O P E R A T O R ’ S M A N U A L

BOX BLADES

5WPMAN0151 (Rev. 4/25/2008)

BB1048BB1060BB1065BB1072BB1160BB1165BB1172BB1184

2 Introduction Frontier (Rev. 7/20/2007)

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructionsand safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualare completed before releasing equipment to the owner.

The dealer must complete the Product Registration form, located on the Frontier website. Failure to complete andreturn the form does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Frontier equipment. The information presented will prepare you to do a betterand safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully andbecome acquainted with all the adjustment and operating procedures before attempting to operate. Replacementmanuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable andsatisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessarytools and equipment to handle all your needs.

Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required forsafe and satisfactory operation. Record the model number and serial number of your equipment in the spacesprovided:

Model: ______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle withan exclamation mark), to indicate the degree of hazard for items of personal safety.

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 6

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 8

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 11

OWNER SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 13

PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

BOLT SIZE CHART & ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER

Introduction 35WPMAN0151 (Rev. 4/25/2008)

SPECIFICATIONS

BB1048 BB1060 BB1065 BB1072

Working Width 48" (122 cm) 60" (152 cm) 65" (165 cm) 72" (183 cm)

Height 33-1/2" (85 cm) 33-1/2" (85 cm) 33-1/2" (85 cm) 33-1/2" (85 cm)

Depth 31" (79 cm) 31" (79 cm) 31" (79 cm) 31" (79 cm)

End Plate Thickness 3/8" (9.5 mm) 3/8" (9.5 mm) 3/8" (9.5 mm) 3/8" (9.5 mm)

Number of Cutting Edges 2 2 2 2

Cutting Edge Size 1/2" x 6" 1/2" x 6" 1/2" x 6" 1/2" X 6"

(12.7 x 152 mm) (12.7 x 152 mm) (12.7 x 152 mm) (12.7 x 152 mm)

Reversible Reversible Reversible Reversible

Approximate Weight 428 lbs (145 kg) 495 lbs (225 kg) 517 lbs (235 kg) 555 lbs (252 kg)

Number of Shanks/Points 4 5 5 6

Tailgate Fixed Fixed Fixed Fixed

Tractor HP Requirement 45 hp max (34 kW) 45 hp max (34 kW) 45 hp max (34 kW) 45 hp max (34 kW)

Tractor Hitch Class Cat 1 Cat 1 Cat 1 Cat 1

BB1160 BB1165 BB1172 BB1184

Working Width 60" (152 cm) 65" (165 cm) 72" (183 cm) 84" (213 cm)

Height 33-1/2" (85 cm) 33-1/2" (85 cm) 33-1/2" (85 cm) 33-1/2" (85 cm)

Depth 31" (79 cm) 31" (79 cm) 31" (79 cm) 31" (79 cm)

End Plate Thickness 3/8" (9.5 mm) 3/8" (9.5 mm) 3/8" (9.5 mm) 3/8" (9.5 mm)

Number of Cutting Edges 2 2 2 2

Cutting Edge Size 1/2" x 6" 1/2" x 6" 1/2" x 6" 1/2" X 6"

(12.7 x 152 mm) (12.7 x 152 mm) (12.7 x 152 mm) (12.7 x 152 mm)

Reversible Reversible Reversible Reversible

Approximate Weight 559 lbs (254 kg) 587 lbs (267 kg) 628 lbs (285 kg) 739 lbs (335 kg)

Number of Shanks/Points 5 5 6 7

Tailgate Floating Floating Floating Floating

Tractor HP Requirement 70 hp max (52 kW) 70 hp max (52 kW) 70 hp max (52 kW) 70 hp max (52 kW)

Tractor Hitch Class Cat 1 Cat 1 Cat 1 Cat 1

GENERAL INFORMATION

The purpose of this manual is to assist you in operat-ing and maintaining your Box Blade. Read it carefully.It furnishes information and instructions that will helpyou achieve years of dependable performance.

These instructions have been compiled from extensivefield experience and engineering data. Some informa-tion may be general in nature, due to unknown andvarying operating conditions. However, through experi-ence and these instructions, you should be able todevelop procedures suitable to your particular situa-tion.

The illustrations and data used in this manual werecurrent at the time of printing. However, due to possi-ble inline production changes, your machine may varyslightly in detail. We reserve the right to redesign andchange the machines as may be necessary withoutnotification.

Throughout this manual, references are made to rightand left directions. These are determined by standingbehind the tractor facing the direction of forward travel.

4 Introduction 5WPMAN0151 (Rev. 4/25/2008)

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

TRAININGSafety instructions are important! Read all

attachment and power unit manuals; follow allsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer.) Failure to follow instructions or safetyrules can result in serious injury or death.

If you do not understand any part of this manualand need assistance, see your dealer.

Operators must be instructed in and be capableof the safe operation of the equipment, its attach-ments, and all controls. Do not allow anyone tooperate this equipment without proper instruc-tions.

Never allow children or untrained persons tooperate equipment.

PREPARATIONAlways wear relatively tight and belted clothing

to avoid getting caught in moving parts. Wearsturdy, rough-soled work shoes and protectiveequipment for eyes, hair, hands, hearing, and head;and respirator or filter mask where appropriate.

Make sure attachment is properly secured,adjusted, and in good operating condition.

Power unit must be equipped with ROPS orROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in death

from being run over or crushed. Keep foldableROPS system in “locked up” position at all times.

A minimum 20% of tractor and equipmentweight must be on the tractor front wheels whenattachments are in transport position. Without thisweight, tractor could tip over, causing personalinjury or death. The weight may be attained with aloader, front wheel weights, ballast in tires or fronttractor weights. Weigh the tractor and equipment.Do not estimate.

TRANSPORTATION

Always comply with all state and local lightingand marking requirements.

Never allow riders on power unit or attachment.

Do not operate or transport on steep slopes.

Use extreme care and reduce ground speed onslopes and rough terrain.

Do not operate or transport equipment whileunder the influence of alcohol or drugs.

Power unit must be equipped with ROPS orROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathfrom being run over or crushed. Keep foldableROPS system in “locked up” position at all times.

Always sit in power unit seat when operatingcontrols or starting engine. Securely fasten seatbelt, place transmission in neutral, engage brake,and ensure all other controls are disengagedbefore starting power unit engine.

A minimum 20% of tractor and equipmentweight must be on the tractor front wheels whenattachments are in transport position. Without thisweight, tractor could tip over, causing personalinjury or death. The weight may be attained with aloader, front wheel weights, ballast in tires or fronttractor weights. Weigh the tractor and equipment.Do not estimate.

OPERATION

Always comply with all state and local lightingand marking requirements.

Operate only in daylight or good artificial light.

Keep bystanders away from equipment.

(Safety Rules continued on next page)

Si no lee Ingles, pida ayuda a alguien que si lo lea para que le

traduzca las medidas de seguridad.

LEA EL INSTRUCTIVO!!

Safety is a primary concern in the design andmanufacture of our products. Unfortunately, ourefforts to provide safe equipment can be wipedout by an operator’s single careless act.

In addition to the design and configuration ofequipment, hazard control and accident preven-tion are dependent upon the awareness, concern,judgement, and proper training of personnelinvolved in the operation, transport, maintenanceand storage of equipment.

It has been said “The best safety device is aninformed, careful operator.” We ask you to be thatkind of operator.

Safety 5Landscape Frontier SR (Rev. 11/20/2006)

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

Keep hands, feet, hair, and clothing away fromequipment while engine is running. Stay clear of allmoving parts.

Power unit must be equipped with ROPS orROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathfrom being run over or crushed. Keep foldableROPS system in “locked up” position at all times.

Never allow riders on power unit or attachment.

Always sit in power unit seat when operatingcontrols or starting engine. Securely fasten seatbelt, place transmission in neutral, engage brake,and ensure all other controls are disengagedbefore starting power unit engine.

Look down and to the rear and make sure areais clear before operating in reverse.

Use extreme care when working close to fences,ditches, other obstructions, or on hillsides.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud-denly on slopes.

Use extreme care and reduce ground speed onslopes and rough terrain.

Watch for hidden hazards on the terrain duringoperation.

Stop power unit and equipment immediatelyupon striking an obstruction. Turn off engine,remove key, inspect, and repair any damage beforeresuming operation.

Before leaving operator's seat, lower lift armsand put attachment on the ground. Engage brake,stop engine, remove key, and remove seat belt.

MAINTENANCEAlways wear relatively tight and belted clothing

to avoid getting caught in moving parts. Wearsturdy, rough-soled work shoes and protectiveequipment for eyes, hair, hands, hearing, and head;and respirator or filter mask where appropriate.

Never go underneath equipment (lowered to theground or raised) unless it is properly blocked andsecured. Never place any part of the body under-neath equipment or between moveable parts evenwhen the engine has been turned off. Hydraulicsystem leak down, hydraulic system failures,mechanical failures, or movement of control leverscan cause equipment to drop or rotate unexpect-edly and cause severe injury or death.

Make sure attachment is properly secured,adjusted, and in good operating condition.

Before leaving operator's seat, lower lift armsand put attachment on the ground. Engage brake,stop engine, remove key, and remove seat belt.

Never perform service or maintenance withengine running.

Keep all persons away from operator controlarea while performing adjustments, service, ormaintenance.

Eye protection must be used when removing orinstalling scarifier shank clips.

Tighten all bolts, nuts, and screws to torquechart specifications. Check that all cotter pins areinstalled securely to ensure equipment is in a safecondition before putting unit into service.

STORAGE

Block equipment securely for storage.

Keep children and bystanders away from stor-age area.

6 Safety Landscape Frontier SR (Rev. 11/20/2006)

2 – 5WP1003751

4 – 5WP1002423

WARNINGTO AVOID SERIOUS INJURY OR DEATH:� Read Operator's Manual before operating,

servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.)

� Never allow riders.

� Keep bystanders away from equipment during operation.

� Operate from tractor seat only.

� Keep all shields in place and in good condition.

� Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor.

� Never allow children or untrained persons to operate equipment.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. 1002423-A

1 – Serial Number Plate

PRODUCT IDENTIFICATION NUMBER

LENEXA, KS, U.S.A.LENEXA, KS, U.S.A.

CRUSHING AND PINCHING HAZARD� Be extremely careful handling various parts of

the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

� Operate tractor controls from tractor seat only.

� Do not stand between tractor and implement when tractor is in gear.

� Make sure parking brake is engaged before going between tractor and implement.

� Stand clear of machine while in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH.

WARNING

1003751-A

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enterthrough very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your dealer.

SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Safety Decals continued on next page)

Safety 75WPMAN0151 (Rev. 4/25/2008)

3 – 5WP55121

SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Safety Decals continued from previous page)

WARNING

55121--C

FALLING OFF CAN RESULT IN BEING RUN OVER.Tractor must be equipped with ROPS (or ROPS CAB) andseat belt. Keep foldable ROPS systems in “locked up”position at all times.Buckle Up! Keep seat belt securely fastened.Allow no riders.

RAISED IMPLEMENT CAN DROP AND CRUSH.Never go underneath raised implement which can dropfrom equipment or tractor 3-point hitch hydraulic leakdown, hydraulic system failures, movement of controllevers or mechanical linkage failures.Service work does not require going underneathimplement. Read manual instructions.

FALLING OFF OR GOING UNDERNEATH IMPLEMENTCAN RESULT IN SERIOUS INJURY OR DEATH.

8 Safety 5WPMAN0151 (Rev. 4/25/2008)

Dealer Check Lists 95WPMAN0151 (Rev. 4/25/2008)

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST(DEALER'S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to becertain it is set up properly before delivering it to thecustomer. The following check list is a reminder ofpoints to inspect. Check off each item if it is found satis-factory or after proper adjustment is made.

___ Check that all safety decals are installed and ingood condition. Replace if damaged.

___ Check all bolts to be sure they are tight.

___ Check that all cotter pins and safety pins areproperly installed.

DELIVERY CHECK LIST(DEALER'S RESPONSIBILITY)

___ Show customer the safe, proper procedures tobe used when mounting, dismounting, andstoring equipment.

___ For mounted units, add wheel weights, ballastin front tires, and/or front tractor weight toenhance front end stability. A minimum 20% oftractor and equipment gross weight must be onfront tractor wheels. When adding weight toattain 20% of tractor and equipment weight onfront tractor wheels, you must not exceed theROPS weight certification. Weigh the tractorand equipment. Do not estimate!

___ Show customer how to make adjustments.

___ Present Operator's Manual and request thatcustomer and all operators read it before oper-ating equipment. Point out the manual safetyrules, explain their meanings and emphasizethe increased safety hazards that exist whensafety rules are not followed.

___ Point out the safety decals. Explain their mean-ing and the need to keep them in place and ingood condition. Emphasize the increasedsafety hazards when instructions are not fol-lowed.

___ Explain to customer the potential crushing haz-ards of going underneath raised equipment.Instruct customer that service work does notrequire going underneath unit and never to doso.

OPERATION

The operator is responsible for the safe operation ofthis equipment. The operator must be properly trained.Operators should be familiar with the equipment, thetractor, and all safety practices before starting opera-tion. Read the safety rules and safety decals on pagespage 5 through page 8.

The box blades are designed for a wide range of appli-cations: scarifying, scraping, leveling, grading, andbackfilling.

Power unit must be equipped with ROPS orROPS cab and seat belt. Keep seat belt securelyfastened. Falling off power unit can result in deathfrom being run over or crushed. Keep foldableROPS system in “locked up” position at all times.

Never allow children or untrained persons tooperate equipment.

Keep bystanders away from equipment.

Keep hands, feet, hair, and clothing away fromequipment while engine is running. Stay clear of allmoving parts.

Stop power unit and equipment immediatelyupon striking an obstruction. Turn off engine,remove key, inspect, and repair any damage beforeresuming operation.

Always wear relatively tight and belted clothingto avoid getting caught in moving parts. Wearsturdy, rough-soled work shoes and protectiveequipment for eyes, hair, hands, hearing, and head;and respirator or filter mask where appropriate.

PRE-OPERATION CHECK LIST(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safetydecal instructions on page 5 through page 8.

___ Check that equipment is properly and securelyattached to tractor.

___ Check that all safety decals are installed and ingood condition. Replace if damaged.

___ Check that all hardware is properly installed andsecured.

___ Do not allow riders.

___ Make sure tractor ROPS or ROPS CAB and seatbelt are in good condition. Keep seat beltsecurely fastened during operation.

CONNECTING BOX BLADE TO TRACTOR

Figure 1. Connecting Box Blade to Tractor

The box blade is compatible with Category 1, 3-pointtractors equipped with side swing-type lower lift arms.

1. To avoid interference with the box blade, adjust trac-tor drawbar to the shortest and highest position.

2. Attach the tractor's lower lift arms to the box blade and secure in place with Category 1 mounting pin(1) and lynch pin (2).

For Category 1 Fast Hitch application, place sleeve(3) over mounting pin.

3. Attach the tractor's top link to the top of the box blade's mast and secure with the heavy-duty toplink pin and retaining pin supplied with the top link.

For Fast Hitch application, top of hitch will seat intosleeve (4). This sleeve does not interfere when unitis used with a standard 3-point hitch.

NOTICEThe 3/4" bolt and sleeve in the lower hole pro-

vide the attachment point for a Category 1 quickcoupler. Do not remove this bolt and sleeve whenoperating the blade.

�������

CAUTION

1. Category 1 Drawbar Pin (5WPSU105)2. Klik Pin (5WP27542)3. Lower Hitch Sleeve (5WP1001702)4. Upper Hitch Sleeve (5WP1002018)

10 Operation 5WPMAN0151 (Rev. 4/25/2008)

ADJUSTING TOP LINK

The box blade is leveled by adjusting the length of thetractor's top link.

• Shortening the top link will deepen the scarifier tooth penetration.

• Lengthening the top link will provide better scrap-ing and leveling action.

Experience will allow the operator to determine thebest setting for the application being done.

SCARIFYING

1. Place the scarifier shanks in position with the points facing toward the tractor.

2. Lock into position with the lock keys provided. The lower shank position provides the greatest groundpenetration.

3. Lower the box blade and drive the tractor ahead to begin the scarifying operation.

4. Adjust the depth of the scarifier by tilting the unit with the tractor top link. Shortening the top link willprovide deeper and more aggressive operation.

SCRAPING

1. Raise or remove the scarifier shanks. Lower the box blade and drive forward to move material.

2. Adjust the depth of the blade by tilting the unit with the tractor top link.

Shortening the top link when scraping will transfermore weight on the front of the blade and will raise thecutting blade to provide a more shallow cut.

NOTE: When the top link is adjusted properly, the bowlof the blade should fill easily and material can be pulledto a desired location.

3. To change the level of the blade, shorten or lengthen the tractor lift arm tilt link to provide thecorrect slope.

4. Spread material by gradually raising the box blade as the tractor moves forward.

NOTE: Top link adjustment for loose or previously scar-ified material will differ from adjustment for hard orcompacted material.

BACKFILLING

1. Raise or remove scarifier shanks.

2. Lower the blade to the ground and back up into the fill material.

3. Shorten the top link to raise the cutting blade and control how much the blade digs in.

LEVELING

1. Raise or remove scarifier shanks.

2. Shorten the top link so the cutting edge clears the ground.

3. Drive forward with the box blade in this position and loose material will be leveled.

CLEANING

After Each Use

● Remove large debris such as clumps of dirt, grass,crop residue, etc. from machine.

● Inspect machine and replace worn or damagedparts.

● Replace any safety decals that are missing or notreadable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,crop residue, etc. from machine.

● Remove the remainder using a low-pressure waterspray.

1. Be careful when spraying near scratched or tornsafety decals or near edges of decals as waterspray can peel decal off surface.

2. Be careful when spraying near chipped orscratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the adviceof the pressure washer manufacturer.

● Inspect machine and replace worn or damagedparts.

● Sand down scratches and the edges of areas ofmissing paint and coat with spray paint of matchingcolor (purchase from your dealer).

● Replace any safety decals that are missing or notreadable (supplied free by your dealer). See SafetyDecals section for location drawing.

STORAGE

Block equipment securely for storage (see Fig-ure 2).

Keep children and bystanders away from stor-age area.

�������

Operation 115WPMAN0151 (Rev. 4/25/2008)

OWNER SERVICE

The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this manual.

NEVER GO UNDERNEATH EQUIPMENT. Neverplace any part of the body underneath equipmentor between moveable parts even when the enginehas been turned off. Hydraulic system leak-down,hydraulic system failures, mechanical failures, ormovement of control levers can cause equipmentto drop or rotate unexpectedly and cause severeinjury or death.

• Service work does not require going under-neath.• Read Operator's Manual for service instruc-tions or have service performed by a qualifieddealer.

Keep all persons away from operator controlarea while performing adjustments, service, ormaintenance.

Before dismounting power unit or performingany service or maintenance, follow these steps:disengage power to equipment, lower the 3-pointhitch and all raised components to the ground,operate valve levers to release any hydraulic pres-sure, set parking brake, stop engine, remove key,and unfasten seat belt.

Always wear relatively tight and belted clothingto avoid getting caught in moving parts. Wearsturdy, rough-soled work shoes and protectiveequipment for eyes, hair, hands, hearing, and head;and respirator or filter mask where appropriate.

BLOCKING UP BOX BLADE

NOTE: To service the box blade when attached to thetractor, it must be blocked up off the ground.

1. Place two 4" x 4" blocks under each side frame of the box blade as shown in Figure 2.

2. Lower the box blade to rest securely on the blocks.

3. Do not block the machine any higher than needed for removing the shanks or cutting edge.

Figure 2. Box Blade Blocked Up

REMOVING SCARIFIER SHANKS

Scarifier shanks have two operating positions in theblade. They may be removed if scarifying action is notneeded.

1. Block up machine by placing two 4" x 4" (10 x 10 cm) blocks under each side-frame of the box blade(see Figure 2).

2. Lower the box blade to rest securely on the blocks.

NOTE: Do not block the machine any higher than nec-essary to remove the shanks or cutting edge.

3. Remove lock pin and lift lock rod upward to disen-gage locking lug from behind shank.

4. Engage shank retaining notch on blade frame.

5. Place lock rod lugs behind each shank and secure lock rod in position with lock pin (see Figure 3).

Figure 3. Scarifier Shanks (Lock Rod Installed)

�������

CAUTION

12 Owner Service 5WPMAN0151 (Rev. 4/25/2008)

REPLACING SCARIFIER TOOTH1. Remove scarifier shank from the scarifier bar.

2. Refer to Figure 4. Remove the worn tooth by driving a chisel between the shank (1) and tooth (2).

3. Install replacement tooth and use a punch (3) to bend the locking tab (4) into the retaining hole onboth sides of the shank.

4. Reinstall the shank in the scarifier bar.

Figure 4. Scarifier Point Replacement

REPLACING CUTTING EDGE

All box blade models use two 1/2" x 6" (12.7 x 152 mm)cutting edges. They are interchangeable and revers-ible.

To service the box blade when attached to the tractor, itmust be blocked up off the ground.

1. Place two 4" x 4" (10 x 10 cm) blocks under each side-frame of the box blade (see Figure 2).

2. Lower the box blade to rest securely on the blocks.

NOTE: Do not block the machine any higher than nec-essary to remove the shanks or cutting edge.

3. Refer to parts drawing, page 14. Remove the lock nuts (12) and plow bolts (13) from blade. Turn cut-ting edge over and use new edge, or replace it ifboth edges have been used.

4. Attach cutting edge to box blade and secure with plow bolts and hex nuts previously removed.

Torque plow bolts to specifications given in Bolt TorqueChart, page 16.

1

4

1. Shank2. Tooth3. Punch4. Locking Tab

Owner Service 135WPMAN0151 (Rev. 4/25/2008)

BOX BLADE PARTS LIST

REF PART QTY DESCRIPTION

1 5WPSU105 2 Drawbar pin

2 5WPR34B15P A/R Shank and pin asy

3 5WP28765or

5WP46491

A/R

A/R

Point, Scarifier

Point, Scarifier flared tip

4 5WP27542 A/R Pin, Klik 7/16 x 2

5 ----- 2 Outer lock rod (see chart)

6 ----- 1 Inner lock rod (see chart)

7 * 1 3/4 Lock nut NC

8 * 1 Washer 3/4 flat

9 * 1 HHCS 3/4 NC x 4 GR5

10 5WP1002018 1 Sleeve .81 x 1.25 x 2.12

11 ----- 2 Cutting edge (See chart)

12 * A/R Nut, Lock 5/8 NC

13 5WP25265 A/R Bolt, Plow 5/8 NC x 1-1/2

14 5WP1003828 1 Manual storage tube

15 * 2 Carriage bolt 5/16 NC x 1

16 * 2 Washer 5/16

17 * 2 Nut, Hex 5/16 NC

18 **5WP1001702 2 Sleeve .94 x 1.44 x 2.44

N/S 5WP1002480 1 Decal set complete box blade

N/S 5WP1002481 1 Decal set safety box blade

LOCK ROD CHART

Model Item 5 - Outer Item 6 - Inner

BB1048 5WP1003835 5WP1003836

BB1060, BB1160 5WP1003837 5WP1003835

BB1065, BB1165 5WP1004684 5WP1003835

BB1072, BB1172 5WP1004671 5WP1004671

BB1184 5WP1004689 5WP1003835

CUTTING EDGE CHARTITEM 11

Model Part No. Length

BB1048 5WP32295 47 In (119 cm)

BB1060, BB1160 5WP32280 59 In (150 cm)

BB1065, BB1165 5WP55316 64 In (163 cm)

BB1072, BB1172 5WP25258 71 In (180 cm)

BB1184 5WP46440 83 In (211 cm)

* Obtain LocallyA/R As RequiredN/S Not Shown

** Optional sleeve for Cat 1 Quick Hitch; order kit 5WP1002019 separately

14 Parts 5WPMAN0151 (Rev. 4/25/2008)

NOTES

Parts 155WPMAN0151 (Rev. 4/25/2008)

BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual parts list.Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter (Inches)

WrenchSize

MARKING ON HEAD

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

1/4" 7/16" 6 8 10 13 14 18

5/16" 1/2" 12 17 19 26 27 37

3/8" 9/16" 23 31 35 47 49 67

7/16" 5/8" 36 48 55 75 78 106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Diameter & Thread Pitch (Millimeters)

Wrench Size

Coarse Thread Fine Thread

Diameter & Thread Pitch (Millimeters)

Marking on Head Marking on Head

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

A

SAE SERIES TORQUE CHART

SAE Bolt Head Identification

SAE Grade 2(No Dashes)

SAE Grade 5(3 Radial Dashes)

SAE Grade 8(6 Radial Dashes)

A

METRIC SERIES TORQUE CHART

Metric Bolt Head Identification

8.8

MetricGrade 10.9

10.9

MetricGrade 8.8

A

A A

Typical Washer Installations Lock Washer

Flat Washer

8/9/00

Bolt

16 Appendix Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

ABBREVIATIONSAG .............................................................. AgricultureASABE.................... American Society of Agricultural &

Biological Engineers (formerly ASAE)ASAE ....... American Society of Agricultural EngineersATF ............................... Automatic Transmission FluidBSPP .............................British Standard Pipe ParallelBSPTM ................British Standard Pipe Tapered MaleCV.....................................................Constant VelocityCCW .............................................. Counter-ClockwiseCW............................................................... ClockwiseF ...................................................................... FemaleFT .............................................................. Full ThreadGA .................................................................... GaugeGR (5, etc.) ........................................... Grade (5, etc.)HHCS ........................................Hex Head Cap ScrewHT........................................................... Heat-TreatedJIC .................Joint Industry Council 37° Degree FlareLH .................................................................Left HandLT........................................................................... Leftm......................................................................... Metermm................................................................MillimeterM.......................................................................... Male

MPa.........................................................Mega Pascal

N.......................................................................Newton

NC ......................................................National Coarse

NF ...........................................................National Fine

NPSM.....................National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF .........National Pipe Tapered Swivel Female

ORBM .......................................... O-Ring Boss - Male

P...........................................................................Pitch

PBY ...................................................... Power-Beyond

psi..........................................Pounds per Square Inch

PTO..................................................... Power Take Off

QD....................................................Quick Disconnect

RH ..............................................................Right Hand

ROPS ........................... Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ....................................................................... Right

SAE ..........................Society of Automotive Engineers

UNC .....................................................Unified Coarse

UNF...........................................................Unified Fine

UNS......................................................Unified Special

5/16 3/8 1/2 5/8 3/4 7/8SAE Bolt Thread Sizes

MM 25 50 75 100 125 150 175

IN 1 7

Metric Bolt Thread Sizes8MM 18MM14MM12MM10MM 16MM

2 3 4 5 6

Appendix 17Bolt Torque & Size Charts (Rev. 3/28/2007)

W-07011-V (Rev. 4/4/2008) (cf. F-3079)

WARRANTY

Please enter information below and save for future reference.

Date Purchased: ______________________ From (Dealer): _________________________

Model Number: ______________________ Serial Number: _________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship.Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHSCOMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

The warranty periods for certain components are listed below:

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, hasbeen subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in theevent that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorizeddealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, ornormal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable throughWOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwisetransfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are nothird party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories notmanufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of theproduct if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The productmust be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance isdiscovered or should have been discovered, routed through the dealer and distributor from whom the purchase wasmade, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable timeafter WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THEREMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THISWARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THISWARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODSSPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIEDWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly orindirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence,strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specificallydisclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because ofdelay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any othertype of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtainmaterials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including withoutlimitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge thisWarranty.

For warranty services contact your selling dealer.

Model No. Part Warranted Duration

GM1060R, GM1072R, GM1084R, GM1060S, GM1072S, FM1012R, FM1015R, FM1017R, and GM1190R

Gearbox components

5 years from the date of delivery to the original purchaser

Blade spindles3 years from the date of delivery to the original purchaser

GM3054, GM3060, GM3072Gearbox

components

3 years from the date of delivery to the original purchaser (1 year if used in rental or commercial applications)

W-07012-V Rev. 3/24/2005 (cf. F-8494)

WARRANTYfor Replacement Parts

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaserwith the exception of V-belts, which will be free of defect in material and workmanship for a period of 12months.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion ofWOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. ThisWarranty does not cover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell orotherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser inany way. There are no third party beneficiaries of this Warranty.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free ofcharge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with thisWarranty. The product must be returned to WOODS with proof of purchase within thirty (30) days aftersuch defect or noncompliance is discovered or should have been discovered, routed through the dealerand distributor from whom the purchase was made, transportation charges prepaid. WOODS shallcomplete such repair or replacement within a reasonable time after WOODS receives the product. THEREARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR ORREPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OFTHIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODSSPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANYIMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arisingdirectly or indirectly from the product, whether such claim is based upon breach of contract, breach ofwarranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of theforegoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues orgoodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor,supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability toobtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized toalter, modify, or enlarge this Warranty.

For warranty services contact your selling dealer.

PART NUMBER

5WPMAN0151

©2002 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. FrontierEquipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in thismanual are the property of their respective companies or mark holders. Specifications subject to change without notice.