operation manual - milco

Original Instructions

OPERATION MANUAL MODEL：GV-1 Series

HEADQUARTERS：

No.13, 5TH ROAD, TAICHUNG INDUSTRIAL PARK, TAICHUNG, TAIWAN, R.O.C. TEL:886-4-23591226 FAX:886-4-23590536

CENTRAL TAIWAN SCIENCE PARK BRANCH：

No.38, KEYUAN ROAD, CENTRAL TAIWAN SCIENCE PARK, SITUN DISTRICT, TAICHUNG CITY, 40763, TAIWAN, R.O.C. TEL：886-4-24636000 FAX：886-4-24630038

EC Declaration of Conformity

Manufacturer: Goodway Machine Corp.

Address:

No. 38, Keyuan Road, Central Taiwan Science Park.Taichung, Taichung City, 407,Taiwan, R.O.C. TEL: +886-4-2463-6000 FAX: +886-4-2463-9600

Authorized to compile the technical file:

Safenet Limited, Peter McNicol Denford Garage, Denford, Kettering, Northamptonshire, NN14 4EQ, UK. TEL: +44 1832 732 174

Declares that the machinery described:

Name: CNC Lathes Model: Serial No.:

Conforms to the following directives:

Machinery Directive 2006/42/EC Low voltage Directive 2006/95/EC Electromagnetic Compatibility Directive 2004/108/EC

Refers to the following standards: EN ISO 12100: 2010 EN 60204-1: 2006+A1:2009 EN ISO 13857: 2008

EN ISO 23125: 2010 EN ISO 14121-2: 2007 EN ISO 13850: 2008

EN ISO 13849-1: 2008 EN 50370-1: 2005 EN 50370-2: 2003

EN ISO 4413：2010 EN ISO 4414：2010 EN 953: 1997+A1: 2009

Signed by (Signature) on (Date)

Signed at Taiwan (Place) Position

I

INSTRUCTION MANUAL FOR CNC MACHINING CENTER

GV-1 SERIES Thank you for your selection and purchase of our precision GV-1 SERIES CNC MACHINING CENTER. This instruction manual describes the instructions and cautions as to the installation, operation and maintenance in order to use this machine for longer years while exerting full performance of the delivered machine. Accordingly, it is hope to make perusal of this manual not only by the persons in charge but also by the actual operators. In addition to this manual, refer to the instruction manuals and maintenance chapters issued by NC-maker for exact operation and maintenance of this machine. * The specifications and descriptions given herein are subject to change without previous notice.

II

IMPORTANT

It is the responsibility of the user of this machine to be acquainted with the legal obligations and requirements in it's use and application.

Before attempting to install and use this machine, the owners, programmers, operators and maintenance personnel must carefully read and understand all the instructions and safety features given in this manual.

INSTALLATION

The machine must be installed in a safe operating position, with all service connecting pipes and cables clear of the walk area around the machine. Sufficient access space must be allowed for maintenance, disposal of swarf and oil, stacking and loading of components.

MACHINE GUARDING

The machine is provided with totally enclosed guards as standard. All moving transmission parts of the machine are covered with fixed guards, which must not be removed which the machine is in operation. The work area which contains moving parts directly involved in the machining process is completely enclosed by guards which can be moved to allow setting of the machine, loading of the un-machined component and unloading of the finished component. The guard door is provided with clear observation window, and is fitted with safety interlock device which immediately stop all parts of the machine which are in mode in the work area when the guard door is open including: the work piece spindle, tooling spindle, table, and feed slides tools.

When the guard door is opened, very limited movement of the powered elements in the work area is permitted -- see information contained in the following chapters of this manual.

The guards and interlocks must be kept fully maintained and regularly tested and must not be removed or physically or electrically made in operative. Un-authorised interference or changing of the machine mechanics, electrics, control parameters or software may be hazardous and GOODWAY MACHINE CORP. and their authorised representative will not under any circumstance accept liability for un-authorised changes in these areas.

I

CONTENT

Page

1 Safety Precaution.............................................................................................. 1-1 1.1 General Safety Reminders ...................................................................... 1-1

1.2 Safety precaution for this machine .......................................................... 1-2

1.3 Safety precaution for electricity ............................................................... 1-4

1.4 Safety signs on this machine(for CE machine only) ................................ 1-6

1.5 Potentially dangerous area...................................................................... 1-9

1.6 Check and maintenance of safety critical item .......................................1-11

2 Overall description............................................................................................ 2-1 2.1 Machine description................................................................................. 2-1

2.2 Specifications .......................................................................................... 2-2

2.2.1 Machine Specifications ................................................................... 2-2

2.3 NC control Specification FANUC system 0i-TD model............................. 2-5

2.4 0verall drawing ...................................................................................... 2-10

2.5 Main units ...............................................................................................2-11

2.6 Power diagram of spindle motor ............................................................ 2-12

2.7 Tooling ................................................................................................... 2-13

2.7.1 Tooling system.............................................................................. 2-13

2.7.2 How to fix a cutting tool ................................................................ 2-15

2.8 Travels and working area ...................................................................... 2-21

3 Preparation for reception ................................................................................. 3-1 3.1 Requirements of the space and operating position................................. 3-1

3.2 Requirements of the foundation.............................................................. 3-2

3.3 Installation and storage requirements of the environment ...................... 3-6

3.4 Requirements of power source............................................................... 3-7

3.4.1 Power consumption ......................................................................... 3-7

3.4.2 Required input voltage..................................................................... 3-8

3.4.3 No fuse breaker of main power switch............................................. 3-8

3.4.4 Wire size for power supply cable ..................................................... 3-8

3.4.5 Check the supply voltage to the machine ........................................ 3-9

3.5 Oil requirement ..................................................................................... 3-10 4 Handling、storage and installation ................................................................. 4-1

4.1 Handling and storage .............................................................................. 4-1

II

4.1.1 Safety regulation moved by crane .................................................. 4-1

4.1.2 Safety regulation moved by fork lift................................................. 4-1

4.1.3 Wooden Transportation .................................................................. 4-2

4.1.4 Transportation and lifting of machine.............................................. 4-3

4.1.5 Position of fix block......................................................................... 4-7

4.2 Installation of leveling bolt ....................................................................... 4-8

4.3 Connection of power supply .................................................................... 4-9

4.4 Dismantle .............................................................................................. 4-10

5. Preparation for commissioning ....................................................................... 5-1 5.1. Machine level adjusting ............................................................................ 5-1

5.2. Safety checking procedure ....................................................................... 5-3

5.2.1. Before Power ON: ........................................................................... 5-3

5.2.2. After Power ON: .............................................................................. 5-3

6. Manual operation .............................................................................................. 6-1 6.1. Safety device and warming-up ................................................................. 6-1

6.1.1. Safety device ................................................................................... 6-1

6.1.2. Warming-up ..................................................................................... 6-2

6.2. Switch and button on the operation panel ................................................ 6-3

6.2.1. Button and switches (for standard function)..................................... 6-5

6.2.2. Buttons and Switches (For optional functions)............................... 6-15

6.3. M.D.I. (Manual Data Input) Keyboard function........................................ 6-19

6.4. How to opening / closing the electrical cabinet door............................... 6-20

6.4.1. Open the Electrical Cabinet Door .................................................. 6-20

6.4.2. Closing the Electrical Cabinet Door ............................................... 6-22

6.5. How to turn on the power ....................................................................... 6-23

6.6. How to stop the machine ........................................................................ 6-24

6.7. Manual Data Input operation. ................................................................. 6-25

6.8. How to move the X, W and Z-axis slides. ............................................... 6-28

6.9. How to perform the manual zero return .................................................. 6-31

6.10. How to install tools.................................................................................. 6-32

6.10.1 Install tools by manual ................................................................... 6-32

6.10.2 Install tools by auto tool index at first time ..................................... 6-33

6.11. How to do magazine changing motion.................................................... 6-35

6.12. How to turn off the power ....................................................................... 6-37

6.13. Procedure for the automatic operations.................................................. 6-38

III

7. Setting and Adjustment .................................................................................... 7-1 7.1. Air pressure setting and adjustment ........................................................7-1

7.2. Hydraulic pressure setting and adjustment..............................................7-3

7.3. Supplying Oil to the Lubricating Oil Tank .................................................7-8

7.4. Machine Level Check ..............................................................................7-9

7.5. Tapered gibs adjustment .......................................................................7-10

7.6. Backlash Adjustment .............................................................................7-12

7.6.1. Backlash Measurement ................................................................7-12

7.6.2. Input of backlash compensation value..........................................7-14

8. Maintenance ...................................................................................................... 8-1 8.1. General notes........................................................................................... 8-1

8.2. Maintenance cycle.................................................................................... 8-2

8.2.1. Daily maintenance ........................................................................... 8-2

8.2.2. Weekly maintenance ....................................................................... 8-2

8.2.3. Half-yearly maintenance.................................................................. 8-2

8.2.4. Yearly maintenance ......................................................................... 8-2

8.3. Lubrication system.................................................................................... 8-3

8.4. Oil maintenance chart............................................................................... 8-5

8.5. Replacement of battery (For FANUC control) ........................................... 8-7

8.6. Cleaning of heat-exchanger ................................................................... 8-11

8.7. List of Maintenance Check Point ............................................................ 8-12

8.7.1. Work Piece spindle ........................................................................ 8-12

8.7.2. Main spindle drive unit ................................................................... 8-13

8.7.3. Hydraulic unit................................................................................. 8-13

8.7.4. ATC................................................................................................ 8-14

8.7.5. Slide .............................................................................................. 8-15

8.7.6. Slide cover..................................................................................... 8-17

8.7.7. Lubricating unit .............................................................................. 8-17

8.7.8. Coolant unit ................................................................................... 8-18

8.7.9. NC control unit............................................................................... 8-18

8.7.10.Optional accessories ..................................................................... 8-19

9. Trouble shooting ............................................................................................... 9-1 9.1 Alarms and remedies................................................................................ 9-1

9.1.1 PCDGN (PC diagnosis) ................................................................... 9-1

9.2 LCD not display ........................................................................................ 9-4

IV

9.3 Remedies when alarm is not indicated ..................................................... 9-5

9.4 Cycle start can not execute ...................................................................... 9-6

9.5 Coolant pump can not execute ................................................................. 9-7

9.6 Lubrication system out of order ................................................................ 9-7

9.7 Reset reference point ( when change battery........................................... 9-8

Appendix A.................................................................................................................A 1. ALARM MESSAGE........................................................................................A-1

1-1 Various alarms and trouble shutting ....................................................A-1

Appendix B.................................................................................................................B 1. G-Code and M-Code function ........................................................................B-1

1-1 G-Code function ..................................................................................B-1

1-2 M-Code function..................................................................................B-4

2. T-Code function .............................................................................................B-7

3. D-Code function...........................................................................................B-21

4. K-Code function ...........................................................................................B-26

5. Counter function ..........................................................................................B-67

Appendix C W AXIS OPERTAION .............................................................................C 1. Introduction ....................................................................................................C-1

2. W Axis Clamp & Unclamp Function ...............................................................C-2

3. Manual Mode .................................................................................................C-3

4. Automatic Mode.............................................................................................C-4

5. Zero Return....................................................................................................C-5

6. W Axis Input/Output Status ............................................................................C-6

7. Trouble Shooting............................................................................................C-7

Appendix D.................................................................................................................D D Tool setter (option) .........................................................................................D-1

D.1 Introduction .........................................................................................D-1

D.2 Tool setter construction .......................................................................D-1

1-1

1 Safety Precaution

1.1 General Safety Reminders

1. The operator to operate the machine should be properly trained.

2. Operation of the machine should not contradict with the instructions in

operation manual.

3. The area where the machine is to be used should be well lit.

4. Keep the machine and work area neat, clean and orderly.

5. Do not store any articles around the machine that will impede the safety of the

operation.

6. The operator should wear safety shoes to protect the feet and avoid slipping.

7. The operator operating the machine should wear safety glasses to protect the

eyes.

8. Do not work with long hair that can be caught injury by the machine, tie it up at

the back or wear a hat.

9. Do not operate the machine with gloves on.

10. Necklace and necktie should be taken off or put inside of clothes before

operating the machine.

11. After drinking alcohol or if the body is not in good condition, do not operate or

maintain the machine.

12. Do not clamber on to the machine, use the ladder if necessary.

13. Do not touch the turning part of the machine with hands or body.

14. Do not touch the turning part of the machine with handtools or the other

article.

15. Do not open the electrical cabinet, wire terminal or any other protection

covers.

16. Do not use screwdriver or handtools to hammer or pry.

17. Do not use air compressor to clean the machine, electrical cabinet or NC

control.

18. Do not pull the chip by hand.

19. Do not wear magnetic accessory, which could influence the control unit of the

machine.

1-2

1.2 Safety precaution for this machine

This machine is provided with a number of safety devices to protect personal and

equipment from injuries and damages. So, the operator must fully understand

what special precautions to take.

It is assumed that the operator has been properly trained, has the requisite skill

and is authorized to operate the machine. The following safety regulations which

should be observed:

1. Before operating the machine, be sure people who are not operating the

machine are kept away from the area which may caused danger during

machine running.

2. Before operating the machine the operation manual should be peruse contact

the manufactory for more details, if anything is unclear.

3. Please follow the instructions of the operation manual to check and maintain

the machine.

4. Don't take off any protection covers or interlock functions.

5. Don't take off any warning plate on the machine, if discard or ambiguous

please contact with manufacturer.

6. Before starting the machine, be sure of the ways to can stop the machine in

case of emergency.

7. Before starting the machine, be sure which function will be executed after

pressing the push button on the machine.

8. Be sure the illumination of halogen lamp exceeds 500 lux. Change the lamp if

it is fail or broken.

9. Don't touch the tools and workpiece while the spindle motor is running.

10. Don't use obtuse or damaged tools.

11. Don't clean or load/unload the workpiece while the spindle motor is running.

12. Don't open the door while the spindle motor is running.

13. Don't use the coolant with a low flash point.

14. Before starting the program, be sure there is no mistake in the program with

the Dry Run function.

1-3

15. Before cutting the workpiece, be sure of the cutting condition between tools

and workpiece.

16. Please don't try to use the hands to stop the spindle while it has not come to a

complete stop.

17. Don't lean on the machine or operation panel which may cause the wrong

operation.

18. Please don't try to maintain the machine without proper training or permission.

19. Don't use this machine in an explosive environment.

20. Replacement is necessary if coolant deterioration occurs.

1-4

1.3 Safety precaution for electricity

1. The required electrical source for the machine is 220V AC 3 Phase.

2. Enough space should be reserved to open the electrical cabinet for

maintenance. There is an earth plate inside of the cabinet which should be

connected with the earth line outside of the machine.

3. All maintenance and adjustment related with the electrical control should be

executed by properly trained personal.

4. Before opening the electrical cabinet, the main power should be turned off.

5. Before replacing the electrical elements, be sure the power has been turned

off.

6. To avoid turning the power on during the maintenance, put a warning plate in

front of the machine.

7. Don't remove the connections which are related with the safety interlock

functions.

8. Before operating the machine, be sure to peruse all warning plates and wire

connection.

9. During the maintenance, be sure the power has been turned off and use tools

with insulated material.

10. Don't use the fuses which are over the current standard or replace by metal

wires.

11. Replace any wires only if corresponding with the original standard

specifications and colors.

12. Before turning on the power after completing the maintenance, be sure there

is nobody on the machine for any operation.

13. Install an earth connection and connect to the machine, if there is no earth

connection in public electrical source.

14. Don't put any article ( food .... ) inside of the electrical

cabinet and on operation panel.

15. Electric leakage or a malfunction may occur if liquid enters electric parts of the

machine. Do not splash the machine whit liquid when clean, etc.

1-5

16. Make sure to contact GOODWAY before modifying the control unit and circuit.

Follow our instructions to avoid serious damage to the control system.

17. High voltage current flows inside the cabinet and operation panel. Receiving

an electric shock may result in personal injury or death. The qualified servicing

personnel always keep the cabinet keys and opens the cabinet door if need.

In case of opening the cabinet door and removing the operation panel cover,

always the qualified servicing personnel need to do them.

18. Keep the control unit away from any shocks or vibrations.

19. Do not give strong force to the connecting parts.

20. Please do not lean against the operation panel.

1-6

1.4 Safety signs on this machine(for CE machine only)

Fig. 1.4.1

1-7

Fig. 1.4.2

1-8

Fig. 1.4.3

1-9

1.5 Potentially dangerous area

Under normal operation the area ( see drawing 1.5.1 ) will not caused any dangerous but the area which have rotating part and electrical elements might be dangerous under abnormal operation.

Fig. 1.5.1

1-10

AREA POTENTIAL HAZARDS UNDER NORMAL OPERATING

1 Chain and wheel can cause hand hazard.

2 Touch the spindle motor with high voltage cause the electrical hazard

3 The table is rotating to cause the impact hazard.

4 The tool is rotating to cause the stabbing hazard by tools

5 The Z axis cover is moving to cause the crushing hazard

6 Touch the milling motor with high voltage to cause the electrical hazard

7 Touch the Z axis motor with high voltage to cause the electrical hazard

8 Touch the coolant pump with high voltage to cause the electrical hazard

9 Open the main switch or cabinet to cause the electrical hazard

10 Touch the W axis motor with high voltage to cause the electrical hazard

11 Touch the X axis motor with high voltage to cause the electrical hazard

12 Touch the LCD with high voltage to cause the electrical hazard

13 The ATC and tool-change-arm are moving to cause the crushing and

impact hazard

14 Touch the lubricating pump with high voltage to cause the electrical

hazard

15 Touch hydraulic pump with high voltage to cause the electrical hazard

1-11

1.6 Check and maintenance of safety critical item

It is important to make sure some of the critical safety devices are well

functioned.

We strongly recommend that the function of following items to be checked prior to

start machining work each day. If they are not functioned, maintenance will be

required. 1. Emergency stop switch on control panel.

2. Door interlock switch.

3. Cabinet door limit switch.

4. Emergency stop switch on chip conveyor.

Maintenance procedure. 1. Check wiring.

2. Check switch, replace if necessary.

3. Contact local agency.

2-1

2 Overall description 2.1 Machine description

The machine is a numerically controlled lathe of vertical configuration. The axes is

driven by A.C. servo motor. The slideway is box way. Lubrication of all linear guide

and ball screw is automatic. Manual jogging of the slides is effected using push

button or handwheel.

The machine has two operating models, i.e. AUTO, MANUAL, each has their own

subfunction. Please don't change randomly operating model during cutting.

Before operating the machine, please peruse the instruction manual by the NC

control manufacture and the operation manual provide by the GOOD MACHINE

CORP.

Note 1. The material which can be machined in the machine are:Iron, casting iron,

aluminum, copper, stainless steel and alloy steel. Please don't machine

graphite, wood which may caused dust, and plastic,magnesium which

may caused toxic or burning.

Note 2. Don't operate the machine without authorization.

2-2

2.2 Specifications 2.2.1 Machine Specifications

I. Standard features A. General GV-1 series 1) Machine dimension

without chip conveyor

(length×width×height)

mm (inch) 3540X3345X5300

(139.7X131.7X209.2)..............GV-1200

3790X3600X5300

(149.2X141.7X209.2)..............GV-1600

2) Main area without chip

conveyor

(length × width)

mm (inch) 5540X4695(218.7X185.3).......GV-1200

5790X4950(228X194.9)..........GV-1600

3) Machine weight Kgs (Ibs) 23500 (51810).......................GV-1200

25500 (56220).......................GV-1600

B. Capacity GV-1200 GV-1600 1) Table dia. mm (inch) 1250(49) 1600(63)

2) T Slots (W) mm (inch) 22(0.9)

3) Max. workpiece weight Kgs (Ibs) 5000 (11023) 8000 (17637)

4) Max. swing diameter mm (inch) 1600 (63) 2000 (78.7)

5) Max. turning diameter mm (inch) 1350 (53) 1800 (70.9)

6) Max. turning length mm (inch) 1300 (51)

C. Work Piece Spindle 1) Spindle speed range r.p.m. 25~350 18~250

2) Spindle inner bearing mm (inch) ψ432(17) ψ580(22.8)

3) Spindle motor type FANUC α40/6000i

4) Drive motor continuous KW(HP) AC 37W (50)

30min. rating KW(HP) AC 45 (61)

5) Gear step 2

D. Tooling Spindle (OP.) 1) Spindle speed range r.p.m. 24~2400

2) Spindle inner bearing mm (inch) ψ90(3.5)

3) Spingle motor type FANUC

α8/8000i

FANUC

α12/7000i (OP)

4) Drive motor continuous KW(HP) 7.5 (10.2) 11 (15)

30min. rating KW(HP) 11 (15) 15 (20.4)

2-3

E. Saddle GV-1200 GV-1600

X axis KW(HP) 7(9.5)

Z axis KW(HP) 6(8.2)

1) Feed motors

W axis KW(HP) 2.2(3)

X axis kgf 1922 2) Thrust

Z axis kgf 2437

X axis mm (inch) 935(36.8) 1160(45.7)

Z axis mm (inch) 900(35.4)

3) Effective slide travel

W axis mm (inch) 1520(59.8)

X axis m/min (ipm)

12(471.7)

Z axis m/min (ipm)

10(393.7)

4) Rapid traverse

W axis m/min (ipm)

0.2(7.87)

X axis mm (inch) ψ63(2.5)/10(0.4)

Z axis mm (inch) ψ63(2.5)/10(0.4)

5) Ball screw dia. / pitch

W axis mm (inch) ψ75(3) / 12(0.5)

F. Tool Magazine

1) Type BT#50

2) Max. No. of tool in tool magazine 16

3) Tool change time sec 40

4) Max. Tool size mm 280X150X400

5) Max. tool weight Kg 50kg

6) Total tool weight kg 360

G. Cf axis (op.)

1) Cf axis motor FANUC α12/3000i

2)Max. speed rpm 13 9

3)Max. torque Nm 2500 3500

H. Coolant (Cutting fluid) Unit 1) Pump motor W 960 (AC 220V)

2) Tank capacity L 990

2-4

I. Lubrication unit

1) Pump motor W 12 (AC 110 V )


3) Max. dispose volume C.C./min 130

4) Max. delivery pressure kg/cm2 15

J. Hydraulic unit

1) Pump motor KW 3.75(5HP 4P)


4) Max pressure Bar (L/min) 55 (38 )

K. Machine Work Light W 50 X 1pc (AC 110 V)

L. Environment Conditions 1) Power supply V AC 200/220 + 10% to -15%

AC 380/415/440/460/480 V

through a transformer to AC

220 volts

2) Total power connected KVA Refer to 3.4.1

3) Temperature ∘C 10 to 35

4) Humidity relative less than 75%

2-5

2.3 NC control Specification FANUC system 0i-TD model

* The specifications and descriptions given herein are subject to change without

previous notice. I. Standard Features A. Controlled Axis

1) Controlled axis 2~4 axis (X ,Z ,W ,C ) simultaneous

Manually 1 axis at a time 2) Least input increment

X and Z axis 0.001mm 0.0001"

W axis ----

C axis 0.001∘ 3) Least command increment

X axis0.0005mm/p(0.001mm where radius

programming on X axis is selected)

Z axis 0.001mm

C axis 0.001∘

4) Max. programmable dimension /-9999.999mm +/-999.9999"

B. Interpolation Functions

1) Positioning G00

2) Linear interpolation G01

3) Multi-quadrant circular interpolation G02 Clockwise (CW)

G03 Counterclockwise (CCW)

C. Feed Functions

1) Rapid traverse varies with machine models

2) Rapid traverse override F0 , 25%, 50% and 100%

3) Tool manual pulse generator

4) Manual continuous feed 1 axis at a time

5) Cutting feed rate G98(mm/min), G99(mm/rev.)

6) Cutting feed rate clamp

7) Feed rate override 0 to 150% at 10% increment 8) Tangential speed constant control

2-6

9) Automatic acceleration deceleration linear for rapid traverse exponential for

cutting feed

10) Dwell G04 0 to 9999.999 sec.

11) Dry run

12) Feed hold 13) Reference point return

Manual/automatic G27 and G28

14) Second reference point return G30

15) Exact stop G09

D. Spindle Functions

1) Spindle speed command S-4 digit direct RPM designation

2) Constant surface speed control G96 and G97

E. Tool Functions

1) T-function 2 digit tool No. + 2 digit offset No.

2) Tool offset memory +/-6 digits 16 pairs in memory

3) Tool nose radius compensation G40, G41, and G42

4) Direct input of measured offset value A

5) Incremental offset amount input

6) Counter input of offset amount

7) Tool geometry and wear offsets

8) Skip function G31

F. Miscellaneous Functions

1)M-functions 3 digits

G. Programming Functions

1) Coordinate system setting G50

2) Coordinate system shift

3) Automatic coordinate system setting

4) Work coordinate system shift

5) Direct input of measured work coordinate system shift value

6) Combined use of absolute and incremental programming in the same block

2-7

7) Decimal point programming

8) X axis diameter or radius programming

9) Chamfering and corner R

10) Circular interpolation by radius programming

11) Canned cycles G90, G92 and G94

12) Multiple repetitive cycles G70 to G76

13) Thread cutting G32

14) Program number 0 (EIA code) or (ISO) 4 digits

15) Program number search

16) Main program and sub programs

17) Sequence number display N 4 digits

18) Sequence number search

19) Reader/punch interface

Program code

for FANUC cassette FANUC PPR

Portable tape reader

EIA(RS-244A)/ISO(R-840) Automatic

recognition

20) Optional block skip

21) Buffer register

22) Program stop M00

23) Optional stop M01

24) Program end M02 or M30

25) Single block

26) Part program storage & editing 512k byte

27) Registrable programs 400 programs

28) Program protect key switch

H. Safety Functions

1) Emergency stop

2) Stored stroke check 1

3) Machine lock

4) Door interlock

2-8

I. Others

1)Manual data input (MDI) Keyboard type

2)8.4" color LCD character display

3)Self diagnosis functions

4)Programmable controller 0i-D PMC

Max. inputs 144

Max. outputs 96

No. of steps 24000 steps

5)Language of display English, German or French to be

specified on order

Notes:

1)Power supply Local voltage transformed to AC 220

volts through a transformer

2)Temperature 0 to 45∘C

3)Humidity relative less than 75%

2-9

II. Optional Functions 1)Portable tape reader without-reel type 250/300 ch/sec(50/60Hz)

Tape code EIA(RS-244A)/ISO(R-840) Automatic recognition

*This is to store the program punched on a paper tape in the NC memory.

The operation by commands on NC tape is not possible.

2)FANUC PPR Punch out / print out / tape reader

B1 80M 264ft 3)FANUC bubble cassette

B2 160M 528ft

4)External workpiece number search up to 9999 works

5)Spindle orientation A at one position

6)Graphic display with Conversational programming

*Displays tool paths for checkups

*Graphic scaling is possible

*Sequence number comparison and stop

*MDI soft keys 5 + 2

7)lnch/metric conversion G20 and G21

8)Display of run hour and no. of parts

*not available for machine with two 9)Play back

foot switches for chuck open/close

10)Menu programming G code menu

11)Registrable programs 125

12)Offset value input by programming G10 (Programmable data input)

13)External tool compensation

*This is used for automatic off-machine measuring system.

14)Automatic tool offset G36 and G37

*This is used for automatic tool probing touch sensor.

*This is not available on machine with Goodway setter.

15)64 pairs tool offset in memory

16)Common variables #100~#199 , #500~#999

17)Special G codes

18)Thread cutting retract (thread cutting feed hold)

2-10

2.4 0verall drawing

Fig. 2.4.1 Machine Size

2-11

2.5 Main units

This machine is composed mainly of the parts and units shown below.

Fig 2.5.1 Name of Parts and Units

No. Name No. Name

1 Tooling Spindle Motor 13 Chip conveyor (option)

2 Ram 14 Coolant Tank (option)

3 Z-axis 15 Machine Control Panel

4 W-axis 16 NC Control Panel

5 W-axis Motor 17 Lubrication tank

6 X-axis 18 Hydraulic Unit

7 X-axis Servo Motor 19 Spindle Motor

8 Power Control Cabinet 20 Transmission tank

9 Tooling Spindle 21 C-axis Motor

10 Z-axis Servo Motor 22 Work Piece Spindle

11 Gearbox Lubrication tank 23 Door

12 ATC

2-12

2.6 Power diagram of spindle motor

Fig. 2.6.1 Work Piece Spindle speed / output / Torque Diagram

2-13

2.7 Tooling 2.7.1 Tooling system

Fig. 2.7.1 Tooling system

2-14

No. Part Name Part No. Spec.(mm) Part No. Spec.(inch) Qty.

1 Shank VK-3083 2

2 Fixing Piece VK-3090 6

3 Preset screw VK-3088A 6

4 O.D. Tool VK-3082 □32 VK-3182 □1.25 2

5 O.D. Tool VK-3092 □40 VK-3192 □1.5 OP

6 Boring VK-3084 □25 VK-3184 □1 2

7 Boring VK-3085 □25 VK-3185 □1 OP

8 Boring VK-3086 □25 VK-3186 □1 2

9 Boring VK-3087 □25 VK-3187 □1 OP

10 90°Reamer OP

11 Boring OP

12 Tapping OP

13 U-Drill OP

14 Drilling OP

15 Face milling OP

16 Milling OP

2-15

2.7.2 How to fix a cutting tool 1. O.D. Tool Holder

Part NO A

VK-3082 37 mm

VK-3182 1.45”

NO. Part NO Part Name Size Qty

1 VK-3088A Preset screw DIN69872A-SK50 1

2 VK-3083 Shank 1

3 VK-3090 Fixing Piece 2

4 SE08055A Hex. Socket Head Cap Screw M8X55L 4


6 SF1235JA Hex. Socket Headless Set Screws M12X35L 3

7 OA1010AP O-ring P10 1

8 UK1004PS Hexagon socket set screws 1/4”PT 3

9 UK1002PT Hexagon socket set screws 1/8”PT 1

10 GC041004AP Ball valve 1/4”PT 1

2-16

Part NO A

VK-3092 45 mm

VK-3192 1.7”



2 VK-3083 Shank 1




6 SF1235JA Hex. Socket Headless Set Screws M12X35L 3

7 OA1010AP O-ring P10 1




2-17

2. Boring Tool Holder

Part NO A

VK-3084 26 mm

VK-3184 1.04”





4 SF1225JA Hex. Socket Headless Set Screws M12X25 3




2-18

Part NO A

VK-3085 26 mm

VK-3185 1.04”









2-19

Part NO A

VK-3086 26 mm

VK-3186 1.04”









2-20

Part NO A

VK-3087 26 mm

VK-3187 1.04”









2-21

2.8 Travels and working area

When RAM move to +X direction, ATC door would open to process the maximum

stroke.

For GV-1600, if workpiece over ∅1500 , door would open.

For GV-1200, if workpiece over ∅1100 , door would open.

Fig. 2.8.1 Working area (GV-1600)

Unit:mm

2-22

Fig. 2.8.2 Working area (GV-1200)

Unit:mm

2-23

Fig. 2.8.3 Size of table and T slots (GV-1200)

Unit:mm

2-24

Fig. 2.8.4 Size of table and T slots (GV-1600)

Unit:mm

3-1

3 Preparation for reception 3.1 Requirements of the space and operating position

Fig. 3.1.1 Maintenance space

3-2

3.2 Requirements of the foundation

The foundation has great effects on the accuracy of the machine, and machining

accuracy by machine installation.

Therefore, a foundation site must be selected with full care.

Refer to fingers below to make foundation.

* Dimension should be according to the conditions of the ground.

*For GV-1600 foundation, refer to Fig. 3.2.1, and for GV-1200 foundation, refer

to Fig. 3.2.2.

Fig. 3.2.1 Foundation area(GV-1600)

3-3

Fig. 3.2.2 Foundation area(GV-1200)

3-4

Fig. 3.2.3 Requirements of the foundation

3-5

Fig. 3.2.4 Requirements of the foundation bolt

3-6

3.3 Installation and storage requirements of the environment

1) Do not install the machine where it may be exposed to direct sunlight

2)Chips or other refuse, water, oil, etc. from other equipment. 3)Ambient temperature 10-35∘C

4)Humidity less than 75% (non-condensing)

6)Vibration undesirable effect of vibration, shock, bump

3-7

3.4 Requirements of power source 3.4.1 Power consumption

Power consumption (KVA) No Unit

GV-1200/GV-1600 GV-1200M/GV-1600M

1 Main spindle drive motor 38 38

2 X -axis drive motor 7.8 7.8

3 W -axis drive motor 2.5 2.5

4 Z -axis drive motor 6.5 6.5

5 C-axis drive motor 3 3

6 ATC index servo motor 0.4 0.4

7 Tooling spindle drive motor ------ 8.5

8 Flush motor 1 1

9 Surrounded coolant motor 1.2 1.2

10 Central coolant motor 1.2 1.2

11 Hydraulic pump motor 4 4

12 Oil cooling unit 2.2 2.2

13 Lubricating pump motor 0.013 0.013

14 Electric cabinet 1.1 1.1

15 NC unit 1.1 1.1

16 Chip conveyor 0.4 0.4

Total power consumption 70 80

Current capacity of building which shall be provided by user is figured out as

followings.

31000

××

=V

KVAA

(Example) In case of 460V．．．．．．．．．．A=25 ampere

380V．．．．．．．．．．A=30 ampere

220V．．．．．．．．．．A=52 ampere

A: current capacity (Ampere) V: power supply voltage of building (Volt) KVA: Total power consumption (KVA)

3-8

3.4.2 Required input voltage

3-Phase AC 220v ±10% 50/60 Hz ±1%

If the power supply voltage of the building where the machine is installed is

higher than above voltage, however, transformer shall be used to get required

voltage as shown in the universal transformer connecting chart.

(Fig. 4.3.1)

3.4.3 No fuse breaker of main power switch

The fuses shall be provided in the factory main power switch for the machine. Fuse GV-1200 GV-1200M GV-1600 GV-1600M

220V 250 250 250 250

380V 125 160 125 160

3.4.4 Wire size for power supply cable

A. Power cable

Wire size shall be selected depending on power supply voltage of machine shop.

[Recommended wire size]

In case of 200-230V..........50mm2(0.078in2)

In case of 380-460V..........38mm2(0.059in2)

B. Grounding

The machine should be ground by the power supply cable connected to the PE

terminal as shown in Fig. 4.3.1.

(1)Wire size .............................. 50mm2 (0.078in2) or more

(2)If it is not possible Ground the machine to the earth system and the

grounding resistance is less than 100 OHMS.

3-9

3.4.5 Check the supply voltage to the machine (A) Check the supply voltage to the machine

Measure the voltage across the phase wires.

Permissible supply voltage are within plus 10% and minus 15% to rated voltage.

If voltage is low, however, it will result in malfunctioning or trouble with controls.

Therefore it is better to maintain the voltage plus 10% and minus 0% to the rated

voltage. (B) Check the phase

In order to check a phase, fill the lubrication tank with the oil recommended first.

Then turn 'ON' the main power switch which is located at the electric cabinet and

press the POWER ON button on the operation panel.

If the power cable is connected properly, the indication of the pump pressure

gauge will increase and point at 55kg/cm2 (782 PSI).

But if the indication of the pump pressure gauge does not increase, press the

POWER OFF button on the operation panel immediately.

Then, turn off the main power switch and measure the connections of the power

cables, L1, L3 & L5, which are connected to the main power switch if connected.

If there is no input, please check the plant power.

If with input, it maybe the wrong motor and need to be adjusted the phase.

3-10

3.5 Oil requirement

Fig. 3.5.1

No. Type of oil Place of oil supply Capacity Suggested oil

1 Slideway

Lubrication Oil

Electric Lubricator 4L Mobil

Vactra No.2

2 Hydraulic oil Hydraulic tank 50L Mobil DTE 24

3 Transmission oil

Transmissiontank 60L Mobil

DTE Oil light

4 Coolant Coolant tank 990L Depends on the cutting material but don't use the oil with law flash point.

5 Gear oil Gearbox tank 5L Mobil DTE Oil light

6 Lubrication Oil

Crossail Lifting Screw ** Alvania

Grease NO.2

7 Lubrication Oil

Ball screw support bearings

** Alvania Grease NO.2

**:Varies with the actual situation.

4-1

4 Handling、storage and installation

4.1 Handling and storage 4.1.1 Safety regulation moved by crane

1. The operator of crane equipment should have been trained.

2. Before the slinging and moving procedure, be sure of the followings: The

weight and the center of gravity of the machine. Suitable lifting hooks and

rope should be selected. Are there enough space for slinging and moving by

crane. During the slinging and moving, take precaution not to damage the

machine.

3. Be sure the safety of crane equipment before use.

4. Be sure all wire connections have been removed before slinging and moving.

5. Don't stand below the machine while slinging and moving by crane.

4.1.2 Safety regulation moved by fork lift

1. The operator of fork lift should have been trained.

2. Select the suitable fork lift.

3. Make sure the weight and the center of gravity of the machine.

4. The forks should extend under the full length of the machine body during

transportation.

5. Be sure the balance and don't lift too high.

6. Be careful when climbing or descending down a slope.

7. Be sure all wire connections have been removed before moving.

8. Someone should to guide the operator of the fork lift.

4-2

4.1.3 Wooden Transportation

Machine weight approx: GV-1200 ------- 26500 kgs (58422 lbs)

GV-1600 --------- 29000 kgs (63933 lbs)

A. Moved by cran

Fig. 4.1.1

B. Moved by fork lift

Fig. 4.1.2

4-3

4.1.4 Transportation and lifting of machine

When transporting the machine, be careful not to give vibrations or shocks to it.

The fix block must to be mounted and locked. Please refer to Ch.4.1.5.

Machine weight approx:

GV-1200 / GV-1600------- 23500kgs (51810lbs) / 25500kgs (56220lbs)

A. Slinging and Moving by crane

(1) In using two cranes situation, Crane A is suggested to be a minimum of 5/10 tons capacity, and Crane B is a minimum of 20 tons capacity. (It is suggested to use a minimum of 24/26 tons crane in using one cranes situation.)

(2) Move the slides to the proper position, turn off the power and remove power cable.

(3) Slinging and moving of the machine to its selected floor should be made with due care. Slings (Wire ropes) which show any sign of external or internal deterioration should never be used to avoid accidents.

(4) Place the slings through lifting hooks & frame of machine and put some protective pads such as rubber or rag between the slings and machine to avoid the damages before lifting.

(5) Lift the machine slightly up and stop to check if the balance is correct and the slings are in good position, then move the machine.

(6) Finally place the machine carefully on its selected floor. (7) To open the covers before using the eye bolt on the bed. (8) Use the hanging bracket and suspensions like the Fig. 4.1.3, Fig. 4.1.4.

(Note) Slinging angle ...... 60 degree or less

4-4

Fig. 4.1.3

4-5

Fig. 4.1.4

4-6

B. When using a fork lift (1) Fork lift truck must be a minimum of 24 / 26 tons capacity.

(2) Fork the right position (under "fork here" signs) and make sure machine is in

balance to avoid injury and the damage to the machine.

Fig. 4.1.5

4-7

4.1.5 Position of fix block

Mount the fix block and tighten the screw to fix the axis, slide and saddles before

transport.

Fig. 4.1.6

Note: Before the first time putting the machine in use, please remove these plates.

4-8

4.2 Installation of leveling bolt

Put the machine down slowly when the machine in the correct position, mount the

leveling bolts ( CA-1029 ) on the machine and be sure the leveling blocks

( VK-1030 ) are supporting the machine.

Fig. 4.2.1

4-9

4.3 Connection of power supply

A. Power Cable connections (Refer to Fig. 4.3.1) 1. The cable from main power switch (R2,S2,T2) should be connected to the

filter.

2. The primary cable (R3, S3, T3) should be connected to the terminal block.

Fig. 4.3.1

4-10

4.4 Dismantle

When removing this machine, reverse the installation procedure.

Fig. 4.4.1

5-1

5. Preparation for commissioning 5.1. Machine level adjusting

Make machine properly leveled because machining accuracy and machine life

is affected by poor leveling.

[Adjusting procedure] 1. Place a spirit level gauge on the table. (At this procedure, do not rotate the

spindle.) 2. Use a level with graduations in 0.02mm/m (0.00025 inch per foot). 3. Adjust the machine level by turning the leveling bolts (jack bolts) while

observing the level on the leveling base. 4. Adjust the jack bolts so that the height between floor and machine will be the

setting value. (NOTE : Make sure that all jack bolts hold the machine uniformly.)

5. Check machine level. The illustration left shows the machine after level adjustment.

6. After checking the machine level, read the level to check and adjust twisting and crowning of the machine.

[CAUTION]

If the machine level is not adjusted correctly, the machine will be tilted or

twisted after installation. This will result in uneven wear of the slideway

surfaces and deteriorate machining accuracy.

After installing the machine, always chcek the machine level.

5-2

Fig. 5.1.1

5-3

5.2. Safety checking procedure 5.2.1. Before Power ON:

1. Be sure the power source is 3 phase 220V AC, if not the transformer must be used.

2. The power connection should be wired by 50 mm2 wires. 3. Be sure the earth wire has been connected. 4. Be sure the leveling bolts and nuts have been fixed. 5. Be sure the coolant is in normal level. 6. Be sure the oil coolant tubes and connection are in good condition. 7. Be sure the protection cover and door are in good condition. 8. Be sure the connection of lubrication is in good condition. 9. Check the lubrication oil level in lubrication oil tank. 10. Be sure the spindle drive belts have been installed and are in good

condition. 11. Be sure there is no articles around the machine which will effect the

operation.

5.2.2. After Power ON:

1. Be sure the Emergency switch is in good condition. 2. Be sure the functions of the buttons for NC power on and power off. 3. Be sure all functions of push button works normally in manual mode. 4. Use manual mode to move the slide way to check if the lubrication oil is

working properly. 5. Use manual mode to move the X,W and Z axes to check the functions of the

over travel switch

6-1

6. Manual operation 6.1. Safety device and warming-up 6.1.1. Safety device

The following devices have been equipped to maintain the safety operation.

Please check the Emergency stop button and door interlock switch is available

before operating

Fig. 6.1.1

NO. Name of device Function

1 Door interlock switch To prevent electrical accident

2 Lubricant float switch To check lubricantion oil level

3 Front door (guard) To pervent flashing out cutting chip and coolant

4 Emergency button To stop operation in emergency condition

5 Lub. Alarm lamp To indicate the shortage of the lubrication oil

6 Lubricantion To check Oil level

6-2

6.1.2. Warming-up

There might be some possibility of faulty or damage of the machine if the machine

is operated without warming-up after long period of machine stop for vacation, etc.

Therefore, warming-up shall be performed before machine is operated every day

to maintain along life of machine.

INSTRUCTION OF WARMING-UP

1)Performed of warming-up : Minimum 15 minute

2)Tooling spindle speed (5 min. each) : 500rpm -- 1000rmp -- Max. speed

3)Movement of table : Max. stroke on each axis

4)Changing motion

Remarks

(1)Check the distribution of lubrication oil during warming-up.

(2)Warming-up shall be performed for longer period in cold season.

6-3

6.2. Switch and button on the operation panel

Fig. 6.2.1 Main operation panel

6-4

Fig. 6.2.2 Sub operation panel

6-5

6.2.1. Button and switches (for standard function)

1) POWER ON button NC unit can be turned on by depressing "POWER ON" button and machine can be operated after approx. a few seconds.

2) POWER OFF button NC unit can be turned off by depressing "POWER OFF" button.

3) MACHINE READY Press the MACHINE READY button so that the hydraulic pressure will be activated, and the machine will enter the machine ready state.

4) MODE switch Use this switch to select the mode of machine operation.

(A) AUTO mode

[ EDIT] Select this mode when loading NC tape data to the memory, punch out the NC data or editing the data in the memory. [MEMORY RESTART] Select this mode when continuous cycle memory operation is needed, using the bar feeder or other automatic loading device.

6-6

[MEMORY] Select this mode when single cycle memory operation is needed, using the bar feeder or other automatic loading device. [M.D.I.] Select this mode when machine operation by manual data input is needed.

(B) MANU. mode [HANDLE] Select this mode when moving the slide by the handle (Pulse generator). x1 --- Incremental movement: 0.001mm/pulse x10 --- Incremental movement: 0.01 mm/pulse x100 --- Incremental movement: 0.1 mm/pulse

[JOG] Select this mode when moving the slide by JOG buttons ( +-X , +-Z ). Speed of slide movement can be selected by changing "FEEDRATE OVERRIDE" switch. [RAPID] Select this mode when moving the slide with rapid speed by JOG buttons ( +-X , +-Z ). Rapid speed can be selected by "RAPID OVERRIDE" switch. [ZERO RETURN] Select this mode when moving manually the slide to the "ZERO RETURN " position.

5) HANDLE (Manual Pulse Generator)

By turning this handle with the mode switch selected either to HANDLE×1, HANDLE×10 or HANDLE×100, the slide can be moved at a fine speed in the direction to a corresponding to a selected axis.

6-7

6) AXIS DIRECTION button By operating AXIS DIRECTION button, the slide will travel in the direction selected by it. If the mode switch has been selected to AXIS DIRECTION, the slide travels at a rate set by the FEEDRATE OVERRIDE switch, and if the mode switch has been selected to RAPID, the slide travel at a rapid traverse rate.

7) FEEDRATE OVERRIDE switch The feed rate of the slide can be set by this rotary switch. [INCREMENTAL device (%)] The switch can apply an override (%) to the feedrate specified by F-command in automatic operation by every 10% step within a range of 0--150%. [EXTERNAL division (mm/min.)] The switch can apply the feedrate of slide by using JOG button in JOG mode. Feedrate can be adjusted within a range of 0--1260mm/min.

8) RAPID OVERRIDE switch Rapid traverse rate can be adjusted by 3 step of F0, 25%, 50% and 100% adjust a standard speed. * F0--- 125mm/min

(NOTE) 1.Feedrate with external division (mm/min.) can be effective when DRY RUN switch is selected to "ON" position

2.Feedrate can not be changed by turning this switch during threading cycle.

6-8

9) SPINDLE switch These buttons are used to operate (Forward Reverse and Stop) [C.W.] --- Spindle rotates in the clock wise direction (C.C.W.). [C.C.W] --- Spindle rotates in the counter clock wise direction (C.W.). [STOP] --- Spindle stops.

10) SPINDLE SPEED rotary switch This switch is used to control a spindle speed. Spindle speed is displayed to the position display of CRT.

11) SPINDLE button This switch is used to make the spindle run in the forward direction at a low speed for checking a runout of workpiece.

12) Spindle override Function is different depend on a condition of switch lamp.

(Lamp on) Turret indexing can be performed manually by depressing this button. Turret goes on indexing when this button is held depressing.

Remarks: Automatic cycle can not be started if switch lamp is off.

6-9

13) CYCLE START button Automatic cycle can be started by depressing this button in AUTO mode and its lamp lights up at the same time.

14) FEED HOLD button Press this button to stop the machine feed temporarily during automatic operation. The slide stops moving and its lamp lights up.

15) EMERG. STOP button If this button is depressed, NC unit will immediately stop. Use this button when an abnormality takes place while operating the machines.

16) COOLANT switch

The central coolant, or surrounded coolant, discharges by depending on the condition of tool holder. [AUTO]-- Discharging and stopping of coolant is controlled by programming command in the AUTO mode.

(NOTE) Automatic cycle can not be started unless the INDEX lamp and chuck close lamp lit up.

NOTE. M, S and T functions kept executed even if this button is depressed.

(NOTE) The NC unit remains an emergency stop mode unless the button is turned in the arrow indicated direction for resetting after the button was pressed.

6-10

[MANU] - Coolant is discharged by selecting this MANU. position.

17) SINGLE BLOCK switch [ON] ---- Program commands can be executed block by block in auto mode. [OFF] --- Program commands can be executed continuously.

18) DIYRUN switch [ON]---Slide moves at the feedrate (mm/min or inch/min) set by the FEEDRATE OVERRIDE switch instead of the feedrate (mm/rev. or inch/rev.) set by the programming F-command. Also, effective to the rapid traverse. [OFF]---Slide moves at the feedrate (mm/rev. or inch/rev.) set by the programming F-command and FEEDRATE OVERRIDE (%).

19) OPTIONAL STOP switch [ON] --- The machine will temporary stop when M01 command is read and the red lamp lights up. * Also, spindle rotating and coolant discharging stop. [OFF]--- The machine will not stop even if M01 has been commanded in the program.

(NOTE) This switch can be effective only when M01 has been commanded in the program.

6-11

20) BLOCK DELETE switch [ON] --- A block having "/" (Slash code) at its beginning will be ignored and next block will be executed. [OFF] --- A block having "/" at its beginning will bealso executed.

21) EDIT key switch

When this switch is turned off the following operations can not be executed. 1. TV check (Tape vertical check). 2. Selection of ISO/EIA and INCH/MM. 3. Memorizing and editing a machining program.

22) MACHINE ALARM lamp

This lamp will light up when the machine becomes emergency condition.

23) SPINDLE ALARM lamp

The lamp will light up when an alarm signal is emitted from the spindle servo amplifier.

24) LUB. ALARM lamp

This lamp will light up when quantity of lubrication oil is short.

(NOTE) This switch can not be effectiveunless a block has "/" (Slash code).

(NOTE) Refer to the Ch.10, Ch.11 and electric manual Ch.4, Ch.5 when the machine becomes above alarm conditions.

6-12

25) ZERO RETURN lamp (Zero return completion pilot lamp.) The lamp will light up when X slide reaches to the zero return position. The lamp will light up when Z slide reaches to the zero return position. The lamp will light up when W slide reaches to the zero return position.

26) G / H button When the spindle switches to high speed level, the lamp will become "ON".

27) G / L button

When the spindle switches to low speed level, the lamp will become "ON".

28) LIGHT switch Turn on the light during necessay, for instance, tool setting, measurement & trouble shoting. Turning off the light is important in needless time for extending it's life.

29) SPINDLE buttons [WORK PIECE SPINDLE button] --- Press this button to control work piece spindle to rotate . [TOOLING SPINDLE button] --- Press this button to control tooling spindle to rotate.

6-13

30) SPINDLE NEUTRAL button When the spindle switches to neutral level, the lamp will become "ON".

31) Flush button

The flush motor can be turned on by pressing this button.

32) CF-AXIS MANUALLY ENGAGE button [ON] --When this button is "ON" under manual mode, the CF-AXIS will be active and the lamp will become "ON". [OFF] --When this button is "OFF" under manual mode, the CF-AXIS will be cancel and the lamp will become "OFF".

33) CF-AXIS MANUALLY ON button

[ON] --- When this button is "ON" under manual mode, the CF-AXIS motor will search reference position and engage the driven gear. After engage the driven gear, the lamp will become "ON". [OFF] -- When this button is "OFF" under manual mode, the CF-AXIS driven gear will be disconnected. After disengage the CF- AXIS driven gear, the lamp will become "OFF".

34) W-DIRECTION button

Press this button to make W-axis move upward, and press it again to stop moving.

6-14

Press this button to make W-axis move downward, and press it again to stop moving.

35) RESET button Press this button to cancel alarm massages.

36) UNCLAMP CYLINDER button In HANDLE MODE, these buttons control the direction of unclamp cylinder. [CLAMP BUTTON]---Press this button to clamp the unclamp cylinder. [UNCLAMP BUTTON]---Press this button to unclamp the unclamp cylinder.

6-15

6.2.2. Buttons and Switches (For optional functions)

1. AUTOMATIC DOOR CLOSE button

When this button is "ON" under manual mode,

the automatic door will close and the lamp will

become "ON".

2. AUTOMATIC DOOR OPEN button

When this button is "ON" under manual mode,

the automatic door will open and the lamp will

become "ON".

3. CHIP CONVEYOR REVERSE button 1) Function of the button and the lamp: 1. The chip conveyor reverses when the button is pressed

"ON". The chip conveyor will stop working when the but

ton isn't pressed.

2. The lamp lights on, when the button is pressed "ON".

The light will disappear when the button isn't pressed.

3. Lubrication unit starts after NC being ready, the lamp of

the function button will not shine.

4. The button won't keep pressed, so the chip conveyor

stop when the button isn't pressed.

5. Under automation status, the reverse button isn't useful. 2) Reverse motion of the chip conveyor: 1. Reverse function isn't useful when the door is opened.

2. Under automation status, the chip conveyor reverses

when M62 is working.

3. This button is controlled by manual.

6-16

4. CHIP CONVEYOR STOP button 1) Function of the button and the lamp: 1. The chip conveyor stops immediately when the button is

"ON".

2. The lamp lights on when the button is "ON". The lamp

keeps lighting on after the finger leaving the button.


the function button will shine.

4. The button will keep pressed, so the chip conveyor stop

when the button isn't pressed.

5. Under automation status, the stop button is useful. 2) Stop motion of the chip conveyor: 1. The chip conveyor won't stop working when the door is

opened.

2. Under automation status, the chip conveyor stops when

M63 is working.


5. CHP CONVEYOR TURN button 1) Function of the button and the lamp: 1. The chip conveyor turns forward, when the button is

pressed "ON". The chip conveyor will keep turning when

the button is pressed.

2. The lamp lights on when the button is "ON". The lamp

keeps lighting on after the finger leaving the button.


the function button will not shine.

4. The button keep pressed , so the chip conveyor keep

working when the button isn't pressed.

5. Under automation status, the turn button is useful. 2) Turning motion of the chip conveyor: 1. When the chip conveyor turns forward, it turns for a

while and then stops temperately, till the stop button is

"ON". T1, T2 = set by manual.

2. When the door is opened, the motion stops, The chip

conveyor works when the door is closed.

6-17

3. Under automation status, conveyor turns when M61 is

working .


5. As to the different machines, the settings of T1 and T2

are as following:

Machine ADV. Time.

Parameter NO.

ADV. Stop Time

Parameter No. Remark

GV-1 SERIES Timer NO. 15 Timer NO. 16 Use 0I-TD controller

6. AUTOMATIC POWER-OFF button 1) Function of the button and the lamp: 1. When the button is "ON", it means power-off function

starts. When the button is "OFF", it means power-off

function stops.

2. When the button is "ON", the lamp lights on. When the

button is "OFF", the light will turn off.

3. Lubrication unit starts after NC being ready, The lamp

won't light on

4. The button will keep pressed, when the finger is off the

button. The lamp keeps lighting on.

5. Under automation status, the automatic power-off

button is useful. 2) Automatic power-off motion: 1. When the button is on, machine finishes working, and it

oesn't reach T1 Time, machine will turn off automati

cally if there is no further action. (set T1 = 30min.)

2. This button is useful in any condition.

7. TOOL SETTER button Make the arm of tool setter send out or retrieve.

6-18

8. WORK SHIFT button/input --WORK SHIFT button --WORK SHIFT INPUT Perform manual X and Z axis reference point return by turning on the switch, making tool nose touch the workpiece face and pressing "INPUT" button in "HANDLE FEED" mode.

6-19

6.3. M.D.I. (Manual Data Input) Keyboard function

The keyboard functions shall be understood for the key operations and automatic

operations.

The CRT/MDI panel, consists of a CRT display and keyboard as in the following

illustration.

Please refer to the FANUC OPERATOR'S MANUAL for more details.

Fig. 6.3.1 MDI & LCD panel for FANUC SYSTEM 0i-TD

6-20

6.4. How to opening / closing the electrical cabinet door

To open the electrical cabinet door for maintenance, follow the procedure

indicated below. 6.4.1. Open the Electrical Cabinet Door

I. Steps for how to open the cabinet door in power off

1) Turn off the power.

2) Turn off the power supply at the shop

power distribution board.

3) Turn the key on the electrical cabinet

door to release the electrical cabinet door lock.

4) Place the main switch in the OPEN /RESET

position.

5) Open the electrical cabinet door.

6-21

II. Steps for how to open the cabinet in an uninterruptible power situation

1) Turn the key on the electrical cabinet door to release the electrical cabinet door lock.

2) Release the screw of main power switch with a screwdriver.

3) Open the electrical cabinet door.

(NOTE)

1. Before attempting maintenance and inspection inside the electrical cabinet, be

sure to turn OFF the power at the circuit breaker for the entire plant. Even when

the main power switch on the electrical cabinet is turned OFF, parts of the cabinet

may still have potential and may give an electric shock if accidentally touched. If it

is necessary to conduct maintenance with the power being supplied, confirm the

state of power supply by checking the electrical circuit diagram and exercise

extreme caution.

2.In order to open the electrical cabinet door, you must place the main switch in

the OPEN RESET position. If the main switch is at a position other than OPEN

TESET it will not be possible to open the door. Attempting to force the door open in

this situation could damage the electrical cabinet door or the main switch.

6-22

TRIP

OFF

EEAS

R LE

ON

TRIP ON

OFF

6.4.2. Closing the Electrical Cabinet Door

1) Place the main switch in the OFF position.

2) Close the electrical cabinet door.

3) Turn the key on the electrical cabinet door

to lock the electrical cabinet door.

(NOTE) 1.When the electrical cabinet door is completely closed , a click is heard.

2.If the electrical cabinet door is not completely closed, engage the position of the main switch on the inside of the electrical cabinet door with the position of the main breaker in the electrical cabinet, and then close the electrical cabinet door.

6-23

6.5. How to turn on the power

Control power can be turned on as following steps.

1) 2) 3) 4)

Reset the [EMERGENCY] button.

Turn on the [MAIN POWER SWITCH ] on the electric cabinet.

Ready to operate.

Turn on the [NC POWER] button on the operation panel.

Cooling for motor of spindle motor and control cabinet will rotate.

*Start hydraulic pump by pressing MACHINE READY button.

*Check the main pressure gauge indicates normal pressure in the range of 55kg/cm2 *Refer to the DETA USER MANUAL for more details about the magazine.

6-24

6.6. How to stop the machine

Use the following button switches or key to stop the operation in case of

emergency.

[FEED HOLD] button This is effective during automatic operation. The slides will stop by pressing this button. However, spindle and M-function will kept executing.

[EMERGENCY] button This button is effective regardless of any mode. NC unit will immediately stop and all functions will come to a complete stop.

This button is effective regardless of any mode. Spindle, slide and M-functions will stop by pressing this key However, coolant will be kept flowing in case of manual operation

Note: Pressing RESET will delete relevant setting. For more information please refer to FANUC User's manual.

6-25

This MDI operation can be used for the following. * Simple machining of the workpiece.

6.7. Manual Data Input operation.

The command of single block or multiple blocks can be input from the MDI/CRT

panel to the MDI buffer memory, and can be executed as same as automatic

cycle.

(NOTE) Precautions for starting operation.Check the data registered to the MDI buffer memory. Set the "RAPID OVERRIDE" switch to the "LOW". Set the "FEEDRATE OVERRIDE" switch to the "0%". Press "START" key and change the "FEEDRATE OVERRIDE" switch to the required speed.

6-26

< Procedure of MDI operation for the sample below. > *** DATA ***

1)Command of spindle rotation and magazine changing.

(1) Set the "MODE" switch to the " MDI " position.

(2) Press the "PROG” key

(3) Input programm number, O____.

(4) Input datas using data keys and

INPUT key as follows. T05M06 EOB INSERT G43 H01 Z10. EOB INSERT S1500 M03 EOB INSERT M08 EOB INSERT

(5) Press the CYCLE START” button

* The magazine start changing to station No.5 and read No. 05 offset value.

* Spindle start to rotate at 1500 rpm.

For example: Rapid feed (A→B) G00X-200. Z-100. Cutting feed (B→C) G01Z-50. F0.3

6-27

2)Command of the rapid feed from A to B.

(1) Input data using data keys and INPUT key as follows. G00 EOB INSERT X-200. EOB INSERT Y-100 EOB INSERT

(2) Press the CYCLE START” button

X and Y-axis slide start to move from A to B at rapid speed.

* Confirm the position of slides on the

CRT screen.

3)Command of the cutting feed from B to C.

(1) Input data using data keys and INPUT key as follows. G01 EOB INSERT Z-50 EOB INSERT F0.3 EOB INSERT

(2) Press the "CYCLE START" Button

Z-axis slide start to move from B to C at cutting speed of 0.3mm/rev.

* Confirm the position of slides on the CNC screen.

6-28

6.8. How to move the X, W and Z-axis slides.

X, Y and Z-axis slide can be moved as the following operation.

And operate the slides with attention as shown in below.

(1)Interference between the tool and the table.

(2)Interference between the tool and work piece.

(3)If the position of the slide is very close to the stroke end, move the slide in the

opposite direction.

A. Operation by [JOG] buttons 1)Set the [ MODE ] switch to the

" JOG " or position.

2)Move the slide by depressing " JOG " button.

* The slide is held moving during

depressing [ JOG ] button.

6-29

**** Slide traverse ****

1)Before manual zero return is performed the

slide will not move in the [ RAPID ] mode.

2)After manual zero return is performed.

* [ JOG ] mode --- Controlled by setting " FEEDRATE OVERRIDE "

switch in the range of 0--4000mm/min.

* [ RAPID ] mode --- Controlled by setting " RAPID OVERRIDE " switch.

(Low , 25 , 50 , 100%)

X-axis: 12m/min. at 100% Z-axis: 10m/min. at 100%

6-30

B. Operating by "HANDLE (Manual Pulse Generator)"

1)Set the "MODE" switch to the "HANDLE" (x1, x10, x100)

2)Select the axis (X, W or Z) by toggle switch.

3)Select the Rapid traverse rate (X1, X10 or X100)

by toggle switch.

4)Turn the wheel in the direction required.

Use the [HANDLE] mode for the machining of the workpiece with simple figure. * etc.

[x1] -- 0.001 mm/div 0.1 mm/rev.[x10] -- 0.01 mm/div. 1.0 mm/rev.[x100] -- 0.1 mm/div. 10.0 mm/rev

6-31

6.9. How to perform the manual zero return

Manual zero return must be performed after the Machine lock switch is used.

Perform the manual zero return operation as shown in the following.

1)Set the "MODE" switch to the "ZERO RETURN" position.

2)Depress the " JOG " button.

(+X, or +Z)

3)Select the Rapid traverse rate (X1, X10 or X100)

by toggle switch.

4)Completion of zero return

The green lamps will light up when ZERO RETURN is completed.

(NOTE) Move the slide in the opposite (-X,-Z) direction of zero return once if slide locates near the zero return position.

6-32

6.10. How to install tools

There are two ways to install the tools, by manual and by auto.

Though there is sensor fixed in the machine, it is necessary to make sure the

position is empty when executing tool installation to prevent human being or

machine from injuries. 6.10.1. Install tools by manual

1)Set the "MODE" switch to the "MANUAL" position.

2) Open the right door of the magazine.

3)Put the tool holder into the tool position of the magazine.

4)Press ‘‘ TOOL CHANGE’’ button, and magazine rotates.

5)Repeat steps 3~4 until the magazine being full of tools.

6)Completion of installing tools.

6-33

6.10.2. Install tools by auto tool index at first time 1) Turn on the porwer, and press MACHINE READY button.

2) Set the "MODE" switch to the "JOG" position.

3) Set the tool holder on the table and move the

tooling spindle upon the position of tool.

4) Press the “ UNCLAMP ” button. And press ‘’-‘’

and ‘’Z’’ buttons at the same time, therefore Z-asix move updown. After spindle griped the tool holder, press ‘’ CLAMP’’ button.

5) To press ‘’+’’ and ‘’Z’’ buttons at the smae time

let tool holder be completely far away from table.

6) Set the "MODE" switch to the "EDIT" position.

To next page

6-34

7) Input data using data keys as follows. T0100 M06;

Tool offset number : 01 - 64

Turret station number: 01 -- 16

8) Press ‘’CYCLE START’’ button, then machine will

execute tool changing motion and put the tool holder into magazine.

9) To install tool No. 1 is completion.

10) Repeat step 2~8, and revise the programm as below.

TXX00 M06;

XX----02~16

11) Completion of installing tools.

6-35

6.11. How to do magazine changing motion

1.Change tools by [ MDI ] mode

（1）Set the "MODE" switch to the "MDI" position.

（2）Put the soft key [MDI] under the screen

（3）Key in T code of the target tool and M06 command.

（4）When executing T command or M06 command, magazine

changes tools in MDI mode.

6-36

2.Change tools by [ MDI ] mode

（1）Set the "MODE" switch to the " AUTO " position.

（2）When executing program, CNC control read T command or M06 command.

（3）Magazine changes tools automatically.

6-37

6.12. How to turn off the power

Turn off the power as the following steps.

1)Move the spindle away from the work piece.

2)Confirm that all motion have been stopped.

3)Depress the "EMERGENCY" button.

4)Depress the NC power "OFF" button.

5)Turn off the main power switch on the electric cabinet.

6)Turn off the main power switch of the machine shop.

7)Completion of turning off the power.

(NOTE) Clean up the machine when the job is finished.

6-38

6.13. Procedure for the automatic operations

The following procedure shall be executed for the automatic operations.

1)Manual zero return of X, and Z-axis shall be executed.

* Refer to the item 6.9 for the manual zero return.

* It is not necessary to execute this operation if the green pilot lamps have been lit already. * It is not necessary to execute this operation if this operation has been finished already.

2)Make the "Magazine tool changing" ready. * Refer to the item 6.11 for this operation. * It is not necessary to execute this operation if the index lamp has been lit already.

(NOTE) Other operations are needed for actual machining in addition to the above.

7-1

7. Setting and Adjustment 7.1. Air pressure setting and adjustment

Before operate the machine, please refer to the circuit diagram of Air pressure

system ( Fig. 7.1.1 ).

The air pressure can be adjusted at setting knob , the air pressure has been fixed

at 6 kg/cm2 for normal operation.

pressure gaugesetting knob

reservoir

7-2

Fig. 7.1.1 Circuit diagram of Air pressure system

NO. Name Spec. Qty

1 Hand operated air valve MVHS-10A 1

2 Air-line Equipments MACP300-10A 1

3 Switch MPS-6A 1

4 Silencer MSL-B-02 2

5 Solenoid Valve MVSC-220-4E1-DC24V 1

6 Solenoid Valve MVSC-220-4E2R-DC24V 2

7 Solenoid Valve MVSC-220-4E2-DC24V 1

8 Connector 269-F 12

7-3

7.2. Hydraulic pressure setting and adjustment

The unclamping cylinder, w axis brakeage, c axis brakeage, table brakeage, gear

shift are driven by the hydraulic unit. The hydraulic tank located at the right side of

the machine. Before operating the machine, please refer to the circuit diagram of

hydraulic system ( Fig. 7.2.1 ) and be sure the following:

1 The main hydraulic pressure can be adjusted at hydraulic pump unit, the

hydraulic pressure has been fixed at 55 kg/cm2 for normal operation.

2 Fill up the hydraulic oil into tank when the level indicator of hydraulic oil below the lower part. Please refer to the Chapter 3.5 to fill the oil.

Warring: It can be caused the damage of workpiece and the dangerous which fly

out the workpiece if the workpiece not clamp properly while spindle is

running, Be sure the door is closed while table is running.

7-4

Fig. 7.2.1 Circuit diagram of hydraulic system

7-5

Fig. 7.2.2 Detail of GRAPHIC A

Fig. 7.2.3 Detail of GRAPHIC B

7-6

Fig. 7.2.4 Detail of GRAPHIC C

7-7

NO. Name Spec. Qty

1 Oil tank 410X700X250 70L 1

2 Motor 3HP 4P 220V 60HZ 1

3 Pump HPC-P22-A1 1

4 Magnet 1

5 Oil Squirt AB-1163 1

6 Filter MF-08 1

7 Level gauge LS-7" 1

8 Check valve CV-06 1

9 Air cooler AW0608L-CA2 1

10 Pressure gauge ψ63X100 bar 3

11 Needle Valves BL-02 3

12 Pressure switch PMM-50A 2

13 Modular valve RBG-03-R-10 1

14 Pressure gauge ψ63 x50 bar 2

15 Solenoid valve WE42-G02-B2-DC24 3

16 Modular valve MCV-02-P-1 2

17 Pressure reducing valve MBR-02-P3-K-C 2

18 Modular valve MTC-02-W-C-K 1

19 Modular valve MTC-02-A-C-K 1

20 Manifold DR9702042PT 1

21 Manifold DR980318-ACC 1

22 Modular valve MPC-02-B-C 1

23 Solenoid valve WE42-G02-D2-DC24 1

7-8

7.3. Supplying Oil to the Lubricating Oil Tank

If oil level in the lubricating oil tank is lowered, an alarm indicating is given.If low

lubricating oil level alarm is given, supply the lubricating oil.

1) Check the lubricating oil tank volume

with the oil level gauge installed on the lubricating oil tank.

2) Remove the cap on the oil supply port.

3) Supply the specified lubricating oil by

using the oil jug while checking the oil level with the oil level gage.

7-9

7.4. Machine Level Check

The level of the base has effects on the machining accuracy of the machine.

therefore, pay full attention to maintain the level of the base.

For first 6 months after installation of the machine, check the level at least once a

month. adjust the level if necessary to keep, the machine in good operating

condition.

After 6 months, extend a check period gradually depending on its condition. If a

level change does not occur frequently, check it once or twice a year periodically.

As shown in the Fig. 5.1.1, put a precision spirit level gauge on the table .

Then, check the level of the machine in the parallel direction and right angle

direction against the spindle.

For measurement, use a precision spirit level with accuracy of spirit level with

accuracy of 2/100mm (8/10000") per 1m (39.73") and set the level of the base

within accuracy of 4/100 mm (16/10000") per 1m (39.73").

If the level of the base not within accuracy of 4/100 mm (16/10000") per 1m

(39.73"). Then it requires adjustment. Please refer to Ch.5.1 Machine level

adjusting.

7-10

7.5. Tapered gibs adjustment

1) To take up wear of slide guideways, which will be inevitable after the machine

has been used for a long time, one each Tapered gib for X, Z axis.

2) Whenever necessary, adjust these Tapered gibs in the following manner.

3) Loosen the adjusting screw (A) of Tapered gib by three or four turns.

4) Tighten the adjusting screw (B) of Tapered gib until the tapered gib is fully

working.

5) Loosen the adjusting screw (B) of Tapered gib by about one turn.

6) Tighten the adjusting screw (A) of Tapered gib.

[ CAUTION ]

1) Only qualified person allowed to maintain.

2) If the tapered gib is tightened too strongly, it will cause lost lub-oil film and as a

result in quick wear of ways.

Note: Interval of gib adjustment

Requirement of gib adjustment will depend on how the machine is run.

As a general thumb rule, please check, and if necessary, adjust gibs:

1) at the time of machine installation.

2) three months after installation.

3) six months after installation, and after that,

4) once every 12 months.

7-11

*Z-axis Tapered gib adjusting screw (B) is located at the top of the ram cover as

locked from the front of the machine.

*X-axis Tapered gib adjusting screw (B) is located at the left side of the saddle as

locked from the front of the machine.

*W-axis Tapered gib adjusting screw (B) is located at the left side of the column

as locked from the front of the machine.

7-12

7.6. Backlash Adjustment

When the slide of the NC machine moves, it is necessary to adjust backlash in

order to compensate the mechanical lost motion (backlash) of a required drive

mechanism.

Although this backlash adjustment is normally not require, backlash check and

setting may be necessary when carrying out maintenance or adjustment on a

slide drive unit.

7.6.1. Backlash Measurement

Measure a backlash amount in the following procedure and Fig. 7.6.1.

1) Move the turret slide to a position which has been usually more frequency used.

2) Put a dial gauge into contact with the turret head from the stationary section of

this machine in order to measure X-axis and Z-axis shifts. (For the dial gauge to

be used, its measuring unit is preferably of 0.001m)

3) Shift the MODE switch to HANDLE-X1 and shift the axis select toggle switch to

X or Z to make X-axis and Z-axis measurements and settings.

4) After shifting the X axis and Z axis by about 0.5mm (0.02inch) continuously in

the minus direction by handle feed, set a dial gauge indicator to 0.

5) Next , shift the handle one graduation by one graduation (one pulse by one

pulse) in the plus direction. If backlash has been properly set, the indicator of

the dial gauge will shifts by the minimum travel amount (X axis: 0.005mm

0.00005", Z axis: 0.001mm 0.0001") of each axis when the handle is turned by

one graduation in the plus direction.

If the indicator of the dial gauge does not shift when the handle is turned by one

graduation until the indicator of the dial gauge has shifted by the minimum travel

amount. Take note graduations required to set a backlash compensation value

by adding this graduation number to an NC unit parameter for backlash

adjustment. (Unit of parameter setting is always 0.001mm)

When turning the handle in the plus direction by initial one graduation, if the

indicator of the dial gauge shifted more than the minimum travel amount, it

indicates that the backlash compensation value is too large.

in this case, make a backlash compensation value setting by subtracting a

7-13

surplus from a value currently set for the NC unit backlash adjustment

parameter.

Fig. 7.6.1

7-14

7.6.2. Input of backlash compensation value

Measure value of backlash can be compensated through set to parameter as

fowling steps.

A.NC controller for 0i-T or 18i-T

X-axis: PRM 1851

Z-axis: PRM 1851

Set the parameter in the following procedure. 1) Select the mode switch to MDI mode

2) Set the parameter data PWE=0 (For 0iT or 18i ) to "1" to enable the parameter

setting.

3) Select the backlash compensation parameter using the page and cursor keys.

4) Input the backlash compensation value to the parameter and press INPUT.

5) After completion of the parameter setting, make sure to set the parameter

data PWE=1 (For 0iT or 18i ) to "0"

8-1

8. Maintenance 8.1. General notes

1) Place of installation which should avoid the sunshine and heating to ensure

the accuracy.

2) Place of installation which should be selected at dry and ventilation.

3) Place of installation which should away from the crane equipment, electrical

welding machine and electrical arc area.

4) Place of installation which should away from the water vapor.

5) Don't use the irregular lubrication oil.

6) Don't hit the workpiece or machine during loading.

7) Be sure turn off the power and clean the machine after finish the job.

8) Turn on the "MODE LOCK" switch before adjustment and maintenance.

Take away the key to prevent people from operating machine.

8-2

8.2. Maintenance cycle 8.2.1. Daily maintenance

1) Clean the machine and oil the slide way after daily used.

2) Check the oil level and fill up according to the oil table ( see 3.5 ) before start

the operation.

3) Lubrication pump provides lubrication oil accroding to the actual situation.

4) Use manual to pump the lubrication oil before start the operation while the

machine power off in a long period.

8.2.2. Weekly maintenance

Clean and wash the filter of electrical cabinet each week, shorten the clean

period if the surrounding full of dust.

8.2.3. Half-yearly maintenance

1) Check all cables connectors inside of cabinet if loose.

2) Be sure the battery of NC control in function which to keep all memory,

replace the new battery when alarm shows the low battery.

Note: Replace the battery which must in NC ready status otherwise will lose

all data in memory.

8.2.4. Yearly maintenance

1) It should be adjust the machine leveling after 3 months of new installation

then each year the leveling should be readjusted.

2) Replace the new coolant while the coolant change into white color.

3) Clean the filter of coolant pump.

4) Be sure all oil seal still in good condition otherwise replace the new one.

5)Replace the coolant pipes which show any sign of external or internal

deterioration.

6)Replace the batteries in electrical cabinet.

7)Replace the filter of Air-line Equipments.

8-3

8.3. Lubrication system

In order to maintain the service life and performance of the machine and to

make the most of its performance, pay special attention to oil supply and carry

out daily maintenance work.

For oil supply to each section of the machine, be sure to use specified oils or

equivalent ones. (Refer to Ch.3.5)

As a parts of daily maintenance, the condition of lubrication on slides and ball

screws shall be checked every day. If there is any sign of lubrication problem,

first check the lubrication pump, piping and flow proper unit. The flow proper

units are located on the lubrication oil distribution panel on back of the machine.

If any one of them is faulty, replace it immediately.

If lubrication is used with much dust and dirt, It will make lubrication problem.

Clean lubrication tank may be necessary. As follow process

< Cleanig interval>

Every 1000 hours of operation for the lubricating oil tank.

Every 500 hours of operation for the suction filter and the oil supply port.

<Procedure>

1) Turn off the power.

2) Remove the lubricating oil tank.

(Pay careful attention not to spill the

lubricating oil tank when removing the tank.)

3) Clean the lubricating oil tank inside

using the detergent.

4) Remove the suction filter from the suction port.

8-4

5) Clean the suction filter with kerosene or diesel oil.

6)Apply compressed air to the suction filer.

7) Mount the suction filter to the suction port.

8) Remove the filter at the oil supply port.

9) Clean the filter at the oil supply port.

10) Mount the filter at the oil supply port.

11) Mount the lubricating oil tank.

12) Observe the oil level gage; supply

lubricating oil in the tank.

8-5

8.4. Oil maintenance chart

Note: 1) The oil requirement please refer to Ch. 3.5

2) Inspection and renewal cycle are based on a 8 hour day. These cycle should

be adjust in according to actual operation hours.

3) Do not mix the oil with different grades and makes.

Fig. 8.4.1

8-6

D: Day W: Week M: Month

No. Type of oil Place of oil

supply Method of oil supply

Inspection cycle

Filter cleaning cycle

Replenishing lnterval

1 Slideway

Lubrication Oil

Electric Lubricator

Manual 1W 1M

1.Check oil level gage 2.Replenish as required

2 Hydraulic oil Hydraulic tank Manual 1.Check oil level gage2.1000Hr

3M 6M

3 Transmission

oil Transmission

tank Manual 1000Hr 3M ---

4 Coolant Coolant tank Manual 1D 1W Replenish as

required

5 Gear oil Gearbox tank Manual 1000Hr --- Replenish as

required

6 Lubrication

Oil Crossrail

Lifting Screw Manual 1W --- ---

7 Lubrication

Oil

Ball screw support bearings

Auto 1W --- When carry

out maintenance

8-7

8.5. Replacement of battery (For FANUC control)

Memory backup battery replacement

When replacing the memory backup batteries, keep the power to the machine

(CNC) turned on, and apply an emergency stop to the machine. Because this

work is performed with the power on and the cabinet open, only those

personnel who have received approved safety and maintenance training may

perform this work.

When replacing the batteries, be careful not to touch the high–voltage circuits

(marked and fitted with an insulating cover).

Touching the uncovered high–voltage circuits presents an extremely

dangerous electric shock hazard. NOTE: The backup battery is mounted on the control unit at shipping. This battery

can maintain the contents of memory for about a year. Thus recommends that

the battery be replaced periodically, once a year, regardless of whether a

battery alarm is issued.

NOTE: The CNC uses batteries to preserve the contents of its memory, because it

must retain data such as programs, offsets, and parameters even while

external power is not applied.

If the battery voltage drops, a low battery voltage alarm is displayed on the

machine operator’s panel or LCD screen.

When a low battery voltage alarm is displayed, replace the batteries within a

week. Otherwise, the contents of the CNC’s memory will be lost.

1. To replace the battery please contact your Local Dealer or FANUC

2. Procedure:

1) Preparing FANUC 3V battery.

2) Loosen the two set screws on right side of operation panel to open the

operation panel. (Replace the battery must in NC ready status

otherwise all data in memory will be lost.)

3) Remove the battery from battery case of NC unit (on back side of LCD

display).

4) Install new battery into the battery case.

5) Close the operation panel.

8-8

Fig. 8.5.1 Back side of LCD.( 0I-TD )

8-9

Replacing the battery of servo unit:

The absolute pulse coder uses batteries to preserve its absolute position.

If the battery voltage drops, a low battery voltage alarm is displayed on the

machine operator’s panel or LCD screen. When a low battery voltage alarm is

displayed, replace the batteries within a week. Otherwise, the absolute

position data held by the pulse coder will be lost. 1. To replace the battery please contact your Local Dealer or FANUC

2. Procedure: 1) Preparing 4 1.5V batteries. 2) Turn on the NC power. (Replace the battery must in power on status

otherwise reference position data of each axes will be lost.) 3) Remove the cover of battery box and disconnect the connector, put the

new battery on and reconnect. (Be sure the pole of battery must correct.) 4) Mount the cover.

Note: If the power is off during replacing batteries, the set machinery origin of

coordinate and limit would be eliminated, so have to reset it.

Note :

When replacing the memory backup batteries, keep the power to the machine

(CNC) turned on, and apply an emergency stop to the machine. Because this

work is performed with the power on and the cabinet open, only those

personnel who have received approved safety and maintenance training may

perform this work.

8-10

When replacing the batteries, be careful not to touch the high–voltage circuits

(marked and fitted with an insulating cover).

Touching the uncovered high–voltage circuits presents an extremely

dangerous electric shock hazard.

8-11

8.6. Cleaning of heat-exchanger

For this cooling unit, the only driving part is the fan, thus reducing the need of

the maintenance to the minimum; but regularly carry out the following

maintenance / inspections. Cleaning interval

Parts Position Procedure

Every 50 hours of operation

Air filter 1) Electrical cabinet

1) Turn off the power. 2) Remove the filter cover. 3) Clean the filter using neutral detergent. 4) Dry the filter. 5) Mount the filter cover to the electrical cabinet 6) Turn on the power.

Every 1000 hours of operation

Fan 1) Electrical 2) Machine side cover

1) Turn off the power. 2) Remove the fan cover. 3) Apply compressed air to the fan.

8-12

8.7. List of Maintenance Check Point 8.7.1. Work Piece spindle

ENFORCEMENT POINT PLACE ITEM

METHOD OF INSPECTION & ADJUSTMENT

INSPECTION

CYCLE

CHECK BY OPERATOR-O

SERVICE-S

STANDARD OF JUDGMENT

METHOD OF REPAIRING OR ADJUSTMENT, WHEN

ABNORMAL BY SERVICER

Abnormal noise at running

Hearing check Daily O,S Compare with noise when the machine was installed

Abnormal heat rise

Touch check Daily S After running at 3000 rpm, temperature should stay within room temperature + 59∘F(15∘C)

Radial clearance Check with dial gauge

1 year S Within 0.00008" (2um)

Bearing

Thrust clearance Check with dial gauge

1 year S Within 0.00008" (2um)

Replacement of bearing

Tension of synchro belt

Visual and touch check

1 year S Should be no play Adjustment

Wear of synchro belt

Visual check 1 year S No damage or break Replacement

Abnormal noise at running

Hearing check Daily O,S Compare with noise then the machine was installed

Disassembling and replacement of parts

Position coder

Abnormal heat rise

Touch check 1 year S After running at 3000 rpm, temperature should stay within the room temperature + 59∘F (15∘C)

Disassembling and replacement of parts

8-13

8.7.2. Main spindle drive unit ENFORCEMENT POINT PLACE ITEM


INSPECTION CYCLE

CHECK BY OPERATOR-O

SERVICE-S

standard of judgment METHOD OF REPAIRING OR ADJUSTMENT, WHEN ABNORMAL BY SERVICER

Tension of belts 6 MONTHS S Not loosened compared with the time of delivery of the machine

Adjustment Belt tensions is given by fare weight of motor

Belts

Wear Visual check 6 MONTHS S No damage or break Replacement of parts Pulley Wear Visual check 6 months S No abnormal wear Replacement of parts

Rotating sound Hearing check Daily O,S No abnormal noise Contact with GOODWAY AC variable Speed motor

Function of cooling fan motor

Touch check Daily S Proper ventilation to motor

Clean up or replacement of fan motor

8.7.3. Hydraulic unit



INSPECTION

CYCLE

CHECK BY OPERATOR-OSERVICE-S


METHOD OF REPAIRING OR ADJUSTMENT, WHEN ABNORMAL BY SERVICER

Abnormal noise under operation

Hearing check Daily O,S No abnormal noise inspection of strainer and pump

Pump

Variation of pump pressure

Pressure gauge Weekly O No fluctuation. Confirm pressure setting

Disassemble and check. Adjust pressure

Solenoid valve

Confirmation of operation

Neon lamp Daily O Neon lamp should be lit when its on

Replacement of parts

8-14

Reducing valve

Variation of pressure

Pressure gauge

6 months S Confirmation of pressure setting. Lock nut is not loosen

Replacement of parts. Cleaning. Readjustment

Piping Oil leak Visual check Daily O Is there oil leak from piping and joints?

Tightening

8.7.4. ATC



INSPECTION

CYCLE




ATC Indexing

Mechanism

Indexing motion Visual check Hearing check

Daily O,S Smooth indexing motion Adjustment

8-15

8.7.5. Slide



INSPECTION

CYCLE




Slide clearance Measure with dial gauge

1 year S Within 0.00008" (2um). Adjustment of gib

Confirmation of reference point of the machine

Measure with dial gauge

1 year S Set a gauge on the table and make it be close to the spindle center. Move the tool spindle to workpiece spindle center line and mesure the difference between tool and workpiece sindle center line.

Contact with GOODWAY

Abnormal noise of servo motor

Hearing check Daily O,S No abnormal noise Contact with FANUC or GOODWAY

Abnormal noise when slide is moving

Hearing check Daily S No abnormal noise Contact with GOODWAY

X-axis slide

Parallel degree between movement of slide and table


1 year S Max. 0.02/1000mm. Refer to "Machine accuracy test report.


8-16

Repeating accuracy


1 year S Max. ±0.005mm. Refer to "Machine accuracy test report.

Contact with GOODWAY X-axis slide

Positioning accuracy


1 year S Max. ±0.007/500 mm. Refer to "Machine accuracy test report."


Slide clearance Measure with dial gauge

1 year S Within 0.00008" (2um). Adjustment of gib

Backlash of driving system

Measure with dial indicator

1 year S Reset parameter

Abnormal noise of Servo motor

Hearing check Daily O,S No abnormal noise Contact with FANUC or GOODWAY

Loosen connector

Touch check 3 months S Not loose Tightening

Abnormal noise from moving slide

Hearing check Daily O,S No abnormal noise Contact with GOODWAY

Parallelism between movement of slide and main spindle center

Assume by workpiece accuracy.(A taper is provided.)

1 year S Refer to "Machine accuracy test report."


Z-axis slide

Repeating accuracy


1 year S Max. ±0.005mm. Refer to "Machine accuracy test report."


8-17

Z-axis slide Positioning accuracy


1 year S Max. 0.007/500mm. Refer to "Machine accuracy test report."


8.7.6. Slide cover ENFORCEMENT POINT PLACE ITEM


INSPECTION

CYCLE

CHECK BY OPERATOR-OS

ERVICE-S


METHOD OF REPAIRING OR ADJUSTMENT, WHEN

ABNORMAL BY SERVICER Bolt Loosen bolt Touch check 6 months S Not loose Tightening

Wiper Wear of wiper Visual check 6 months S No abnormal wear Replacement of parts 8.7.7. Lubricating unit



INSPECTION

CYCLE

CHECK BY OPERATOR-O

SERVICE-S



Consumption rate

Visual check Weekly O Whether being more or less as compared with the time of delivery of machine

Adjustment of discharge rate

Condition of oil supply to lubricating points

Visual check 3 months O Oil supply condition of each lubricating points

Replacement of flow proper unit. Replacement of pipings

Oil level Visual check Weekly O

Oil level should be above the center of oil gauge

Oil supply

Lubricatingoil unit

Check of flow proper unit

1 year S Flow proper unit should not be clogged

Replacement of flow proper unit

8-18

8.7.8. Coolant unit ENFORCEMENT POINT PLACE ITEM


INSPECTION

CYCLE

CHECK BY OPERATOR-O

SERVICE-S



Filter Clogged filter Visual check Weekly O Cleaning of filter Cutting oil Quality of cutting

oil Visual check Weekly O Not deteriorated as

compared with new oil Replacement

Contamination of inside tank

Visual check 3 months O No chip to be accumulated

Regular cleaning Others

Confirmation of discharge rate

Visual check Daily O With cock fully open Replacement of pump piping. Check filter

8.7.9. NC control unit



INSPECTION

CYCLE

CHECK BY OPERATOR-OSE

RVICE-S



Battery for memory

Battery alarm Replace it when power supply is connected

Every one year

S Battery alarm is lit Replacement of battery

Electrical control unit

Loosen screws of terminals

Check with the power supply disconnected

6 months S Not be loosen Tightening

8-19

8.7.10. Optional accessories ENFORCEMENT POINT PLACE ITEM


INSPECTION

CYCLE

CHECK BY OPERATOR-O

SERVICE-S



Chip Conveyor

Abnormal noise

Hearing check Daily O,S No abnormal noise Check by reversed rotation

Volume of discharged air

Touch check Daily S Is there any difference as compared with the time of machine delivery ?

Adjustment. Inspection of piping

Air Below

Air leakage of Piping

Touch check 3 months O,S No air leakage from piping and fittings

Tightening Replacement of hose

9-1

9. Trouble shooting 9.1 Alarms and remedies 9.1.1 PCDGN (PC diagnosis)

The machine is controlled by control device called PC. Cause of a trouble can be quickly detected by the self-diagnostic function of PC, which is called as PCDGN (PC diagnosis). PC parameter number is consisted of an address number which includes alphabet and numerics and bit number. X0 1 2. 3 Bit number (0 to 7) Address number (alphabet and numerics) The alphabet of address number is determined as follows.

X: Signal from push button switch and limit switch to PC Y: Signal from PC to indicator lamp, relay, etc. F: Signal from NC to PC G: Signal from PC to NC R: Internal relay D: Data of maintaining type memory (PC parameter, timer, etc.)

Refer to the maintenance section for address of input signal of push button switch and limit switch and output signal of lamp, relay, etc. Refer to the maintenance section for detail of PC parameter. For other addresses, refer to the ladder diagram in the drawing bag of NC box. this paragraph, leading 0 of address of PCDGN is omitted. In addition, in actual operation, it can be omitted. For example, X012.3 represented as X12.3.

9-2

An address and bit number of internal relay can be seen from the ladder diagram of ELECTRICAL MANUAL. ON or OFF condition can be judged from the screen. Display method: 1. Turn on the power.

2. Press SYSTEM button to enter PATARMETER screen.

3. Press for 3 times and find the softkey, PMCMNT. to next page

9-3

4. Press PMCMNT.

5. Press STATUS.

6. Key in X12.3 and press SEARCH.

7. The condition of address and bit number will shown on.

9-4

9.2 LCD not display ITEM TROUBLE CHECKING SOLUTION

1 Without 3 phase 220V AC source

Use voltmeter to check the power source

Check power line

2 Without DC24V input

1. Check if DC 24V power is

output from AC 220V

DC24V power supplier

(G4)

2. Be sure if there is DC24V

output from power supply

3. Check if there is DC24V

input into LCD module.

1. Replace the AC220V

to DC24V power

supply (G4). 2. Reconnection

9-5

9.3 Remedies when alarm is not indicated (A) Tool N0.1 search after abnormal stopping

ITEM TROUBLE CHECKING SOLUTION 1 Tool No. resetting

(if the tool number is off)

If Dgn. X7.1 (0I-TD) is in 1 ?

1.Press the key "SYSTEM" on the board. And then the "STATUS" located on.

2.Key in X7.1 and press “SEARCH”, now X7.1 be 0.

3.Turn the tool No. switch to next No. and press Index button.

4.Repeat step 3, until the X7.1 being 1.

5.Turn the tool No. switch to No 1.

9-6

9.4 Cycle start can not execute

ITEM TROUBLE CHECKING SOLUTION 1 Mode error 1. Is mode switch selected

according to operation?

2. Is wiring of mode switch

connected correct?

1. Select correct operation

mode. (“AUTO” for

memory start. /

“HANDLE” for JOG,

Rapid…)

2. Connect the cable

exactly. 2 Push button out of

order 1. Be sure Dgn.X100.0 in

1 when press cycle

start button.

2. Check if wiring is OK?

1. Replace the push

button.

2. Reconnect the signal

wire. 3 Interlock function 1. Turret index no ready

2. Chuck unclamp 3. Tool setter down 4. Parts catcher in chuck

position 5. Lubrication alarm 6. Feed hold 7. Door interlock 8. No zero return 9. Spindle alarm 10. Machine alarm

1. Index turret 2. Clamp Chuck 3. Retract tool setter 4. Retract parts catcher 5. Fill up lubrication oil 6. Release feed hold 7. Close door 8. Make X/Z Axes Zero

return. 9. Check FANUC alarm

message. 10. Check PMC program

ladder.

9-7

9.5 Coolant pump can not execute ITEM TROUBLE CHECKING SOLUTION

1. Check if the capacity of

thermo relay [KM 3] is

exact.

2. Be sure thermal relay is

in normal position.

1. Replace the thermo

relay [KM 3].

2. Preset over load button.

1 Over load trip

After preset the over load relay [FR 3] and it trip again after switch on.

Replace coolant pump.

2 No coolant out and no alarm message.

1. Check if the coolant is

enough.

2. Be sure the coolant motor

is rotating in correct

direction.

Fill up coolant to pump and try switch on again or change the phase of power line.

9.6 Lubrication system out of order

ITEM TROUBLE CHECKING SOLUTION

1 Without lubrication oil flow

1. Motor without rotating 2. Low level of oil 3. clog of filter 4. Fill wrong type of oil 5. Worm and gear

engaged and can not rotating.

6. O-ring of piston is broken .

1. Check the power connection.

2. Fill up oil. 3. Clean the filler. 4. Replace the correct

lubrication oil. 5. Clean and repair. 6. Replace the O-ring.

2 Leakage of oil Brake of oil tank. Repair or replace the oil tank.

3 With alarm after the low oil level

Check the wire connection or check the floater switch.

Connected wire or replace floater switch.

9-8

9.7 Reset reference point ( when change battery <Condition 1>Red arrow exist in machine (X-axis located on the ram). And list steps of adjusting below:

Condition and Problem

Trouble shooting

When replace four 1.5 V batteries, the set machinery origin of coordinate and limit would be eliminated, so have to reset it.

(1)Parameter setting <1-1> 1.Press the key "SYSTEM" on the

board. And then the "PARAM" located on the left corner,

2.Press "PARAM" key . <1-2> 1.Key in "1815". 2.And then the "NO.SRH" located

on the left corner Press "NO.SRH" key .

<1-3> Move the cursor to the "APZ" . <1-4> Set the "MODE" switch to the " M.D.I." position. <1-5> Press the key "ON.1" on the left corner. (2)Set the MODE switch to the

"HANDLE" position.

ON.1

9-9


Trouble shooting

(3)Select " Control axis" to be X-axis.

(4)By turning "Handle" to make

two arrows aim at each other. (5)Select " Control axis" to be

X-axis. (6)By turning hand wheel to make

two arrows of X-axis to aim at each other. (The red arrows of X-axis located on the antichip plate of X axis.)

9-10


Trouble shooting

(7)Shaft Z-axis to the + direction, until the distance from ram to the ram seat being 70 mm.

(8) Parameter Setting <8-1> 1.Press the key "SYSTEM" on the


2.Press "PARAM" key . <8-2> 1.Key in "1815". 2.And then the "NO.SRH" located on

the left corner Press "NO.SRH" key.

<8-3> Move the cursor to the "APZ" . <8-4> Set the "MODE" switch to the " M.D.I." position. <8-5> Press the key "OFF:0" on the left corner to set X、Z to be 0.

Refer to 2.8 Travels and working area

9-11


Trouble shooting

(9)Power off and power on. <9-1> Repeat <8-1>~<8-4> <9-2> Press the key "ON:1" on the left corner to set X、Z to be 1. (10)Power off and power on, now

will be able to do "ZERO RETURN".

9-12

<Condition 2>The plate have took off or lose that could not aim at each other. List steps for adjusting below:


Trouble shooting

While replace four 1.5 V batteries, the machinery origin of set coordinate originally and limit would be eliminated, so you have to reset.

(1)Install the test bar into the tool spindle.

(2)Install the indicator/dia gauge

on the table. (3)Move X-axis and Z-axis to the

indicator and Z-axis must allow the tip of indicator to contact with the test bar.

(4)Put tip of indicator/ dia gauge to

contact with the test bar, and rotate the table to the half difference of indicator reading (please adjust at horizontally)

9-13


Trouble shooting

(5)Parameter Setting <5-1> 1.Press the key "POS" on the

keyboard, and a coordinate will appear on the LCD character display.

2.After pressing the key "REL". 3.Press the key "U" on the keyboard.

Now the "U" on the LCD character display would flash.

<5-2> Press the key "ORIGIN" so that "U" value would be eliminated to be zero. (6)Shaft X-axis right about 835

/1060 mm for GV-1200/1600. (7)Shaft Z-axis to the + direction,

until the distance from ram to the ram seat being 70 mm.

(8)Parameter Setting <8-1> 1.Press the key "POS" on the

keyboard, and a coordinate will appear on the LCD character display.

Refer to 2.8 Travels and working area Refer to 2.8 Travels and working area

9-14


Trouble shooting

2.After pressing the key "REL". 3.Press the key "W" on the keyboard.

Now the "W" on the LCD character display would flash.

<8-2> Press the key "ORIGIN" so that "W"

value would be eliminated to be zero.

(9)Set the MODE to the "M.D.I."

position. (10)Parameter Setting <10-1> 1.Press the key "SYSTEM" on the


2.Press "PARAM" key . <10-2> 1.Key in "1815". 2.And then the "NO.SRH" located on

the left corner Press "NO.SRH" key .

9-15


Trouble shooting

<10-3> Move the cursor to the "APZ" and set X、Z to be 0 by using cursor shift key.And then set X、Z to be 1 again. (11)ower off and power on and then

do " Zero Return". ***[Program check is finished] ***[If NOT, Return the step(4)~(8).

Move the cursor to the "APZ" and set X to be 0 to be 1. Return the step(9)、(10).

A

Appendix A

Content 1. ALARM MESSAGE ..........................................................................A-1

1-1 Various alarms and trouble shutting ............................A-1

A-1

1. ALARM MESSAGE 1-1 Various alarms and trouble shutting

A0 7 6 5 4 3 2 1 0 1006 1005 1004 1003 1002 1001 1000

名稱

BIT NO. 描述

DESCRIPTION

1000 1000 T CODE ERROR.(A0.0) BIT 0

1000 1000 刀號輸入錯誤(A0.0)

1001 1001 OVER LOAD ALARM.(A0.1) BIT 1

1001 1001 油壓馬達過負載(A0.1)

1002 1002 PRESSURE ERROR.(A0.2) BIT 2

1002 1002 油壓壓力不足(A0.2)

1003 1003 SPINDLE ALARM.(A0.3) BIT 3

1003 1003 主軸有誤產生(A0.3)

1004 1004 EMERGENCY STOP.(A0.4) BIT 4

1004 1004 緊急停止開關啟動(A0.4)

1005 1005 NO PRESSURE CHECK SIGNAL.(A0.5) BIT 5

1005 1005 無油壓壓力檢查信號(A0.5)

1006 1006 SET K4.2=0.(A0.6) BIT 6 1006 1006 除削機急停信號與K4.2=1是相衝的,必須將K4.2=0才可以

(A0.6)

BIT 7

A-2

A2

7 6 5 4 3 2 1 0 2007 2006 2005 2004 2003 2002 2000

名稱

BIT NO. 描述

DESCRIPTION

2000 2000 MANUAL ERROR.(A2.0) BIT 0

2000 2000 手動模式下無法執行CYCLE START(A2.0)

BIT 1

2002 2002 NO ZERO RETURN.(A2.2) BIT 2

2002 2002 軸向未回原點(A2.2)

2003 2003 DOOR INTERLOCK.(A2.3) BIT 3

2003 2003 門尚未關閉(A2.3)

2004 2004 TOOL SETTER.(A2.4) BIT 4

2004 2004 刀具設定器已在使用中(A2.4)

2005 2005 FEED HOLD ERROR.(A2.5) BIT 5

2005 2005 暫停錯誤(A2.5)

2006 2006 SPINDLE CHUCK NO CLOSE.(A2.6) BIT 6

2006 2006 主軸夾頭已張開(A2.6)

2007 2007 TOOL SET USE JOG.(A2.7) BIT 7

2007 2007 刀具設定器需在JOG模式(A2.7)

A-3

A3

7 6 5 4 3 2 1 0 2015 2013 2012 2011 2010 2009 2008

名稱

BIT NO. 描述

DESCRIPTION

2008 2008 SPINDLE STOP OPEN.(A3.0) BIT 0

2008 2008 主軸停止開(A3.0)

2009 2009 LUB ALARM.(A3.1) BIT 1

2009 2009 潤滑油異警(A3.1)

2010 2010 MACHINE LOCK ACTIVE.(A3.2) BIT 2

2010 2010 機械鎖定(A3.2)

2011 2011 BATTERY ALARM.(A3.3) BIT 3

2011 2011 發那科電池沒電的異警(A3.3)

2012 2012 COUNTER ARRIVAL.(A3.4) BIT 4

2012 2012 計數到達警告(A3.4)

2013 2013 OPEN EDIT KEY.(A3.5) BIT 5

2013 2013 編輯鑰匙開啟(A3.5)

BIT 6

2015 2015 SPINDLE RUN LOCK.(A3.7) BIT 7

2015 2015 主軸轉動中無法觸發其他動作(A3.7)

A-4

A4

7 6 5 4 3 2 1 0 2022 2021 2019 2017

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

2017 2017 Z AXIS ZERO RETURN, THEN SELECT T1 AND PRESS TOOL BUTTON.(A4.1) BIT 1 2017 2017 Z軸先回原點然後選擇第一支刀換刀(A4.1)

BIT 2

2019 2019 SPINDLE CHUCK INTERLOCK.(A4.3) BIT 3

2019 2019 主軸需夾緊鎖住才可轉動主軸(A4.3)

BIT 4

2021 2021 K0.0 SET ERROR.(A4.5) BIT 5

2021 2021 使用刀具設定器需設K0.0=1 (A4.5)

2022 2022 AUTO MODE SELECT ERROR.(A4.6) BIT 6 2022 2022 自動模式下無法使用手動主軸正反轉與刀塔與各軸移動動作

(A4.6)

BIT 7

A-5

A5

7 6 5 4 3 2 1 0 2031 2028 2027 2026 2025

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

2025 2025 PLEASE MOVE X.Z AXIS AWAY FROM REFERENCE POINT BY HANDLE MODE.(A5.1) BIT 1 2025 2025 請移動XZ軸藉由手輪移開參考點(A5.1)

2026 2026 STOP!!! WARNING!!! STOP!!! DOOR INTERLOCK DEACTIVATED!OPERATR(A5.2) BIT 2 2026 2026 危險警示!!(A5.2)

2027 2027 TOOL LIFE ALARM.(A5.3) BIT 3

2027 2027 刀具壽命到達(A5.3)

2028 2028 T CODE CAN NOT BE WRITTEN IN THE SAME BLOCK WITH M30.(A5.4) BIT 4 2028 2028 T 碼不能與 M30同一單節(A5.4)

BIT 5

BIT 6

2031 2031 ADD M64 AT FIST BLOCK OF THE PROGRAM WHEN AUTOMATIC DOOR IS MOUNTED.(A5.7) BIT 7 2031 2031 使用自動門M64必須放在第一單節(A5.7)

A-6

A6

7 6 5 4 3 2 1 0 2038 2032

名稱

BIT NO. 描述

DESCRIPTION

2032 2032 LOAD ALARM.(A6.0) BIT 0

2032 2032 主軸負載檢測過大(A6.0)

BIT 1

BIT 2

BIT 3

BIT 4

BIT 5

2038 2038 Z AXIS NOT IN ZERO POINT.(A6.6) BIT 6

2038 2038 Z軸未做原點負歸(A6.6)

BIT 7

A-7

A

7 6 5 4 3 2 1 0 2046 2045 2044 2043 2040

名稱

BIT NO. 描述

DESCRIPTION

2040 2040 SPINDLE C AXIS MODE CAN NOT RUN SPINDLE.(A7.0) BIT 0

2040 2040 C軸模式下主軸禁止轉動(A7.0)

BIT 1

BIT 2

2043 2043 MILLING INTERLOCK.(A7.3) BIT 3

2043 2043 MILLING 互鎖(A7.3)

2044 2044 (WARNING): THE MACHINE IS MANUFACTURE FOR WELL-TRAINED OPERATOR.(A7.4) BIT 4 2044 2044

2045 2045 MODE LOCK.(A7.5) BIT 5

2045 2045 模式鎖定(A7.5)

2046 2046 LUB PRESSURE LOW.(A7.6) BIT 6

2046 2046 潤滑油壓力過低(A7.6)

BIT 7

A-8

A8

7 6 5 4 3 2 1 0 2055 2054 2049

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

2049 2049 HYD. MOTOR NO START.(A8.1) BIT 1

2049 2049 油壓開關未啟動(A8.1)

BIT 2

BIT 3

BIT 4

BIT 5

2054 2054 AIR PRESSURE LOW.(A8.6) BIT 6

2054 2054 氣壓過低(A8.6)

2055 2055 SPINDLE BRAKE ON.(A8.7) BIT 7

2055 2055 主軸煞車夾持(A8.7)

A-9

A9

7 6 5 4 3 2 1 0 2060 2058 2056

名稱

BIT NO. 描述

DESCRIPTION

2056 2056 MILLING S CODE ERROR.(A9.0) BIT 0

2056 2056 MILLING軸指令錯誤(A9.0)

BIT 1

2058 2058 PARTS CATCHER OUT/TOOL SETTER DOWN PLEASE OPERATE ON SINGAL BLOCK MODE.(A9.2) BIT 2 2058 2058 工件接收器或刀具設定未收回僅能使用單節執行(A9.2)

BIT 3

2060 2060 TOOL SET DOWN.(A9.4) BIT 4

2060 2060 刀具設定未收回(A9.4)

BIT 5

BIT 6

BIT 7

A-10

A10

7 6 5 4 3 2 1 0 2071

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

BIT 1

BIT 2

BIT 3

BIT 4

BIT 5

BIT 6

2071 2071 GEAR NO READY.(A10.7) BIT 7

2071 2071 高低檔齒輪未 READY(A10.7)

A-11

A11

7 6 5 4 3 2 1 0 2077 2075 2072

名稱

BIT NO. 描述

DESCRIPTION

2072 2072 LUB AIR PRESSURE ERROR.(A11.0) BIT 0 2072 2072 潤滑油空壓有誤，請檢查X14.4(127)與X14.6(129)的信號是否

正確(A11.0)

BIT 1

BIT 2

2075 2075 PLEASE TURN ON COOLANT.(A11.3) BIT 3

2075 2075 使用M58但未開啟第二顆冷卻馬達的功能K33.1=0(A11.3)

BIT 4

2077 2077 COOLANT LEVEL LOW ALARM.(A11.5) BIT 5

2077 2077 冷卻水過低(A11.5)

BIT 6

BIT 7

A-12

A15

7 6 5 4 3 2 1 0 2109 2108 2107

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

BIT 1

BIT 2

2107 2107 SPINDLE COOLER ALARM.(A15.3) BIT 3

2107 2107 主軸外部油冷機的異警，K25.6=1且X12.7(407)=0 (A15.3)

2108 2108 COOLANT FLOW ALARM.(A15.4) BIT 4

2108 2108 冷卻流量異警(A15.4)

2109 2109 MILLING SPINDLE COOLER ALARM.(A15.5) BIT 5

2109 2109 銑削主軸油冷機異警.(A15.5)

BIT 6

BIT 7

A-13

A16

7 6 5 4 3 2 1 0 2119 2118 2117 2116 2115 2114 2113

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

2113 2113 CUTTING COOLANT LEVEL TOO LOW.(A16.1) BIT 1

2113 2113 切削水液面偵測過低,請加切削水(A16.1)

2114 2114 ATC TOOL NO. SELECT ERROR, PLEASE CHANGE TO MANUAL MODE AND PRESS MANUAL TURRET BUTTON.(A16.2) BIT 2 2114 2114 ATC刀杯選擇錯誤，請轉到手動模式再按手動換刀的按鈕

(A16.2) 2115 2115 SPINDLE FLOW SENSOR ERROR. PLEASE CHECK X15.1(409) SIGNAL.(A16.3) BIT 3 2115 2115 主軸流量偵測錯誤, 請檢查X15.1(409)的信號(A16.3)

2116 2116 X AND Z AXIS NOT ZERO RETURN IN ATC TOOL CHANGE.(A16.4) BIT 4 2116 2116 ATC換刀並未在X與Z軸的原點(A16.4)

2117 2117 SPINDLE OR MILLING SPINDLE CAN NOT WORING IN ATC TOOL CHANGE.(A16.5) BIT 5 2117 2117 主軸轉動或銑削主軸正在轉動是無法執行M6換刀動作(A16.5)

2118 2118 CF SEPARATE SENSOR NO INDUCTION, PLEASE M18 CODE IN EXECUTING.(A16.6)

BIT 6 2118 2118 CF軸並未在脫離或結合的SENSOR位置，請執行M18讓CF軸脫離到正確位置即可(A16.6) 2119 2119 SPINDLE HAVE TOOL AND ATC CUP HAVE TOOL, IT WILL BE DANGER, PLEASE RELEASE ATC TOOL BY MANUAL OR SPINDLE HAVE NOT TOOL BUT ATC HAVE TOOL PLEASE CHECK IT. BIT 7 2119 2119 刀具主軸上有刀，而且刀杯上有刀，如此會發生碰撞的危險，

請檢查其中一個必須要無刀的狀態(A16.7)

A-14

A17

7 6 5 4 3 2 1 0 2127 2126 2125 2124 2122 2121 2120

名稱

BIT NO. 描述

DESCRIPTION

2120 2120 MILLING AXIS HAS NOT CLAMP.(A17.0) BIT 0

2120 2120 銑削主軸目前是在脫離中，無法使用M73或M74或M79(A17.0)

2121 2121 TOOL SPINDLE AXIS IS SEPARATE(UNCLAMP), PLEASE LINK(CLAMP) THE TOOL SPINDLE AXIS.(A17.1) BIT 1 2121 2121 刀具主軸在脫離中無法使用M137，請將刀具主軸結合才可使用

(A17.1)

2122 2122 CF AXIS LINK CAN NOT USE M41 OR M42.(A17.2) BIT 2

2122 2122 CF軸已經在結合中，無法使用M41或M42(A17.2)

BIT 3

2124 2124 X AND Z AXIS IS MOVED TO ZERO POSITION, IF YOU WANT TO MOVE W AXIS.(A17.4) BIT 4 2124 2124 如果需要移動W軸時，X與Z軸需先回原點才可移動(A17.4)

2125 2125 Z AXIS MUST MOVE TO ZERO POSITION, IF YOU NEED TO USE TOOL ARM UP OR DOWN.(A17.5) BIT 5 2125 2125 如果要使用刀具設定器伸出或收回時，Z軸需回原點(A17.5)

2126 2126 W AXIS CLAMP LOW PRESSURE.(A17.6) BIT 6

2126 2126 W軸夾緊壓力過低，請檢查X13.5(120)是否無感應(A17.6)

2127 2127 X AXIS CAN NOT MOVE (1).BECAUSE AUTO DOOR SENSOR NOT ON. (2).X AXIS POSITION SWITCH OUT OF RANGE P6910,PLEASE CHECK G130.0 SIGNAL. (3).IF USE THE TOOL SETTER OUT AND X AXIS CAN NOT MOVE OVER X POSITION SWITCH PLEASE CHECK P6911.(A17.7) BIT 7 2127 X軸INTERLOCK原因是自動門開關SENSOR感應不正確或者是X軸超過POSITION SWITCH請檢查P6910或刀具設定器伸出太超過P6911的設定(A17.7)

A-15

A18

7 6 5 4 3 2 1 0 2135 2134 2133 2132 2131 2130 2129 2128

名稱

BIT NO. 描述

DESCRIPTION 2128 2128 COOLANT CHANNEL OBSTRUCTION, PLEASE CHECK COOLANT PART.(A18.0) BIT 0

2128 2128 冷卻水通道阻塞住，請檢查X15.3(411)是否無感應(A18.0) 2129 2129 THE PRESSURE OF LUBE END PART IS TOO LOW, PLESE CHECK LUB SYSTEM.(A18.1)

BIT 1 2129 2129 潤滑油末端檢知太低,所以會產生ALARM,請檢查X13.4(119)是否無感應(A18.1) 2130 2130 WARNING!!! SPINDLE TOOL IS TURNING TOOL THAT CAN NOT USE M73 OR M74 OR M79 ROTATION MILLING SPINDLE.(A18.2) BIT 2 2130 2130 主軸若是車刀且要執行M73或M74或M79時，會產生此

ALARM，請確認刀具是否正確(A18.3) 2131 2131 ATC OPERATION BOX TO CONTROL NOW, PLEASE CHANGE ATC OPERATION BOX TO AUTO MODE AND USE IT.(A18.3)

BIT 3 2131 ATC外部操作盒操作錯誤，目前的執行控制權是在外部操作盒，無法

利用面板上的按鈕或執行T CODE，需將ATC外部操作盒轉到自動模式即

可操作(A18.4) 2132 2132 W AXIS PIN NO. IN THE SAME POSITION, PLEASE CHANGE OTHER M111~M116 CODE.(A18.4) BIT 4 2132 2132 您所下達W軸PIN的位階是相同的,請輸入其他位階指令

M111~M116.(A18.4) 2133 2133 W AXIS PIN ZERO RETURN, PLEASE CHANGE TO ZERO RETURN MODE.(A18.5)

BIT 5 2133 2133 W軸需要原點復歸動作時,需將模式切換到ZERO RETURN模

式.(A18.5) 2134 2134 TOOL SETTER ARM IN AND SENSOR NOT IN CORRECT POSITION, PLEASE CHECK SENSOR.(A18.6)

BIT 6 2134 2134 刀具設定器的SENSOR未感應,請檢查SENSOR位置是否正

確.(A18.6) 2135 2135 W AXIS PIN HAVE NOT PUT ON CORRECT STEP, PLEASE PRESS RETURN MODE AND W AXIS UP AND W AXIS DOWN FEED HOLD BUTTON. PUT W AXIS ON STEP.(A18.7) BIT 7 2135 2135 W軸未放置在正確的位置,請用[W軸RETURN模式]讓W軸回到

正確的位置.(A18.7)

A-16

A19

7 6 5 4 3 2 1 0 2143 2142 2141 2140 2139 2138 2137 2136

名稱

BIT NO. 描述

DESCRIPTION

2136 2136 USE M170 NEED CHANGE GEAR IN LOW GEAR.(A19.0) BIT 0

2136 2136 使用M170需要在低檔使用.(A19.0)

2137 2137 SPINDLE CAN NOT MOVE, BECAUSE CF SEPARATE SENSOR OFF, PLEASE CHECK IT.(A19.1)

BIT 1 2137 2137 主軸不可移動,因為CF軸脫離的SENSOR未感應確實,請檢

查.(A19.1) 2138 2138 CF AXIS NOT ON NEUTRAL GEAR, SO CAN NOT MOVE C AXIS.(A19.2) BIT 2 2138 2138 CF軸未在空檔,所以不可移動C軸.(A19.2)

2139 2139 CF AXIS NO COMBINE CORRECT, PLEASE CHECK IT.(A19.3) BIT 3 2139 2139 CF軸未結合完全,請檢查SENSOR位置是否感應正確.(A19.3)

2140 2140 SPINDLE IN NEUTRAL GEAR, CAN NOT CW OR CCW SPINDLE, PLEASE CHANGE TO HIGH OR LOW GEAR.(A19.4) BIT 4 2140 2140 主軸在空檔不可正反轉主軸,請切換到高檔或低檔.(A19.4)

2141 2141 MILLING SPINDLE IS NOT ON CORRECT GEAR. PLEASE CHANGE TO HIGH OR LOW GEAR.(A19.5)

BIT 5 2141 2141 銑削軸位在正確的齒輪上,請將銑削軸切換到高檔或低

檔.(A19.5)

2142 2142 COOLANT ON CAN NOT OPEN THE AUTO DOOR.(A19.6)BIT 6

2142 2142 切削水開啟中,不可開啟自動門.(A19.6)

2143 2143 WORK AUTO DOOR NEED PRESS WORK AUTO CLOSE BUTTON.(A19.7) BIT 7 2143 2143 工作區自動門需要按壓工作自動門關鍵.(A19.7)

A-17

A20

7 6 5 4 3 2 1 0 2151 2150 2149 2148 2147 2146 2145 2144

名稱

BIT NO. 描述

DESCRIPTION 2144 2144 WORK AUTO DOOR NEED PRESS WORK AUTO OPEN BUTTON.(A20.0) BIT 0 2144 2144 工作區自動門需要按壓工作自動門開鍵.(A20.0)

2145 2145 C AXIS ZERO POINT HAVE NOT CREATED, PLEASE CHANGE ZERO MODE AND SELECT C AND PRESS +.(A20.1)

BIT 1 2145 2145 C軸尚未完成找尋原點動作,請將模式切換到原點復歸模式並且

選擇C軸按壓+鍵.(A20.1)

2146 2146 HIGH CUTTING COOLANT ALARM.(A20.2) BIT 2

2146 2146 高壓切削水的異警.(A20.2)

2147 2147 IF YOU WANT MOVE W AXIS, PLEASE MOVE Z AXIS ZERO POINT AND X AXIS NEED MOVE TO BALLSCREW POSITION.(A20.3) BIT 3 2147 2147 要移動W軸需先將Z軸回原點,另外必須將X軸移動到W軸導螺

桿的位置.(A20.3)

2148 2148 CF LINK CAN NOT USE M1000-M1360 CODE.(A20.4) BIT 4

2148 2148 CF軸結合中,無法使用M1000-M1360.(A20.4)

2149 2149 CF LINK CAN NOT USE M10000-M14096 CODE.(A20.5) BIT 5

2149 2149 CF軸結合中,無法使用M10000-M14096.(A20.5)

2150 2150 TOOL SPINDLE IS TURNING TOOL CAN NOT USE M2000-M2360.(A20.6) BIT 6 2150 2150 刀具主軸是車刀,無法使用M2000-M2360.(A20.6)

2151 2151 TOOL SPINDLE IS TURNING TOOL CAN NOT USE M20000-M24096.(A20.7) BIT 7 2151 2151 刀具主軸是車刀,無法使用M20000-M24096.(A20.7)

A-18

A21

7 6 5 4 3 2 1 0 2158 2157 2156 2155 2154 2153 2152

名稱

BIT NO. 描述

DESCRIPTION

2152 2152 SPINDLE RUN NEED TO PRESS FEED HOLD.(A21.0) BIT 0

2152 2152 主軸手動轉動需按[FEED HOLD]鍵.(A21.0)

2153 2153 MILLING SPINDLE RUN NEED TO PRESS FEED HOLD.(A21.1) BIT 1 2153 2153 銑削主軸手動轉動需按[FEED HOLD]鍵.(A21.1)

2154 2154 CF SEPARATE SENSOR NO TOUCH, PLEASE CHECK IT.(A21.2) BIT 2 2154 2154 CF軸脫離近接未感應,請檢查SENSOR位置是否正確.(A21.2)

2155 2155 X AXIS HAVE NOT IN ZERO POSITION.(A21.3) BIT 3

2155 2155 X軸未回原點,如果要移動W軸時.(A21.3)

2156 2156 MILLING SPINDLE CAN NOT MOVE.(A21.4) BIT 4

2156 2156 銑削軸不可轉動.(A21.4)

2157 2157 WORK DOOR OPEN OR CLOSE NEED PRESS FEED HOLD.(A21.5) BIT 5 2157 2157 工作區自動門開或關需按FEED HOLD鍵.(A21.5)

2158 2158 CYCLE START CAN NOT OPNE WORK AUTODOOR.(A21.6) BIT 6 2158 2158 程式加工中無法開啟工作區自動門.(A21.6)

BIT 7

A-19

A22

7 6 5 4 3 2 1 0 2133 2132 2131 2130 2129 2128

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

BIT 1

BIT 2

BIT 3

BIT 4

BIT 5

BIT 6

BIT 7

A-20

A23

7 6 5 4 3 2 1 0 2172 2171 2170 2169 2168

名稱

BIT NO. 描述

DESCRIPTION 2168 2168 W AXIS +OVER TRAVEL, PLEASE RETURN ZERO MODE AND PRESS FEED HOLD, W AXIS UP, W AXIS DOWN BUTTON AT THE SAME TIME.(A23.0) BIT 0 2168 2168 W軸移動+過行程, 請用W軸復歸模式,先回原點復歸,再同時按

壓FEED HOLD與W軸向上與W軸向下鍵即可(A23.0) 2169 2169 W AXIS -OVER TRAVEL, PLEASE RETURN ZERO MODE AND PRESS FEED HOLD, W AXIS UP, W AXIS DOWN BUTTON AT THE SAME TIME.(A23.1) BIT 1 2169 2169 W軸移動-過行程, 請用W軸復歸模式,先回原點復歸,再同時按

壓FEED HOLD與W軸向上與W軸向下鍵即可(A23.1)

2170 2170 OMI-2 LOW BATTERY(A23.2) BIT 2

2170 2170 工件量測器OMI-2沒電源(A23.2)

2171 2171 OMI-2 PROBE ERROR(A23.3) BIT 3

2171 2171 工件量測器OMI-2量測錯誤(A23.3) 2172 2172 TOOL SETTER IS USED CAN NOT USE THE OMI-2, PLEASE FOR BACK THE TOOL SETTER.(A23.4)

BIT 4 2172 2172 刀具設定器在使用中無法使用工件量測器OMI-2, 請收回刀具

設定器.(A23.4)

BIT 5

BIT 6

BIT 7

B

Appendix B G、M、T、K- Code function for FANUC 18I/0I controller

Content

1. G-Code and M-Code function...........................................................B-1 1-1 G-Code function...........................................................B-1 1-2 M-Code function ..........................................................B-4

2. T-Code function ................................................................................B-7 3. D-Code function..............................................................................B-21 4. K-Code function ..............................................................................B-26 5. Counter function .............................................................................B-67

B-1

1. G-Code and M-Code function 1-1 G-Code function

G code system A B C Group Function

G00 G00 G00 Positioning (Rapid traverse) G01 G01 G01 Linear interpolation (Cutting feed) G02 G02 G02 Circular interpolation CW or helical interpolation CW

G03 G03 G03

01 Circular interpolation CCW or helical interpolation CCW

G04 G04 G04 Dwell G05.4 G05.4 G05.4 HRV3 on/off G07.1 (G107)

G07.1 (G107)

G07.1 (G107) Cylindrical interpolation

G08 G08 G08 Advanced preview control G09 G09 G09 Exact stop G10 G10 G10 Programmable data input G11 G11 G11

00

Programmable data input mode cancel G12.1 (G112)

G12.1 (G112)

G12.1 (G112) Polar coordinate interpolation mode

G13.1 (G113)

G13.1 (G113)

G13.1 (G113)

21 Polar coordinate interpolation cancel mode

G17 G17 G17 XpYp plane selection G18 G18 G18 ZpXp plane selection G19 G19 G19

16 YpZp plane selection

G20 G20 G70 Input in inch G21 G21 G71

06 Input in mm

G22 G22 G22 Stored stroke check function on G23 G23 G23

09 Stored stroke check function off

G25 G25 G25 Spindle speed fluctuation detection off G26 G26 G26

08 Spindle speed fluctuation detection on

G27 G27 G27 Reference position return check G28 G28 G28 Return to reference position G30 G30 G30 2nd, 3rd and 4th reference position return G31 G31 G31

00

Skip function G32 G33 G33 Threading G34 G34 G34 Variable lead threading G36 G36 G36 Automatic tool offset (X axis) G37 G37 G37 Automatic tool offset (Z axis)

G39 G39 G39

01

Tool nose radius compensation: corner rounding interpolation

G40 G40 G40 Tool nose radius compensation : cancel G41 G41 G41 Tool nose radius compensation : left G42 G42 G42

07 Tool nose radius compensation : right

G50 G92 G92 Coordinate system setting or max spindle speed clamp

G50.3 G92.1 G92.1 00

Workpiece coordinate system preset

B-2


G50.2 (G250)

G50.2 (G250)

G50.2 (G250) Polygon turning cancel

G51.2 (G251)

G51.2 (G251)

G51.2 (G251)

20 Polygon turning

G50.4 G50.4 G50.4 Cancel synchronous control G50.5 G50.5 G50.5 Cancel composite control G50.6 G50.6 G50.6 Cancel superimposed control G51.4 G51.4 G51.4 Start synchronous control G51.5 G51.5 G51.5 Start composite control G51.6 G51.6 G51.6 Start superimposed control G52 G52 G52 Local coordinate system setting G53 G53 G53

00

Machine coordinate system setting G54 G54 G54 Workpiece coordinate system 1 selection G55 G55 G55 Workpiece coordinate system 2 selection G56 G56 G56 Workpiece coordinate system 3 selection G57 G57 G57 Workpiece coordinate system 4 selection G58 G58 G58 Workpiece coordinate system 5 selection G59 G59 G59

14

Workpiece coordinate system 6 selection G61 G61 G61 Exact stop mode G63 G63 G63 Tapping mode G64 G64 G64

15 Cutting mode

G65 G65 G65 00 Macro call G66 G66 G66 Macro modal call G67 G67 G67 12 Macro modal call cancel

G68 G68 G68 Mirror image on for double turret or balance cutting mode

G69 G69 G69 04 Mirror image off for double turret or balance

cutting mode cancel G70 G70 G72 Finishing cycle G71 G71 G73 Stock removal in turning G72 G72 G74 Stock removal in facing G73 G73 G75 Pattern repeating cycle G74 G74 G76 End face peck drilling cycle G75 G75 G77 Outer diameter/internal diameter drilling cycle G76 G76 G78

00

Multiple-thread cutting cycle G71 G71 G72 Traverse grinding cycle (for grinding machine)

G72 G72 G73 Traverse direct sizing/grinding cycle (for grinding machine)

G73 G73 G74 Oscillation grinding cycle (for grinding machine)

G74 G74 G75

01

Oscillation direct sizing/grinding cycle (for grinding machine)

G80 G80 G80 Canned cycle cancel for drilling Electronic gear box : synchronization cancellation

G81 G81 G81 Spot drilling (FS10/11-T format) Electronic gear box : synchronization start

G82 G82 G82 Counter boring (FS10/11-T format) G83 G83 G83 Cycle for face drilling

G83.1 G83.1 G83.1 High-speed peck drilling cycle (FS10/11-T format) G84 G84 G84 Cycle for face tapping

G84.2 G84.2 G84.2

10

Rigid tapping cycle (FS10/11-T format) format)

B-3


G85 G85 G85 Cycle for face boring G87 G87 G87 Cycle for side drilling G88 G88 G88 Cycle for side tapping G89 G89 G89

10

Cycle for side boring G90 G77 G20 Outer diameter/internal diameter cutting cycle G92 G78 G21 Threading cycle G94 G79 G24

01 End face turning cycle

G91.1 G91.1 G91.1 00 Maximum specified incremental amount check G96 G96 G96 Constant surface speed control G97 G97 G97 02 Constant surface speed control cancel

G96.1 G96.1 G96.1 Spindle indexing execution (waiting for completion)

G96.2 G96.2 G96.2 Spindle indexing execution (not waiting for completion)

G96.3 G96.3 G96.3 Spindle indexing completion check G96.4 G96.4 G96.4

00

SV speed control mode ON G98 G94 G94 Feed per minute G99 G95 G95 05 Feed per revolution

- G90 G90 Absolute programming - G91 G91 03 Incremental programming - G98 G98 Canned cycle : return to initial level - G99 G99 11 Canned cycle : return to R point level

B-4

1-2 M-Code function M-

code DESCRIPTION M- code DESCRIPTION

M00 程式停止 Program stop M29

主軸或銑削軸剛攻 Spindle or Milling spindle use rigid tapping

M01 程式選擇停止 Program select stop M30

程式結束 Program finish

M02 程式暫停 Program to pause M33

OMI-2工件量測器有效 OMI-2 object measurement valid

M03 主軸正轉 Spindle CW M34

OMI-2工件量測器無效 OMI-2 object measurement invalid

M04 主軸反轉 Spindle CCW M35

刀具設定器伸出 Tool setter ON

M05 主軸停止 Spindle stop M36

刀具設定器收回 Tool setter OFF

M06 換T****刀 Tool change M37

主軸輔助煞車夾 Spindle brake ON

M06 直接放在刀杯上不換刀 Only put tool in ATC M38

主軸輔助煞車開 Spindle brake OFF

M07

刀具軸環噴出水流道(動力用) Tool axis use annular cutting water(For milling tool) M40

主軸空檔 Spindle neutral gear

M08

刀具軸中心出水流道開(車刀用)Tool axis use center cutting water(For turning tool) M41

主軸低檔 Spindle low gear

M09 刀具軸出水馬達關 Tool axis cutting water OFF M42

主軸高檔 Spindle high gear

M10 主軸油壓夾頭開 Hydraulic Spindle chuck Open M45

主軸可持續運轉後才可用G96

M11 主軸油壓夾頭關 Hydraulic Spindle chuck Close M46

取消主軸持續運轉,G96沒作用

M18 (M67)

選擇主軸模式(動力用) Select for spindle mode

M51 (M21)

T軸低檔 Milling spindle low gear

M19 (M66)

選擇CF軸模式(動力用) Select for CF mode(For milling tool)

M52 (M22)

T軸高檔 Milling spindlw high gear

M20 T軸中心吹氣開(K44.7=0) Tool axis blow ON M58

床底沖削關 Wash coolant OFF

M21 T軸中心吹氣關(K44.7=0) Tool axis blow OFF M59

床底沖削開 Wash coolant ON

M23 倒角功能有效 CDZ function valid M61

除削機正轉 Chip conveyor CW

M24 倒角功能無效 CDZ function invalid M63

除削機停止 Chip conveyor stop

M25 轉角功能檢查有效 SMZ function valid M64

換刀自動門關 ATC door close

M26 轉角功能檢查無效 SMZ function invalid M65

換刀自動門開 ATC door open

B-5

M- code DESCRIPTION M- code DESCRIPTION

M66 工作區自動門關 Operation area auto door close M115

W軸打PIN到第5階(K43.3=1) W axis on Step No.5

M67 工作區自動門開 Operation area auto door open M116


(M70) 設定手動刀具設定器內徑刀補正

為NO.21-NO.36 M117 W軸打PIN到第7階(K43.3=1) W axis on Step No.7

(M71) 設定手動刀具設定器外徑刀補正

為NO.01-NO.16 M118 W軸打PIN到第8階(K43.3=1) W axis on Step No.8

M73

銑削主軸正轉(動力用) Milling spindle CW (For milling tool) M119


M74

銑削主軸反轉(動力用) Milling spindle CCW (For milling tool) M134

T軸打刀UNCLAMP Unclamp tool

M75

銑削主軸停止(動力用) Milling spindle Stop (For milling tool) M135

T軸拉刀CLAMP Clamp tool

M78

取消銑削軸原點定位(動力用) Cancel milling spindle orientation (For milling tool) M136

判斷車銑刀 Check turning or milling tool

M79

銑削軸原點定位(動力用) Milling spindle orientation valid (For milling tool) M137

判斷T主軸是否CLAMP Check T axis have clamp

M82 夾頭兩段壓A段 Hydraulic Spindle A pressure M166

M6直接放刀不取刀判斷刀杯上是否有刀 Check ATC have tool now

M83 夾頭兩段壓B段 Hydraulic Spindle B pressure M169

判斷手動換刀時刀杯是否有刀 Check manual tool change and in ATC have tool

M86 手持式水槍功能開 Coolant pistol ON M170 主軸定位完成

Spindle orientation valid

M87 手持式水槍功能關 Coolant pistol OFF M172 呼叫刀庫到預備刀號

Calling next tool No.

M88 CF軸強制脫離 CF axis link (For milling tool) M174 呼叫刀庫到主軸刀號

Calling spindle tool No.

M89

CF軸強制結合 CF axis sparate (For milling tool)

M175執行M6後將主軸刀號歸零用 Use M6 code and no calling next to, then set spindle No. to 0

M98 呼叫副程式 Call subprogram

M99 副程式結束回主程式 Back main program

M111


M112 W軸打PIN到第2階(K43.3=1) W axis on Step No.2

M113


M114


B-6

M- code DESCRIPTION

M1000 主軸多點定位0度(精度1度) Multi-orientation 0 degree (precision 1 degree)

| 到 to

M1360 主軸多點定位360度(精度1度) Multi-orientation 360 degree (precision 1 degree)

M10000 主軸多點定位0度(精度0.08度) Multi-orientation 0 degree (precision 0.08 degree)

| 到 to

M14096 主軸多點定位360度(精度0.08度) Multi-orientation 360 degree (precision 0.08 degree)

M2000 銑削主軸多點定位0度(精度1度) Milling Spindle Multi-orientation 0 degree (precision 1 degree)

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M2360 銑削主軸多點定位360度(精度1度) Milling Spindle Multi-orientation 360 degree (precision 1 degree)

M20000 銑削主軸多點定位0度(精度0.08度) Milling Spindle Multi-orientation 0 degree (precision 0.08 degree)

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M24096 銑削主軸多點定位360度(精度0.08度) Milling Spindle Multi-orientation 360 degree (precision 0.08 degree)

B-7

2. T-Code function No. DATA

ADDRESS DESCRIPTION

1 T000

2 T002 主軸轉夾頭進接異常延遲檢測時間 SPINDLE - CHUCK CHECK DELAY TIME

3 T004

4 T006 開機警示延遲顯示時間 WARNING DELAY TIME

5 T008

6 T010 主軸負載偵測 AL 延遲檢測時間 LOAD ALARM DLEAY TIME

7 T012 主軸負載偵測AL 延遲顯示時間 LOAD ALARM

8 T014 (舊式)脫壓式滑道油停止時間 THE STOP TIME OF LUBRICATOR OIL OF PRESSURE RELIEF TYPE (OLD)

9 T016 (舊式)脫壓式滑道油打油時間 THE ON TIME OF LUBRICATOR OIL OF PRESSURE RELIEF TYPE (OLD)

10 T018 脫壓式滑道油壓力不足延遲檢測 LUB. PRESSURE DELAY CHECKING TIME OF PRESSURE RELIEF TYPE.

B-8

No. DATA ADDRESS DESCRIPTION

11 T020

12 T022

13 T024

14 T026

15 T028 設定除削機啟動的時間 CHIP CONVEYOR C.W. TIME

16 T030 設定除削機停止的時間 CHIP CONVEYOR C.W. STOP TIME

17 T032

18 T034

19 T036

20 T038 設定W軸按下正轉後幾秒開始啟動的延遲時間(新版打PIN)

W AXIS CW DELAY TIME

B-9


21 T040 設定W軸反轉延遲時間(新版打PIN) W AXIS CCW DELAY TIME

22 T042 主軸油壓高低檔油霧噴霧時間 SPINDLE FOG LUBE ON TIME

23 T044 主軸油壓高低檔油霧停止時間 SPINDLE FOG LUBE OFF TIME

24 T046 第一組氣壓夾頭開延遲完成時間 AIR CHUCK 1 OPEN FINISH 3

25 T048 第一組氣壓夾頭夾延遲完成時間 AIR CHUCK 1 CLOSE FINISH 3

26 T050 平衡缸低檔先執行的延長時間後, 再執行低檔動作(GV-2500)BALANCE LOW GEAR DELAY TIME TO CHANGE LOW GEAR(GV-2500)

27 T052 平衡缸高檔先執行的延長時間後, 再執行高檔動作(GV-2500)BALANCE HIGH GEAR DELAY TIME TO CHANGE HIGH GEAR(GV-2500)

28 T054 設定W軸按下正轉後幾秒開始啟動的延遲時間(舊版無PIN) W AXIS CW DELAY TIME

29 T056 設定W軸反轉延遲時間(舊版無PIN) W AXIS CCW DELAY TIME

30 T058 M108第二組衝削開啟的時間 WASHER ON TIMER

B-10


31 T060 M109第二組衝削停止的時間 WASHER PAUSE TIMER

32 T062

33 T064

34 T066

35 T068

36 T070 設定主軸冷卻流量檢知ALARM的延遲時間 COOLANT FLOW ALARM

37 T072

38 T074

39 T076

40 T078

（動力用）銑削軸停止後延遲小油冷機停止的時間需搭配

COUNTER NO.10次數 (MILLING)MILLING SPINDLE STOP DELAY COOLANT STOP TIME

B-11


41 T080 LOAD MONITOR



44 T086





49 T096


B-12





54 T106


56 T110

57 T112


59 T116


B-13



62 T122



65 T128



68 T134

69 T136

70 T138

GV-2500 CF軸滿水位馬達過20秒還繼續抽水時,必須產生

ALARM GV-2500 CF AXIS OVER FULL FLOW 20 SEC NEED ON AND HAVE ALARM

B-14


71 T140

72 T142

73 T144

74 T146

75 T148

76 T150 GV-1600自動門關的延遲時間 AUTO DOOR CLOSE DELAY TIME FOR GV-1600

77 T152

78 T154

79 T156

80 T158

B-15


81 T160

82 T162

83 T164

84 T166

85 T168

86 T170




90 T178

(立車無DOG)C軸創造原點第一段快速移動P1424=2000的延

遲時間 (NO DOG)C AXIS CREATE FIRTH RAPID FEED RATE P1424=2000 DELAY TIME

B-16


91 T180 (立車無DOG)C軸創造原點碰到DOG的延遲時間 (NO DOG)C AXIS CREATE TOUCH DOG DELAY TIME

92 T182

93 T184

94 T186

95 T188

96 T190

97 T192

98 T194

99 T196

100 T198

B-17


101 T200

102 T202 設定床底衝削開啟的時間 SETTING WASH COOLANT "ON" TIME

103 T204 設定床底衝削關閉的時間 SETTING WASH COOLANT "OFF" TIME

104 T206

105 T208

106 T210

107 T212

108 T214

109 T216

110 T218

B-18


141 T280

142 T282

143 T284

144 T286

145 T288

146 T290 新式LUB油一開機打油的時間 NEW LUB "ON" TIME IN THE FIRST TIME

147 T292 新式LUB油一開機停止的時間 NEW LUB "OFF" TIME IN THE FIRST TIME

148 T294

149 T296 立車GV-1600主軸由正轉變反轉的延遲時間 CHANGE GEAR NEED SPINDLE CW TO CCW DELAY TIME

150 T298 立車GV-1600主軸由反轉變正轉的延遲時間 CHANGE GEAR NEED SPINDLE CCW TO CW DELAY TIME

B-19


151 T300 GV-1600 W軸夾緊時壓力過低須跳ALARM的延遲時間 W AXIS CLAMP AND PRESSURE LOW NEED HAVE ALARM DELAY TIME

152 T302 執行M51未到低檔的延遲時間(動力用) M51 NO IN LOW GEAR DELAY(MILLING SPINDLE)

153 T304 執行M51未到低檔需做銑削軸吋動的延遲時間(動力用) M51 NO IN LOW GEAR STOP DELAY(MILLING SPINDLE)

154 T306 執行M52未到高檔的延遲時間(動力用) M52 NO IN HIGH GEAR (MILLING SPINDLE)

155 T308 執行M52未到高檔需做銑削軸吋動的延遲時間(動力用) M52 NO IN HIGH GEAR STOP DELAY(MILLING SPINDLE)

156 T310

157 T312

158 T314

159 T316

160 T318

B-20


181 T360

182 T362

183 T364

184 T366

185 T368

186 T370

187 T372

188 T374

189 T376 刀具設定器的延遲時間 TOOL SETTER OUTPUT DELAY TIME

190 T378

B-21

3. D-Code function DATA

ADDRESS SET

VALUE DESCRIPTION

（DATA 資料）群組番號 1 DATA GROUP NO.1

D0000 0 SP ORIENTATION 1 POINT SET








D0016 0

D0018 0

D0020 20 30(GV-2500) /20(GV-1600/1200)

D0022 15 5(GV-2500) /15(GV-1600/1200)

B-22

DATA

ADDRESS SET

VALUE DESCRIPTION


D0030 10 MILLING SP. SPEED 1_K11.5=0

D0031 -128 MILLING SP. SPEED 2_K11.5=0

D0032 8 ATC TOTAL NO./2（總刀號/2）K45.6=1

D0033 17 ATC TOTAL NO.+1（總刀號+1）K45.6=1

D0034 0

D0035 0

D0036 0

D0037 0

D0038 0

D0039 0

D0040 0

D0041 -1 SETTING SPINDLE JOG SPEED 1(LOW)

D0042 -128 SETTING SPINDLE JOG SPEED 2(LOW)

D0043 -1 SETTING SPINDLE MANUAL SPEED1(LOW)

D0044 -97 SETTING SPINDLE MANUAL SPEED2(LOW)

D0045 75 MILLING SP MANUAL LOW SPEED1

D0046 -118 MILLING SP MANUAL LOW SPEED2

D0047 0

D0048 -88 MILLING SP JOG SPEED 1

D0049 -128 MILLING SP JOG SPEED 2

B-23

DATA

ADDRESS SET

VALUE DESCRIPTION


D0050 PLC

D0051 80 SETTING SPINDLE JOG SPEED 1(HIGH)

D0052 -128 SETTING SPINDLE JOG SPEED 2(HIGH)

D0053 -1 SETTING SPINDLE MANUAL SPEED1(HIGH)

D0054 -113 SETTING SPINDLE MANUAL SPEED2(HIGH)

D0055 PLC TOOL NUMBER S

D0056 0

D0057 0

D0058 0

D0059 -127

D0060 PLC

D0061 PLC

D0062 PLC ATC NOW CUP NO.

D0063 16 MILLING SP MANUAL HIGH SPEED1

D0064 9 MILLING SP MANUAL HIGH SPEED2

D0065 MACRO ATC MANUAL SET TOOL NO.

D0066 PLC NOW ATC NO. COUNTER 1

D0067 PLC NOW ATC TOOL CUP NO.

D0068 PLC

D0069 PLC SP TURNING=0 OR MILLING=1

B-24

DATA

ADDRESS SET

VALUE DESCRIPTION


D0070 0

D0072 3001 MILLING SPINDLE SPEED SET

D0074 0

D0076 0

D0078 0

D0080 PLC CF LINK D80=1; CF SEPARATE D80=2

D0082 PLC ATC_D82.0=1 IS TURNING TOOL

D0084 PLC MILLING GEAR D84.0=1 IS LOW GEAR

D0086 0

D0088 0 RSNB_D60=0

B-25

DATA

ADDRESS SET

VALUE DESCRIPTION


D0100 28 READY Z POINT D

D0102 0 READY Z POINT D1




D0110 -25667 READY Z POINT

D0112 -5

D0114 75 D111 MOVE TO D114

D0116 0

D0118 29824 -Z LIMIT POINT

D0120 -9

D0122 150 D110+150

D0124 0

D0126 75 D110-75

D0128 0

D0130 22 CUSTOM MACRO WINDOWS FUNCTION

D0132 0 CUSTOM MACRO WINDOWS FUNCTION1




D0140 75 CUSTOM MACRO VARIABLE DATA

D0142 0

D0144 0

D0146 -10796

D0148 -440

D0150 17761 D146/254=D150

D0152 -2

D0154 29 D150 MOVE TO D154

D0156 0

D0158 -25742 D110-D114=D158

B-26

4. K-Code function K00

7 6 5 4 3 2 1 0

TCLSIS SPCHSESE DRN_/SP

_RUN NCREDPTUS

E PART_CATA

HER CHNOOPCANCS TOOL_SET TCLSIS

名稱

BIT NO. 描述

DESCRIPTION 1：刀具設定器功能有效 1: TOOL SETTER IS EQUIPPED. BIT 0 0：刀具設定器功能無效，通常需設為0 0: TOOL SETTER IS NOT EQUIPPED. 1：設定主軸夾頭開時，可以執行CYCLE START 1: ENABLE “CYCLE START” WHEN CHUCK IS UNCLAMP BIT 1 0：設定主軸夾頭開時，不可以執行CYCLE START，通常需設為0 0: DISABLES “CYCLE START” WHEN CHUCK IS UNCLAMP 1：工件接收器功能有效 1: PARTS CATCHER IS EQUIPPED. BIT 2 0：工件接收器功能無效，通常需設為0 0: PARTS CATCHER IS NOT EQUIPPED. 1：一開機時不需要按NC READY油壓啟動按鈕，即可直接啟動油壓 1: HYD. PUMP START BUTTON IS UNUSED

BIT 3 0：一開機時需要按NC READY油壓啟動按鈕，才可直接啟動油壓，通常需

設為0 0: HYD. PUMP START BUTTON IS USED 1：當按[DRY RUN]空跑燈亮時，主軸轉動會停止 1: THE SPINDLE WILL NOT ROTATE WHEN PROGRAM IS RUNNING IN “ DRY RUN “ CONDITION. BIT 4 0：當按[DRY RUN]空跑燈亮時，主軸轉動不會停止，通常需設為0 0: THE SPINDLE RUNNING ENABLEIN “ DRY RUN “ CONDITION. 1：主軸夾頭SENSOR有安裝時需設定 1: CHUCK CLAMP/UNCLAMP CONFIRMATION SWITCH IS EQUIPPED. BIT 5 0：主軸夾頭SENSOR無安裝時需設定 0: CHUCK CLAMP/UNCLAMP CONFIRMATION PROXIMITY SWITCH IS NOT EQUIPPED. 1：無刀塔UNCLAMP SENSOR時可設此 1: I/O LINK TURRET CLAMP/UNCLAMP CONFIRMATION IS EQUIPPED WITH SINGLE PROXIMITY. BIT 6 0：有刀塔UNCLAMP SENSOR時可設此 0: I/O LINK TURRET CLAMP/UNCLAMP CONFIRMATION IS EQUIPPED WITH TWIN PROXIMITY.

1： BIT 7

0：

B-27

K01

7 6 5 4 3 2 1 0

1SPARSET AAPS O/NLUBSK SPRUNCH AUTODOORS

名稱 BIT NO.

描述 DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0： 1：一般有安裝操作區自動門時需設定 1: THE AUTO DOOR IS EQUIPPED. BIT 3 0：無安裝自動門，通常需設為0 0: THE AUTO DOOR IS NOT EQUIPPED. 1：主軸轉動夾頭能開 1: CHUCK COMMAND M10/M11 IS EFFECTIVE ,WHEN THE SPINDLE IS ROTATING. BIT 4 0：主軸轉動夾頭不能開，通常需設為0 0: CHUCK COMMAND M10/M11 IS NOT EFFECTIVE , WHEN THE SPINDLE IS ROTATING. 1：設定新式脫壓式打油功能有效，通常需設為1 1: LUBRICATOR IS PRESSURE RELIEF TYPE. BIT 5 0：設定舊式打油功能有效 0: LUBRICATOR IS MICROELECTROMIC TYPE. 1：無須空氣壓力開關 1: THE AIRBLOW CONFIRMATION SWITCH IS NOT EQUIPPED ON THE TAILSTOCK BY PMC AXIS CONTROL. BIT 6 0：需要空氣壓力開關 0: THE AIRBLOW CONFIRMATION SWITCH IS EQUIPPED ON THE TAILSTOCK BY PMC AXIS CONTROL. 1：無須偵測第一主軸速度到達信號 1: SPINDLE SPEED ARRIVAL SIGNAL IS CHECKED. BIT 7 0：需要偵測第一主軸速度到達信號 0: SPINDLE SPEED ARRIVAL SIGNAL IS NOT CHECKED.

B-28

K02

7 6 5 4 3 2 1 0 MR-K G2+PS CLSS PC/CRPC_C

名稱

BIT NO. 描述

DESCRIPTION 1：工件接收器功能有效（PARTS CATCHER/PARTS CATCHER C） 1: PARTS CATCHER OF GS-200 TYPE. BIT 0 0：工件接收器功能無效 0: STANDARD PARTS CATCHER TYPE.

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0： 1：冷卻水位檢知有效（COOLANT LEVEL SENSOR SETTING） 1: USE COOLANT LOW LEVEL DETECTION BIT 4 0：冷卻水位檢知無效 0: UNUSE COOLANT LOW LEVEL DETECTION

1： BIT 5

0： 1：G2+ PIN SETTING有效 1: TAILSTOCK SETTING OF GCL-2 PLUS TYPE. BIT 6 0：G2+ PIN SETTING無效 0: OTHER TAILSTOCK SETTING. 1：MEMORY RESTART無效（MEMORY RESTART K SETINT） 1: MEMORY RESTART IS NOT EECTIVE. BIT 7 0：MEMORY RESTART有效 0: MEMORY RESTART IS EECTIVE.

B-29

K03

7 6 5 4 3 2 1 0 CHUCK_OPEN/COLSE CKSNCTS AC1SS ACSS

名稱

BIT NO. 描述

DESCRIPTION

BIT 0

BIT 1

1： BIT 2

0： 1：氣壓夾頭設定有效（AIR CHUCK SELECT SETTING） 1: PNEUMATIC CHUCK. BIT 3 0：氣壓夾頭設定無效 0: STANDARD HYDRAULIC CHUCK. 1：氣壓夾頭1顆檢知設定有效（AIR CHUCK 1 SENSOR SETTING） 1: PNEUMATIC CHUCK CONFIRMATION PROXIMITY SWITCH SIGNAL CHECK ON OUTSIDE AND INSIDE (TWIN CHUCK). BIT 4 0：氣壓夾頭1顆檢知設定無效 0: PNEUMATIC CHUCK CONFIRMATION PROXIMITY SWITCH SIGNAL CHECK ONLY ON THE INSIDE. 1：

BIT 5 0： 1：夾頭檢知類型選擇有效（CHUCK SENSOR CHECK TYPE SELECT）1: NON-INDUCTION CHECK OF CHUCK PROXIMITY SWITCH BIT 6 0：夾頭檢知類型選擇無效 0 INDUCTION CHECK OFCHUCK PROXIMITY SWITCH 1：內張外夾（CHUCK OPEN/CLOSE） 1: CHUCK AND SUB-CHUCK IS CONTROLLED RESPECTIVELY. BIT 7 0：外張內夾 0: CHUCK AND SUB-CHUCK IS CONTROLLED TOGETHER.

B-30

K04

7 6 5 4 3 2 1 0

10_BAR/KRU_COLT CC_EMG._S

ET M/A_TOOLS

ET_S TOOLNOZE

RO

名稱 BIT NO.

描述 DESCRIPTION

1：刀具設定無需原點復歸有效（TOOLSET NO ZERO RETURN） 1: Z-AXIS ZERO RETURN IS UNNECESSARY WHEN TOOL SETTER IS USED. BIT 0 0：刀具設定無需原點復歸無效 0: Z-AXIS ZERO RETURN IS NECESSARY WHEN TOOL SETTER IS USED. 1：手/自動刀具設定有效（MAN/AUTO TOOLSET SETTING） 1: TOOL SETTER WITH AUTOMATIC. BIT 1 0：手/自動刀具設定無效 0: TOOL SETTER WITH MANUAL. 1：除削機EMG.功能有效（CHIP CONVEYOR EMG. SET） 1: EMERGENCY STOP ON CHIP CONVEYOR IS NOT EQUIPPED. BIT 2 0：除削機EMG.功能無效 0: EMERGENCY STOP ON CHIP CONVEYOR IS EQUIPPED.

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0： 1：10 BAR/KIRIU COOLANT有效（10 BAR/KIRIU COOLANT） 1: TO SET KIRIU COOLANT BIT 6 0：10 BAR/KIRIU COOLANT無效 0: TO SET 10 BAR COOLANT

1： BIT 7

0：

B-31

K05

7 6 5 4 3 2 1 0 AC2NCCCS LS2 M2_NO_RE

SET EHS

名稱

BIT NO. 描述

DESCRIPTION 1：外置式手輪有效（EXTERNAL HANDLE SETTING） 1: EXTERNAL HANDWHEEL IS EQUIPPED. BIT 0 0：外置式手輪無效 0: EXTERNAL HANDWHEEL IS NOT EQUIPPED.

1： BIT 1

0： 1：M2無需RESET有效（M2 NO RESET） 1: M02 CODE IS HOLDING PROGRAM AND NOT RETURN TO PROGRAM HEAD. BIT 2 0：M2無需RESET無效 0: M02 CODE IS HOLDING PROGRAM AND RETURN TO PROGRAM HEAD.

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0： 1：LNS 2設定有效（LNS SETTING 2） 1: LNS2 SET VALID. BIT 6 0：LNS 2設定無效 0:LNS2 SET INVALID 1：空壓夾頭2無夾可用CS功能有效 1: AIR CHUCK 2 NO CLOSE CS. FUNCTION VALID. BIT 7 0：空壓夾頭2無夾可用CS功能無效 0: AIR CHUCK 2 NO CLOSE CS. FUNCTION INVALID.

B-32

K06

7 6 5 4 3 2 1 0

SPORRST SPCW/CCW

SET SFUSS SBSOS STCCS OP_HOLD3C

LAMP_KO LDM&TLM

名稱 BIT NO.

描述 DESCRIPTION

1：LDM DEPEND ON TOOL LIFE MENG有效 1：LDM DEPEND ON TOOL LIFE MENG VALID.

BIT 0 0：LDM DEPEND ON TOOL LIFE MENG無效 0：LDM DEPEND ON TOOL LIFE MENG INVALID. 1：三色燈常亮 1: 3C LAMP KEEP ON BIT 1 0：三色燈閃鑠 0: 3C LAMP FLASH ON 1：OPERATOR'S PANEL STATUS HOLD有效 1：OPERATOR'S PANEL STATUS HOLD VALID.

BIT 2 0：OPERATOR'S PANEL STATUS HOLD無效 0：OPERATOR'S PANEL STATUS HOLD INVALID. 1：主軸攻牙正反轉設定有效 1: SPINDLE TAPPING CW-CCW SET VALID. BIT 3 0：主軸攻牙正反轉設定無效 0: SPINDLE TAPPING CW-CCW SET INVALID. 1：主軸煞車伺服OFF設定有效 1: SPINDLE BRAKE SERVO OFF SET VALID. BIT 4 0：主軸煞車伺服OFF設定無效 0: SPINDLE BRAKE SERVO OFF SET INVALID. 1：副主軸FOLLOW-UP信號有效 1: SUB FOLLOW-UP SIGNAL SETTING VALID. BIT 5 0：副主軸FOLLOW-UP信號無效 0: SUB FOLLOW-UP SIGNAL SETTING INVALID. 1：主軸正反轉設定有效 1: SPINDLE CW/CCW SET VALID. BIT 6 0：主軸正反轉設定無效 0: SPINDLE CW/CCW SET INVALID. 1：主軸定位RESET設定有效 1: SPINDLE ORIENTATION RESET SET VALID. BIT 7 0：主軸定位RESET設定無效 0: SPINDLE ORIENTATION RESET SET INVALID.

B-33

K07

7 6 5 4 3 2 1 0

I/O_LINK_J

OG_M JP LMAUS CCRSTS SERTUR_PL

C_COR

名稱 BIT NO.

描述 DESCRIPTION

1：伺服刀塔PLC控制有效 1: SERVO TURRET PLC CONTROL VALID. BIT 0 0：伺服刀塔PLC控制無效 0: SERVO TURRET PLC CONTROL INVALID. 1：除削機RESET設定有效 1: CHIP CONVEYOR RESET SELECT VALID. BIT 1 0：除削機RESET設定無效 0: CHIP CONVEYOR RESET SELECT INVALID. 1：刀具負載異警使用設定有效 1: LOAD MONITOR ALARM USE SET VALID. BIT 2 0：刀具負載異警使用設定無效 0: LOAD MONITOR ALARM USE SET INVALID.

1： BIT 3

0： 1：JP有效 1: JP VALID. BIT 4 0：JP無效 0: JP INVALID. 1：I/O LINK JOG MODE有效 1: I/O LINK JOG MODE VALID. BIT 5 0：I/O LINK JOG MODE無效 0: I/O LINK JOG MODE INVALID.

1： BIT 6

0：

1： BIT 7

0：

B-34

K08

7 6 5 4 3 2 1 0

SS_CW_CC

W

名稱 BIT NO.

描述 DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0： 1：副主軸正反轉設定有效 1: SUB-SPINDLE CW/CCW SET VALID. BIT 6 0：副主軸正反轉設定無效 0: SUB-SPINDLE CW/CCW SET INVALID.

1： BIT 7

0：

B-35

K09

7 6 5 4 3 2 1 0 R01OK8 R01OK7 R01OK6 R01OK5 R01OK4 R01OK3 R01OK2 R01OK1

名稱

BIT NO. 描述

DESCRIPTION 1：R01OK1有效 1：R01OK1 VALID.

BIT 0 0：R01OK1無效 0：R01OK1 INVALID. 1：R01OK2有效 1：R01OK2 VALID.







BIT 7 0：R01OK8無效 0：R01OK8 INVALID.

B-36

K10

7 6 5 4 3 2 1 0

LOADING_

SET LNS B/F ARGENTIN

A_B/F

名稱 BIT NO.

描述 DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0： 1：ARGENTINA B/F有效 1: ARGENTINA B/F IS EQUIPPED. BIT 3 0：ARGENTINA B/F無效 0: ARGENTINA B/F IS NOT EQUIPPED .

1： BIT 4

0： 1：LNS B/F有效 1: LNS B/F IS EQUIPPED. BIT 5 0：LNS B/F無效 0: LNS B/F IS NOT EQUIPPED . 1：LOADING SETTING機械手功能有效 1: USE TOPTEK’S LOADING & UNLOADING BIT 6 0：LOADING SETTING機械手功能無效 0: NOT USE TOPTEK’S LOADING & UNLOADING

1： BIT 7

0：

B-37

K11

7 6 5 4 3 2 1 0 SPRUNTRS SP_TEST SPMRT

名稱

BIT NO. 描述

DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0： 1：主軸與銑削軸可同時轉動之功能有效 1: SPINDLE & MILLING RUN TOGETHER FUNCTION VALID.

BIT 5 0：主軸與銑削軸可同時轉動之功能無效 0: SPINDLE & MILLING RUN TOGETHER FUNCTION INVALID. 1：主軸測試有效 1: SPINDLE TEST VALID. BIT 6 0：主軸測試無效 0: SPINDLE TEST INVALID. 1：主軸啟動時間RESET設定有效 1: SPINDLE RUN TIME RST SETTING VALID. BIT 7 0：主軸啟動時間RESET設定無效 0: SPINDLE RUN TIME RST SETTING INVALID.

B-38

K12

7 6 5 4 3 2 1 0 NHEH

名稱

BIT NO. 描述

DESCRIPTION 1：NO HAVE EXTERNAL HANDLE PLEASE SET 1 1: 無外置式手輪需設為1

BIT 0 0：HAVE EXTERNAL HANDLE PLEASE SET 0 0: 有外置式手輪需設為0

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0：

1： BIT 6

0：

1： BIT 7

0：

B-39

K19

7 6 5 4 3 2 1 0

LOAD_MONI

TOR_10.4

名稱 BIT NO.

描述 DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0： 1：立車LOAD MONITOR 10.4吋功能有效 1: LOAD MONITOR 10.4" FUNCTION IS EQUIPPED. BIT 5 0：立車LOAD MONITOR 10.4吋功能無效 0: LOAD MONITOR 10.4" FUNCTION IS NOT EQUIPPED.

1： BIT 6

0：

1： BIT 7

0：

B-40

K20

7 6 5 4 3 2 1 0

LOAD_MONI

TOR_8.4 BAR_FEEDSPINDLE_L

OAD PMC_TAILS

TOCK I/O_LINK_T

URRET

名稱 BIT NO.

描述 DESCRIPTION

1： BIT 0

0： 1：I/O LINK刀塔有效 1: I/O LINK TURRET VALID. BIT 1 0：I/O LINK刀塔無效 0: I/O LINK TURRET INVALID. 1：PMC尾座有效 1: PMC TAILSTOCK VALID. BIT 2 0：PMC尾座無效 0: PMC TAILSTOCK INVALID. 1：SPINDLE LOAD有效 1: SPINDLE LOAD VALID. BIT 3 0：SPINDLE LOAD無效 0: SPINDLE LOAD INVALID. 1：BAR FEED有效 1: BAR FEED VALID. BIT 4 0：BAR FEED無效 0: BAR FEED INVALID. 1：立車LOAD MONITOR 8.4吋功能有效 1: LOAD MONITOR 8.4" FUNCTION IS EQUIPPED. BIT 5 0：立車LOAD MONITOR 8.4吋功能無效 0: LOAD MONITOR 8.4" FUNCTION IS NOT EQUIPPED.

1： BIT 6

0：

1： BIT 7

0：

B-41

K21

7 6 5 4 3 2 1 0

RIC EXT_COUN

TER _SAUTER_T

URRET DH_-_65

名稱 BIT NO.

描述 DESCRIPTION

1：DH-65送料機功能有效 1: DH-65 B/F WITHOUT PLC CONTROL IS EQUIPPED. BIT 0 0：DH-65送料機功能無效 0: DH-65 B/F WITHOUT PLC CONTROL IS NOT EQUIPPED.

1： BIT 1

0：

1： BIT 2

0： 1：SAUTER刀塔功能有效 1:SAUETR TURRET IS EQUIPPED. BIT 3 0：SAUTER刀塔功能無效 0: SAUETR TURRET IS NOT EQUIPPED.

1： BIT 4

0： 1：外部計數器有效 1:EXTERNAL COUNTER IS EQUIPPED. BIT 5 0：外部計數器無效 0: EXTERNAL COUNTER IS NOT EQUIPPED.

1： BIT 6

0： 1：POSITION CHUCK SET有效 1：POSITION CHUCK SET VALID.

BIT 7 0：POSITION CHUCK SET無效 1：POSITION CHUCK SET INVALID.

B-42

K22

7 6 5 4 3 2 1 0

E=6 AXIS E=5 AXIS E=4 AXIS E=3 AXIS CF_SET CS_SET SERVO_E _SUB_SPIN

DLE

名稱 BIT NO.

描述 DESCRIPTION

1：副主軸功能有效 1:SUB-SPINDLE IS EQUIPPED. BIT 0 0：副主軸功能無效 0: SUB-SPINDLE IS NOT EQUIPPED. 1：伺服E軸功能有效 1:LIVE TOOLING BY SERVO MOTOR. BIT 1 0：伺服E軸功能無效 0: LIVE TOOLING BY SPINDLE MOTOR. 1：CS功能有效 1: CS AXIS CONTROL IS EQUIPPED. BIT 2 0：CS功能無效 0: CS AXIS CONTROL IS NOT EQUIPPED. 1：CF功能有效 1: CF AXIS CONTROL IS EQUIPPED. BIT 3 0：CF功能無效 0: CF AXIS CONTROL IS NOT EQUIPPED. 1：E軸功能在第3軸有效 1: LIVE TOOLING (E) IN 3TH. BIT 4 0：E軸功能在第3軸無效 0:OTHERS 1：E軸功能在第4軸有效 1: LIVE TOOLING (E) IN 4TH. BIT 5 0：E軸功能在第4軸無效 0:OTHERS 1：E軸功能在第5軸有效 1: LIVE TOOLING (E) IN 5TH. BIT 6 0：E軸功能在第5軸無效 0:OTHERS 1：E軸功能在第6軸有效 1: LIVE TOOLING (E) IN 6TH. BIT 7 0：E軸功能在第6軸無效 0:OTHERS

B-43

K23

7 6 5 4 3 2 1 0 Y_AXIS=6

AXIS Y_AXIS=5

AXIS Y_AXIS=4

AXIS Y_AXIS=3

AXIS B_AXIS=6

AXIS B_AXIS=5

AXIS B_AXIS=4

AXIS B_AXIS=3

AXIS

名稱 BIT NO.

描述 DESCRIPTION

1：B軸在第3軸有效 1: B AXIS DEFINE IN 3TH. BIT 0 0：B軸在第3軸無效 0:OTHERS 1：B軸在第4軸有效 1: B AXIS DEFINE IN 4TH. BIT 1 0：B軸在第4軸無效 0:OTHERS 1：B軸在第5軸有效 1: B AXIS DEFINE IN 5TH. BIT 2 0：B軸在第5軸無效 0:OTHERS 1：B軸在第6軸有效 1: B AXIS DEFINE IN 6TH. BIT 3 0：B軸在第6軸無效 0:OTHERS 1：Y軸在第3軸有效 1: Y AXIS DEFINE IN 3TH. BIT 4 0：Y軸在第3軸無效 0:OTHERS 1：Y軸在第4軸有效 1: Y AXIS DEFINE IN 4TH. BIT 5 0：Y軸在第4軸無效 0:OTHERS 1：Y軸在第5軸有效 1: Y AXIS DEFINE IN 5TH. BIT 6 0：Y軸在第5軸無效 0:OTHERS 1：Y軸在第6軸有效 1: Y AXIS DEFINE IN 6TH. BIT 7 0：Y軸在第6軸無效 0:OTHERS

B-44

K24

7 6 5 4 3 2 1 0 _SPINDLE_COOLANT

ZF_HIGH/LOW

_2ND_AIR_CHUCK

_O_HIGH/LOW

_H/L_SPEED

名稱

BIT NO. 描述

DESCRIPTION 1：高低速線圈功能切換有效 1: H/L SPEED CHANGE VALID. BIT 0 0：高低速線圈功能切換無效 0: H/L SPEED CHANGE VALID. 1：油壓高低檔功能有效 1: SPINDLE HIGH/LOW SPEED IS EQUIPPED. BIT 1 0：油壓高低檔功能無效 0:OTHERS

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0： 1：第二組空壓夾頭有效 1: SECOND PNEUMATIC CHUCK(OUTSIDE) IS EQUIPPED. BIT 5 0：第二組空壓夾頭無效 0: SECOND PNEUMATIC CHUCK(OUTSIDE) IS NOT EQUIPPED.1：ZF高低檔功能有效 1: ZF H/L FUNCTION VALID. BIT 6 0：ZF高低檔功能無效 0: ZF H/L FUNCTION INVALID. 1：主軸切削水功能有效 1: SPINDLE COOLANT FUNCTION VALID. BIT 7 0：主軸切削水功能無效 0: SPINDLE COOLANT FUNCTION INVALID.

B-45

K25

7 6 5 4 3 2 1 0 MILLCOOLE

R COOLER CS_RST _SP_MILLIN

G _2-CS=7AXI

S _2-CS=6AXI

S _2-CS=5AXI

S

名稱 BIT NO.

描述 DESCRIPTION

1：第二組CS軸在第5軸有效 1: SECOND C AXIS DEFINE AT 5TH. BIT 0 0：第二組CS軸在第5軸無效 0:OTHERS. 1：第二組CS軸在第6軸有效 1: SECOND C AXIS DEFINE AT 6TH. BIT 1 0：第二組CS軸在第6軸無效 0:OTHERS. 1：第二組CS軸在第7軸有效 1: SECOND C AXIS DEFINE AT 7TH. BIT 2 0：第二組CS軸在第7軸無效 0:OTHERS.

1： BIT 3

0： 1：主軸銑削軸功能有效 1: SPINDLE MILLING VALID.(OLD) BIT 4 0：主軸銑削軸功能無效 0: SPINDLE MILLING INVALID.(OLD) 1：CS AXIS RESET SET有效 1: CS AXIS RESET SET VALID. BIT 5 0：CS AXIS RESET SET無效 0: CS AXIS RESET SET INVALID. 1：COOLER SETTING有效 1: COOLER SETTING VALID. BIT 6 0：COOLER SETTING無效 0: COOLER SETTING INVALID. 1：MILLING COOLER SETTING有效 1: MILLING COOLER SETTING VALID. BIT 7 0：MILLING COOLER SETTING無效 0: MILLING COOLER SETTING INVALID

B-46

K26

7 6 5 4 3 2 1 0

A AXIS=6

AXIS A AXIS=5

AXIS A AXIS=4

AXIS A AXIS=3

AXIS

名稱 BIT NO.

描述 DESCRIPTION

1：A軸在第3軸有效 1: A AXIS DEFINE IN 3TH. BIT 0 0：A軸在第3軸無效 0:OTHERS 1：A軸在第4軸有效 1: A AXIS DEFINE IN 4TH. BIT 1 0：A軸在第4軸無效 0:OTHERS 1：A軸在第5軸有效 1: A AXIS DEFINE IN 5TH. BIT 2 0：A軸在第5軸無效 0:OTHERS 1：A軸在第6軸有效 1: A AXIS DEFINE IN 6TH. BIT 3 0：A軸在第6軸無效 0:OTHERS

1： BIT 4

0：

1： BIT 5

0：

1： BIT 6

0：

1： BIT 7

0：

B-47

K30

7 6 5 4 3 2 1 0

CHIP_WAS

HER FSWSEL

名稱 BIT NO.

描述 DESCRIPTION

1：腳踏開關選擇有效 1: FOOT SWITCH SELECT VALID. BIT 0 0：腳踏開關選擇無效 0: FOOT SWITCH SELECT INVALID.

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0： 1：CHIP WASHER有效 1：CHIP WASHER VALID.

BIT 4 0：CHIP WASHER無效 0：CHIP WASHER INVALID.

1： BIT 5

0：

1： BIT 6

0：

1： BIT 7

0：

B-48

K31

7 6 5 4 3 2 1 0

OMI-2 CLFCK H1CF_AXIS

_SEL

名稱 BIT NO.

描述 DESCRIPTION

1：H1 CF AXIS SELECT VALID. 1 : H1 CF軸選擇(LOAD MOINTOR)有效

BIT 0 0：H1 CF AXIS SELECT INVALID. 0 : H1 CF軸選擇(LOAD MOINTOR)無效 1：COOLANT FLOW CHECK有效 1：COOLANT FLOW CHECK VALID.

BIT 1 0：COOLANT FLOW CHECK無效 0：COOLANT FLOW CHECK INVALID.

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0： 1：OMI-2工件量測器功能有效 1: OMI-2 OBJECT MEASUREMENT FUNCTION VALID. BIT 5 0：OMI-2工件量測器功能無效 0: OMI-2 OBJECT MEASUREMENT FUNCTION INVALID.

1： BIT 6

0：

1： BIT 7

0：

B-49

K32

7 6 5 4 3 2 1 0 SP.MILL_SE

名稱

BIT NO. 描述

DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0： 1：SP. MILL AT SECOND SELECT有效 1：SP. MILL AT SECOND SELECT VALID.

BIT 4 0：SP. MILL AT SECOND SELECT無效 0：SP. MILL AT SECOND SELECT INVALID.

1： BIT 5

0：

1： BIT 6

0：

1： BIT 7

0：

B-50

K33

7 6 5 4 3 2 1 0 CLSEL2

名稱

BIT NO. 描述

DESCRIPTION

1： BIT 0

0： 1：COOLANT SELECT2第二組COOLANT有效 1: COOLANT SELECT2 VALID. BIT 1 0：COOLANT SELECT2第二組COOLANT無效 0: COOLANT SELECT2 INVALID.

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0：

1： BIT 6

0：

1： BIT 7

0：

B-51

K34

7 6 5 4 3 2 1 0 TPC

名稱

BIT NO. 描述

DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0：

1： BIT 6

0：

1：FOR LOAD MOINTOR SETTING BIT 7

0：

B-52

K35

7 6 5 4 3 2 1 0

GBXLTP LIVE_TOOL

_SET 2 LIVE_TOOL

_SET 1 SP_PE_FLS

S

名稱 BIT NO.

描述 DESCRIPTION

1：SPINDLE FLOW SENSOR AND LEVEL CHECK SENSOR VALID. 1：有主軸流量偵測與液面偵測切削水功能

BIT 0 0：SPINDLE FLOW SENSOR AND LEVEL CHECK SENSOR INVALID. 0：不使用流量偵測與液面偵測切削水功能

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0： 1：LIVE TOOL SET 1有效 1：LIVE TOOL SET 1 VALID.

BIT 5 0：LIVE TOOL SET 1無效 0：LIVE TOOL SET 1 INVALID. 1：LIVE TOOL SET 2有效 1：LIVE TOOL SET 2 VALID.

BIT 6 0：LIVE TOOL SET 2無效 0：LIVE TOOL SET 2 INVALID.

1： BIT 7

0：

B-53

K37

7 6 5 4 3 2 1 0 4TH/5TH

名稱

BIT NO. 描述

DESCRIPTION 1：第五代IPC面板,需搭配新IO的設定 1：FIVTH IPC OPERATION PANNEL， NEED SET NEW IO

BIT 0 0：第四代普通面板,通常設為0 0：FOURTH NORMAL OPERATION PANNEL. (NORMAL SET 0)

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0：

1： BIT 6

0：

1： BIT 7

0：

B-54

K39

7 6 5 4 3 2 1 0

WAN_XZ WNPMBG

W PIN UNCLAMP

TE W PIN

CLAMP TE WANNXB MMBG

名稱 BIT NO.

描述 DESCRIPTION

1：MAINTENANCE MODE BY GOODWAY 1：程泰機械的維修模式

BIT 0 0：NORMAL MODE. (NORMAL SET 0) 0：正常模式，通常需設為0 1：W軸移動不需回Z軸原點與將X軸移動到導螺桿的位置 1: W AXIS MOVE NO NEED Z AXIS ZERO RETURN, AND MOVE X AXIS TO W BALLSCREW POSITION. BIT 1 0：W軸移動需回Z軸原點與將X軸移動到導螺桿的位置，通常需設為0 0: W AXIS MOVE NEED Z AXIS ZERO RETURN, AND MOVE X AXIS TO W BALLSCREW POSITION. (NORMAL SET 0)

1： BIT 2

0：

1： BIT 3

0： 1：新式W軸打PIN功能CLAMP有效 1: NEW W AXIS PIN CLAMP VALID. BIT 4 0：新式W軸打PIN功能CLAMP無效 0: NEW W AXIS PIN CLAMP INVALID. (NORMAL SET 0) 1：新式W軸打PIN功能UNCLAMP有效 1: NEW W AXIS PIN UNCLAMP VALID. BIT 5 0：新式W軸打PIN功能UNCLAMP無效 0: NEW W AXIS PIN UNCLAMP INVALID. (NORMAL SET 0) 1：新式W軸打PIN功能設定畫面有效,機械廠調整使用 1: NEW W AXIS PIN FUNCTION SET PIN STEP VALID AND IT CHANGE BY GOODWAY. BIT 6 0：新式W軸打PIN功能設定畫面無效 0: NEW W AXIS PIN FUNCTION SET PIN STEP INVALID. (NORMAL SET 0) 1：W軸移動不需回X軸與Z軸原點的位置 1: W AXIS MOVE NO NEED X AND Z AXIS ZERO RETURN.

BIT 7 0：W軸移動需回X軸與Z軸原點的位置，通常需設為0 0: W AXIS MOVE NEED X AND Z AXIS ZERO RETURN.(NORMAL SET 0)

B-55

K40

7 6 5 4 3 2 1 0

BW_AXIS_MANUAL LC

ATC TURRET

SET. SERVO_WB_AXIS_SE

GV16SP-MILL_SET.

ATC_AUDR_SET.

ATC_TURRET_K

W_AXIS_SET.

名稱

BIT NO. 描述

DESCRIPTION 1：W軸功能有效，但是有新式W軸打PIN功能，需設為0 1: W AXIS SETTING FUNCTION VALID, BUT IF NEW W AXIS PIN FUNCTION, YOU NEED SET "0" BIT 0 0：W軸功能無效 0: W AXIS SETTING FUNCTION INVALID. (NORMAL SET 0) 1：ATC刀庫功能有效，通常需設為1 1: ATC TURRET KEEP RELAY FUNCTION VALID. (NORMAL SET 1)BIT 1 0：ATC刀庫功能無效 0: ATC TURRET KEEP RELAY FUNCTION INVALID. 1：ATC刀庫自動門功能有效，通常需設為1 1: ATC AUTO DOOR SETTING FUNCTION VALID. (NORMAL SET 1)BIT 2 0：ATC刀庫自動門功能無效 0: ATC AUTO DOOR SETTING FUNCTION INVALID. 1：動力機型須設此功能有效 1: SP-MILLING SETTING FUNCTION VALID BIT 3 0：標準機型須設此功能有效 0: STANDARD SP SETTING FUNCTION VALID 1：伺服WB軸功能有效 1: SERVO WB AXIS FUNCTION VALID. BIT 4 0：伺服WB軸功能無效，通常需設為0 0: SERVO WB AXIS FUNCTION INVALID. (NORMAL SET 0) 1：ATC刀具設定器功能有效 1: ATC TOOL SETTER FUNCTION VALID. BIT 5 0：ATC刀具設定器功能無效 0: ATC TOOL SETTER FUNCTION INVALID. 1：LOOP COOLANT環噴功能有效,且搭配動力機型使用 1: LOOP COOLANT FUNCTION VALID AND USE IN SP-MILLING MACHINE. BIT 6 0：LOOP COOLANT環噴功能無效 0: LOOP COOLANT FUNCTION INVALID 1：伺服WB軸手輪功能有效 1: SERVO WB AXIS HANDLE FUNCTION VALID.

BIT 7 0：伺服WB軸手輪功能無效，通常需設為0 0: SERVO WB AXIS HANDLE FUNCTION INVALID. (NORMAL SET 0)

B-56

K41

7 6 5 4 3 2 1 0

X_AIA SOJV UM_CF/SPM S_ONE=1_T

WO=0 HT/MS_X11.

5 GV-TOOL_U

N/CLAMP MMTS MTTS

名稱 BIT NO.

描述 DESCRIPTION

1：手動設定主軸上為車刀有效 1: MANUAL SET TOOL SPINDLE IS TURNING VALID.

BIT 0 0：手動設定主軸上為車刀無效，若有車銑刀判別SENSOR則設為0，固定刀

杯也設為0，此參數標準須設為0 0: MANUAL SET TOOL SPINDLE IS TURNING INVALID. (NORMAL SET 0) 1：手動設定主軸上為銑刀有效 1: MANUAL SET TOOL SPINDLE IS MILLING VALID

BIT 1 0：手動設定主軸上為銑刀無效，若有車銑刀判別SENSOR則設為0，固定刀

杯也設為0，此參數標準須設為0 0: MANUAL SET TOOL SPINDLE IS MILLING INVALID. (NORMAL SET 0)1：打刀拉刀功能無效 1: SET TOOL CLAMP OR UNCLAMP FUNCTION VALID.

BIT 2 0：打刀拉刀功能有效，標準設為0 0: SET TOOL CLAMP OR UNCLAMP FUNCTION INVALID. (NORMAL SET 0) 1：有安裝車銑刀判別SENSOR（X11.5）的功能有效 1: HAVE SET TURNING OR MILLING TOOL CHECK SENSOR VALID.

BIT 3 0：無安裝車銑刀判別SENSOR的功能，通常需設為0 0: HAVE NOT SET TURNING OR MILLING TOOL CHECK SENSOR. (NORMAL SET 0) 1：設定冷卻馬達為一顆使用，並且利用流道電磁閥切換使用, 通常設1 1: USE ONE CUTTING WATER MOTOR. (NORMAL SET 1)

BIT 4 0：設定冷卻馬達為兩顆使用時，請設為0，一個為環噴用、一個為中心出水

用 0: USE TWO CUTTING WATER MOTOR. 1：使用手動CF軸與主軸SP功能結合 1: MANUAL CF AXIS COMBILE SPINDLE VALID. (FOR MILLING SPINDLE) BIT 5 0：不使用手動CF軸與主軸SP功能結合 0: MANUAL CF AXIS COMBILE SPINDLE INVALID. (FOR STANDARD) 1：主軸定位功能可用JOG取消定位 1: SPINDLE ORIENTATION USE JOG MODE CANCEL. BIT 6 0：主軸定位功能無法用JOG取消定位 0: SPINDLE ORIENTATION NOT USE JOG MODE CANCEL. 1：設定X軸INTERLOCK功能的ALARM有效，A17.7會產生 1: SET X AXIS INTERLOCK FUNCTION VALID. BIT 7 0：設定X軸INTERLOCK功能的ALARM無效 0: SET X AXIS INTERLOCK FUNCTION INVALID.

B-57

K42

7 6 5 4 3 2 1 0

WACLPA SFC ATC_OOB MSH/LSSGRINDSTO

NE ATC_1=T_2

=M HLEPD

名稱 BIT NO.

描述 DESCRIPTION

1：有油路末端檢知，且壓力如果過低時會產生A18.1的ALARM，通常需設

為1 1: LUB END POINT CHECK AND IF PREASSURE IS OVER LOW HAVE A18.1 ALARM. (NORMAL SET 1) BIT 0

0：無油路末端檢知也不會產生ALARM 0: LUB END POINT NO CHECK AND NO ALARM. 1：

BIT 1 0： 1：設定固定刀杯1,3,5,7..為車刀； 2,4,6,8..為銑刀時須設此 1: SET ATC CUP NO.1,3.5,7…IS TURNING TOOL; 2,4,6,8…IS MILLING TOOL BIT 2 0：無需用固定刀杯或用車銑刀判別SENSOR或用畫面設定需設此 0: USE ATC MACRO EXECUTOR DISPLAY SETTING TOOL. 1：江鑽磨床功能，利用刀具設定器伸出時不會跳A9.2且可以CYCLE START 1 :GRINDSTONE FUNCTION VALID. BIT 3 0：無江鑽磨床功能，通常需設為0 0: GRINDSTONE FUNCTION INVALID. (NORMAL SET 0) 1：手動設定主軸高低檔轉速與JOG轉速有效，通常需設為1 1 : MANUAL SET SPINDLE HIGH/LOW AND JOG SPEED VALID. (NORMAL SET 1) BIT 4 0：無須設定手動設定主軸高低檔與JOG轉速 0 : MANUAL SET SPINDLE HIGH/LOW AND JOG SPEED INVALID. 1：有ATC外部操作盒 1: HAVE ATC OUTSIDE OPERATION BOX BIT 5 0：無ATC外部操作盒，通常需設為0 0: NO HAVE ATC OUTSIDE OPERATION BOX. (NORMAL SET 0) 1：FUNCTION CODE有效，通常需設為1 1: FUNCTION CODE VALID. (NORMAL SET 1) BIT 6 0：FUNCTION CODE無效 0: FUNCTION CODE INVALID. 1：忽略W軸夾緊壓力過低的ALARM A17.6 1: W AXIS CLAMP PRESSURE TO NEGLECT A17.6 ALARM. BIT 7 0：偵測W軸夾緊壓力過低，通常需設為0 0: CHECK W AXIS CLAMP PRESSURE OVER LOW. (NORMAL SET 0)

B-58

K43

7 6 5 4 3 2 1 0

MAW WCKO NCS M7_CU

NEW W AXIS

CONTR AUTO_C_M

AN_NS CCDNS X AXIS NO

INTERL

名稱 BIT NO.

描述 DESCRIPTION

1：當有跳ALARM A4.1時，X軸可以先移動，並不會造成X軸INTER LOCK 1: HAVE A4.1 ALARM, CAN MOVE X AXIS FIRST AND X NOT INTERLOCK.

BIT 0 0：當有跳ALARM A4.1時，Z軸需先回原點才可移動X軸，此時X軸會INTER LOCK，通常需設為0 0: HAVE A4.1 ALARM, NEED Z AXIS ZERO RETURN THEN CAN MOVE X AXIS, THIS TIME X AXIS INETERLOCK. (NORMAL SET 1) 1：除削機按正轉時會一直滾動 1: CHIP CONVEYOR CW AND KEEP MOVING. BIT 1 0：除削機按正轉時會10秒滾動，10秒停止 0: CHIP CONVEYOR CW 10 SEC. AND 10 SEC. STOP. 1：主軸旋轉由自動模式轉動到手動模式不會停止，但在由手動模式轉到自動模式

則會停止 1: SPINDLE ROTATION FROM AUTO TO MANUAL MODE IS NOT STOP, BUT MANUAL TO AUTO MODE WILL STOP. BIT 2 0：主軸旋轉由自動模式轉動到手動模式會停止，通常需設為0 0: SPINDLE ROTATION FROM AUTO TO MANUAL MODE WILL STOP. (NORMAL SET 0) 1：為新式打PIN來控制W軸移動的功能有效且K40.0需設為0 1: NEW W AXIS USE PIN CONTROL VALID. AND K40 BIT 0 SET 0. BIT 3 0：為舊式無打PIN的控制且K40.0需設為1 0: NO USE W AXIS PIN CONTROL AND K40 BIT 0 SET 1. 1：可使用M7來控制環噴出水流道，請設1 1: CAN BE USE M7 CODE CONTROL ANNULAR CUTTING WATER. BIT 4 0：不使用M7來控制，請設0 0: NO USE M7 CODE CONTROL. 1：（動力用）此為新式通道切換方式，先關閉馬達Y6.5再切換流道電磁閥Y1.2或Y1.3最後再啟動馬達Y6.5的方式，請設1 1: NEW CHANNEL CHANGE. FIRST STOP CUTTING WATER AND CHANGE Y1.2 OR Y1.3 THEN ON Y6.5. (NORMAL SET 1) BIT 5 0：（動力用）舊式通道切換方式，無關馬達是否啟動，直接切換流道電磁閥的方

式 0: OLD CHANNEL CHANGE. 1：床底沖屑持續動作,不停止 1: WASH COOLANT KEEP ON BIT 6 0：床底沖削會依照TMR NO.102與NO.103做ON/OFF的動作 0: WASH COOLANT ON/OFF USE TMR NO.102 AND NO.103 1：由變數#960~#969來自動設定W軸換階時，主軸中心P1220由MACRO B的變數

來設定，此值在輔助MACRO內 BIT 7 0：P1220不會自動變換, 通常需設為0

B-59

K44

7 6 5 4 3 2 1 0 CMC_YOU

JI M51/M52_U

JM MSOP_M73

M74 4TH/5TH W.AUTDOO

R CSNM1 TAHLG OWSF

名稱 BIT NO.

描述 DESCRIPTION

1：有紙帶過濾器 1: OIL AND CUTTING WATER SEPARATE DEVICE FUNCTION VALID.

BIT 0 0：無紙帶過濾器功能 0: OIL AND CUTTING WATER SEPARATE DEVICE FUNCTION INVALID. 1：有銑銷軸高低檔功能 1: T AXIS HIGH/LOW GEAR VALID. BIT 1 0：無銑銷軸高低檔功能 0: T AXIS HIGH/LOW GEAR INVALID. 1：CF軸脫離時不需移動1um,通常設為1 1: CF SEPARATE NO MOVE 1UM. (NORMAL SET 1) BIT 2 0：CF軸脫離時需移動1um 0: CF SEPARATE NEED MOVE 1UM 1：有工作區的自動門功能 1: WORKING AUTO DOOR FUNCTION VALID. BIT 3 0：無工作區的自動門功能 0: WORKING AUTO DOOR FUNCTION INVALID. 1：第五代操作功能面板有效 1: 5TH OPERATION PANNEL BIT 4 0：第四代操作功能面板有效, 通常需設為0 0: 4TH OPERATION PANNEL. (NORMAL SET 0) 1：銑削軸高低檔M73與M74下達S CODE後若需要變換轉速還是需要再執

行一次M73或M74(需呼叫O9020與O9021) 1: MILLING SP. ONE PULSE M73 M74 VALID. BIT 5 0：銑削軸高低檔M73與M74下達S CODE後若需要變換轉速還是不需要再

執行一次M73或M74 0: MILLING SP. ONE PULSE M73 M74 INVALID. 1：切換銑削軸高低檔時用JOG轉速有效,有銑削軸高低檔才需設定 1: M51/M52 USE JOG MODE VALID. (HAVE T HIGH/LOW) BIT 6 0：切換銑削軸高低檔時用JOG轉速無效 0: M51/M52 USE JOG MODE INVALID. 1：使用油機的M CODE指令有效 1: CHANGE M CODE FOR YOU JI MACHINE. (FOR GV-1600M 97H006) BIT 7 0：一般是設定程泰廠內的M CODE,通常設為0 0: USUALLY SET M CODE IN GOODWAY. (NORMAL SET 0)

B-60

K45

7 6 5 4 3 2 1 0

X15.3_ND SAON16 HCC_K NSCACU_M

40 EMSNS WAK_CW_C

CW A2DOTST F_GV2500

名稱 BIT NO.

描述 DESCRIPTION

1：對於GV-2500功能新增的功能有效 1: FOR GV-2500 NEW FUNCTION VALID. BIT 0 0：對於GV-2500功能新增的功能無效 0: FOR GV-2500 NEW FUNCTION INVALID. 1：ATC兩個自動門同時開, 請設為1 1: ATC 2 DOOR OPEN THE SAME TIME, PLEASE SET 1 BIT 1 0：ATC兩個自動門不同時開, 請設為0 0: ATC 2 DOOR DOES NOT OPEN THE SAME TIME, PLEASE SET 0 1：設定W軸可持續往上或往下移動（通常為廠內測試用） 1：W AXIS CAN KEEP MOVING UP OR DOWN BY GOODWAY.

BIT 2 0：W軸移動是按照每個位階移動，通常需設為0 0：W AXIS MOVING BY STEP (NORMAL SET 0) 1：轉動到編輯模式時,主軸不會停止 1：EDIT MODE SPINDLE NO STOP

BIT 3 0：轉動到編輯模式時,主軸會停止，通常需設為0 0：EDIT MODE SPINDLE STOP (NORMAL SET 0) 1：尚未安裝C軸時, 可以使用M40 1：NO SET C AXIS CAN USE M40

BIT 4 0：尚未安裝C軸時, 不可以使用M40,否則會跳SV385(C)的ALARM，通常需

設為0 0：NO SET C AXIS CAN USE M40 (NORMAL SET 0) 1：高壓切削水功能有效 1：HIGH CUTTING COOLANT VALID.

BIT 5 0：高壓切削水功能無效，通常需設為0 0：HIGH CUTTING COOLANT INVALID. (NORMAL SET 0) 1：設定ATC刀庫超過16支刀，須在D32（總刀號/2）與D33（總刀號+1）來

自由設定 1：SET ATC OVER NO.16 BIT 6 0：設定ATC刀庫標準為16支刀，通常需設為0 0：SET ATC OVER NO.16 (NORMAL SET 0) 1：X15.3 DOES NOT NEED DETECT 1：X15.3主軸冷卻濾油罐阻塞不需偵測

BIT 7 0：X15.3 NEED DETECT (NORMAL SET 0) 0：X15.3主軸冷卻濾油罐阻塞需偵測，通常需設為0

B-61

K46

7 6 5 4 3 2 1 0

NUCAD LLNC MSS_F200 MSP_M2000

0 MSP_M2000 SP_M10000 SP_M1000 M170_NILG

名稱 BIT NO.

描述 DESCRIPTION

1：USE M170 CAN IN LOW OR HIGH GEAR 1：M170主軸定為可在低檔或高檔

BIT 0 0：USE M170 JUST ONLY IN LOW GEAR (NORMAL SET 0) 0：M170主軸定位只能限制在低檔位，通常需設為0 1：USE SPINDLE ORIENTATION CAN USE M1000~M1360 (1 DEGREE) 1：使用主軸多點定位可用M1000~M1360(精度為1度)

BIT 1 0：NO USE SPINDLE ORIENTATION CAN USE M1000~M1360 (1 DEGREE) 0：不使用主軸多點定位可用M1000~M1360(精度為1度) 1：USE SPINDLE ORIENTATION CAN USE M10000~M14096 (0.08 DEGREE)1：使用主軸多點定位可用M10000~M14096(精度為0.08度)

BIT 2 0：NO USE SPINDLE ORIENTATION CAN USE M10000~M14096 (0.08 DEGREE) 0：不使用主軸多點定位可用M10000~M14096(精度為0.08度) 1：USE MILLING SPINDLE ORIENTATION CAN USE M2000~M2360 (1 DEGREE) 1：使用銑削主軸多點定位可用M2000~M2360(精度為1度)

BIT 3 0：NO USE MILLING SPINDLE ORIENTATION CAN USE M2000~M2360 (1 DEGREE) 0：不使用銑削主軸多點定位可用M2000~M2360(精度為1度) 1：USE MILLING SPINDLE ORIENTATION CAN USE M20000~M24096 (0.08 DEGREE) 1：使用銑削主軸多點定位可用M20000~M24096(精度為0.08度)

BIT 4 0：NO USE MILLING SPINDLE ORIENTATION CAN USE M20000~M24096 (0.08 DEGREE) 0：不使用銑削主軸多點定位可用M20000~M24096(精度為0.08度) 1：SET MILLING SPINDLE SPEED TO F200.0~F201.3(P3709 BIT 3=1)(K11.5=1) 1 : 設定銑削主軸速度由F200.0~F201.3讀取,另外參數P3709.3=1, K11.5=1 BIT 5 0：SET MILLING SPINDLE SPEED TO F36.0~F37.3(P3709 BIT 3=0)(K11.5=0)0 : 設定銑削主軸速度由F36.0~F37.3讀取,另外參數P3709.3=0, K11.5=0 1：LUB LOW NO CHECK 1 : LUB油過低不檢測

BIT 6 0：LUB LOW NO CHECK(NORMAL SET 0) 0 : LUB油過低需檢測，通常需設為0 1：NO USE C AXIS DETACH 1：不使用C軸軸取出功能

BIT 7 0：USE C AXIS DETACH 0：使用C軸軸取出功能(G124.2)

B-62

K48

7 6 5 4 3 2 1 0 LA_X14.5 &

X14.7 S_U/CLAMP

_K F5 KEY F4 KEY

名稱 BIT NO.

描述 DESCRIPTION

1：五代面板有F4的功能鍵 BIT 0

0：

1：五代面板有F5的功能鍵 BIT 1

0： 1：主軸張夾動作使用面板控制有效,通常是用在油壓夾頭上才需設為1 1: SPINDLE UNCLAMP AND CLAMP USE OPERATOR PANNEL MANUAL KEY VALID. (USE Hydraulic Spindle) BIT 2 0：主軸張夾動作使用面板控制無效 0: SPINDLE UNCLAMP AND CLAMP USE OPERATOR PANNEL MANUAL KEY INVALID.

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0：

1： BIT 6

0： 1 : LUB異警啟動(有主軸煞車檢測X14.5與有齒輪液面潤滑檢測X14.7) 1：LUB ALARM ON

BIT 7 0 : LUB異警停止(有主軸煞車檢測X14.5與有齒輪液面潤滑檢測X14.7) 0：LUB ALARM OFF

B-63

K49

7 6 5 4 3 2 1 0 WCLPKR

名稱

BIT NO. 描述

DESCRIPTION

1： BIT 0

0：

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0： 1：舊版無打PIN W軸夾緊壓力過低時會跳A17.6的ALARM 1: OLD NO W AXIS PIN FUNCTION. W AXIS CLAMP LOW PRESSURE HAVE A17.6 ALARM. BIT 6 0：W軸夾緊壓力過低時不會跳A17.6的ALARM 0: OLD NO W AXIS PIN FUNCTION. W AXIS CLAMP LOW PRESSURE HAVE NO ALARM.

1： BIT 7

0：

B-64

K50

7 6 5 4 3 2 1 0

RCABG MTNG MTLG MTHG CF/SP

MOVE +5 SP_HLN MSANTSN

名稱 BIT NO.

描述 DESCRIPTION

1：轉到手動模式再按刀塔按鈕，可以手動輸入讓主軸設定為目前刀杯的號

碼 1: CHANGE MANUAL MODE CAN SET ATC NO. TO SPINDLE NO. VALID. BIT 0 0：無法用手動輸入設定主軸刀杯號碼，通常需設為0 0: CHANGE MANUAL MODE CAN SET ATC NO. TO SPINDLE NO. INVALID. (NORMAL SET 0) 1：設定主軸高低空檔亮燈有效，通常需設為1 1: SPINDLE HIGH OR LOW OR NEUTRAL GEAR LAMP VALID. (NORMAL SET 1) BIT 1 0：設定主軸高低空檔亮燈無效 0: SPINDLE HIGH OR LOW OR NEUTRAL GEAR LAMP INVALID. 1：主軸與CF軸脫離時會移動5um方便做結合 1: SET CF/SP SPEARATE MOVE +5 VALID. BIT 2 0：主軸與CF軸脫離時不會移動5um, 通常需設為0 0: SET CF/SP SPEARATE MOVE +5 INVALID. (NORMAL SET 0) 1：強制測試高檔Y1.6=1，檢測電磁閥是否有效 1: MANUAL TEST HIGH GEAR AT Y1.6 VALID. BIT 3 0：利用M42操作，通常需設為0 0: USE M42 CODE. (NORMAL SET0) 1：強制測試低檔Y1.4=1，檢測電磁閥是否有效 1: MANUAL TEST LOW GEAR AT Y1.4 VALID. BIT 4 0：利用M41操作，通常需設為0 0: USE M41 CODE. (NORMAL SET0) 1：強制測試空檔Y1.5=1，檢測電磁閥是否有效 1: MANUAL TEST NEUTRAL GEAR AT Y1.5 VALID. BIT 5 0：利用M40操作，通常需設為0 0: USE M40 CODE. (NORMAL SET0) 1：強制將CF軸煞車釋放，機械廠測試用 1：CF AXIS BREAK CONTROL BY GOODWAY. BIT 6 0：CF軸煞車由PLC控制，通常需設為0 0: CF AXIS BREAK CONTROL BY PLC. (NORMAL SET0)

1： BIT 7

0：

B-65

K60

7 6 5 4 3 2 1 0

PDT1_K

SET. DOOR-KEY_

K SET. DNC_K SET.SP-I/O_K

SET. MLK_SET.

名稱 BIT NO.

描述 DESCRIPTION

1：機器鎖定啟動 1：MACHINE LOCK ON

BIT 0 0：機器鎖定停止 0：MACHINE LOCK OFF 1: 主軸夾頭內張外夾 1：SPINDLE CHUCK OUT CLAMP, CHUCK IN UNCLAMP

BIT 1 0: 主軸夾頭內夾外張 0：SPINDLE CHUCK IN CLAMP, CHUCK OUT UNCLAMP 1 : DNC功能有效 1：DNC VALID.

BIT 2 0: DNC功能無效 0：DNC INVALID. (NORMAL SET 0) 1 : 門連鎖開關啟動 1：DOOR-KEY SWITCH ON

BIT 3 0 : 門連鎖開關關閉 0：DOOR-KEY SWITCH OFF

1： BIT 4

0：

1：PDT1 ON BIT 5

0：PDT1 OFF

1： BIT 6

0：

1： BIT 7

0：

B-66

K80

7 6 5 4 3 2 1 0 WANPOCCS NSTBG

名稱

BIT NO. 描述

DESCRIPTION 1：此是用在GOODWAY廠內尚未安裝SENSOR之測試用 1: THIS K IS USE IN GOODWAY, HAVE NO SET SENSOR. BIT 0 0：通常需設為0 0: NORMAL SET 0

1： BIT 1

0：

1： BIT 2

0：

1： BIT 3

0：

1： BIT 4

0：

1： BIT 5

0：

1： BIT 6

0： 1：W軸未座在正確的位置(X6.2)上,是可以CYCLE START 1: W AXIS NO PUT ON CORRECT POSITION (X6.2) CAN BE USE CYCLE START. BIT 7 0：W軸未座在正確的位置(X6.2)上,是無法CYCLE START,通常需設為0 0: W AXIS NO PUT ON CORRECT POSITION (X6.2) CAN NOT USE CYCLE START. (NORMAL SET 0)

B-67

5. Counter function No. DATA

ADDRESS DESCRIPTION

1 C000 設定一開機打油的次數 The setting of lub. First run time after power "ON"

2 C004 設定自動斷電的計數次數*60秒=自動斷電的時間 The setting time of before auto power trip.

3 C008 設定ATC刀杯總數的號碼(PLC設定)(不需設定) Set ATC total cup no.(Does not set, this set by plc)

4 C012

5 C016 設定脫壓式一開機打油的次數 Setting lub first run number of times

6 C020

7 C024

8 C028

9 C032

10 C036

（動力用）銑削軸停止後延遲小油冷機停止的次數（1分鐘）

需搭配TMR NO.40時間 (MILLING)MILLING SPINDLE STOP DELAY COOLANT STOP COUNTER

11 C040

12 C044

13 C048

14 C052

15 C056 設定LUB打油累計的時間,標準設為600秒,每10分鐘打一次,每次打13秒 Setting cycle start lub "ON" time, standard is 600s(10min)

C

Appendix C W AXIS OPERTAION

Content

1. Introduction ...................................................................................... C-1 2. W Axis Clamp & Unclamp Function ................................................. C-2 3. Manual Mode ................................................................................... C-3 4. Automatic Mode............................................................................... C-4 5. Zero Return...................................................................................... C-5 6. W Axis Input/Output Status .............................................................. C-6 7. Trouble Shooting.............................................................................. C-7

C-1

1. Introduction

【SET ATC TOOL FUNCTION】【SET W AXIS PIN FUNCTION】

IO status of W axis

Press button【CSTM】into two screens, one for ATC tool setting【SET ATC TOOL】 and the other is for setting W AXIS【SET W AXIS PIN NO.】 Please see drawing shown below.

C-2

2. W Axis Clamp & Unclamp Function

There are 6 main parts of the this page：

(1) 【SET PIN POSITION】：Press soft key SETOFF to set the position of the pin.

And then press direction key to move up or down to move PIN NO. to the

position. After setting, press SETON key again. (2) 【NOW PIN POSI. 】：This part shows the current position of the PIN.

(3) 【STATUS】：This part shows the current status of the PIN, which includes W

axis stop, CW & CCW, clamp and unclamp, etc… (4) 【Dynamic Area】：You can see the dynamic status and also there is an arrow

going up or down to indicate the status.（Only available on 10.4” LCD, not

8.4” LCD）.

(5) 【W.STATUS】：Shows W axis in three status, manual mode, automatic mode

and zero return mode. (6) Soft key area【Select the movement way of W axis】：Includes manual setting

key（SETOFF）, W axis movement start key（W STOP） and IO signal status

key STATUS）…etc.

(2)

(3)

(5)

(6)

(4)

(1)

C-3

3. Manual Mode

Step 1：Change the mode to manual mode Step 2：Press key【SETOFF】, let the cursor become status【SET ON】and shows

key up 【↑】and down【↓】.

Step 3：Press key 【↑】and 【↓】 to move it to the position needed. After

setting, press key【SET ON】 again. Now the soft key becomes status【SETOFF】.

Step 4：After step 3, press soft key 【W STOP】, now soft key of W axis becomes status 【W MOVE】 and starts to move to the selected goal. It is no need to press the soft key now.

Step 5：After movement completed, the soft key automatically becomes status 【W STOP】,and the purple arrow will be at the selected goal.

C-4

4. Automatic Mode

Step 1：Change the mode to automatic mode. Step 2：Execute M111, M112, M113, M114, M115 or M116（or M117or M118 or

M119）in the program. The setting of the movement depends on customers’ need.

※If the pin position is only 5, please do not execute PIN NO.6 (M116) to avoid dangers. For example: If the setting for PIN POSITION is only 6, please do not execute PIN NO.7, PIN NO.8 or PIN NO.9.

Step 3：To avoid any dangers, please do not press any keys when W axis is

moving. Step 4：FINISH

M116

M115

M114

M113

M112

M111

C-5

5. Zero Return

Step 1：Change the mode to【ZERO RETURN】

Step 2：Press FEED HOLD and W axis up and W axis down

to start zero return. Step 3：At the time, W axis will move up until the limit and then stay on that PIN

POSITION. (For example: If it is PIN NO.6, W axis will move up and then stay in PIN NO.6 → zero return Finish.

C-6

6. W Axis Input/Output Status

There are two parts, blue for input signal and red for output signal. Correspondence of input signal and output signal: (see drawing shown below)

Except the 4 SWITCH and 6 PIN of clamp and unclamp is normal open（NO）for INPUT, the rest CUT OFF and up/down limit SWITCH are normal close （NC）. ※NOTE: PIN NO.7~NO.9 is only available on GV-2500/GV-5000 series machines.

C-7

7. Trouble Shooting Trouble 1： Press EMG while W axis is moving, or other reasons cause the movement of W axis is incorrect. Solution：

Use ZERO RETURN, press FEED HOLD and W axis up and W

axis down to move W axis. In this time, W axis will move up to the closest PIN POSITION automatically.

Trouble 2： When moving to PIN NO.6, W axis continue going up and touch the upper limit. Solution：（1）Check PIN SENSOR position of PIN NO. 6 is pressing correctly or not. If not, please adjust the PIN fixed crutch.

Note: Please make sure the SENSOR of each PIN position are fixed and screwed

tight. Check the position of SENSOR regularly and check the precision in

case any damage caused on the machine.

Correct SENSOR position

D

Appendix D TOOL SETTER

Content

D Tool setter (option)............................................................................D-1 D.1 Introduction..................................................................D-1 D.2 Tool setter construction................................................D-1

D.2.1 Specification..........................................................D-2 D.2.2 Operation ..............................................................D-5

D-1

D Tool setter (option) D.1 Introduction

This Manual is composed of specification of the tool setter, operations, and

caution of operations.

Therefore, the operator is requested to thoroughly read the following precautions

and operate the machine without overestimating the safety devices.

D.2 Tool setter construction

Fig. D.2.1 Tool setter construction

*The specifications, illustrations and descriptions given herein are subject to change without previous notice.

D-2

D.2.1 Specification

A. Outline of the setter

Setter is composed of tool nose touch sensor mainly, and, it is equipped with tool

setter function and tool offset function when the tool tip is changed.

1. Function of the tool setter.

When the tool setter is provided, the tool offset value is automatically settable to

the tool offset memory simply by moving the tool to make contact with the swing

type touch sensor (3 point sensor) in manual operation.

Therefore, the work coordinate system, setting command (G50) IS unnecessary to

use in program.

Fig. D.2.2

D-3

B. Tool setter limitation of tool overhang length 1.O.D. Tool

2.Boring

3.U-Drill

Fig. D.2.3

D-4

C. Specification of the touch sensor

1) Made

GOODWAY

2) Sense directions 4 directions (＋/－Ｘ and ＋ /－Ｚ)

3) Offset increment

X axis 0.005mm (on Rad.)

Z axis 0.005mm

4) Measuring frequency at point

5) Static repeatability

X axis 0.010mm (on dia.)

Z axis 0.010mm

* Measured via 10 time trials at 10 mm/min (0.4 ipm) slide speed

* This is not a figure for machining dimensions.

6) Setting accuracy ±0.01mm

7) Others

* Air blow off unit for the sensor is furnished.

* Tool spindle has to move to reference point when tool setter arm extends.

D-5

D.2.2 Operation A. Confirmation of the machine conditions

Following descriptions are required to confirm before start to operate the tool

setter.

(1) The spindle shall be stopped.

(2) X and Z-axis shall be return to reference position.

D-6

B. Tool setter construction (1)

(2)

(3)

(4)

* O.D right hand tool(imagine tool direction=3):

(5)

(6)

To install the needed tools.( the interference while processing or the balance of turret disc should be considered.)

To choose the tools no. which need to be set then push index button to rotate the turret disc to the assigned tool no. position.

To push the button to move the tool setter arm to the measure

position.

Under “HANDLE ” mode, to move the tool to close to the 2mm above of the sensor.

Changing to JOG mode and choosing feedrate as 12.6 mm/Min.

Continue

To clear the value of work shift and do zero return for each axis (X and Z)

D-7

(7)

(8)

(9)

(10)

To push “–X” button to move the tool closed to the sensor until tool touch the sensor. The LED light would change to red and X-axis offset value of tool will be input to the computer automatically.

After the x-axis offset value of tool input completely, please push “+X” to let the tool leave the sensor until the LED turn to green.

Changing to Handle by mode selected button and moving the nose of tool to the 2mm right side of center of sensor.

To push –Z button to let the nose of tool close to the sensor until nose of tool touch the sensor. When the LED on the arm turn to red , machine will input the calculated coordinate value to the computer automatically.

Continue

D-8

(11)

(12)

(13)

(14)

(15)

(16)

After the tool offset value setting completely, to push the “+Z” to let the nose of tool leave the sensor until the LED turn to green.

Under HANDLE X100 mode, to move the turret to suitable position (based on there is no interference when doing zero return).

Zero return of X-axis.

To repeat the step 3-13 until all tools are set completed. (the routes of kinds of tool are showed below.)

To push the arm active button to let the arm move to the upper position.

To clamp the work piece with the chuck and rotate spindle with proper speed.

Continue

D-9

(17)

(18)

To choose any one of the tools as reference tool and use HANDLE mode to approach the surface (right end) of the work piece and cut the surface a little bit.

To push the “WORK SHIFT MODE” button (old panel: to switch on the DIP switch ) , screen will turn to WORK SHIFT.

Continue

圖C-9

To move tool to touch the surface of workpiece

D-10

(19)

(20)

(21)

When work shift screen appears then push “WORKSHIFT INPUT”, machine will input the work shift value to computer.

After inputting the work shift value, please switch off the [work shift mode] button to avoid crash which due to touch the work shift input key accidentally during processing.

After work shift value input completely then machine can run the processing program to machine work piece.

END

D-11

C. Automatic OFS/SET: (1)

(2)

(3)

(4)

(5)

The tool setter arm could downward to the measure position by command M35.

The tool setter arm could be retraction position by M36.

To install the needed tools.(the interference when processing and balance of turret disc should be considered.)

Move X-axis to reference position.To put the tool setter arm down to the measure position , the LED is green. If the LED not on or turn to red, there is failure need to trouble shoot.

According to the step of “OFS/SET of tool setter arm” to set the tool length for each tool.

Continue

D-12

(6)

(7)

Choosing one tool as reference tool (for example:T0101), to move the tool nose to 6mm within the tool setter sensor by HANDLE mode.

Continue

To execute following programs to calibrate and measure stylus position. (Following programs should be under MDI mode and execute by single block mode.) G65 P9011 K2. T1. H3 ----to calibrate stylus position M30 G65 P9011 T1. H3. ----(without Kk) to measure the stylus position. :

Explanation： P9011 --Login the sensor program K2. --Login the position of side of

sensor and its subtense. enter the K1. or K2. Input to indicate that a calibration cycle is required:

K1--calibrate by two tool with imagination tool direction H1and H3 or H2 and H4.

K2--calibrate by calculate with stylus dimension. Before use of K2 , to input correct stylus dimensions in #530 and #531 is necessary.

T1. --tool no.(only two digit no. is

acceptable) H3. --Imagine nose of tool direction，

H3=OD TOOL (please refer to b l d i )

D-13

(8)

(9)

Zero return X-axis, and retract the tool setter arm.

AUTOMATIC OFS/SET:

END

O1216 N1 (T OFFSET NO.21-36) G28W0. G28U0. M35 （the arm extend） T0424 G65P9012H2. （Call sub-command O9012 and H2 position）G28W0. G28U0. G4X2. N4 (T OFFSET NO.1-16) G28W0. G28U0. M35 （the arm extend） T0404 G65P9012H3. （Call sub-command O9012 and H3 position）G28W0. M36 （the arm retract） M30

D-14

Tool setter Sensor

T OFFSET NO.01-16 T OFFSET NO.21-36

N1 position N4 position

Origin

Note: Operator should input the tool length to the geometry

screen by manual mode before doing automatic tool

length OFS/SET.

Note: In O0911,as K=1, use 2 tools to execute opposite angle

calibration.

Note: In O0911,as K=2, input correct cube size to variable #530

and #531.

operation manual - milco

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