air at a pressure of4 – 6 bar.

The size of the pipe supplying the line must be at least 3/8”.

Connect at the point indicated by the arrow in the picture.

D

27



3.6 Connection of the wine suction pump

Insert and fasten the machine’s suction pipe (not supplied) to point (E) shown in thefigure.

Warning!The pump’s plug must be inserted into the outlet mounted on the machine (seesection 3.3).

E

28



3.7 Start-Up

Having completed all the connections described in the previous section, start themachine and immediately check that the motor’s direction of rotation is the sameas that shown by the arrow on the motor, which is visible with the front coverremoved.

If this is not so, stop the machine immediately and invert the phase wires.

Check that the electric motor does not overheat.

Check that all the machine units are correctly fitted, aligned with the drive shafts,connected and securely fixed.

Check that all the utilities, both electrical and pneumatic, are correctly connected.

Check that there are no mechanical problems, foreign objects in the machine’soperating range, end-of-run or incorrectly placed guards.

Check the safety systems: accident prevention and emergency accessories, controldevices.

Check that the working area is clear of obstructions (cables, pipes, etc.) that couldbe a hindrance and a danger for the workers.

Ensure that the main control panel, the indicator lights and the correlation betweencommand and action function correctly.

Adjust the pressure of the pneumatic system.

Warning!The electrical and pneumatic and hydraulic connections must be made bypersons qualified to assemble and maintain the machine, and they must beprovided with the necessary personal protective equipment.

Check that there are no air leaks at the joins, valves and filters.

The assembly and adjustment of equipment must be carried out with themachine stopped and with power sources deactivated.In order to avoid any danger to people or damage to the machine, beforestarting any activity related to adjusting or setting up the machine andequipment, ensure that the work area is free of people or tools and that thereare no hindrances.

29



Fill the upper container (A) with corks.Ensure a constant supply of corks by viewing through the appropriate spy-hole (B).

A

B

• The corks must be of the following specifications:

- Material: cork

- Minimum diameter: 24 millimetres

- Maximum diameter: 28 millimetres

- Minimum height: 35 millimetres

- Maximum height: 50 millimetres

30



Disconnect the cable from connector (C).

C

Remove lid (D) and carefully clean the upper reservoir (E) using products thatconform with directives applicable to foodstuffs.

D

E

31

OperationSection 44

Operators and maintenance staff must be adequately informed about thecharacteristics and performance of the machine, as well as the facilities at theirdisposal (user and maintenance manual) for finding out everything they need toknow about operating the machine and/or carrying out the repairs andmaintenance that they are responsible for.

Warning!Utilisation of the machine by unauthorised persons is forbidden.Operators and maintenance staff carrying out approved activities on themachine must be adequately trained in the use of personal protective equipmentsuch as safety shoes and gloves, which allow them to avoid the dangers arisingfrom those activities.

6

7

32



4.1 Description of the controls

01 White pilot light VOLTAGE PRESENTOn permanently means that there is voltage at the machine

02 Selector 0 -1 CORKING UNITAt position1, pressing pedal (8) starts the bottle corking cycle

03 Selector 0 - 1 PUMPAt position1 the wine suction pump starts up (not supplied)

04 Selector 0-1 VACUUM PUMP (optional)At position1 the vacuum pump starts up, which removes the air remaining in the bottle between the wine and the cork

05 EMERGENCY buttonWhen pressed, all machine activity is stopped

06 CORKING UNIT START pedalWhen depressed, the machine inserts the cork into the bottle

07 Start lever for filling unit tray

1

2 3 4

7

6

33



4.2 Adjustments

Warning!Ensure that the floor of the working area is free of oil stains.There must be no foreign bodies on the machine.

The spacers (A) on all taps can be replaced with others of different heights. Byvarying the height of the spacers, the wine level inside the bottle can be adjusted.4 spacers are supplied with the machine.

A

By loosening knob (C), the bottle-centring unit (D) can be adjusted backwards orforwards within the corking area.

C

D

34



By undoing nut (B) in the figure, the bottle support trays can be turned to raise orlower their level.Adjust the tray height according to the height of the bottle, keeping in mind thatthere must be a 15 mm gap between the top of the bottle and the corking unit.

B

15 mm

35



By loosening the two nuts (E), the cork insertion punch (F) can be adjustedup/down.In order to carry out this adjustment, the Plexiglas guard must be removed byundoing the holding screws.

E

E

F

Warning!On completion of the adjustment operation, replace the Plexiglas guard, fixingit with the safety screws.

4.3 Placement of the operator

Warning!During the work cycle there may be two operators present, one to load bottlesonto the support trays and one to do the corking.

36



4.4 The work cycle

Warning!The operator must ensure that there are no other persons or animals in theoperating field.There must be no foreign objects on the machine.

• The emergency button must be released

• Turn the main switch to the “I” position. The white pilot (1) light will light upindicating the presence of voltage at the machine.

• Turn selector (2) CORKING UNIT to position 1

• Turn selector (3) PUMP to position 1

• If selector (4) VACUUM PUMP (optional) is pressed to position 1, the airremaining in the bottle between the wine and the cork will be removed

• Place the bottles on the trays and pull the tray lifting levers

37



The bottles are automatically filled with wine.When the bottles are full, the levers must be pushed in the opposite direction tolower the trays.

The bottles can be removed one at a time and placed on the trays in the corkingsection.

Remove hands from the bottle and press the pedal to insert the cork.

Release the pedal and remove the corked bottle.Insert another bottle.

Warning!The use of non-slip cut resistant gloves is recommended.

38



On termination of the work cycle, the wine holding tank can be drained by meansof tap (Y) shown in the figure.

4.5 Jamming or breakage of the cork

If, during the corking operation, a cork should become jammed or break, thefollowing procedure should be followed:

- Switch off the supply of power to the machine by setting the main switch to the“0” position.

Y

0

I

39



C

B

A

- Undo the holding screws and remove cover (A).

- Undo the two side screws and remove cover (B).

- Manually rotate the drive shaft fan (C) in the opposite direction to that shown by the arrow. This serves to open the jaws of the corking unit.

- Remove the damaged cork from the corking unit.

- Replace the motor fan safety cover.

- Correctly replace cover (A), locking it in place by means of the holding screwsremoved earlier.

- Turn the main switch to the “I” position

40



4.6 Unexpected electrical interruptions

An unexpected voltage surge, a short circuit or overheating of the motor may causea trip-out of the power to the machine, brought about by the following devices:

Thermal relaysWhen one of these devices trips, proceed as follows:

- Switch the machine off by turning the main switch to the “0” position, then open the electrical panel.

- Wait a few minutes for the thermal switch to cool down.- Press the red button to reset the thermal relay that tripped.- Restart the machine according to the start-up procedure, being careful to check for any problems could arise as a result of a mistake or accidental tampering that may have occurred during the resetting process.

Magneto-thermal switchesWhen one of these devices trips, proceed as follows:

- Switch the machine off by turning the main switch to the “0” position, then open the electrical panel.

- Reset the tripped switch.- Restart the machine according to the start-up procedure, being careful to check for any problems could arise as a result of a mistake or accidental tampering that may have occurred during the resetting process.

FusesInside the electrical panel there are a number fuses for the protection of the electricmotor. An excessive voltage surge could cause these to burn out. In this case, switchthe machine off by turning the main switch to the “0” position, then open theelectrical panel. Using a tester, identify the burned-out fuse and replace it withanother of the same amperage.

4.7 Stopping the machine

To stop all the machine’s operations, press the EMERGENCY button.

41

MaintenanceSection 55

Note!The maintenance technician must record allmaintenance carried out on the machine in anappropriate register.

Beware!Any extraordinary maintenance on the machine is carried out exclusively by themanufacturer’s technicians.

The manufacturer recommends that an inspection service be carried out everytwo years to ensure its ongoing safety.

42



5.1 Informative notes

This section contains a description of the essential checks and maintenance requiredto keep the machine operating properly.

Any other intervention that becomes necessary to eliminate faults or operatingproblems must be specifically authorised by the manufacturer. In these cases, alwaysprovide the machine identification information.

For significant repairs it is advisable to approach OFFICINE PESCE, whosespecialised staff is always available, has all the technological expertise gained fromthe machine’s construction at the factory and can quickly take the necessary action.

For the maintenance or replacement of any commercial components fitted to themachine, the instructions contained in the particular manufacturer’s manuals orcatalogues must be followed.

5.2 General safety rules

Maintenance activities must be carried out by specialised technicians who aretrained in the specific disciplines, which for this machine are:

• Mechanical maintenance• Electrical systems maintenance

It is the specific duty of the Safety Manager to ensure the professionalism andcompetence of abovementioned persons.

Before commencement of maintenance activities, the Safety Manager must:

- Arrange for the work area to be cleared of materials and extraneous personnel.

- Ensure that the tools required by the maintenance technician are close at hand and in good condition.

- Check that the lighting is adequate and, if necessary, provide 24 Volt mobile lamps.

- Ensure that the maintenance technician is equipped with the approved personal protective equipment required for the particular operation (gloves, safety glasses, shoes, etc.).

- Ensure that the maintenance technician has carefully read the instructions in this manual and knows the functioning of the machine well.

Before commencement of maintenance activities, the Maintenance Technician must:

- Disconnect the electrical and pneumatic feeds from the machine, leaving it in a safe state.

43



Warning!Should it be unavoidable to operate with the machine live and in movement, theMaintenance Technician must maintain a safe distance and keep the stop buttonsat hand.The main switch must be on the “O” position and locked with a padlock toprevent inadvertent re-activation. The key to the padlock must remain with the maintenance staff.

On completion of the maintenance, and before allowing the machine to re-enterinto service, the Maintenance Technician must check the entire work cycle, thefunctioning of the safety devices and the integrity of the protection devices.

Work on the motors or other electrical components may only be carried out by theMaintenance Electrician, appropriately trained and authorised by the SafetyManager.

Warning!After every completion of maintenance, the Safety Manager must ensure thesafety status of the machine and the protection devices.

During maintenance operations it is recommended that a warning sign prohibitingoperation of the machine be hung on the control panel.

Maximum reliability and minimal maintenance costs are the result of a plannedmaintenance and inspection programme, scrupulously followed throughout the lifeof the machine.

Always use tools in good condition and designed for the task. The use of tools thatare inappropriate and inefficient could cause serious damage.

Never interfere with the adjustment or positioning of the end-of-run micro switches,unless absolutely necessary for repairing a fault. Tampering with them may causeserious damage to the machine.

During disassembly, mark each part relative to the others, to ensure their correctre-assembly later.

Before assembling a unit, always lubricate the interior parts and their contactsurfaces with a film of oil. Replace all seals and gaskets with original parts beforereassembling the components.

Always check the presence of earth connections and their compliance withregulations.

Before starting the machine, always ensure that maintenance staff is at a safedistance, and that no materials or tools have been left near the machine.

44



5.3 Cleaning

Before commencing inspection and maintenance operations, all the dirt on themachine must be carefully removed by means of suction and with appropriatesolvents.

Clean off all traces of stubborn dirt using a soft, dry cloth that does not leavethreads, or with a very flexible bristled brush.

If the dirt is encrusted and difficult to remove using cloths or dry brushes, use asuitable, non-flammable liquid solvent with a low toxicity level.

Only purchase solvents appropriate for manual use.

Check the specifications provided by the manufacturer.

Warning!Utilise cleaning solvents away from open flames and ensure good ventilation ofthe area.Avoid prolonged exposure of personnel to solvent fumes.Disregard for these rules could cause injury to personnel.

Warning!Do not use high-pressure jets of water for cleaning purposes.

At the end of the working cycle, remove the lid and clean the inside of thereservoir thoroughly, utilising a product that conforms with directives applicable tofoodstuffs.

45



Warning!All the operations described must be carried out with the main switch in the “O”position and locked with a padlock to prevent inadvertent re-activation. The key to the padlock must remain with the maintenance staff.

Before commencing any maintenance or cleaning operation, put on adequateprotective clothing such as safety glasses and/or gloves, depending on the taskto be carried out.

Before commencing any maintenance operation, disconnect and lock-off allpower sources and make the machine safe. Fix a sign at the main switch:

MACHINE MAINTENANCE IN PROGRESSDO NOT SWITCH POWER ON

Before re-starting operations, recheck the entire system in accordance with theStart-Up procedures.After every maintenance operation, execute a number of manual test cycles tocheck that the cycle functions correctly.Disregard for these rules could cause serious injury to personnel.Cleaning staff is forbidden to remove machine safety devices.

Periodic Lubrication of the cork compression unit

- Undo and remove the screws holding the Plexiglas cover of the bottle-corking unit.Remove the Plexiglas cover (A).

5.4 Maintenance

A

46



- Undo the screws shown in the figure and remove the protective cover (B).

- Lubricate the slide guides of the clamp inside the cork compression unit.

B

Warning!Utilise only OENOLOGICAL GREASE FOR FOODSTUFFS.Once this operation is completed, replace the small steel cover, as well as thePlexiglas cover.

47



Periodic Lubrication

- Remove the cover and grease the bottle-corking tension rod.

Warning!Once this operation is completed, replace the cover, fixing it with the safetyscrews.

49

Spare PartsSection 66

Components subject to wear (recommended replacement parts)

@

The order for spare parts can be sent via fax, using a photocopy of the attached form, via Internetor by post.

FFAAXX

EE--mmaaiill

MMaaiill

0039.0144.83455

[email protected]

Officine Pesce S.n.c.Reg. Giarone - 14051 Bubbio (AT)

51© COPYRIGHT Officine Pesce S.n.c. 2004

ADDRESS

CITY/TOWN PROVINCE

COUNTRY TEL.

FFFFAAAAXXXXSpettable:

Officine Pesce S.n.c.Reg. Giarone - 14051 Bubbio (AT)Tel. 0039.0144.83385Fax 0039.0144.83455E-Mail: [email protected]

Spare parts order form

SEMI-AUTOMATIC CORKING AND FILLING MACHINE

Mod. PG 97/M4 Year

NOTE: Please type or write in block letters

SPA

RES

DEST

.

SENT BY TEL.

DATE

PART ID No.

DESCRIPTION Qty.

Page of

PART ID No.

DESCRIPTION Qty.

PART ID No.

DESCRIPTION Qty.

PART ID No.

DESCRIPTION Qty.

PART ID No.

DESCRIPTION Qty.

PART ID No.

DESCRIPTION Qty.

PART ID No.

DESCRIPTION Qty.

GB

52



6.1 Components subject to wear and mechanical stress

Warning!Components subject to wear by the nature of their function must be checked atvery short intervals, and replaced as soon as they show significant signs ofwear.

The manufacturer has designed and built the machine to last for a reasonableperiod, keeping in mind the Customer’s normal working conditions. It is howevernecessary to very carefully check all these components periodically.If “mechanical cracks” or either permanent or cyclical structural distortions areencountered, immediately contact the manufacturer and specialist technicians whowill take the necessary actions.

Electric cables lose their insulation properties over time, particularly if exposed toheat, humidity and low temperatures.Check their integrity with the help of technical experts.

All electrical components with mechanical parts that move during the work cycle(buttons, selectors, relays, etc.) are guaranteed by the manufacturer for a certainnumber of cycles, which, although high, is not unlimited.Frequently check their condition and consult the technical experts for their possibleperiodic replacement before the expiry of their guaranteed life.

To identify the replacement parts, refer to the component drawing numberssupplied to the Customer.

53



PARTS LIST

DESCRIPTION PART IDENTIFICATION

MOTOR 220 V 0,2 Hp

MOTOR 380 V 1 Hp

REDUCTION FILTER N204 D00

PRESSURE REDUCER M004R00

PUSH BUTTON PANEL 220V

PUSH BUTTON PANEL 380V

FILLING UNIT CYLINDERS 60N2A050A0160

CORKING UNIT CYLINDER 60N2A050A050

MONOSTABLE VALVE 35801502

CYCLE-START LEVER 358900

CYCLE-START PEDAL

54



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