operator’s manual - senyltd.comsenyltd.com/uploads/userfiles/d4d6.pdf · volvo penta lowspeed ......
TRANSCRIPT
OPERATOR’S MANUALD4, D6
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are knownto the State of California to cause cancer, birth defects, andother reproductive harm.
This operator‘s manual is available in English.Compelte the form t the end of the operator‘s manual to order a copy.
Diese Betriebsanleitung ist auch auf Deutsch erhältlich.Ein Bestellcoupon ist am Ende der Betriebs-anleitung zu finden.
Ce manuel d’instructions peut être commandé en français.Vous trouverez un bon de commande à la fin du manuel d’instructions.
Este libro de instrucciones puede soli-citarse en español.El cupón de pedido se encuentra al final del libro.
Den här instruktionsboken kan bestäl-las på svenska.Beställningskupong finns i slutet av instrukti-onsboken.
Questo manuale d’istruzioni può esse-re ordinato in lingua italiana.Il tagliando per l’ordinazione è riportato alla fine del manuale.
Dit instructieboek kan worden besteld in het Nederlands.De bestelcoupon vindt u achter in het instruc-tieboek.
Denne instruktionsbog kan bestilles på dansk.Bestillingskupon findes i slutningen af instruk-tionsbogen.
Tämän ohjekirjan voi tilata myös suo-menkielisenä.Tilauskuponki on ohjekirjan lopussa.
Este manual de instruções pode ser encomendado em português.O talão de requerimento encontra-se no fim do manual.
Áõôü ôï åã÷åéñßäéï ÷ñÞóçò äéáôßèåôáé óôçí áããëéêÞ ãëþóóá.Ãéá íá ðáñáããåßëåôå Ýíá áíôßôõðï, óõìðëçñþóôå ôç öüñìá ðïõ âñßóêåôáé óôï ôÝëïò áõôïý ôïõ åã÷åéñéäßïõ ÷ñÞóçò.
This operator’s manual is available in Turkish/Russian.Complete the form at the end of the operator’s manual to order a copy.
Bu kullanýcý el kitabý Türkçe diller-inde mevcuttur.Birnüshasýný sipariþ etmek için kullanýcý el kitabýnýn sonundaki formu doldurun.
Welcome aboardVolvoPentamarineenginesareusedallovertheworld.Theyareusedinallpossibleoperatingconditionsforprofessionalaswellasleisurepurposes.That’snotsurprising.
After100yearsasanenginemanufacturertheVolvoPentanamehasbecomeasymbolofreli-ability,technicalinnovation,topoftherangeperformanceandlongservicelife.WealsobelievethatthisiswhatyoudemandandexpectofyourVolvoPentaengine.
Wewouldlikeyoutoreadthisoperator’smanualthoroughlyandconsidertheadvicewegiveonoperationandmaintenancebeforeyourmaidenvoyagesothatyouwillbeensuredoffulfillingyourexpectations.Pleasepayattentiontothesafetyinstructionscontainedinthemanual.
AsownerofaVolvoPentamarineengine,wewouldalsoliketowelcomeyoutoaworldwidenetworkofdealersandserviceworkshopstoassistyouwithtechnicaladvice,servicerequire-mentsandreplacementparts.PleasecontactyournearestauthorizedVolvoPentadealerforassistance.
WealsoinviteyoutovisitourhomepageontheInternetatwww.volvopenta.com
Withwarmregards
AB VOLVO PENTA
Safety Information............................................ 3–7General................................................................... 3Boattravel............................................................... 4Maintenanceandservice....................................... 6
Introduction................................................... 8–12Running-in............................................................. 8Fuelandoiltypes.................................................. 8Certificatedengines............................................... 9Warrantyinformation............................................. 9Identificationnumbers.......................................... 12
Presentation................................................... 13–20TechnicalDescription............................................ 13EnginemonitoringandEVC................................ 14Orientation........................................................... 17
Instrumentation..............................................21-44Ignitionlock........................................................... 21Start/stoppanel.................................................... 21Instruments........................................................... 22Alarmdisplay........................................................ 23EVCcontrolpanel................................................. 26EVCsystemtachometer....................................... 27EVCsystemdisplay.............................................. 37
Controls.......................................................... 45-47
Starting the engine ........................................48-50Beforestarting...................................................... 48Generalaboutstarting.......................................... 48Startingmethod.................................................... 50
Operation.........................................................51-57Readinginstruments........................................... 51Acknowlegingalarmsandmessages................. 51Cruisingspeed..................................................... 52Synchronisingenginespeed.............................. 52Changinghelmstation........................................ 53Operation............................................................ 54Powertrim........................................................... 54PowertrimAssistant............................................ 58VolvoPentaLowspeed....................................... 59Runningaground.................................................. 60
Stopping the engine...................................... 61-62Stopping.............................................................. 61Layingup............................................................. 61Coldweatherprecautions.................................... 62
Maintenance schedule...................................63-65
Maintenance................................................... 66–96Engine,general.................................................... 66Lubricationsystem............................................... 70Freshwatersystem............................................... 73Seawatersystem.................................................. 76Fuelsystem......................................................... 80Electricalsystem.................................................. 83Reversegear........................................................ 88Drive..................................................................... 90Steering................................................................ 93Propellers............................................................. 96
Laying up/Launching.....................................97-99Inhibiting............................................................... 97Bringingoutofwinterstorage............................... 98Paintingthedriveandunderwaterhull................. 99
In case of emergency..................................100-106Startingusingauxiliarybatteries........................ 100Emergencyshifting............................................. 101Emergencytrimming.......................................... 102Enginestopaftercrash-stop............................... 102Fault-tracing........................................................ 103Diagnosticfunction............................................. 104MalfunctionmessageengineandEVC-system.. 105Faultslist............................................................ 106Erasingfaults..................................................... 106
Fault register...............................................107-113
Technical Data............................................114-116Engine................................................................ 114Fuelspecification............................................... 115Drive.................................................................. 116Reversegear...................................................... 116PowerTrim.......................................................... 116Steering.............................................................. 116
©2007ABVOLVOPENTAAllrightstochangesormodificationsreserved.
Printedonenvironmentallyfriendlypaper.(Cover:Departmentoftransport(shipping),license9809095)
Contents
Safety InformationReadthischaptercarefully.Itconcernsyoursafety.Thissectiondescribeshowsafetyinformationispresentedintheoperator’smanualandontheengine.Italsogivesageneralaccountofbasicsafetyprecautionstobetakenwhenoperatingtheboatandmaintainingtheengine.
Check that you have the correct operator’s manual before you read on. If this is not the case please con-tact your Volvo Penta dealer.
Ifoperationsareperformedincorrectlyitcouldresultinpersonalinjury,ordamagetopropertyortheengine.Readtheoperator’smanualcarefullybeforeoperatingorservicingtheengine.IfanythingisunclearpleasecontactyourVolvoPentadealerforassistance.
Thissymbolisusedinthebookandontheenginetomakeyouawareofsafetyinformation.Alwaysreadthesesafetyprecautionsverycarefully.
Intheoperator’smanualwarningtextshavethefollowingpriority:
WARNING! Iftheseinstructionsarenotfollowedthereisadangerofpersonalinjury,exten-sivedamagetotheproductorseriousmechanicalmalfunction.
IMPORTANT! Usedtodrawyourattentiontosomethingthatcancausedamage,productmalfunctionordamagetoproperty.
NOTE! Usedtodrawyourattentiontoimportantinformationthatwillfacilitateworkoropera-tions.
Thissymbolisusedincertaincasesonourproductsandreferstoimportantinformationintheoperator’smanual.Ensurethatwarningandinformationsymbolsontheengineandtrans-missionarealwaysvisibleandlegible.Replacesymbolsthathavebeendamagedorpaintedover.
3
Safety precautions to be taken when operating the boat
Your new boatReadoperator’smanualsandotherinformationsuppliedwithyournewboat.Learntooperatetheengine,controlsandotherequipmentsafelyandcor-rectly.
Ifthisisyourfirstboat,orisaboattypewithwhichyouarenotfamiliar,werecommendthatyouprac-ticecontrollingtheboatinpeaceandquiet.Learnhowtheboatbehavesatdifferentspeeds,weatherconditionsandloadsbeforecastingoffforyour“real”maidenvoyage.
Rememberthatthepersondrivingaboatislegallyrequiredtoknowandfollowthecurrentrulesregard-ingtrafficandsafetyatsea.Makesureyouknowtherulesthatapplytoyouandthewatersyouaresailinginbycontactingtherelevantauthoritiesororganiza-tion.
Agoodpieceofadviceistotakeacourseinsea-manship.Werecommendthatyoucontactyourlocalboatingorganizationtofindasuitablecourse.
AccidentsStatisticsshowthatpoormaintenanceofboatsandenginesandalackofsafetyequipmentareoftenthecauseofaccidentsatsea.
EnsurethatyourboatismaintainedinaccordancewiththerelevantInstructionManualandthatthenec-essarysafetyequipmentison-boardandisservice-able.
Daily checklistMakeahabitofcheckingtheengineandenginecompartmentvisuallybeforeoperatingtheboat(be-fore the engine is started)andafteroperatingtheboat(after the engine has been stopped).Thiswillhelpyoutoquicklydetectfuel,coolantoroilleaksandspotanythingelseunusualthathasorisabouttohappen.
ManeuveringAvoidviolentandunexpectedchangesincourseandgearengagement.Thiscouldcausesomeoneontheboattolosetheirbalanceandfalloveroroverboard.
Arotatingpropellercancauseseriousinjury.Checkthatnobodyisinthewaterbeforeengagingaheadorastern.Neverdrivenearbathersorinareaswherepeoplecouldbeinthewater.
Avoidtrimminganoutboarddrivetoomuch,assteer-ingwillbeseverelyreduced.
RefuelingWhenrefuelingthereisalwaysadangeroffireandexplosion.Smokingisforbiddenandtheenginemustbeswitchedoff.
Neveroverfillthetank.Closethefueltankfillercapproperly.
Onlyusethefuelrecommendedintheoperator’smanual.Thewronggradeoffuelcancauseoperat-ingproblemsorcausetheenginetostop.Onadieselenginepoorqualityfuelcancausethecontrolrodtoseizeandtheenginetooverrevwitharesultantriskofdamagetotheengineandpersonalinjury.
Do not start the engineDonotstartorruntheenginewithasuspectedfuelorLPGleakintheboat,norwhenyouareclosetoorinadischargeofexplosivemedia,etc.Thereisriskforfireand/orexplosioninexplosivesurroundings.
Safety breakerWerecommendthatyouinstallanduseasafetybreaker(accessory),especiallyifyouboatcantravelathighspeeds.Thesafetybreakerstopstheengineifthedriverfallsdownandlosescontrolovertheboat.
SafetyInformation
4
Carbon monoxide poisoningWhenaboatismovingforward,itwillcauseacer-tainvacuumtoformbehindtheboat.Inunfortunatecircumstances,thesuctionfromthisvacuumcanbesogreatthattheexhaustgasesfromtheboataredrawnintothecockpitorcabinandcausecarbonmo-noxidepoisoning.
Thisproblemismostprevalentonhigh,wideboatswithabruptstern.Incertainconditions,however,thissuctioncanbeaproblemonotherboats,e.g.whenrunningwiththecoverup.Otherfactorsthatcanin-creasetheeffectofthesuctionarewindconditions,loaddistribution,swells,trim,openhatchesandport-holes,etc.
Mostmodernboats,however,aredesignedinsuchawaythatthisproblemisveryrare.Ifsuctionshouldariseanyway,donotopenhatchesorportholesattheforeoftheboat.Surprisingly,thiswillotherwiseincreasethesuction.Trychangingspeed,trimorloaddistributioninstead.Trytakingdown/openingorinanyotherwaychangingthesetupofthecoveraswell.Getintouchwithyourboatdealerforhelpinobtain-ingthebestsolutionforyourboat.
Checklist● SafetyequipmentLifejacketsforallpassengers,communicationequipment,emergencyrockets,
approvedfireextinguisher,first-aidequipment,lifebelt,anchor,paddle,torchetc.
● Replacementpartsandtools:impeller,fuelfilters,fuses,tape,hoseclamps,engineoil,propellerandtoolsforanyrepairsthatmighthavetobecarriedout.
● Getoutyourchartsandgoovertheplannedroute.Calculatedistanceandfuelconsumption.Lis-tentotheweatherreports
● Makesurethatrelationsorcontactpersonsareinformedwhenplanningalongervoyage.Re-membertoinformthemifyourplanshavechangedorbeendelayed.
● Tellyourpassengersandcrewwherethesafetyequipmentisstoredandhowtooperateit.Makesureyouarenottheonlypersononboardwhoknowshowtostarttheboatandoperateitsafely.
Thislistcanbeaddedtobecausesafetyequipmentandotherrequirementsvarydependingonthetypeofboatandhowitisused.Werecommendthatyoucontactyourlocalboatingorganizationformoredetailedinformationonsafetyafloat.
SafetyInformation
5
Safety precautions for maintenance and service operations
PreparationsKnowledgeTheoperator’smanualcontainsinstructionsonhowtocarryoutgeneralmaintenanceandserviceopera-tionssafelyandcorrectly.Readtheinstructionscare-fullybeforestartingwork.
Serviceliteraturecoveringmorecomplicatedopera-tionsisavailablefromyourVolvoPentadealer.
Nevercarryoutanyworkontheengineifyouareunsureofhowitshouldbedone,contactyourVolvoPentadealerwhowillbegladtoofferassistance.
Stop the engineStoptheenginebeforeopeningorremovingenginehatches.Unlessotherwisespecifiedallmaintenanceandservicemustbecarriedoutwiththeenginestopped.
Topreventaccidentalstartoftheboatengineremovetheignitionkey,turnoffthepowersupplytotheen-gineatthemainswitchesandlockthemintheOFFpositionbeforestartingwork.Putupawarningsigninthecontrolpositionthatworkontheengineisbe-ingcarriedout.
Approachingorworkingonanenginethatisrun-ningisasafetyrisk.Looseclothing,hair,fingersoradroppedtoolcanbecaughtintherotatingpartsoftheengineandcauseseriouspersonalinjury.VolvoPentarecommendthatallservicingwiththeenginerunningbeundertakenbyanauthorizedVolvoPentaworkshop.
Lifting the engineWhenliftingtheengineusetheliftingeyesinstalledontheengine(reversegearwhereinstalled).Alwayscheckthatliftingequipmentisingoodconditionandhassufficientloadcapacitytolifttheengine(engineweightincludingreversegearandanyextraequip-mentinstalled).Forsafety’ssakelifttheengineus-inganadjustableliftingbeam.Allchainsandcablesshouldrunparalleltoeachotherandasperpendicu-laraspossibleinrelationtothetopoftheengine.Bearinmindthatextraequipmentinstalledontheenginemayalteritscenterofgravity.Specialliftingequipmentmaythenberequiredinordertomaintainthecorrectbalanceandmaketheenginesafetohan-dle.Nevercarryoutworkonanenginesuspendedonahoist.
Before starting the engineReinstallallprotectivepartsremovedduringserviceoperationsbeforestartingtheengine.Checkthatnotoolsorotheritemshavebeenleftontheengine.
Neverstartaturbochargedenginewithoutinstallingtheaircleaner(ACL).TherotatingcompressorintheTurbochargerunitcancauseseriouspersonalinjury.Foreignobjectscanalsobesuckedinandcauseme-chanicaldamagetotheunit.
Fire and explosionFuel and lubrication oilAllfuel,mostlubricantsandmanychemicalsareinflammable.Readandfollowtheinstructionsonthepackaging.
Whencarryingoutworkonthefuelsystemmakesuretheengineiscold.Afuelspillontoahotsurfaceorelectricalcomponentscancauseafire.
Storefuelsoakedragsandotherflammablematerialsothatthereisnodangerofthemcatchingfire.Fuel-soakedragscanself-igniteundercertainconditions.
Donotsmokewhenfillingfuel,oilorinproximityofafillingstationorintheengineroom.
Non-original components Componentsusedinthefuelandignitionsystem(gasolineengines)andelectricalsystemsonVolvoPentaproductsaredesignedandconstructedtominimizetheriskoffireandexplosion.
Usingnon-originalVolvoPentapartscanresultinfireorexplosiononboard.
BatteriesThebatteriescontainandgiveoffoxyhydrogengas,especiallyduringcharging.Thisgasiseasilyignitedandhighlyvolatile.
Donotunderanycircumstancessmokeorusenakedflameorallowsparksinthevicinityofthebatteriesorbatterycompartment.
Incorrectlyconnectionabatteryterminalcableorjump-startcablecancauseasparkwhichinitsturncanbesufficienttocauseanexplosion.
Start sprayNeverusestartsprayorsimilaragentstostartanen-gineequippedwithairpre-heating(glowplugs/starterelement).Thismaycauseanexplosionintheinletmanifold.Dangerofpersonalinjury.
SafetyInformation
6
Hot surfaces and fluidsThereisalwaysariskofburnswhenworkingwithahotengine.Bewareofhotsurfaces.Forexample:theexhaustpipe,Turbounit,oilpan,chargeairpipe,starterelement,hotcoolantandhotoilinoillinesandhoses.
Carbon monoxide poisoningOnlystarttheengineinawell-ventilatedarea.Ifop-eratingtheengineinanenclosedspace,ensurethatthereisproperventilationinordertoremoveexhaustgasesandcrankcaseventilationemissionsfromtheworkingarea.
ChemicalsMostchemicalssuchasanti-freeze,rustproofingagent,inhibitingoil,degreasingagentetc.arehaz-ardoustohealth.Readandfollowtheinstructionsonthepackaging.
Somechemicalssuchasinhibitingoilareinflam-mableanddangerousifbreathedinaswell.Ensuregoodventilationanduseaprotectivemaskwhenspraying.Readandfollowtheinstructionsonthepackaging.
Storechemicalsandotherhazardousmaterialsoutofthereachofchildren.Toprotecttheenvironmentpleasedisposeofusedorleftoverchemicalsataproperlydesignateddisposalsitefordestruction.
Cooling systemThereisariskoffloodingwhenworkingonthesea-watersystem.Turnofftheengineandclosetheseacock(whereinstalled)beforestartingworkonthesystem.
Avoidopeningthecoolantfillercapwhentheengineishot.Steamorhotcoolantcansprayoutandcauseburns.
Ifworkmustbecarriedoutwiththeengineatoperat-ingtemperatureandthecoolantfillercaporacockopenoracoolanthosedisconnected,openthecool-antfillercapcarefullyandslowlytoreleasepressurebeforeremovingthecapcompletely.Notethatthecoolantmaystillbehotandcancauseburns.
Lubrication systemHotoilcancauseburns.Avoidskincontactwithhotoil.Ensurethatthelubricationsystemisnotunderpressurebeforecommencingworkonit.Neverstartoroperatetheenginewiththeoilfillercapremoved,oilcansprayout.
Fuel systemAlwaysuseprotectivegloveswhentracingleaks.Liquidsejectedunderpressurecanpenetratebodytissueandcauseseriousinjury.Thereisadangerofbloodpoisoning.
Alwayscoverthegeneratorifitislocatedunderthefuelfilter.Thegeneratorcanbedamagedbyspilledfuel.
Electrical systemCutting off powerAlwaysstoptheengineandbreakthecurrentusingthemainswitchesbeforeworkingontheelectricalsystem.Isolateshorecurrenttotheengineblockheater,batterycharger,oraccessoriesmountedontheengine.
BatteriesThebatteriescontainanextremelycorrosiveelec-trolyte.Protectyourskinandclotheswhenchargingorhandlingbatteries.Alwaysuseprotectivegogglesandgloves.
Ifbatteryelectrolytecomesintocontactwithunpro-tectedskinwashoffimmediatelyusingplentyofwa-terandsoap.Ifbatteryacidcomesintocontactwiththeeyes,flushimmediatelywithplentyofwaterandobtainmedicalassistancewithoutdelay.
SafetyInformation
7
IntroductionThisoperator’smanualhasbeencompiledtohelpyougetthemostfromyourVolvoPentaengine.Itcontainsalltheinformationyouneedinordertooperateandmaintainyourenginesafelyandcorrectly.Pleasereadtheoperator’smanualcarefullyandlearnhowtooperatetheengine,controlsandotherequipmentsafely.
Alwayshavetheoperator’smanualavailable.Keepitinasafeplaceanddonotforgettogiveittothenewownerifyousellyourboat.
Care of the environmentWewouldallliketoliveinacleanandhealthyenvi-ronment.Somewherewherewecanbreathecleanair,seehealthytrees,havecleanwaterinourlakesandoceans,andareabletoenjoythesunshinewit-houtbeingworriedaboutourhealth.Unfortunately,thiscannotbetakenforgrantednowadaysbutisso-methingwemustworktogethertoachieve.
Asamanufacturerofmarineengines,VolvoPentahasaspecialresponsibility,whycareoftheenvironmentisacorevalueinourproductdevelopment.Today,VolvoPentahasabroadrangeofengineswhereprogresshasbeenmadeinreducingexhaustemissions,fuelconsumption,enginenoise,etc.
Wehopeyouwilltakecareinpreservingthesequa-lities.Alwaysfollowanyadvicegivenintheinstruc-tionmanualconcerningfuelgrades,operationandmaintenanceandyouwillavoidcausingunecessaryinterferencetotheenvironment.GetintouchwithyourVolvoPentadealerifyounoticeanychangessuchasincreasedfuelconsumptionexhaustsmoke.
Adaptspeedanddistancetoavoidwashandnoisedisturbingorinjuringanimallife,mooredboats,jetties,etc.Leaveislandsandharboursinthesameconditionasyouwanttofindthem.Remembertoalwaysleavehazardouswastesuchaswasteoil,coolant,paintandwashresidue,flatbatteries,etc.,fordisposalatade-structionplant.
Our joint efforts will make a valuable contribution to our environment.
Running-inTheenginemustberuninforitsfirst10operatinghoursasfollows:Operatetheenginenormally.Donotoperateitatfullloadexceptforshortperiods.Neverruntheengineataconstantenginespeedforlongpe-riodsduringtherunning-inperiod.
Theenginecanbeexpectedtousemoreengineoilduringtherunning-inperiodthanwouldotherwisebenormal.Checktheoillevelmoreoftenthanisnormallyrecommended.
AFirstServiceInspectionmustbecarriedoutafter20–50runninghours.Forfurtherinformation:SeetheWarrantyandServiceBook.
Fuel and oils Onlyusethefuelandoilsrecommendedinthechap-terTechnicalData.Othergradesoffuelandoilcancauseoperatingproblems,increasedfuelconsump-tionand,inthelong-term,ashorterengineservicelife.
Alwayschangeoil,oilfiltersandfuelfiltersatthere-commendedintervals.
Service and replacement partsVolvoPentamarineenginesaredesignedforhighoperationalreliabilityandlongservicelife.Theyareconstructedtowithstandthemarineenvironmentwhilealsoaffectingitaslittleaspossible.ThroughregularserviceandtheuseofVolvoPentaoriginalspareparts,thesequalitieswillberetained.
TheVolvoPentaworldwidenetworkofauthorizeddealersareatyourservice.TheyarespecialistsinVolvoPentaproductsandhaveaccessoriesandtheoriginalreplacementparts,testequipmentandspecialtoolsnecessaryforhighqualityserviceandrepairwork.
Alwaysfollowthemaintenanceintervalscontainedintheoperator’smanual.Remembertostatetheen-gine/transmissionidentificationnumberwhenorder-ingserviceandreplacementparts.
8
WarrantyYournewVolvoPentamarineengineiscoveredbyalimitedwarrantyaccordingtotheconditionsandinstructionscontainedintheWarrantyandServicebook.
NotethatABVolvoPenta’sliabilityislimitedtothatcontainedintheWarrantyandServiceBook.Readthisbookassoonasyoutakedeliveryoftheengine.Itcontainsimportantinformationaboutwarrantycards,serviceandmaintenancewhichyou,theowner,mustbeawareof,checkandcarryout.LiabilitycoveredinthewarrantymayotherwiseberefusedbyABVolvoPenta.
Contact your Volvo Penta dealer if you have not received a Warranty and Service Book and a customer copy of the warranty card.
Certified enginesItisimportanttobeawareofthefollowinginformationifyouownorrunanenginethatisexhaustemissioncertified:
Certificationmeansthatanenginetypeisinspectedandapprovedbytheauthorities.Theenginemanu-facturerguaranteesthatallenginesmanufacturedofthattypecorrespondtothecertifiedengine.
This places special requirements for maintenance and service as follows:
● Themaintenanceandserviceintervalsrecom-mendedbyVolvoPentamustbeobserved.
● OnlygenuineVolvoPentareplacementpartsmaybeused.
● TheserviceofinjectionpumpsandinjectorsorpumpsettingsmustalwaysbecarriedoutbyanauthorizedVolvoPentaworkshop.
● TheenginemustnotbemodifiedinanywayexceptwithaccessoriesandservicekitsapprovedbyVolvoPenta.
● Nomodificationstotheexhaustpipesandairsup-plyductsfortheenginemaybeundertaken.
● Sealsmayonlybebrokenbyauthorizedperson-nel.
OtherwisethegeneralinstructionscontainedintheOperator'sManualconcerningoperation,serviceandmaintenancemustbefollowed.
IMPORTANT! Lateorinadequatemaintenance/serviceortheuseofsparepartsotherthanVolvoPentaoriginalsparepartswillinvalidateABVolvoPenta’sresponsibilityfortheenginespecificationbeinginaccordancewiththecer-tificatedvariant.
VolvoPentaacceptsnoresponsibilityorliabil-ityforanydamageorcostsarisingduetotheabove.
Introduction
9
Declaration of Conformity for Recreational Craft Propulsion Engines with the exhaust emission requirements of Directive 94/25/EC as amended by 2003/44/EC
Engine manufacturer:
ABVolvoPentaGropegårdsgatan40508GöteborgSweden
Thisdeclarationofconformityisissuedunderthesoleresponsibilityofthemanufacturer.Ideclareonbehalfoftheenginemanufac-turerthattheengine(s)mentionedabovecomplie(s)withallapplicableessentialrequirementsinthewayspecifiedandisinconfor-mitywiththetypeforwhichabovementionedECtypeexaminationcertificate(s)hasbeenissued.
Body for exhaust emissionassessment
InternationalMarineCertificationInstituteRueAbbéCuypres3B-1040BruxellsBelgiumID Number:0609
Module used for exhaust emission assessment .........B+C
Other Community Directives applied ...........................EMC89/336/EEC
Description of engine(s) and essential requirementsEnginetype.........................................................4strokedieselenginewithsterndrivewithintegralexhaust Engine model(s) covered by this declaration EC Type certificate number D4-180................................................................................EXVOLV001
D4-210................................................................................EXVOLV001
D4-225................................................................................EXVOLV001
D4-260................................................................................EXVOLV001
D4-300................................................................................EXVOLV001
D6-280................................................................................EXVOLV001
D6-310...............................................................................EXVOLV001
D6-330...............................................................................EXVOLV001
D6-350...............................................................................EXVOLV001
D6-370...............................................................................EXVOLV001
D6-435................................................................................EXVOLV001
D4, D6
Essential requirements
Annex I.B – Exhaust Emissions
Engineidentification
Exhaustemissionrequirements
Durability
Operator’smanual
EMC Directive
Standards Used
VolvoPentastd
ENISO8178-1:1996
VolvoPentastd
ISO10240:2004
EN61000-3-2,EN61000-3-3,
CISPR25
Other normative
document used
Annex1.B.1
Annex1.B.2
Annex1.B.3
Annex1.B.4
PL-99/07
Name and function: Sam Behrmann, Laws and Regulations (identificationofthepersonempoweredtosignonbehalfoftheenginemanufacturerorhisauthorisedrepresentative)
Signature and title: (oranequivalentmarking)
Dateandplaceofissue:(yr/month/day)2007/04/26Göteborg
10
Declaration of Conformity for Recreational Craft Propulsion Engines with the sound emission requirements of Directive 94/25/EC as amended by 2003/44/EC
Engine manufacturer:
ABVolvoPentaGropegårdsgatan40508GöteborgSweden
Thisdeclarationofconformityisissuedunderthesoleresponsibilityofthemanufacturer.Ideclareonbehalfoftheenginemanufac-turerthattheengine(s)mentionedabovecomplie(s)withallapplicableessentialrequirementsinthewayspecifiedandisinconfor-mitywiththetypeforwhichabovementionedECtypeexaminationcertificate(s)hasbeenissued.
Module used for sound emission assessment ...... Aa Internalproductioncontrol TestaccordingtoAnnexVI
Other Community Directives applied ......................EMC89/336/EEC
Description of engine(s) and essential requirements Enginetype....................................................... 4strokedieselenginewithsterndrivewithintegralexhaust
Engine model(s) covered by this declaration EC Type certificate number D4-210driveDPH........................................................ SDVOLV002
D4-225driveDPH........................................................ SDVOLV002
D4-260driveDPH........................................................ SDVOLV002
D4-300driveDPH........................................................ SDVOLV002
D6-280driveDPH........................................................ SDVOLV003
D6-310driveDPR/DPH................................................ SDVOLV003
D6-330driveDPR/DPH................................................ SDVOLV003
D6-350driveDPR/DPH................................................ SDVOLV003
D6-370driveDPR/DPH................................................ SDVOLV003
Body for sound emissionassessment
InternationalMarineCertificationInstituteRueAbbéCuypres3B-1040BruxellsBelgiumID Number:0609
D4, D6
Essential requirements
Annex I.C – Noise Emis-sions
Soundemissionlevels
Operator’smanual
EMC Directive
Standards Used Other normative
document used
Annex1.C.1
Annex1.C.2
ENISO14509:2000/prA1:2004
ISO10240:2004
EN61000-3-2,EN61000-3-3,
CISPR25
PL-100/07
Name and function: Sam Behrmann, Laws and Regulations (identificationofthepersonempoweredtosignonbehalfoftheenginemanufacturerorhisauthorisedrepresentative)
Signature and title: (oranequivalentmarking)
Dateandplaceofissue:(yr/month/day)2007/04/26Göteborg
Module used for exhaust emission assessment .........B+C
Other Community Directives applied ...........................EMC89/336/EEC
Description of engine(s) and essential requirementsEnginetype.........................................................4strokedieselenginewithsterndrivewithintegralexhaust Engine model(s) covered by this declaration EC Type certificate number D4-180................................................................................EXVOLV001
D4-210................................................................................EXVOLV001
D4-225................................................................................EXVOLV001
D4-260................................................................................EXVOLV001
D4-300................................................................................EXVOLV001
D6-280................................................................................EXVOLV001
D6-310...............................................................................EXVOLV001
D6-330...............................................................................EXVOLV001
D6-350...............................................................................EXVOLV001
D6-370...............................................................................EXVOLV001
D6-435................................................................................EXVOLV001
11
Identification numbersAlwaysprovidetheengineandtransmissionidentificationnumberswhenorderingserviceorreplacementcom-ponents.
Theidentificationnumbersareonaninformationdecallocatedonthefrontedgeoftheengine.Notetheinfor-mationbelow.Makeacopyofthepage.Storetheinformationsothatitisavailableineventoftheboatbeing
stolen.
Engine
Productdesignation(1*)
Serialnumber(2*)
Productnumber(3*)
Drive/Reverse gear
Productdesignation(4*)
Gearratio(5*)
Serialnumber(6*)
Productnumber(7*)
Shield (Drive)
Productdesignation(8*)
Serialnumber(9*)
Productnumber(10*)
*Thenumbersrefertothepositionoftheidentificationnumbersontheinformationdecal
Introduction
Engineplate
Warrantydecal,IMOdecalandEPAdecal
Driveplate
Reversegearplate
Transomshieldplate
Warrantydecal(Engine/Transomshield/Drive/Reversegear)
Engineplate
TransomshieldplateDriveplate
Reversegearplate
Location of information decal and identification plates:
12
PresentationVolvoPenta’sD4andD6isdevelopedfromthelatestdesigninmoderndieseltechnology.Theenginehascom-monrailfuelinjectionsystem,doubleoverheadcamshafts,4valvespercylinder,turbocharger,compressor,andaftercooler.Theinteractionofthese,thelargesweptvolume,andtheEVCsystemresultsinexceptionaldieselperformancecombinedwithlowemissions.
Technical description:Engine block and head—Cylinderblockandcylinderheadmadeofcast-
iron
—Combinedladderframeandbalanceshafts(D4)
—Ladderframefittedtoengineblock(D6)
—Doubleoverheadcamshafts
—Oil-cooledpistonswithtwocompressionringsandoneoilscraperring
— Integratedcylinderliners
—Replaceablevalveseats
—Seven-bearingcrankshaft
—Rear-endtransmission
Engine mounting—Flexibleenginemounting
Lubrication system—Easilyreplaceableseparatefull-flowandby-pass
oilfilter
—Seawater-cooledtubularoilcooler
Fuel system—Commonrailfuelinjectionsystem
—Controlunitforprocessingtheinjection
—Finefilterwithwaterseparator
—Emergencystopdevice
Air inlet and exhaust system—Belt-drivencompressorwithsilencerofabsorption
typeonbothinletandoutputport
—Airfilterwithreplaceableinsert
—Crankcasegasesventedintotheairinlet
—Exhaustelboworexhaustriser
—Freshwater-cooledturbocharger
Cooling system—Thermostaticallyregulatedfreshwatercooling
—Tubularheatexchangerwithseparatelargevo-lumeexpansiontank
—Coolantsystempreparedforhotwateroutlet
—Seawaterstrainerandeasilyaccessibleimpellerpump
Electrical system—12V/24Vtwo-poleelectricalsystem
—115A/80AmarinealternatorwithZener-diodestoprotectthesystemfrompeakvoltage,andintegra-tedchargingregulatorwithbatterysensorcableformaximumuseofalternator
—Fuseswithautomaticreset
Instruments/control—Completeinstrumentationincludingkeyswitch
andinterlockedalarm
—DigitalPowertriminstrumentwithanalogordigitalreading
—EVCmonitoringpanelsforsingleortwininstalla-tions
—Electronicremotecontrolforthrottleandshift
—Plug-inconnections
Drive—Completewithtransomshield,andinstallation
components
—Maxtiltangle50°(adjustable)
—Protectivezincanodestopreventcorrosion
—Built-inkick-upfunctiontoreducepossibleda-mage,intheeventthedrivestrikesanunderwaterobject
—Electricalshiftingperformedbyelectronicactuator
—Powertrimwithone-buttonoperationintwinin-stallation
—Fullyintegratedwaterinletandexhaustsystem
—Fullyhydraulicpower-assistedsteeringsystem
— Isolatedpropellerstopreventcorrosion
Reverse gear—Reversegearwithmatcheddropcenterand8°
downangelforcompactinstallationandminimumpropellershaftangel.V-driveavailable
—Bevelgearswhichresualtsinsmoothrunningatallspeeds
—Hydraulicallyoperatedclutchforsmoothshifting
—Electricalshiftingperformedbyelctromagneticvalves.
—Whenundersailpropellershaftcanrotate24hourswithoutenginestart.
—Seawater-cooledoilcooler
Accessories—Anextensiverangeofaccessoriesareavailable.
Fordetailedinformation,pleaseseeAccessorycatalogs.
13
Engine Management System Theenginesareequippedwithcommonrailsystemandelectronicallycontrolledinjectorswithanelec-troniccontrolmodule.
Theinjectorscontainanelectro-magneticvalvewhichsetstheamountoffuelinjectedandthecorrecttim-ing.Themonitoringsystemmeasuresthechargeairpressureandtemperature,andcalculatestheavail-ableairmass.Thisdeterminesthemaximumamountoffuelthatcanbeinjected(smokelimiterfunction).
Thesystemalsolimitsthemaximumtorqueavailableattheenginespeedregisteredtoprotecttheenginefromoverload.
Engine Management and EVC system
Toprotecttheengineattoohighcoolantorchargeairtemperaturesandboostpressureaswellasoilpres-surethemonitoringsystemreducestheamountoffuel(reducedengineoutput)untilthecurrentvaluesnormalises.
Theenginemonitoringsystemalsohasadiagnosticsystem,whichhelpsusersandservicetechnicianstodeterminethecauseofmalfunctions.
Usersgetinformationaboutfaultsbypop-upsthatareshownontheEVCsystemtachometerdisplay.
HelmstationCon-trolUnit(HCU)
PowertrainControlUnit
(PCU)
EngineManagementSystem(EMS)
HelmstationCon-trolUnit(HCU))
CANbus
14
Presentation
The EVC systemTheElectronicVesselControl(EVC)systemisasocalleddistributedsystem.Theprincipleofadistrib-utedsystemistohavemanysmallelectonicunits,callednodes,locatedonsuitableplacesintheboat.
TheEVCnodesarethePowertrainControlUnit(PCU)andtheHelmstationControlUnit(HCU).Nodesarelocatedclosetothecomponentstheycontrol.Ahelmnodeislocatedclosetothehelm.Apowertrainnodeismountedintheengineroom.
Eachnodecontrolsanumberofadjacentcompo-nents,forexamplesensors,controls,instrumentsandactuators.
EachPCUandHCUisprogrammedforaspecificengineindividual.OnthePCUandHCUthereisastickerwithchassisno.Thechassisno.shallcorre-spondtothestickerontheengine.
Adatabus,aCANbus,connectsthenodestoeachother.Togethertheyformanetworkandexchangeinformationandtakeadvantageofeachothers’serv-ices.Theprincipleofforminganetworkofnodestowhichallcomponentsareconnectedreduceswiringradically.
CANstandsforControllerAreaNetwork,anindustrystandardforcommunicationbetweennodesindistrib-utedsystems.
Adistributedsystemsupportsagrowingmultiplicityofsystemconfigurationsandoptionalfeatures.Newnodescanbeconnnectedtothenetworkwithmini-malwiringredesign.Neweffectivefunctionalitycanbecreatedbylettingthenodesinteractandcombinetheircapabilities,creatingamoreusefulandsafeproduct.
FunctionalitiesEngine speed and gear shiftSpeedandgearshiftcontolishandledelectronically.Thereversegearorsterndrivehashighspeedshift-ingprotection.DualfunctionelectroniccontrolsworksintheEVCsystemaswellasmechanicalcontrolswithcontroladapters.
Engine synchronizationEnginesynchronizationresultsinbettercomfort,goodfuelecomomyandminimizedwearduetolessvibrationandreducednoiselevel.Toenablesyn-chronizationthemaster(port)andslave(starboard)systemsmustbeabletocommunicate.Thereforeasynchronizationcablehastobeinstalledattheeachhelm.
InstrumentationTheinstrumentsuseaserialcommunicationbus.TheserialcommunicationbusincombinationwithEVCradicallyreduceswiringandsimplifiesinstallation.
Gaugesareavailablewithwhiteorblackdialfaceandchromedorblackbezel.
EVC system tachometerTheEVCsystemtachometerismandatoryforboatswithEVC,unlesstheoptionalEVCsystemdisplayisinstalled.Thetachometerdisplayshowsoperationinformation,informationmassagesandalarms.Theuserselectswhatoperationinformationtodisplaywiththecontrolpanel.NOTE! Onlyoneoperationin-formationcanbedisplayedatoneandthesametime.
TheEVCsystemtachometerandcontrolpanelisalsousedwhencalibratingEVCfunctions.
Power TrimThefunctionisconsiderablyimprovedcomparedtononEVCgovernedPowertrimsystems.EVCin-troducesanewtrimpanelwiththesamedesignasotherEVCcontrolpanels.Ifyouhaveatwinengineinstallationthesterndrivescanbebothindividuallyandsimultaneouslycontrolled.
Trimminginandoutcanbecalibratedtosuitthespe-cificinstallation.Toprotectthedriveitcannotbetiltedwhenengineisrunningaboveacertainrpm.
ThePowertrimcontrolpanelshallbeconnectedtothemultilinkbusandthegaugetotheinstrumentcableharnessfromtheHCU.Thecableharnessforsterndriveshasconnectorsforthepowertrimanglesensorandthepowertrimpump.
Extra optional equipmentEVC system displayTheEVCsystemdisplayisacomplementorreplace-mentforEVCsystemtachometerandoptionalin-struments.Thedisplayshowsoperationinformation,informationmassagesandalarms.Theuserselectswhatoperationinformationtodisplaywiththebuttonsonthedisplay.TheEVCsystemdisplaycandisplaymorethanoneoperationinformationatoneandthesametime.ThedisplayalsohasaccesstothesamedisplaymodeandcalibrationfunctionsasfortheEVCsystemtachometerdisplay.
Trim indicator Atrimindicatorsenderisincludedinallaquamaticdrives.ThetrimanglecanbedisplayedontheEVCsystemtachometer.Itisalsoadvisedtoinstallatriminstrument.Theinstrumentshowstrimangleandtrimrange.Ifatriminstrumentisuseditmustbeconnect-edtotheinstrumentserialcommunicationbus.
Fuel levelFuellevelcanbedisplayedontheEVCsystemta-chometerifa(3-180ohmor240-30ohm)fuellevelsenderisinstalledinthefueltank.ThesenderisconnectedtothePCU–enginecableharness.Ifafuellevelgaugeisuseditmustbeconnectedtotheinstrumentserialcommunicationbus.
15
Presentation
Fresh water levelFreshwaterlevelcanbedisplayedontheEVCsys-temtachometerifa(3-180ohm)fuellevelsenderisinstalledinthewatertank.ThesenderisconnectedtothePCU–enginecableharness.Ifafreshwaterlevelgaugeisuseditmustbeconnectedtotheinstrumentserialcommunicationbus.
Rudder indicator RudderanglecanbedisplayedontheEVCsystemtachometerifa(3-180ohm)rudderindicatorisin-stalledtothedrive/rudder.ThesenderisconnectedtothePCU–enginecableharness.Ifarudderinstrumentisuseditmustbeconnectedtotheinstrumentserialcommunicationbus.
Multisensor (Boat speed, depth and water temp)Boartspeed,depthandwatertemperaturecanbedis-playedontheEVCsystemtachometerifamultisen-sorisinstalledontheboat.Thesensorisconnectedtothemultilinkcable.Ifinstruments(speed,depth,watertemp.)areusedtheymustbeconnectedtotheinstrumentserialcommunicationbus.
Power Trim AssistantThefunctionpowertrimassistantadjusttrimangleautomaticallyaccordingtoenginespeed(rpm).EVCsupportspowertrimassistantifsoftwareforpower-trimassistanceisinstalled(orderanddownloadfromVODIAwebsite).
Boat speedBoatspeedcanbeshownontheEVCsystemta-chometer,ifamultisensororNMEA0183/NMEA2000compatiblecomponent(plotter,GPS,paddlewheeletc)isinstalled.Ifaspeedometerisuseditmustbeconnectedtotheinstrumentserialcommunicationbus..
Trip computerEVCsupportstripcomputerfunctionsiffollowingareinstalled.
- MultisensororNMEA0183/NMEA2000compat-iblecomponent(plotter,GPS,paddlewheeletc)
- Fuellevelsender
- Softwarefortripcomputer(orderanddownloadfromVODIAwebsite).
TripcomputerinformationcanbedisplayedontheEVCsystemtachometeror/andontheoptionalEVCsystemdisplay.
16
Presentation
Orientation
D4 with drive, port
11. Seawaterfilter
12. Seawaterpump
13. Fuelfilter
14. Oildipstick
15. Oilbypassfilter
16. Oilfilter
17. Starter
18.Chargeaircooler
19.Expansiontank
D4 with drive, starboard
1. Zincanode
2. Coolingwaterintake
3. Zincanode
4. Turbocharger
5. Crankcaseventilationfilter
6. AuxStop
7. Airfilter
8. Compressor
9. EDCcontrolmodule
10. Generator
11. Oilfillercap
1
2
34
56
78
9
11
10
1112
1314
15 1617
18
19
17
Presentation
D4 with reverse gear, port 8. Seawaterpump
9. Fuelfilter
10. Oildipstick(engine)
11. Oilbypassfilter
12. Oilfilter
13. Starter
14.Chargeaircooler
15.Oildipstick(reversegear)
16.Expansiontank
D4 with reverse gear, starboard 1. Turbocharger
2. Crankcaseventilationfilter
3. AuxStop
4. Airfilter
5. EDCcontrolmodule
6. Generator
7. Oilfillercap
8
910
1112
13
14 15
16
12
3
45
6
7
18
Presentation
D6 with drive, starboard 1. Zincanode
2. Coolingwaterintake
3. Zincanode
4. Turbocharger
5. Crankcaseventilationfilter
6. AuxStop
7. Airfilter
8. Compressor
9. EDCcontrolmodule
10. Generator
11. Oilfillercap
D6 with drive, port11. Seawaterfilter
12. Seawaterpump
13. Fuelfilter
14. Oildipstick
15. Oilbypassfilter
16. Oilfilter
17. Starter
18.Chargeaircooler
1
2
34
5
7
6 89
11
11
1213
14
15 1617
18
19
10
19
Presentation
D6 with reverse gear, starboard 1. Turbocharger
2. Crankcaseventilationfilter
3. Airfilter
4. AuxStop
5. EDCcontrolmodule
6. Generator
7. Oilfillercap
D6 with reverse gear, port 8. Seawaterpump
9. Fuelfilter
10. Oildipstick(engine)
11. Oilbypassfilter
12. Oilfilter
13. Starter
14.Chargeaircooler
15.Oildipstick(reversegear)
16.Expansiontank
89
1011 12 13 14 15
16
12 3 4 5
6
7
20
Presentation
InstrumentsThischapterdescribestheinstrumentandcontrolpanelssoldbyVolvoPentaforyourengine.
Ifyouwanttosupplementtheinstrumentation,orifyourboatisequippedwithinstrumentsnotdescribedhere,oryouarenotsureabouttheirfunction,pleasecontactyourVolvoPentadealer.
Ignition lockAtabwiththekeycodeaccompaniestheignitionkeys,andisusedtoorderextraignitionkeys.Donotstorethecodewhereitisaccessibletounauthorizedpersons.
S=Stopposition.
0=Keycanbeinsertedandremoved.
I=Systemvoltageon(driveposition).
II=Notused.
III=Startposition.
IMPORTANT! Readthestartinginstructionsinthe“Enginestarting”chapter.
Start/stop panelThestart/stoppanelisusedtostartorstoptheengi-ne.Thestarterkeyonthemainhelmstationmustbeinposition“I”(drivingposition)fortheenginetostart.Theenginecanonlybestoppedifthecontrolpanelisactivated.
IMPORTANT! Readthestartinginstructionsinthe“Enginestarting”chapter.
21
Instruments 1.EVCsystemtachometer(withdisplay)
Extra optional instruments 2.Voltmeter
3.Oilpressuregauge
4.Temperaturegauge
5.Rudderindicator
6.Fuellevelgauge
7.Waterlevelgauge
8.Triminstrument
2. 3. 4.1.
6. 7.5.
8.
22
Instruments
Alarm display (extra optional) Thefollowingwarninglampsshouldneverlightupduringoperation.Ontheotherhand,thewarninglampslightupwhenthestarterkeyisfirstturnedtothedriveposition.Checkthatalllampsfunction.Whentheenginehasstarted,alllampsshouldhavegoneout.Thelampsflashifthediagnosticfunctionhasregisteredmalfunction.Whenthefaulthasbeenacknowledged,thelampgivescontinuouslight.
Warning lamps (should never light up during operation).
Oil pressure (red indication) Iftheoilpressurelamplightsupduringoperation,theoilpressureintheengineistoolow.Stoptheengineatonce.
Checktheoillevelintheengine.Pleasereferto“Maintenance:Lubrication”tocheckandtoptheoilup.
Alsocheckthattheoilfiltersarenotblocked.Pleasereferto“Maintenance:Lubricationsystem”
Pleaserefertothe“Incaseofemergency”chapter,andyouwillfinddetailedinformationaboutrecommen-dedactioninthe“Diagnosticfunction”section.
WARNING!Continuedoperationwhentheoilpressureistoolowcancauseseriousengineda-mage.
Water in fuel filter (orange indication) Ifthelamplightsup,thereistoomuchwaterinthewa-tertrapinthefuelfilters.
Emptythewatertrapunderneaththefuelfilterontheengineandprefilters.Pleasereferto“Mainte-nance:Fuelsystem”.
23
Instruments
Battery (orange indication) Thebatterylamplightsupifthealternatorisnotcharging.Stoptheengineifthislamplightsupduringoperation.Ifthelamplightsup,thiscanbeduetoafaultintheelectricalsystemorbecausethealternatordrivebeltisslack.
Checkthealternatordrivebelts.Pleasereferto“Maintenance:Engine,general”.
Alsocheckthatthereisnopoorcontact/brokenwires.
WARNING!Donotcontinueoperationifthereisanyproblemwiththealternatordrivebelts.Thiscouldcauseseriousenginedamage.
Coolant temperature (red indication) Thecoolanttemperaturelamplightsupwhenthecoolanttemperatureistoohigh.Stoptheengineifthislamplightsupduringoperation.
Checkthecoolantlevel.Pleasereferto“Maintenan-ce:Freshwatersystem”.
Checkthattheseawaterfilterisnotblocked.Pleasereferto“Maintenance:Seawatersystem”
Alsochecktheimpellerintheseawaterpump.Pleasereferto“Maintenance:Seawatersystem”.
Pleaserefertothe“Incaseofemergency”chapter,andyouwillfinddetailedinformationaboutrecommendedactioninthe“Diagnosticfunction”section.
WARNING!Donotopenthecoolantfillercapwhentheengineiswarm,exceptinemergencies.Steamorhotfluidcouldsprayout.
24
Instruments
Coolant level (orange indication) Thecoolantlamplightsupwhenthecoolantlevelistoolow.
Checkcoolantlevel.Pleasereferto“Maintenan-ce:Freshwatersystem”.
Red warning indication, serious fault Iftheredwarningindicationisshownduringopera-tion,aseriousfaulthasoccured.
Pleaserefertothe“Incaseofemergency”chapter,andyouwillfinddetailedinformationaboutrecom-mendedactioninthe“Diagnosticfunction”section.
Orange alarm indication, fault Iftheorangealarmindicationisshownduringopera-tion,afaulthasoccured.
Pleaserefertothe“Incaseofemergency”chapter,andyouwillfinddetailedinformationaboutrecom-mendedactioninthe“Diagnosticfunction”section.
25
Instruments
Navigation wheel
UsedtonavigatethroughthemenusshownonthetachometerEVCsystemdisplay.Navigatethroughthemenusbyturningthewheel.Depressthewheeltoconfirmaselection.
Tachometer display selection (twin installa-tion, port or starboard tachometer)
Isusedtoselectwhichoftheenginesmenusystemsshouldbenavigablefromthecontrolpanel.Themenuisshownonthedisplayofthecorrespondingenginestachometer.Selectportorstarboard.
Indication (red/green):
Off: Notpossibletonavigateinmenu.
Lit: Possibletonavigateinmenuforselectedengine,port(red),starboard(green).
Multifunction button
Usedtoincreaseordecreasetheinstrument’sandpanel’sbacklighting.
Depressthebuttonforatleast1secondtoturnthebacklightingonoroff.Thebacklightingcanbeadjust-edinfivestagesbypressingthemultifunctionbutton.
Ifthebuttonispressedonainactivecontrolpanel,op-eratinginformationisshownonthedisplay(s)anditispossibletonavigateinthemenus.
Back button
Usedtobackastepinthemenu.
IMPORTANT!Alwayspressthebuttonsfirmly,andforatleastonesecondeachtime.
Activation button
Usedtoactivateandlockthecontrolpanelandthehelmstation.
Indication (red):
Off: Controlpanelnotactivated.
Lit:Controlpanelactivated.
Flashes: Controlpanelnotactivatedduetothecon-trollevernotbeinginneutralorthesystemhasbeenlockedfromanothercontrolpanel.
Padlock
Thepadlocksymbollightsifthecontrolpanelislockedmanuallybydepressingthe -button,orifexchangehasbeenactivatedbyroutine”Changeofcontrolpanelduringjourney”.
Lit:Thesystemislockedandtheenginecanonlybecontrolledfromtheactivatedcontrolpanel.
Neutral button
Usedtodisengagethedrive/reversegearsothattheenginespeedcanbeincreasedwithoutdriving(warm-ingupmode).
Indication(green):
Off: Drive/reversegearengaged.
Lit: Controlleverinneutral.
Flashes:Drive/reversegeardisengagedorsystemincalibrationmode.
Thisbuttonisalsousedfor:
-ActivationoftheVolvoPentaLowspeed/Trollingfunc-tion(optional).Formoreinformationpleaserefertochapter“Operation”section“VolvoPentaLowspeed/Trolling”.
-Enabelingofemergencytrimming.Formoreinforma-tionpleaserefertochapter“Incaseofemergency:Emergencytrimming”.
EVC control panelThecontrolpanelisusedincombinationwiththeEVCsystemtachometer.Thetachometerdisplayshowsoper-atinginformationandmenusthatcanbenavigatedfromthecontrolpanel.
26
Instruments
Main menu structure
EVC System Tachometer
IntroductionVolvoPentaEVCSystemTachometerpresentsrele-vantboatandengineinformationtothehelmsman.In-formationispresentedonadisplayinthetachometer.
Informationisdependingonenginemodel,numberofsensorsandtypeofaccessories.
Using the instrument
Start-up screenThisisthestart-upscreenfortheEVCSystemTa-chometer.AfterafewsecondsthefirstiteminMAINMENUwillappear.
Main menu
Navigating the menusNavigatethemenusbyturningNAVIGATIONWHEELclockwiseorcounter-clockwise.ViewswithaPOIN-TINGHAND-symbolindicatesaSUB-MENU.ToenteraSUB-MENU,pushNAVIGATIONWHEEL.
Speed (Optional) Boatspeed.RequiresmultisensororGPS.
Water temp (Optional) Watertemperature.Requiresmultisensor.
Depth (Optional)Waterdepth.Requiresmultisensor.
Trip menu (Optional)Showstripinformation.Requiresthefollowing:
- MultisensororNMEA0183/NMEA2000compatible component(plotter,GPS,paddlewheeletc)- Fuellevelsender- Tripcomputersoftware
Gauges menu Showsdataparameters.
Settings menuTheSETTINGSMENUallowstheusertosetvariousoptionsfortheEVCSystemandtocalibratevariousparameters.
Faults list NumberafterwordFAULTSindicatesnumberoffaultsstoredinFAULTSLIST.Listisresetwhensystemisrebooted.
NOTE!Faultslistisnotshownifnofaultsareregiste-red.
Tripmenu
Gaugesmenu
Settingsmenu
Faultslist
27
Instruments
Trip menu (extra optional)IntheTRIPMENUtheusergetstripinformationfromtheEVCSystemandtheuserisallowedtoselectwhichviewthatshouldbepresentedintheEVCSystemTachometersMAINMENUastripinformation.Togettripinfor-mationfollowingarerequired:
- MultisensororNMEA0183/NMEA2000compatiblecomponent(plotter,GPS,paddlewheeletc)- Fuellevelsender- Tripcomputersoftware
NOTE!Theaccuracyoftripinformationconcerning,andbasedon,remainingfuelvolumedependsonwhichmethodtheuserhaschoosenforcalibratingthefueltank.
WheninTRIPMENU,selectviewbyturningNAVIGATIONWHEEL.Toselectviewasfavorite,pushNAVIGA-TIONWHEEL.SystemreturnstoMAINMENU.
PushBACKBUTTONtoreturntoMAINMENUwithoutsettinganewfavorite.
Unitsareuserselectable.Seesection"Units"
TRIP RESET:Resetalltripdata.
FUEL REMAINING:Fuelremaining(l,Gal).
FUEL ECONOMY:Instantaneousfuelrateperdis-tance(l/nm,l/km,l/mile,Gal/nm,Gal/km,Gal/mile).
FUEL RATE:Instantaneousfuelrateperhour(l/h,Gal/h).
DISTANCE TO EMPTY:Distancetoemptybasedoninstantaneousfuelrate,remainingfuelandspeed(nm,km,miles).
TIME TO EMPTY:Timetoemptybasedoninstanta-neousfuelrateandremainingfuel(h).
TRIP DISTANCE:Tripdistancesincelastreset(nm,km,miles).
TRIP FUEL:Tripfuelusedsincelastreset(l,Gal).
TRIP FUEL ECONOMY:Averagefuelrateperdis-tancesincelastreset(l/nm,l/km,l/mile,Gal/nm,Gal/km,Gal/mile).
TRIP FUEL RATE:Averagefuelrateperhoursincelastreset(l/h,Gal/h).
TRIP TIME:Tripenginehourssincelastreset(h).
Trip menu structure
28
Instruments
Gauges menuInGAUGESMENUtheusergetsinformationfromanaloguesenders,placedontheengine.Ifthedataisnotavailabletheparameterwillnotbedisplayed.
WheninGAUGESMENU,selectviewbyturningNAVIGATIONWHEEL.Toselectviewasfavorite,pushNAVI-GATIONWHEEL.SystemreturnstoMAINMENU.
PushBACKBUTTONtoreturntoMAINMENUwithoutsettinganewfavorite.
VOLTAGE:(V)
ENGINE HOURS:(h)
ENGINE RPM:(RPM)
COOLANT TEMP:(°C,°F)
ENGINE OIL PRESSURE:(kPa,PSI)
EXHAUST TEMP:(°C,°F)
TURBO PRESSURE:(kPa,PSI)
TRANSMISSION OIL TEMPERATURE:(°C,°F)
TRIM ANGLE:(°)
RUDDER ANGLE:(°)
FUEL LEVEL:(%)
FRESH WATER LEVEL:(%)
Gauges menu structure
29
Instruments
Settings menuIntheSETTINGSMENUtheuserisallowedtosetvariousoptionsfortheEVCsystemandtocalibratevariousparameters.
IMPORTANT!Forallsettingsandcalibrationprocedures:ActivatehelmstationbypushingtheACTIVA-TIONBUTTON.
NOTE!Fortwininstallationsalwaysperformthesettingsontheportsidesystem.Portsideisthemasterside.
WheninSETTINGSMENU,selectviewbyturningNAVIGATIONWHEEL.ViewswithaPOINTINGHAND-sym-bolindicatesaSUB-MENU.ToenteraSUB-MENU,pushNAVIGATIONWHEEL.
PushBACKBUTTONtoreturntoMAINMENU.
INFO BEEP:Setinfobeepsoundlevelforthebuilt-inbuzzerinEVCtachometer.
PTA (optional):PowertrimAssistant(On/Off)
DEPTH ALARM:Settingsfordepthalarmfunctions.
UNITS:Choosewhichunitstodisplay.SetUSormet-ricandunitsfordistance,nm,km,miles.
PTA CALIBRATION (optional):CalibrationofthePowertrimAssistant.
FUEL TANK CALIBRATION:Calibrationofthefueltank.
CHASSIS ID:ShowsinformationabouttheEVCsys-temandtheVIN(VehicleIdentificationNumber).
SEL LANGUAGE:Selectlanguage(10different)
DISPLAY CONTRAST:Adjustthecontrastofthedis-play.
SPEED FACTOR:Setthecalibrationfactorfortheboat´spaddlewheelspeedsensor.
Settings menu structure
30
Instruments
DEPTH ALARM, ON/OFFDepthalarmcanbeswitchedON/OFF.
SET DEPTHAdjustthedepthalarmvaluebyturningtheNAVIGA-TIONWHEEL.Thevaluecanbeadjustedataresolu-tionof0.1mor1ft.
Onceadjustmentvalueisreached,thedataisstoredbypushingNAVIGATIONWHEEL.
DEPTH OFFSETThedepthsoundercanbeplacedsomewhereonthehullthatgivesanotherdepththanthedesireddepth.Youcanthenaddorsubtractadistancesothatthedisplayshowsthedepthfrom,forexample,thelowestpointontheboat,orfromthesurface.
AdjustthedepthoffsetvaluebyturningtheNAVIGA-TIONWHEEL.Thevaluecanbeadjustedataresolu-tionof0.1mor1ft.
Onceadjustmentvalueisreached,thedataisstoredbypushingNAVIGATIONWHEEL.
Depth alarm pop-upThedepthalarmpop-upwillappearwhenthedepthislessthanthedepthalarmsetpoint.Thepop-upshowstheactualdepth.
AcknowledgedepthalarmbypushingNAVIGATIONWHEEL.
Thedepthalarmpop-upwillre-appearevery30sec-ondsuntilthedepthincreasesandexceedsthedepthalarmsetpoint.
Depth alarm (extra optional)Alldepthalarmfunctionsareaccessedthroughthismenu.Amultisensorneedstobeinstalled.
Depth alarm signal lossIfthedepthalarmisenabledandthedepthsignalislost,forinstanceinthecaseofsensormalfunction,thedepthalarmsignallosspop-upwillappear.
Depthsounder
Waterline
Lowestpoint
31
Instruments
Select units and language Choosewhichunitsandlanguagestodisplay.
NOTE!LanguageandunitsettingsmustbeperformedinallEVCsystemtachometers.
US or METRIC1. ActivatehelmstationbypushingtheACTIVATION
BUTTON.
2. SelectSETTINGSfromMAINMENUbyturn-ingNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterSETTINGSMENU.
3. SelectUNITSandpushNAVIGATIONWHEEL.
4. SelectUSORMETRICandpushNAVIGATIONWHEEL.
5. SetUSorMETRICunitsbyturningNAVIGATIONWHEELandconfirmbypushingNAVIGATIONWHEEL.
DISTANCE1. ActivatehelmstationbypushingtheACTIVATION
BUTTON.
2. SelectSETTINGSfromMAINMENUbyturn-ingNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterSETTINGSMENU.
3. SelectUNITSandpushNAVIGATIONWHEEL.
4. SelectDISTANCEandpushNAVIGATIONWHEEL.
5. Setdistanceunit:km,nmormilesandconfirmbypushingNAVIGATIONWHEEL.
LANGUAGE1. ActivatehelmstationbypushingtheACTIVATION
BUTTON.
2. SelectSETTINGSfromMAINMENUbyturn-ingNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterSETTINGSMENU.
3. SelectSELLANGUAGEandpushNAVIGATIONWHEEL.
4. SelectlanguageandconfirmbypushingNAVIGA-TIONWHEEL.
32
Instruments
PTA CALIBRATIONNOTE!FortwininstallationsalwaysperformthePTACALIBRATIONontheportsidesystem.Portsideisthemasterside.
1. ActivatehelmstationbypushingtheACTIVATIONBUTTON.
2. SelectSETTINGSfromMAINMENUbyturn-ingNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterSETTINGSMENU.
3. SelectPTACALIBRATIONandpushNAVIGATIONWHEEL.
4. SelectPTACALIBRATIONPOSITION(1-5)byturningNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterselectedPTACALIBRATIONPO-SITION.
5. SetRPMforPTACALIBRATIONPOSITIONbyturningNAVIGATIONWHEELandconfirmbypushingNAVIGATIONWHEEL.
NOTE!RPMcannotbesetforPTACALIBRATIONPOSITION1,idlingspeed.
6. SetTRIMANGLEforselectedPTACALIBRATIONPOSITIONbyturningNAVIGATIONWHEELandconfirmbypushingNAVIGATIONWHEEL.
UsethesameprocedureforallPTACALIBRATIONPOSITIONs(1-5).PushBACKBUTTONtoreturntoSETTINGSMENU.
Power Trim Assistant, PTA (extra optional)ThePowertrimAssistantadjusttrimangleautomaticallyaccordingtoenginespeed(rpm).Itispossibletosetfivetrimanglesatfivedifferentenginespeeds(Idlespeedincluded).
33
Instruments
Fuel tank calibrationTherearetwopossiblecalibrationmethodsforthefueltank.Oneapproximative,FULLTANKCALIBRATION,andonemoreprecise,FUELMULTIPOINTCALIBRATION.Afuellevelsenderneedtobeinstalled.
NOTE!IfFUELTANKCALIBRATIONisnotshowninSETTINGSMENU,pleasecontactyourVolvoPentadealer.
FUEL MULTIPOINT CALIBRATIONWhenFUELMULTIPOINTCALIBRATIONisselected,thefuellevelsenderiscalibratedinfiveequallydivid-edsteps;20%full(pos1),40%full(pos2),60%full(pos3),80%full(pos4)and100%full(pos5)
NOTE!Toperformmultipointcalibration,fueltankmustbeLESSthan20%full.IfcalibrationskipsPOS1andgoesdirectlytoPOS2,thefueltankcontainstomuchfuelandthecalibrationwillnotbecorrect.
1. ActivatehelmstationbypushingtheACTIVATIONBUTTON.
2. SelectSETTINGSfromMAINMENUbyturn-ingNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterSETTINGSMENU.
3. SelectFUELTANKCALIBRATIONandpushNAVIGATIONWHEEL.
4. SelectFUELMULTIPOINTCALIBRATIONbyturningNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterFUELMULTIPOINTCALIBRA-TION.
NOTE!Thefuelmultipointcalibrationproceduredif-fersdependingonEVCsoftwarerelease.
5A.Ifthenumberafter“POS”inthedisplayisflashing:
Fillfueltankwith displayedvolume(POS1)andpushNAVIGATIONWHEEL.Addfuel(donotresetthepump)uptodisplayedvolumeforeachPOSuntilthetankifilled.
PushBACKBUTTONtoreturntoSETTINGSMENU.
5B.Ifthenumberafter“POS”isnotflashing:
Fillfueltankwithdisplayedvolume(POS1)andpushNAVIGATIONWHEEL.RepeatprocedureforeachPOSuntilthetankisfilled.
PushBACKBUTTONtoreturntoSETTINGSMENU.
34
Instruments
FUEL FULL TANK CALIBRATIONWhenFUELFULLTANKCALIBRATIONisselected,thefuellevelsenderiscalibratedinonestep.Thisonlygivesanapproximatedvalueofthefuellevel.There-forealltripdataconcerningandbasedon,remainingfuelvolumeshouldberecognizedasapproximatedvaluesonly.
1. ActivatehelmstationbypushingtheACTIVATIONBUTTON.
2. SelectSETTINGSfromMAINMENUbyturn-ingNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterSETTINGSMENU.
3. SelectFUELTANKCALIBRATIONandpushNAV-IGATIONWHEEL.
4. SelectFUELFULLTANKCALIBRATIONbyturn-ingNAVIGATIONWHEEL.PushNAVIGATIONWHEELtoenterFULLTANKCALIBRATION.
4. FillfueltankandpushNAVIGATIONWHEEL.
PushBACKBUTTONtoreturntoSETTINGSMENU.
Fuel alarm pop-upThefuellevelalarmpop-upwillappearwhenthefuellevelislowerthanfuelalarmsetpoint.Thepop-upshowsthepercentageoffuelremaining.
AcknowledgefuelalarmbypushingNAVIGATIONWHEEL.
Fuellevelalarmpop-upwillre-appearevery10min-utesuntilthefuellevelintankishigherthanfuelalarmsetpoint.
Fuel level signal lossIfthefuellevelhasbeensetandthefuellevelsignalislost,forinstanceinthecaseofsensormalfunction,thefuellevelalarmsignallosspop-upwillappear.
Approximated trip dataThispop-upwillbeshowneverytimeafterstart-upifFUELFULLTANKCALIBRATIONisperformed.
35
Instruments
Speed factorThespeedfactorfortheboat´spaddlewheelspeedsensorcanbeadjustedataresolutionof1%andisusedbytheEVCtoapplyacorrectiontotheoutputfromthespeedsensor.
Set speed factorSetspeedfactorwhiledrivingtheboat.ComparedisplayedspeedwithspeeddatafromGPS(orotherboat)andadjustthespeedfactoruntiltheycorre-spond.
AdjustthespeedfactorbyturningtheNAVIGATIONWHEEL.
Onceadjustmentvalueisreached,thedataisstoredbypushingNAVIGATIONWHEEL.
Information message
Start attempt with gear engagedTheenginecontrollevermustalwaysbeinneutralbe-forestarting.Ifnot,thispop-upwillbeshown.
Approximated trip dataThispop-upwillbeshowneverytimeafterstart-upifFUELFULLTANKCALIBRATIONisperformed.
Retrieving faultsTheEVCsystemisretrievingfaultsfromitsnodes.
Monitoring mode (inactive station)Aninactivestationcanshowsysteminformation.PushMULTIFUNCTIONBUTTONontheinactivestation.
Itispossibletonavigatethemenuswheninmonitor-ingmode.
36
Instruments
EVC System Display (extra optional)IntroductionVolvoPentaEVCsystemdisplayisaninstrumentwhichdisplaysoperatinginformationabouttheengineandallowsyoutocommunicatewiththeengine’selectricalsystem.
OperationinformationisshownonanLCDdisplay.Thedrivercanselectthedisplaymodeoperativeonthedisplaywiththeaidofthefivebuttonsonthefrontoftheinstrument.
Thefourbuttonsatthefurthestleftareusedtodis-playoperatinginformationindifferentways.Thebut-tonatthefurthestrightisusedtoadjustthedisplaycontrastandtoaccesstheso-calledconfigurationmenu.Varioussettingsetc.canbedoneinit.YoucanalsousetheconfigurationmenutoreachthedisplaymodeSYSTEMINFORMATION(whichcanalsobereachedviabutton2,pleaserefertotheschedulebelow).Thisdisplaymodefunctionsinthesamewayasthedisplayinthetachometer(EVCSystemTacho-meter).
Beforethedisplayisused,itmaybenecessarytomodifythewaythatthedisplayshowsoperatingin-formation,tocomplywithuserrequirements.Youcanseethesettingsthatcanbechangedinthesectionabouttheconfigurationmenu.
Structure of the display functions
Button1Engine(10differentfuelinforma-tion)
Button2Multi(displayinseveralwin-dows)
Button3Trip
Button4Graph(displayasgraphs)
Fuelconsumpti-on/time
Fuelconsumption
Tripfuelconsumption
Numericaldisplay
Instrumentdisplay
Zeroingoftripinfor-mation
Button1de-pressed
Button2depressed
Button4de-pressed
Graphdisplay1
Graphdisplay2
Graphdisplay3
Button5
Contrast/Con-figuration
Button5depressedfor>3sec
Button5depressed
1 2 3 4 5
Contrast
Button3de-pressed
Keepbutton3depressedfor3sec.
Tripinfo. Configurationmenu- System information-Settings-System
System information
Morefuelinfo.available Moredisplaysavailable
37
Instruments
Display after starting screenDisplaymodeENGINE(button1)isalwaysshownaf-terthestartingscreenwhenthedisplayisfirststartedup(moreinformationaboutthisdisplaymodecanbefoundbelowintheinstructions).Oncethedisplayhasbeenused,itwillalwaysshowthedisplaymodewhenitstartsup,thatwasselectedwhenthedisplaywaslastswitchedoff.Figureforsingleengine
installationFigurefortwinengineinstallation
Connection faultIfthedisplaydoesnotregistertransferofoperatinginformationfromtheelectricalsystem,thepop-upwindowwillflashCONNECTIONLOSTWhenopera-tinginformationhasbeenregistered/reset,thepop-upwindowdisappears.
Start imageThisisthestartingimagethatisshownonthedisplayforabriefperiodafterstarting.
Iftheunitgivesaconstantaudiblewarningafterstar-ting,theself-testhasfailed.Theunitwillstillwork,butmaybehaveinanunexpectedmanner.
Symbols for operating information
Turbochargepressure(current)
Inductionairtemperature
Exhausttemperature
Voltage
Oilpressure,reversegear
Oiltemperature,reversegear
Fuellevel
Differentialpressure,oilfilter
Enginespeed
Coolanttemperature
Enginetemperature
Fuelpumppressure
Oilpressure
Coolanttemperature
Speed
Fuelconsumption/time
38
Instruments
Set display contrastPressbutton5(furthestright)tosetdisplaycontrast.Thenpresstheappropriatebuttonstoadaptthele-vels,thensavethesettingsbypressingEXIT.Thedisplayunithas5contrastsettings.
Configuration menu (button 5)(depressed for longer than 3 s)Theconfigurationmenuisusedto:
- accessthedisplaymodeSYSTEMINFORMA-TION
- dovarioussettingsforthedisplay.
- reachinformationandfunctionsforservicingthedisplay.
Pleaserefertotheconfigurationmenustructurebelowandreadthefollowingsection,whichexplainseachsectioninthemenu.
Note! Theportengineorbothenginesmusthavetheignitionswitchedonwhendisplaysettingsarechan-ged.
Configuration menu structure
SystemInformation
Language (8available)Bleep ON,OFFEngine PORT,STARBOARD TWIN,SINGLEEngineseries D1/D2,>D2Settings GLOBAL,LOCALDisplay
Units
Settings
System
Engine [2500rpm:9000r/min]instagesof500rpmSpeed On,offSpeed [10KNOT:100KNOT]instagesof10(inappropriateunits)Graphinterval 2MIN,10MIN,30MIN,60MIN,2H,4H,8H
Readmoreaboutthisdisplaymodeonthenextpage
Speed Knots,mph,km/hrDistance NM,Miles,kmOilpressure kPa,psiTurbopressure kPa,psiFuelconsumption Liter/hr,Gal(US)/hr,IGal/hrTemperature degreesC,degreesFVolume Liter,Gal(US),ImperialGallonsDepth(stddistance) m,ft
MenuSYSTEMisforservicetechnicians
TheUNITSmenuisonlyavailableifLOCALhasbeenselectedinthemenuSETTINGS
DemoComViewerProg.txAbout
39
Instruments
SettingsMenuSETTINGSisusedtodovarioussettingsforthedisplay.
- Language:Thisiswhereyouselectthelangu-agethatthedisplayshoulduse(8differentlanguagesareavailable).
- Bleep:Thisiswhereyouselectwhetherabeepshouldbeheardwhenanybuttonisdepressed.ON/OFF.
- Engine: Thisiswhereyouselecttheengineforwhichoperatingdatawillbedisplayed.SINGLE,PORT,STARBOARDorTWIN.
- Engine series: ThisiswhereyouselecttheengineforwhichthedisplayhasbeeninstalledD1/D2,>D2.Thedisplayispre-setforusewithengineslargerthanD2.
Display mode System InformationSYSTEMINFORMATIONisadisplaymodethatfunc-tionsinthesamewayasthedisplayinthetachometer(EVCSystemTachometer).Younavigateroundthesefunctions,usingthebuttonsonthefree-standingcon-trolpanel.
IndisplaymodeSYSTEMINFORMATIONthereareseveralfunctions:
- Displayofoperatinginformation,informationmes-sagesandalarm(note!Thedisplayisadaptedtosuitthesizeofthepanelinthetachometer).
- Settingsfordisplayingoperatinginformationinthisdisplaymode.
- Allcalibrations.
DetailedinstructionsforthefunctionsindisplaymodeSYSTEMINFORMATIONarefoundinthesectionaboutthetachometerinthisowner’smanual.
Information message and alarmThedisplayautomaticallyswitchestodisplaymodeSYSTEMINFORMATIONwhentheelectricalsys-temneedstoshowinformationmessagesoralarms.Instructionsabouthowinformationmessagesandalarmsshouldbehandledarefoundinthesectionaboutthetachometerandinthesection”Incaseofemergency”inthisowner’smanual.
SYSTEMINFORMATIONdisplaymodefortwinengineinstallations
Controlpanel
SYSTEMINFORMATIONdisplaymodeforsin-gleengineinstallations
Alarmexample
40
Instruments
- Display:Thisiswhereyousetthemeasurementintervalsofthespeedometersandtachometers.Rpmengine:[2500rpm:9000r/min]instagesof500rpm
- Speed:Changespeeddisplay(on/off)
- Speed:[10KNOT:100KNOT]instatesof10(intheappropriatespeedintervals)
- Graphinterval:2MIN,10MIN,30MIN,60MIN,2H,4H,8H
- Units:(ThismenuisonlydisplayedifLOCALhasbeenselectedinmenuSETTINGS).Thisiswhereyouselectthemeasurementunitstobeusedtodisplayoperatinginformation.(GLOBALispre-set,whichmeansthattheunitsofmeasurementarepre-set,buttheycanbechangedifLOCALisse-lectedinmenuUNITS).
- Speed:KNOT,MPH,KM/H
- Thedistanceisadjustedtosuitthespeedunit:NM,MILE,KM
- OilorTurbopressure:kPa,PSI
- Volume:LITER,GAL,ImperialGAL
- Fuelconsumption/time:isadjustedtosuitthevolumeunit:L/H,GAL/H,IGAL/H
- Temperature:°C(CELSIUS),°F(Fahrenheit)
SystemMenuSYSTEMisintendedtoprovidethenecessaryfunctionsandinformationforservicetechnicians.
- Demo:SwitchesbetweendemomodeON/OFFTheunitisinnormaloperationmodewhenDemoisOFF.
- Com Viewer:Showsthelatestmessagesreceivedonthecommunicationinputs
- Prog tx: Transfersthecontents oftheapplicationprogramintheflashmemorytootherCANtrakunitsonthesameCANbuslink
- About:Showsthefollowinginformation:
ID no:Displayserialnumber
Eeprom:No.ofwritestotheEEPROM
Vers:Softwareversionnumber
Chk:Flashmemorychecksum
Part no:Volvo’spartnumberforthesoftware
Source: Showsthesourceofthereceiveddata
Label:Labelallocatedonthebus.Eachunitonthesamebusmusthaveitsownuniquelabel
41
Instruments
Menu, trip computer
Fuelconsumption(L/N.M.)-Ifinformationaboutspeedisavailable>2knot
Tripfuelconsumption(L)
Button1Changesdisplayeachtimethebuttonispressed
Remainingfuel(untilthetankisempty)(L)–Ifthereisatanksensor
Triphours(hr)
Remainingdistance(untilthetankisempty)(L)–Ifthereisatanksensor
Tripfuelconsumption/time(L/hr)
Remainingtime(untilthetankisempty)(hr)
Fuelconsumption/time(L/hr)
Tripdistance(N.M)
Figurefortwinengineinstallation
Figureforsingleengineinstallation
Display mode Engine (Button 1)Thisdisplaymodeshowstheenginespeedandboatspeedintheformofstandardinstruments,togetherwithatripcomputerandfuellevelgauge.Thefuelle-velgaugeisdisplayedifthereisatanksenderinstal-led.
Note!Tripinformationisonlydisplayediffollowingareinstalled:
- MultisensororNMEA0183/NMEA2000compa-tiblecomponent(plotter,GPS,paddlewheeletc)
- Fuellevelsender
- Softwarefortripcomputer(orderanddownloadfromVODIAwebsite)
ThetripcomputershowsvarioustypesofinformationifyourepeatedlypressthebuttonENGINE(ENGINE)(button1).Pleaserefertothetripcomputermenube-low.
Note! Onlymetricvaluesaredisplayed,butotherunitscanbedisplayediftheyhavebeenchosenintheconfigurationmenu.
Thescalevaluesformaximumenginespeedandmaximumspeedcanbesetintheconfigurationmenu.
Ifinformationaboutboatspeedisnotavailable,thedisplayshowscoolanttemperatureinstead.
42
Instruments
Display mode Multi (button 2) Thisdisplaymodeshowsoperatinginformationinfourdifferentwindows(seebelow).Theusercanchoosetheoperatinginformationtobedisplayedineachwin-dow.
Theinformationcanbedisplayedasfiguresorasstandardinstruments.Displayindicationshiftsbet-weenthetwomodeswhenyoupressbutton2repea-tedly.
Ifanitemofoperatinginformationisnotavailable,theunitdisplays”—”andtheanaloguegaugeneedleisnotshown.
FromthisdisplaymodeMULTI,youcanalsoreach displaymodethatfunctionsinthesamewayasthesmallerdisplayinthetachometer.ReadmoreaboutthisdisplaymodeSYSTEMINFORMATIONintheconfigurationmenusection.
Set the appearance of the display mode Multi DisplaymodeMULTIhasamodetosettheoperatinginformationtobedisplayedineachwindow.
Thesettingmodeisreachedbypressingbutton5(fur-thestright),whenyouareinthedisplaymodeMULTI.Pleaserefertotheillustrationsbelow.
Note!Thetypeofoperatinginformationavailabledependsontheelectricalsystemintheboatandthesensorsthattheboatisequippedwith.Optionalsen-sorsincludedepthgauge,watertemperature,speed,trimangleandrudderangle.
Note!Thisappliestothegraphicdisplay:Themaximumenginespeedrangecanbesetontheconfigurationmenu.Thevoltageintervalcanbe[8V:16V]or[16V:32V]andischangedautomatically,dependingonthelatestdatavalue.
Exampleofdisplayinseveralwindowsfortwinengineinstallation
Exampleofdisplayinseveralwindowsforsingleengineinstallation
Pressbutton5tochoosesettingmode
Buttons1to4areusedtoadjustthecorrespondingwindow(pleaserefertotheblackmarkings)
Figureforsingleengineinstallation
Figurefortwinengineinstallation
Figurefortwinengineinstallation
Figureforsingleengineinstallation
43
Instruments
Windowwithcurveforsingleengineinstallation(showsenginespeed)
Windowwithcurvefortwinengineinstallation(showsenginespeed)
Figureforsingleengineinstallation
Figurefortwinengineinstallation
Display mode Graph (button 4)Inthisdisplaymode,operatinginformationisdisplay-edintheformofahistograph.Pressbutton4repea-tedlytoshowdifferentoperatinginformation.
Ifanitemofoperatinginformationisnotavailable,thatwindowcannotbechosen.
Ifcontactwiththerelevantinformationislostduringdisplay,thecurvewillnolongerbedrawn,butthelinewillcontinuetoscrollacrossthewindow.
Datafortheportengineorsingleengineinformationisdrawnwithablackline.
Dataforthestarboardengineinformationisdrawnwithagrayline.
Themaximumtimeintervalcanbesettooneofthefollowingvaluesintheconfigurationmenu:2min,10min,30min,1h,2h,4h,8h.TheintervalontheYaxisisautomaticallyadjustedforbestindication.
Display mode Trip (button 3)Thisdisplaymodeshows:
- Fuelusedafterlastzeroing
- Instantaneousfuelconsumption(amountoffuelusedperhour)(Ifspeedinformationisavailable,in-stantaneousfuelconsumptioncanalsobecalcula-tedinrelationtodistance.)
- Operationtimeafterlastzeroing
- Totaloperatingtime(cannotbezeroed)
Ifyouwanttozerothetripvalues(tripfuelconsump-tionandtripoperatingtime),keepbutton3depres-sedfor1second.Theunitbeepsandthevaluesarezeroed.
Note!Whenthedisplayissetforatwinengineinstallation,theinformationdisplayedforeachenginewillbethesumofthevaluesfrombothengines,apartfromoperatingtime.Operationtimesfortwinenginesareshownseparately.
Thesizeoftheoperatinghoursfiguresshownonthedisplayisreducedifthenumberdoesnotfitinthewindow.
44
Instruments
ControlsThischapterdescribestheinstrumentpanelssoldbyVolvoPentaforyourengine.Ifyourboatisequippedwithcontrolswhicharenotdescribedhereandyoufeeluncertainaboutthefunction,pleasecontactthedealeryoupurchasedtheboatfrom.
Disengaging the shift functionTheshiftfunctioncanbedisengagedsothatthecontrolleveronlyaffectstheenginespeed.
1.Movethelevertotheneutralposition(N)
2.Presstheneutralbutton(N)inandholditdownwhilemovingthecontrolleverforwardtotheshiftposition(F).
3.Releasetheneutralbutton.Thegreenindicatorbeginstoflashtoacknowledgethattheshiftfunctionisdisen-gaged.
Thelevernowonlycontrolsenginespeed.
Whentheleverismovedbacktotheneutralpositionitwillautomaticallyre-engage.Thisisconfirmedbythegreenindicationwhichgivesconstantlight.
WARNING!Takecarenottoengagethereversegear/sterndriveunintentionally.
Single lever control. ElectronicOperationBoththeshiftfunctionandenginespeedcontrolarecon-trolledusingthesinglelevercontrol.
N =Neutralposition(reversegear/sterndriveisdisenga-gedandtheenginerunsatidlespeed).
F=Reversegear/sterndriveengagedformovementahead.
R=Reversegear/sterndriveengagedformovementas-tern.
T=Adjustmentofenginespeed.
NOTE!TheenginecanonlybestartediftheControlleverisintheneutralposition.
45
Friction brakeThecontrolhasafrictionbrakewhichcanbeadjustedasnecessarytoprovidelighterorheavierleveraction.
Adjusting the friction brake:
1. Stoptheengine.
2. Moverthecontrolleverforwardssothatthegrooveinthehubofthecontrolleverisaccessible.
3.Positionascrewdriverinthegrooveandremovetheplug.
4. Adjustthefrictionbrake(8mmwrench):
Clockwise =heavierleveraction
Counter clockwise=lighterleveraction.
5. Reinstalltheplug.
Side mounted control lever. ElectronicOperationBoththeshiftfunctionandenginespeedcontrolarecon-trolledusingthecontrollever.
N =Neutralposition(sterndriveisdisengagedandtheenginerunsatidlespeed).
F=Sterndriveengagedformovementahead.
R=Sterndriveengagedformovementastern.
T=Adjustmentofenginespeed.
NOTE!TheenginecanonlybestartediftheControlle-verisintheneutralposition.
46
Controls
Two lever control. Mechanical
OperationThetwolevercontrolhasseparateleversforshifting(1)andspeedcontrol(2).
Thecontrolhasaneutralpositionswitchthatonlyallowstheenginetobestartedwiththereversegearinneutral.
Black lever (1): N =Neutralposition.Reversegearisdisengaged.
F=Reversegearengagedformovementahead.
R=Reversegearengagedformovementastern.
Red lever (2): Enginespeedcontrol.
Friction brakeThecontrolhasanadjustablefrictionbrakeforspeedcon-trol.
Adjustthefrictionbrakebyturningthescrew(controlA)orlever(controlB).
Turnclockwise(+)forheavier levermovementoranti-clockwise(–)forlighter levermovement.
A
B
A
47
Controls
Starting the engineMakeitahabittogivetheengineandenginebayavisualcheckbeforestarting.Thiswillhelpyoutodiscoverquicklyifanythingabnormalhashappened,orisabouttohappen.Alsocheckthatinstrumentsandwarningdis-playsshownormalvaluesafteryouhavestartedtheengine.
Tominimizestartingsmokeincoldstarting,werecommendthataheatershouldbeinstalledtowarmtheenginebayattemperaturesbelow+5°C.
WARNING!Neverusestartsprayorsimilarproductsasastartingaid.Explosionrisk!
Before starting● Openthefueltap
● Opentheseacock(reversegear)
● Dothetasksunderthe“Dailybeforefirststart”headinginthemaintenanceschedule.
● Turnthemainswitcheson.
IMPORTANT! Neverdisconnectthecurrentwiththemainswitcheswhentheengineisrunning.Thiscandamagethealternator.
● Starttheenginebayfan,ifoneisinstalled,andletitrunforatleastfourminutes.
● Checkthattheamountoffuelaboardisenoughforyourplannedvoyage.
● Checktheoillevel.
● Lowerthedrive(s)ifraised.
General information about startingTheenginecontrollevermustalwaysbeinneutralbeforestarting.Theenginemanagementsystemen-suresthattheenginereceivesthecorrectamountoffuel- evenwhentheengineiscold.
Theengineispre-heatedbytheenginecontrolunit,whichallowstheenginetocrankseveralrevolutionswiththestartermotorbeforefuelisinjected.Thecoldertheengineis,themorerevolutionstheenginemakes.Thisraisesthetemperatureinthecombustionchambers,whichensuresreliablestartingandredu-cesstartingsmoke.
Theidlingspeedisalsogovernedbyenginetempe-rature,andissomewhatraisedafteracoldstart.
48
Starting methodPut the reverse gear/stern drive in neutralPutthereversegearinneutralbymovingthecontrollever(s)toneutralatallcontrolpositions.
Two lever control: Alsocheckthattheenginespeedleverisintheidlingposition.
Turn the ignition onTurnthestarterkeytopositionItoswitchtheignitionon.
Check LEDsEachtimetheignitionisturnedon,allLEDsareillumi-natedonthemaincontrolpanel.CheckthatallLEDsfunction.
Iftheboathasmorethanonecontrolpanel,theLEDsontheotherpanel(s)arenotcheckeduntilthecontrolpanel(s)is(are)activated.
Check the tachometer displayIfafaultisregistereditwillbeshowninthetachome-terdisplay.
Lock the system.Iftheboathasmorethanonecontrolpanel,thesys-temcanbelocked,sothattheenginecanonlybecontrolledfromtheactivatedcontrolboard.Presstheactivationbuttonforasecondtolockthesystem.Thepadlocksignlightsupinconfirmation.
Unlockthesystembypressingtheactivationbuttonforonesecond.Thiscanonlybedonefromanactiva-tedcontrolpanel.
49
Startingtheengine
Start the engine
Start using the ignition switchTurnthekeytoposition III.ReleasethekeyandletitkeyspringbacktopositionIassoonastheenginehasstarted.Stopcrankingiftheenginedoesnotstartwithin20sek.
Starting with the starter buttonPressthestarterbutton.Releasethebuttonassoonastheenginehasstarted.Pleasenotethatifyoustartfromanalternativecontrolstation,thestarterkeyatthemaincontrolstationmustbeinposition I.Stopcrankingiftheenginedoesnotstartwithin20sek.
Overheating protectionIfthestartermotorisengagedforitsmaximumactiva-tiontime(30seconds),thestartermotorcircuitiscutautomaticallytoprotectthestartermotorfromover-heating.Leavethestartermotortocoolforatleastfiveminutes(ifpossible)beforemakinganewstartattempt.
Read the instruments and warm the engine upAllowtheenginetoidleforthefirsttenseconds,andcheckthatinstrumentsanddisplaysshownormalval-ues.Checkthatnoalarmsaredisplayedandthatnowarninglamps(optional)areflashing.
Thenwarmtheengineupatlowspeedandlowload,sothatreachesnormaloperatingtemperaturebeforefullpowerisused.
IMPORTANT! Neverracetheenginewhenitiscold.
50
Startingtheengine
OperationLearntohandletheengine,controlsandotherequipmentinasafeandcorrectmannerbeforeyoucastoffonyourmaidenvoyage.Remembertoavoidsuddenorsurprisingruddermovementsandgearshifting.Thereisariskthatpassengerscouldfalloveroroverboard.
WARNING!Arotatingpropellercancausesevereinjury.Checkthatthereisnobodyinthewaterbeforeyouengageforward/aftdrive.Neverdriveclosetobathersorinareaswhereyoucouldreasonablyexpectthatpeoplecouldbeinthewater.
Reading the instrumentsReadallinstrumentsdirectlyafterstarting,andthenregu-larlyduringyourvoyage.
EVC system tachometer Showsuserselectedboatandengineinformation.
Oil pressureTheoilpressuregauge(analougeorintachometer)shouldnormallyindicatebetween3-5bar.Itwillindicateasomewhatlowervaluewhenidling.
Coolant temperatureThetemperaturegauge(analougeorintachometer)shouldnormallyindicatebetween75–95°C(167-203°F)duringnormaloperation.
ChargingThevoltmeter(analougeorintachometer)shouldnormal-lyindicateabout14V.
Acknowledging alarms and messagesThereareseveraltypesofalarmsandmessagesthatcanappearasapop-upinthetachometer/display.
NOTE! Somealarmsforfaultarealsoaccompaniedbyabuzzer.Firstsilencethebuzzerbypushingthe NAVI-GATIONWHEELonthecontrolpanel.
1. Readthealarm/messagepop-up.
2. Acknowledgethepop-upbypushingthe NAVIGA-TIONWHEELonthecontrolpanel(sometimesrepeat-edly).Thepop-upwilldisappear.
3. Taketheindicatedactions.
Ifthereisanalarmpop-upofafaultpleaserefertothe”Incaseofemergency”and“Faultregister”chapters.
NOTE! Ifthereisafuelalarmpop-upitwillreappearev-ery10minutesuntiltankisfilled.Ifthereisadepthalarmpop-upitwillreappearevery30secondsuntilthedepthexceedsthedepthalarmsetpoint.
51
AlarmIfafaultoccurs,theaudiblewarningwillsoundandtherelevantwarninglampontheoptionalalarmdisplaywillstarttoflashandthetachometerdisplaywillshowaalarmpop-up.
1. Reduceenginespeedtoidling.
2. Acknowledgedthelarmbypressingthenavigationwheelonthecontrolpanelonce.
Whenthefaulthasbeenacknowledged,thelampcon-cernedgivesconstantlightandtheaudiblewarningwillbecomesilent.
Pleaserefertothechapters“Incaseofemergency”and"Faultregister"andyouwillfinddetailedinformationaboutrecommendedaction.
Thefaultwillalsobestoredintheformofafaultcodeforaslongasthemalfunctionremains.Itispossibletoreadthefaultcodeduringasubsequentservice.
Cruising speedAvoidoperationatfullthrottle,forbestfueleconomy.Werecommendacruisingspeedwhichisatleast10%belowthemaximumenginespeedatfullspeed(fullthrottle).Themaximumenginespeedwillvaryduetopropellerchoice,loadandseaconditions,butitshouldbeinthefullthrottlerange.
Full throttle range: D4...................................................... 3400–3600rpmD6...................................................... 3400–3600rpm
Iftheenginedoesnotreachthefullthrottlerange,thiscouldbecausedbyanumberoffactorswhicharenotedinthe“Faulttracing”chapter.Iftheenginespeedexceedsthefullthrottlerange,selectacoarserpitchpropeller.AskyourVolvoPentadealerforadvice.
52
Operation
Changing helm station while cruising (optional)
Thisfunctionmustbeenabledtopermitthecontrolpaneltobechangedduringoperation.ThefunctioncanonlybeenabledbyauthorizedVolvoPentapersonnel.PleasecontactyourVolvoPentadealer.
1.Presstheactivationbutton(1)tounlockthesystem.Thepadlocksigngoesoutonallcontrolpanelstoin-dicatethatitispossibletochangecontrolpanel.
2.Thecontrolleveronthealternativecontrolpanelmustbeinneutralbeforeitispossibletochangecontrolpa-nel.
3. Presstheactivationbutton(1)onthealternativecon-trolpanel.Theactivationbuttonindicationflashesonthealternativecontrolpanel,andonthemaincontrolpanelitgivesconstantlight.
4.Thealternativecontrolpanelbecomesactivewhenthecorrectgearandapprovedenginespeedisde-manded.Theactivationbutton(1)givesconstantlighttoconfirmthatthecontrolpanelisactivated.Thesys-temisnowlocked,whichisindicatedbythepadlocksign,whichlightsup.
NOTE!Ifthecorrectgearorenginespeedisnotdemandedwithin15sec,thesystemrampsenginespeeddowntoneutralandthegearboxengagesneu-tral.
Changing the helm stationThefirsttimeyouchangecontrolpanelafterstartingtheEVCsystem,abulbcheckisdoneautomatically.AllLEDsandbulbslightupfor2seconds.
1.Checkthatthecontrollever(s)is(are)inneutralonboth thecontrolpanelyouleaveandonthenewcon-trolpanel.
2.CheckthattheEVCsystemisnotlocked.
3.Presstheactivationbutton(1)foratleastonesecond.Whenthebuttonisreleased,theindicationlightsuptoconfirmthatthecontrolpositionisactivated.
4.Presstheactivationbutton(1)forafurthersecondtolocktheEVCsystem.Thepadlocksignlightsupinconfirmation.Unlockthesystembypressingtheac-tivationbuttonforonesecond.Thiscanonlybedonefromanactivatedcontrolpanel.
1
53
Operation
OperationShiftingbetweenforwardandreverseshouldbedoneatidling.Shiftingathigherenginespeedscanbeuncomfor-tableforpassengersandcauseunnecessarystressonthesterndrive/reversegear,orcausetheenginetostop.
Ifyouattempttoshiftgearatanexcessiveenginespeed,asafetyfunctioncutsinautomatically,anddelaysshiftinguntilenginespeedhasfallento1500rpm.
Always do a forwards/revers operation as follows:
1.Reduceenginespeedtoidleandlettheboatmoreorlessloseway.
WARNING! Nevershifttoreversewhentheboatisplaning.
2.Movethecontrollevertoneutralwitharapid,distinctmovement.Makeabriefpause.
NOTE!Abeepwillsoundtoindicatethatthecontrolleverisinneutral.
3.Thenmovethecontrollevertoreversewitharapid,distinctmovementandincreaseenginespeed.
IMPORTANT!Iftheboathastwinengines,itisimportantthatbothshouldberunningduringre-versemaneuvers,toavoidtheriskofwaterentry(viatheexhaustpipe)intothestationaryengine.
1
2
3
Power Trim YourVolvoPentadriveisequippedwithahydraulictrimsystem,withwhichyoucanchangetheangleofthedriveinrelationtothetransom.Thiswillaffecttherunningpo-sitionoftheboatandmakeitpossibletooptimizeboathandlinginvariousconditions.
Powertrimisoperatedfromthecontrolpositionusingthepanels,controlsandinstruments.
NOTE! Theenginecannotbestartedwiththedriveinthe“Tiltrange”.
WARNING! Avoidover-trimmingthedrivesystemasthiscanadverselyeffectthesteeringoftheboatseverely.
IMPORTANT! Avoidrunningwiththedrivefullytrimmedforlongperiods(whenplaning).Apartfromexcessivefuelconsumptionthiscancausecavitydamagetothepropeller(s).
54
Operation
Operating with the drive in the Trim rangeTheTrimrangeisusedtoachievemaximumcomfortun-dernormaloperationatallspeedsfromstarttomaximumspeed.
Sinceeveryboathasitsownuniquecharacteristicsandwillbeeffectedindifferentwaysbythefactorsinvolved,onlygeneraladviceisgivenhereonhowtogetthebesttrimmingangleforyourboat.Itcangenerallybesaidthatwhentheboatfeelswell-balanced,easytosteerandpleasanttooperate,thenthatistheoptimaltrimanglefortheboat.
TofamiliarizeyourselfwiththePowertrim,maketestrunsatslowerspeedsandatvarioustrimpositionstoseetheeffectottrimming.Notethetimeittakesfortheboatplane.Watchthetachometerandspeedometerreadingsandtherideactionoftheboat.
When startingTrimthedrivein.Thebowwillbepresseddownandtheboatacceleratesfaster.Thisgivesimprovedrunningandsteeringcharacteristicsatspeedsbelowtheplaningthreshold.
Operating in “Bow-down” PositionThe“bow-down”positionisnormallyusedforaccelerationontoplane,operatingatslowplaningspeeds,andrun-ningagainstachoppywavecondition.Inthefully“bow-down”positiontheboatmaytendtoselfsteer.Youmayhavetocompensatewiththesteeringwheeltokeeptheboatinastraight-aheadpath.Inthispositiontheboat’sbowwilltendtogodeeperintothewater.Iftheboatisoperatedathighspeedand/oragainsthighwaves,thebowoftheboatwillplowintothewater.Theboatmaytendtobowsteerorspinaboutrapidlyandpossiblyejectoccupants.
IMPORTANT!Theboattrimshouldbeadjustedtoprovidebalancedsteeringassoonaspossibleeachtimeyougetunderway.Someboat,engine,andpropellercombinationsmayencounterboatin-stabilityand/orhighsteeringtorquewhenoperatedatornearthelimitsofthe“bow-up”or“bowdown”positions.Boatstabilityandsteeringtorquecanalsovaryduetochangingwaterconditions.Ifyouexpe-rienceboatinstabilityand/orhighsteeringtorque,seeyourVolvoPentadealertocorrectthesecondi-tions.
At planing speedTrimthedriveouttotheoperatingpositionwhichprovidesthemoststableandcomfortablerunning.
Iftheboathastwinmotorsthedrivescanbetrimmedwithdifferentanglestocompensateforsidewindsandtoacertainextentcompensateforunevenloadingononesideoftheboatortheother.
55
Operation
Operating in “Bow-up” PositionThe“bow-up”positionisnormallyusedforcruising,run-ningwithachoppywavecondition,orrunningatfullspeed.Inafull“bow-up”positiontheboatmaytendtoself-steer.Youmayhavetocompensatewiththesteeringwheeltokeeptheboatinastraight-aheadpath.Inthispositiontheboat’sbowwilltendtoraiseclearofthewa-ter.Excessive“bow-up”trimwillcausepropellerventila-tionresultinginpropellerslippage.EngineRPMwillalsoincrease,butboatspeedwillnotincreaseandmayevendrop.
IMPORTANT!Usecautionwhenoperatinginroughwaterorcrossinganotherboat’swake.Excessive“bow-up”trimmayresultintheboat’sbowrisingra-pidlyandpossiblythrowingtheboat’soccupantsintothewater.
For maximum fuel economyOperateengineatasteadythrottleopening.Trimthedriveout/inslightly.Theboatismosteasilypropelledandspeedwillincreaseinthepositionthatgivesthehighestenginespeed.Thethrottleopeningcanthenbeslightlyreducedtoretaintheoriginalspeed.
In choppy seas or running against a heavy seaTrimdrivesothebowsdrop.Thiswillprovidemorecom-fortablerunning.Seesection"OperatinginBow-downPosition"
Operating with the drive in the Beach rangeThebeachrangeisusedforoperationat reduced speedinshallowwaterorwherewaterdepthisuncertain.
IMPORTANT!Max.permittedenginespeed(rpm)whenrunninginthe“Beachrange”is1500rpm.Checkthatdriveisnevertrimmedsothatthecoolingwaterintakeisoutofthewater.
56
Operation
Power Trim Control PanelThiscontrolpanelisusedforbothsingleandtwinengineinstallations.Thecurrentpositionofthedriveisshownonthetriminstrument,refertothe”Triminstru-ment”chapter.
Fortwinengineinstallations,thecontrolpanelcanbeusedtomakeindividualorsimultaneousadjustmentstothedrives.
Bytrimmingoutthedriveawayfromthetransom,theheightofthebowwillbe“raised”inrelationtotheho-rizontalaxisandtrimminginthedrivewill“lower”thebowoftheboat.
Trimming out the drivePressinbutton1onthecontrolpaneltoraisethebowoftheboat(drivetrimmedout).
Intwinengineinstallations,bothdrivescanbeopera-tedsimultaneouslybypressingbutton1.
Thedrivescanbeoperatedseparatelybypressingbutton2onthecontrolpanelfortheportdriveandbutton3forthestarboarddrive.
Trimming in the drivePressinbutton4onthecontrolpaneltolowerthebowoftheboat(drivetrimmedin).
Intwinengineinstallations,bothdrivescanbeopera-tedsimultaneouslybypressingbutton4.
Thedrivescanbeoperatedseparatelybypressingbutton5onthecontrolpanelfortheportdriveandbutton6forthestarboarddrive.
Emergency trimmingIfafaultoccurswhichpreventsthedrivefrombeingtrimmed,itispossibletoperformanemergencytrim-ming.Pleasereferto"Incaseofemergency:Emer-gencytrimming".
Trim rangesInordertoutilizetheinformationgainedfromthetriminstrument,itisessentialtoknowaboutthedif-ferenttrimrangesandtheiruses.Therearethreetrimranges:
Trim rangeThetrimrangeisusedtoobtainthebestcomfortatallrunningspeeds(fromstarttomaximumspeed).
Beach rangeThebeachrangeisusedforrunningat reduced speedinshallowwaterorwherewaterdepthisun-certain.
WARNING!Max.permittedenginespeedwhenrunninginbeachrangeis1500rpm.Makesurethedrive’scoolantinletisnevertrimmedoutofthewater.
1
4
12 3
45 6
57
Operation
Digital trim instrumentThedisplaywindowwillshowTRIMwhilethedriveangle*isbetween-5°and+6°(Trimrange).
ThedisplaywindowwillshowBEACHwhilethedriveangle*isbetween+6°and+30°(Beachrange).LED(1)lightsorange.
Whilethedriveangle*isover+30°(Tiltrange),theLED(2)willlightred.Notextindisplaywindow.
*Thenumbercorrespondstothedriveangleinrelationtotheho-rizontal(stationaryboat).Thelowestvalueshowsthatthedriveisatmaxtriminandthehighestvaluethatthedriveisraisedtomax.Observethatthelowestvaluecanvaryfromboattoboatdependingontheangleofthetransom.
12
Tilt rangeTiltrangeisusedtoliftthedrivetomaximumheightbut not when the engine is running.Therangeisusede.g.fortrailing.Powertrimhasanautomaticstopthatcutsthepowerwhenitsendlimithasbeenreached.Thestopisresetautomaticallywhenactiva-tingdowntrimming.
NOTE!Theenginecannotbestartedwiththedriveinthe“Tiltrange”.
Analogue trim instrumentThisinstrumentshowsthecurrentpositionofthedri-ve.Beachrangeismarkedwithanorangezoneandliftrangewitharedzone.
1. Trimrange.
2. Beachrange(orange).
3. Tiltrange(red).
2
1
3
Power trim Assistant (extra optional)Thepowertrimassistantadjusttrimangelautomati-callyaccordingtoenginespeed(rpm).Itispossibletosetfivetrimanglesatfivedifferentenginespeeds(idlespeedincluded).Pleaserefertothesectionabout“EVCsystemtachometer”.
ThepowertrimassistantisturnedonandoffintheEVCsystemtachometermenuSETTINGS/sub-menuPTA.
IMPORTANT!FortwininstallationsallPowerTrimAssistantsettingsshouldbemadeintheportsidesystem.Portsideisthemasterside.
WARNING!IftheboatisequippedwithPowerTrimAssistantthefunctionmustbeturnedoffbeforetakingtheboatoutofthewater.Thispre-ventsautomatictrimmingofthedrive/drivesifanytestrunsareperformedwhiletheboatisonland.
58
Operation
Volvo Penta Lowspeed (extra optional)TheVolvoPentaLowspeedfunctionisonlyavailableforengineswithhydralicreversegear.
Forboatswithpowerfulengines,wheretheboatspeedatidleistoohigh,VolvoPentaLowspeedisusedtoreduceboatspeedbyreducingpropellerrpm-comparedtonormalatengineidlespeed.
N=Neutralidling(reversegeardisengaged,engine runsatidlespeed)
F=Forwardidling(reversegearengagedformove-mentahead,enginerunsatidlespeed),maximumslipinreversegear.
R=Reverseidling(reversegearengagedformove-mentastern,enginerunsatidlespeed),maximumslipinreversegear.
A=Lowspeedactive.Propellerrpmisincreasedwithincreaseofthrottle,enginerpmisnotaffected.
B=Lowspeeddeactivated.Propellerrpmisincreasedwithenginerpm,enginerpmwillincreasewiththrottle.
Engaging Lowspeed1. Movethelevertoneutralposition.
2. Presstheneutralbutton(N)toactivateLowspeed.WhenLowspeedisengagedapop-up(A)isshownonthetachometerdisplay.Itispossibletoacknowledgepop-upbypushingNAVIGATIONWHEEL.
3. ActiveLowspeedisindicatedbyanicon, ,onthetachometerdisplay(D).
IMPORTANT!IfLowspeedinitializingpop-up(B)andthenicon, ,areshownonthetachome-terdisplay(C),Lowspeedisnotreadytouse.NormalgearshiftinguntilLowspeedisactivated(D).
IMPORTANT!DelayingearshiftingmayoccurwhenLowspeedisactive.
Disengaging Lowspeed1. Movethelevertoneutralposition.
2. Presstheneutralbutton(N)todeactivateLowspeed.Apop-up(E)isshownonthetachome-terdisplay.Itispossibletoacknowledgepop-upbypushingNAVIGATIONWHEEL.
3. Theindicationintachometerdisplaygoesout.
Lowspeedactivated-Functionactive.
Lowspeedinitializing-Lowspeedisnotreadytouse.(Twindisc)
Pop-upwheninitializingLowspeed-Lowspeedisnotreadytouse.(Twindisc)
Pop-upwhenLowspeedisengaged.Itispossibletoack-nowledgepop-upbypushingNAVIGATIONWHEEL.
Pop-upwhenLowspeedisdi-sengaged.Itispossibletoack-nowledgepop-upbypushingNAVIGATIONWHEEL.
(A)
(B)
(C)
(D)
(E)
59
Operation
Running agroundTheautomaticKick-upfunctionreleasesthedriveifitgroundsorhitsanobjectinthewater.Ifthefunctionhasbeentrippedandthedrivereleaseditmustbetrimmedbacktotheoriginalpositionusingthecontrolbuttons.
IMPORTANT!TheKick-upfunctiononlyprotectsthedrivewhenrunningahead(forwards).Thereisnoprotectionforthedrivewhilerunningastern(backward).
Checkafterrunningagroundthatthedriveorpropel-lerarenotdamagedoriftherearevibrationsfromthedrive.Ifthisisthecasethentheboat(ifpossible)shouldberuntoharboratreducedspeedandtakenoutofthewater.
Taketheboatoutofthewater.Checktheoillevelinthedrive.Ifitiscoloredgraythenwaterhasenteredthedrive.Ifthisisthecaseorifotherdamagehasoccurredtothedriveitmustbeinspectedatanautho-rizedVolvoPentaworkshop.Ifonlythepropellerhasbeendamageditmustbereplaced.Launchtheboatandtestdrive.Iftherearestillvibrationsitmustbein-spectedbyanauthorizedVolvoPentaworkshop.
IMPORTANT!Topreventgalvaniccorrosionanydamagetothepaintworkonthedriveandpropel-lermustberepairedbeforelaunchingtheboat:Seesection“Layingup/Launching”.
Control of parallel strut WARNING! Iftheparallelstrutshowssignsof
damage,runatreducedspeedtoharbor.Theparallelstrutisavitalsafetycomponent,damagemayaffectsteeringcharacteristics.Intheworstcasesteeringcouldbelostaltogether.Neveralignorweldadamagedparallelstrut.PleasecontactyournearestauthorizedVolvoPentaworkshopforassistance.
60
Operation
Stopping the engineTheengineshouldberunforafewminutesatidle(inneutral)beforeturningitoff.Thiswillavoidboilingandevenoutthetemperature.Thisisespeciallyimportantiftheenginehasbeenoperatedathighenginespeedsandloads.
Stopping Turnthekeytostopposition“S”.Keepthekeyturneduntiltheenginestops.Thekeywillautomaticallyreturntothe“0”positionwhenitisreleasedandcanthenberemoved.
IMPORTANT! Neverswitchoffthemainswitcheswhiletheengineisrunning.Thiscoulddamagethealternator.
IMPORTANT! Neverswitchoffthemainswitchesbe-forethestarterkeyisturnedoff(isin"0"positionorremoved).Thiscoulddamagetheelectricalsystem.
Auxiliary stopIftheenginecannotbestoppedinanormalprocedure,itispossibletostoptheengineviaauxiliarystopmountedonthesideoftheengine.
After stopping the engine● Closethefuelcockandseacock(reversegear)forthe
coolingwaterintake.
IMPORTANT! Donotforgettoopenthecocksbe-foretheengineisstartedagain.
● Inspecttheengineandenginecompartmentforanyleaks.
● Boatswithdrives:Thedrivemustbetrimmedintoitsmaximumtoprotectthetrimcylindersuntreatedsur-facesfromfouling.
IMPORTANT!Ifthereisariskthatthedrivecanrunaground,itmustinsteadbetrimmedouttoitsmaxi-mumliftposition.
IMPORTANT! Makesurethatthestarterkeyisturnedoff(isin“0”positionorremoved)beforemainswitchesareswitchedoff.Otherwisetheelectricalsystemcouldbedamaged.
● Switchoffthemainswitchesiftheboatisnottobeusedforsometime.
Laying upIftheboatisnotgoingtobeusedforsometimebutisbe-ingleftinthewater,theenginemustberuntooperatingtemperatureatleastonceevery14days.Thispreventsthecorrosionintheengine.Iftheboatwillnotbeusedformorethantwomonthstheninhibitingshouldbecarriedout:Refertosection“Layingup/Launching”.
61
Cold weather precautions Topreventfreezingdamage,theseawatersystemmustbedrainedandthefreshwatersystemcoolantmusthavesufficientantifreezeprotection.Refertothecoolingsystemsectioninchapter“Maintenance”.
IMPORTANT!Apoorlychargedbatterymayburstasaresultoffreezing.
Transporting on a trailerBeforepullingboatswithadriveontoatrailer,trimthedriveoutto“Liftrange”(maximumlift).Anautomaticstopwillcutoffthecurrenttothehydraulicpumpwhenthedrivehasreacheditsmax.liftpoint.Thestopisautomati-callyresetwhentrimmingdown.NOTE!Checklocallegis-lationfortransportingboatsontrailers,therearedifferenc-esbetweendifferentcountries’trailerlaws.Itispossibletotrimthedrivewithoutstartingtheengine.
IMPORTANT!Theenginemustnotberunwiththedriveinthe“Lift”range.BeforetransportingtheboatbytraileralwayssecurethedriveintheliftpositionwithaTrailerKit(accessory)orsimilar,sothatitcan-notdropdown.
IMPORTANT!Boatswithreversegear:Drainwaterouttheexhaustsystemtopreventwaterenteringtheenginewhentransportingtheboatbytrailer.
A
A
Laying up on land/Launching IMPORTANT!Iftheboat(engine)submergessig-
nificantlybelowthestaticwaterline(A)whenitislaiduporlaunchedthereisariskofwaterenteringtheenginethroughtheexhaustsystem.
Whereboatsarekeptlaiduponlandwhennotinuse,thereisalowerlevelofgalvaniccorrosionprotectionduetooxidationonthesacrificialanodes.Beforelaunchingtheboatthesacrificialanodesonthedriveandshieldmustbecleanedwithemerypapertoremoveanyoxidation.
IMPORTANT!Donotuseawirebrushorothersteeltoolswhencleaning,asthesemaydamagethegal-vanicprotection.
62
Stoppingtheengine
Maintenance scheduleGeneral information YourVolvoPentaengineanditsequipmentaredesignedforhighreliabilityandlonglife.Theyarebuilttowithstandamarineenvironment,butalsotohavethesmallestpossibleenvironmentalimpact.Ifgivenpreventivemaintenance,accordingtothemaintenanceschedule,andifVolvoPentaoriginalsparesareused,thesequali-tiesareretainedandunnecessarymalfunctionscanbeavoided.
Warranty inspectionDuringthefirstperiodofoperation,thespecifiedwarrantyinspection“Firstserviceinspection”mustbedonebyanauthorisedVolvoPentaworkshop.Instructionsaboutwhenandwherethisshouldbedonearefoundinthe Warranty and service book.
Extended ProtectionVolvoPentaoffersanExtendedProtectionforyourmarinedieselengine,includingtransmission,ifusedforpleasureuseonly.TobevalidaExtendedProtectionservicehastobeperformedattheownerscostandex-pensebyanauthorizedVolvoPentadistributor,dealerorworkshopbeforetheexpiryofthe12monthsWarrantyPeriod.FurtherdirectionscanbefoundintheWarranty and Service Book.
MAINTENANCE SCHEDULE WARNING! Beforeyoudoanymaintenancework,readthe“Maintenance”chapter
carefully.Thiscontainsadviceondoingtheworkinasafeandcorrectmanner.
IMPORTANT!Maintenancepointsmarked mustbedonebyanauthorisedVolvoPentaworkshop.
Daily, before first start:● Engineandengineroom.Generalinspection................................................ page66
● Engineoil.Checklevel................................................................................... page70
● Coolant.Checklevel...................................................................................... page75
● Generalinspectionofdrive,propeller,shield,steering.
● Leakageandfunctioncheck......................................................................notshown
Every 14 days:● Drivebelts.Checkforwear.Changeasrequired........................................... page68
● Seawaterfilter.Clean.................................................................................... page77
● Battery.Checkelectrolytelevel...................................................................... page84
● Reversegear.Checkoillevel......................................................................... page88
● Outboarddrive.Checkcorrosionprotection.................................................. page90
● Outboarddrive.Checkoillevel...................................................................... page91
● Outboarddrive.Powertrimpump.Checkoillevel......................................... page92
● Outboarddrive.Servopump.Checkoillevel................................................. page94
●Doavisualcheckofthealignmentbetweenthesterndrives....................notshown
63
Every 50-200 hours / at least once a year, included in extended protection:● Engineoil.Change1)..................................................................................... page71
● Oilfilter.Change2)........................................................................................ page72
● Outboarddrive.Check/Adjustdrivealignment.............................................. page95
Every 200 hours / at least once a year, included in extended protection:● Crankcaseventilationfilter.Change.............................................................. page67
● Airfilter.Change............................................................................................ page67
● Exhaustpipe.Check...................................................................................... page68
● Drivebelts.Checkbelttension...................................................................... page68
● Compressor.Checkoillevel.......................................................................... page69
● Seawaterpump.Checkimpeller................................................................... page76
● Sacrificialanodes.Chargeaircooler,heatexchanger.Check....................... page78
● Fuelfilter/fuelpre-filter.Change................................................................... page80
● Reversegear.Changeoilandfilter............................................................... page88
● Outboarddrive.Changeoil3)........................................................................ page91
● Outboarddrive.Checkexhaustbellows........................................................ page92
● Cleanandtouchupthepaintworkasrequired...........................................notshown
Inspectionofexhausthoseandcoolingwaterhoses...............................notshown
–Checkhoses/pipes,unionsandhoseclamps
Checktheconditionofallrubberhoses,andre-tightenhoseclamps........notshown
Outboarddrive.Changeuniversaljointbellows..........................................notshown
Thoroughlyinspectallhydraulichosesandfittingsforsignsofleaks,wear,cracksorageing................................................................................notshown
EVCsystem.Inspectionwithdiagnostictool..............................................notshown
Every second year:● Coolant.Change........................................................................................... page73
Every 600 hours / at least every 5 years: Reversegear.Changepropellerseal.........................................................notshown
Turbo.Inspect/cleanasrequired.................................................................notshown
Trim/steeringcylinders,hoses,hydraulichoses.Checkforleakage..........notshown
Outboarddrive.Checkforfunctionandwear............................................notshown
–Bushes/shaftstubsinshieldandsuspensionfork
–Propellershaftseal
–Propellershaft(checkstraightness)
–Gearchangemechanismandcontrolcable
–Steering
1) Oilchangeintervalsvary,dependingonenginetypeoilgradeandsulfurcontentofthefuel.Pleaserefer topage70.2) Changethefiltersduringeachoilchange.
3) IMPORTANT!Inoperationsituationswherethenumberofforward-reverseoperationsaverages morethan20perhour,theoilshouldbechangedevery100hours.
64
Maintenanceschedule
Every 1200 hours / at least every 5 years:● Drivebelts.Change....................................................................................... page68
Drivebelt,compressor.Change.................................................................notshown
● Compressor.Changeoil................................................................................ page69
Heatexchanger.Inspect/Clean...................................................................notshown
Intercooler.Inspect/Clean...........................................................................notshown
Controlcablesandseals.Change..............................................................notshown
Inspectexhausthoseandcoolingwaterhoses........................................notshown
–Checkhoses/pipes,unionsandhoseclamps
Safetyandfunctioncheck..........................................................................notshown
–Inasafetyandfunctioncheck,theoutboarddriveisdisassembledtocheckforwearanddamage.Anyfaultsarerectified.Ifnecessary,thecompletedriveischanged.
Every 1500 hours (commercial use): Outboarddrive.Changegears,bearings,
allbushingsandsealingrings....................................................................notshown
Outboarddrive.RebuildorchangeU-joint................................................notshown
Outboarddrive.Checkpropellershaftwearandstrightness.Changeasrequired....................................................................................notshown
Outboarddrive.Performpressurecheck...................................................notshown
1) Oilchangeintervalsvary,dependingonenginetypeoilgradeandsulfurcontentofthefuel.Pleaserefer topage70.2) Changethefiltersduringeachoilchange.
3) IMPORTANT!Inoperationsituationswherethenumberofforward-reverseoperationsaverages
morethan20perhour,theoilshouldbechangedevery100hours.
65
Maintenanceschedule
MaintenanceThischapterdescribeshowtocarryouttheabovemaintenance.Readtheinstructionscarefullybeforestartingwork.Maintenanceintervalsarecontainedinthechapterabove:Maintenance schedule
WARNING!Readthesafetyprecautionsformaintenanceandserviceinthechapter:SafetyInformation,beforestartingwork.
WARNING! Unlessotherwisespecifiedallmaintenanceandservicemustbecarriedoutwiththeenginestopped.Stoptheenginebeforeopeningorremovingenginehatches.Immobilizetheenginebyremovingtheignitionkey,turningoffthepowersupplywiththemainswitch.
Engine, general
General inspectionMakeahabitof“visually”inspectingtheengineandengineroombeforestartingtheengineandafterstoppingwhentheenginehasbeenturnedoff.Thiswillhelpyoutoquicklydetectabnormalitiesthathaveoccurredorareabouttooccur.
Lookespeciallycarefullyforoil,fuelandcoolantleaks,loosebolts,wornorslackdrivebelts,looseconnections,damagedhosesandelectriccables.Thisinspectiontakesonlyafewminutesbutcanpreventseriousoperatingdisturbancesandcostlyrepairs.
WARNING!Accumulationsoffuel,oilandgreaseontheengineorintheengineroomisafirehazardandmustberemovedimmediatelytheyaredetected.
IMPORTANT!Ifanoil,fuelorcoolantleakisde-tected,thecausemustbeinvestigatedandthefaultrectifiedbeforetheengineisstarted.
IMPORTANT!Neverpointhigh-pressurewaterjetsdirectlyatseals,rubberhosesorelectricalcomponents.Neverusethehigh-pressurefunc-tionwhenwashingtheengine.
66
Changing air filterRemovetheairfiltercover.Removetheoldairfilter.Cleantheairfiltercover/housingifnecessary.Takecarenottoallowimpuritiestoentertheengine.Fitthenewairfilterandtheairfiltercover.
Changing crankcase ventilation filterUnscrewthelidandremovetheoldfilter.Cleanthefiltercover/housingifnecessary.Takecarenottoal-lowimpuritiestoentertheengine.Fitthenewfilter.
67
Maintenance. Engine general
Checking exhaust lineTheexhaustlineofdriveinstallationsmustbein-spectedeveryyearwithrespecttocorrosionbetweenthehose(1)andthepipe(2).
WARNING!Riskofwaterentering.Theexhaustlinemustbeinspectedwhiletheboatisonland.
Incaseofseriouscorrosiondamage,thepipemustberepairedorreplacedwithanewone.
Tocheck:Undotheclamps(3)and(4)holdingthehose(1).Detachthehose.Checkthecontactsurface(5).Incaseofseriouscorrosiondamage,thepipemustberepairedorreplacedwithanewone.
Checking drive belts WARNING! Stoptheenginebeforecommen-
cingmaintenancework.
GeneralCheckbelttensionandconditionregularly.Ifthebeltistootautitcandamagebearingsandifitistoolooseitmayslip.
Therefore,checkthebelttensionregularly.Check and adjust after operation when the belt is warm.
IMPORTANT ! Alwayschangeabeltthatap-pearswornoriscracked(beltsworkinginpairsmustbereplacedtogether).
Adjusting/changing drive belts.Thestandardgeneratorandwaterpumparedrivenbyapoly-Vbeltforoptimumfunctionandservicelife.Change/tensionthebeltasfollows:
1. Undothebolts(1)onthetensioningrollerbrack-et.Removeandchangethebeltifnecessary.
2. Tensionthebelttoapplyatorqueof70Nmonthetensioningrollersquarefitting(2).Securethetensioningrollerwiththebolts(1).Theboltsmustbetorquetightenedto50Nm.
3. Undothebolts(1)whenwarmandrepeatthebelttensioningprocedure.
1.
2.
3.
4.
5.
68
Maintenance: Engine general
Compressor. Checking oilChecking and topping upUnscrewandremovethedipstick.Wipeoffoil.Screwthedipstickdownfullyandthenremoveitagain.Checkthattheleveloilisbetweenthemarkings.IfthedipstickisnotscreweddownfullytheoillevelwillbeslightlyabovetheMINmarkingiftheoilleveliscor-rect.Ensurethereforethatthedipstickisfullyscrewedintoreadofftheoillevelcorrectly.Topuptheoilasrequired(usethedipsticktubetofill).Foroilqualityandcapacity:Seethe“TechnicalData”chapter.
IMPORTANT! TheoillevelshouldalwaysbewithintheMAXandMINrangemarkedonthedipstick.
Oil changeRunenginetonormaloperatingtemperature.Removetheoildipstick.Removetheplug(1)andlettheoilrunout.Reinstalltheplugandfillwithoiltocorrectlevelasabove.
69
Maintenance. Engine general
Lubrication system
IMPORTANT! Withaneworreconditionedengine,theoilandoilfiltersmustbechangedafter20–50hoursofoperation.Useonlytherecommendedgradesofoil.Pleaserefertothe“TechnicalData”chapter.
Oilchangeintervalscanvaryfrom100to200hours,dependingonoilgradeandsulphurcontentofthefuel.Pleaserefertothe“TechnicalData”chapter.Note that oil change intervals must never exceed a period of 12 months. Ifyouwantlongeroilchangeintervals,theconditionoftheoilmustbecheckedbytheoilmanufacturersthroughregularoiltesting.
Oil change volumePleaserefertothe“TechnicalData”chapter.
Checking and topping up the oil level NOTE! Checktheoilleveleverydaybeforetheen-gineisstartedforthefirsttime.
IMPORTANT! Donotchecktheoilleveldirectlyaftertheengineisshutdown.Theoilintheen-gineneedstimerundowntotheoilpanbeforeacorrectoillevelcheckcanbeperformed.Wait15minutesiftheenginehasbeenrunuptonormaloperatingtemperatures.Waitonehouriftheengineonlyhasbeenrunatidle.
IMPORTANT! Theoillevelshouldalwaysbebe-tweentheMAXandMINmarksonthedipstick.Higherorloweroillevelthanpermittedcouldleadtoenginedamage.
Toppingupisdoneviathefillingholeonthetopoftheengine.Topupoilslowly.Wait5minutesbeforecheck-ingtheoillevelagainsincetheoilneedstimetorundowntotheoilpan.Thencheckthelevelagain.Useonlyrecommendedgradesofoil:Pleaserefertothe“TechnicalData”chapter.
NOTE! ThevolumebetweenMAXandMINisapporx.1.5liter(0.4USgals)forD4and3.5liter(0.9USgals)forD6.
70
Changing engine oil
Alwaysobservetherecommendedoilchangeinterval.
IMPORTANT! Onlyusearecommendedgradeofoil.Pleaserefertothe“TechnicalData”chapter.
IMPORTANT! TheoillevelshouldalwaysbebetweentheMAXandMINmarksonthedipstick.Higherorloweroillevelthanpermittedcouldleadtoenginedamage.
1. Starttheengine(thismakesiteasiertosucktheoilupfromthesump).Lettheengineruntillopera-tiontemperatureisreached(temperaturegaugeindicateavaluebetween75–95°C(167-203°F)).Thenstoptheengine.
WARNING! Hotoilandhotsurfacescancauseburns.
2. Connecttheoilbilgepumptothedrainpipe.Pumpuptheoil.
3. Changetheoilfilterandbypassfilterateachoilchange(pleaserefertochapter“Changingoilfilterandbypassfilter”).
4. Fillupwithnewoilthroughthefillingholeonthetopoftheengine.
NOTE!Fill1.5liters(0.4USgals)lessthantheto-taloilvolumesincetherealwaysisasmallamountofoilleftintheoilpan.Pleaserefertothe“Techni-calData”chapterforoilvolume.
5. Starttheengine.Checkthattheoilpressurewarn-inglampgoesoutandthatnoleakageoccursbythefilters.
WARNING! Workingwith,orgoingclosetoarunningengineisasafetyrisk.Watchoutforrotat-ingcomponentsandhotsurfaces.
6. Stoptheengine.Waitonehourbeforecheckingtheoillevelagainsincetheoilneedstimetorundowntotheolipan.Topupifnecessary.
NOTE! Handtheoldoilintoare-cyclingstation.
71
Maintenance. Lubrication system
Changing oil filter and bypass filter. Changetheoilfilterandbypassfilterduringeachoilchange.
Remembertohandtheoldfiltersintoare-cyclingstation.
WARNING! Hotoilandhotsurfacescancauseburns.
1. Putasuitablevesselunderneaththefilterstoavoidoilspillage.
2. Cleanthefilterbracket.
3. Unscrewthebypassfilter(1)andtheoilfilters(2)withasuitableextractor.
4. Checkthatthematingsurfacesonthefilterbrack-etsareclean,andthatnoresiduefromtheoldsealsremains.
5. Moistenthesealsonthenewfilterswithengineoil.
6. Screwthefiltersonbyhanduntiltherubbersealsjusttouchthematingsurfaceonthefilterbrackets.Thentightenafurther1/2to3/4turn.
7. Starttheengine(lowidle)andcheckthatnoleak-ageoccurs.Checktheoilleveloncetheenginehasstopped.
72
Maintenance. Lubrication system
Freshwater system
Thefreshwatersystemistheengines’internalcoolingsystem,whichensuresthattheengineoperatesatthecorrecttemperature.Itisaclosedcircuitsystemandmustalwaysbefilledwithamixtureofatleast40%con-centratedcoolantand60%watertoprotectagainstinternalcorrosion,cavitationanddamagecausedbyfreez-ing.
Werecommendthatyouuse“Volvo Penta Coolant, Ready Mixed”,alternatively“Volvo Penta Coolant”(concentrated)mixedwithpure wateraccordingtospec,see“Coolant.Mixture”.OnlycoolantofthisqualityissuitedtooandapprovedbyVolvoPenta.
Thecoolantshouldcontainethyleneglycolofagoodqualitywithasuitablechemicalconsistencyforanade-quateprotectionoftheengine. Usinganti-corrosionaditiveexclusivelyisnotpermittedinVolvoPenta’sengines.Neverusewaterbyitselfascoolant.
IMPORTANT!Coolantmustbeusedallyearround.Thisappliesevenifthereisneveranyriskforfrost,toensurethattheenginehasanadequateprotectionagainstcorrosion.Futurewarrantyclaimsontheengineandadditionalequipmentmayberejectedifanunsuitablecoolanthasbeenusedoriftheinstructionsconcerningcoolantmixinghavenotbeenfollowed.
NOTE: Theanti-corrosiveagentsbecomelesseffectiveafteratime,whichmeansthatthecoolantmustbere-placed,see“Serviceschematic”.Thecoolingsystemshouldbeflushedoutatthesametimeasthecoolantisreplaced,see“Coolingsystem.Flushing”.
“Volvo Penta Coolant”isaconcentratedcoolantthatistobemixedwithwater.IthasbeendevelopedtofunctionoptimallywithVolvoPenta’senginesandpro-videsexcellentprotectionagainstcorrosion,cavitationandfrostdamage.
“Volvo Penta Coolant, Ready Mixed” isaready-mixedcoolant,40%“VolvoPentaCoolant”and60%water.Thisconcentrationprotectstheengineagainstcorrosion,cavitationdamageandfreezingconditionsdownto-28°C(-18°F).
73
Coolant. Mixture WARNING!Allglycolishazardousandharmful
totheenvironment.Donotconsume!Glycolisflammable.
IMPORTANT!Ethyleneglycolmustnotbemixedwithothertypesofglycol.
Mix: 40 % “Volvo Penta Coolant” (conc. coolant) 60 % water
Thismixtureprotectstheengineagainstinternalcor-rosion,cavitationandfrostdamagedownto-28°C(-18°F).(Using60%glycollowersthefreezingpointto-54°C(65°F)).Nevermixmorethan60%concen-trate(VolvoPentaCoolant)inthecoolingliquid,thiswillgivereducedcoolingeffectandincreasetheriskofoverheating,andwillgivereducedfreezingprotec-tion.
IMPORTANT!Coolantmustbemixedwithpure water,usedistilled - de-ionized water.Thewatermust fulfilltherequirementsspecifiedbyVolvoPenta,see“Waterquality”.
IMPORTANT!Itisextremelyimportantthatthecorrectconcentrationofcoolantisaddedtothesystem.Mixinaseparate,cleanvesselbeforeaddingintothecoolingsystem.Ensurethattheliquidsmixproperly.
Water quality
ASTM D4985:
Totalsolidparticles........................................ <340ppm
Totalhardness:............................................... <9.5°dH
Chloride......................................................... <40ppm
Sulfate............................................................ <100ppm
pHvalue......................................................... 5,5–9
Silica(acc.ASTMD859)................................ <20mgSiO2/l
Iron(acc.ASTMD1068)................................ <0.10ppm
Manganese(acc.ASTMD858)...................... <0.05ppm
Conductivity(acc.ASTMD1125)................... <500µS/cm
Organiccontent,CODMn(acc.ISO8467)....... <15mgKMnO4/l
74
Maintenance.Freshwatersystem
Draining fresh water systemRemovethefillercapontheexpansiontank(toallowthecoolanttorunoutfaster).Useasuitablereceptaclewhiledraining.
Thereisahosemountedontheintercooler.Movethehoseandconnectittothedrainnipple(1).Openthedrainnipplebycarefullyscrewingthenipple.Useano.17blockspannerifthenipplesticks.Drainallcoolantandscrewinthenipplebyhand.
Movethehoseandthencontinuetodrainthecoolantfromthedrainnipple(2)ontheengineblock.
NOTE!Leavetheoldcoolanttoafacilityfordestruc-tion
Checking coolant level
WARNING!Donotopentheenginecoolantsystemfillercapwhentheengineisstillhotex-ceptinanemergency.Steamorhotcoolantmaysprayout.
Turnthefillercapslowlycounterclockwiseandletanypressureescapefromthesystembeforeremov-ingthecap.Topupcoolantifnecessary.ThecoolantlevelshouldbebetweentheMAXandMINmarkingontheexpansiontank.Reinstallthefillercap.
75
Maintenance.Freshwatersystem
Checking/Changing impeller.
WARNING! Riskforwaterpenetration.
Removethecoverfromtheseawaterpumpandre-movetheimpeller(1).
Iftherearecracksorotherdefectstheimpellermustbereplaced.(Ifthepumpshaftcanbeturnedbyhandtheflangemustbereplaced).Lubricatethepumphousingandtheinsideofthecoverwithalittleglycerin.
IMPORTANT!Theimpellerwillbedamagedifothertypesoflubricantthanglycerinareused.
WARNING!Iftheimpellerisdamaged,thepumpwillnotwork,whichcanleadtoenginedamageorfire.
Reinstalltheimpellerusingarotatingmovement.In-stallthesealwashersontheshaftcenter.Installthecovertogetherwithanewo-ring.Reversegear:Opentheseacock.
Seawater system
Theseawatersystemistheboat’sexternalcoolingsystem.Onengineswithdrives,theseawaterpumpdrawsinwaterviathedrive,throughthecontrolsystemoilcoolertotheseawaterpump,afterwhichthewaterpassestheseawaterfilterbeforebeingpumpedthroughthefuelcooler,intercooler,engineoilcoolerandheatexchanger.Finally,thewaterispumpedintotheexhaustpipeelbow,whereitismixedwiththeexhaustgases.
Onengineswithreversegear,theseawaterpumpdrawsinwaterviatheseawaterinlet,afterwhichitpassestheseawaterfilter(extraequipment)beforebeingpumpedthroughtheintercooler,heatexchanger,engineoilcoolerandreversegearoilcooler.Finally,thewaterispumpedintotheexhaustpipeelbow,whereitismixedwiththeexhaustgases.
WARNING!Thereisariskthatwaterwillenterwhileworkingontheseawatersystem(iftheboatisinthewater).Watermayflowintotheboatifahose,plugorsimilarobjectlocatedbelowthewaterlineisremoved.Soalwaysclosetheseawatercock.Iftheboatdoesnothaveaseawatercock,theflowofwatermustbestoppedinasafemanner.Theboatmustbebroughtuponlandifthisisnotpossible.
76
Cleaning seawater filter.
WARNING! Riskforwaterpenetration.
Screwoffcover(1)andremovesealplate(2).Liftoutandcleantheinsert(3).
IMPORTANT! Iftheboatisusedinwaterthathasalotofcontaminants,seaweedetc.thefiltermustbecheckedmorefrequentlythanindicatedinthemaintenanceschedule.Otherwisethereisariskthefilterwillclogandtheenginewilloverheat.
Draining seawater systemUseasuitablereceptaclewhiledraining.
Openthedrainnipple(1)bycarefullyscrewingthenipple.Useano.17blockspannerifthenipplesticks.Drainallcoolantandscrewinthenipplebyhand.
Movethehoseandthencontinuetodrainthecoolantfromthedrainnipple(2)and(3).
1
2
3
77
Maintenance.Seawatersystem
Checking/Changing sacrificial anodes WARNING! Riskofwaterentering.Closethese-
awatercockbeforestartingworkontheseawatersystem.
1. Closetheseawatercock.
2. Draintheseawaterasdescribedin”Drainingtheseawatersystem”.
3. Removethesacrificialanodesintheheatexchan-gerandtheintercooler.
4. Checkthesacrificialanodesandchangethemiftheyarelessthan50%oftheiroriginalsize.Other-wise,cleanthesacrificialanodeswithsandpapertoremovethelayerofoxidebeforerefittingthem.
IMPORTANT ! Cleanwithsandpaper.Usenosteeltoolsasthiswillimpairelectricalprotection.
5. Fitthesacrificialanodes.Makesurethereisgoodcontactbetweentheanodeandthemetalgoods.
6. Closethedrainnipples.
7. Opentheseawatercockbeforestartingtheengi-ne.
8. Makesuretherearenoleaks.
78
Maintenance.Seawatersystem
Seawater system. Cleaning and inhibitingTopreventthebuildupofdepositsandsaltcrystalsintheseawatersystemitmustbeflushedwithfreshwa-ter.Whentheboatislaidupitmustalsobeinhibited.
WARNING!Riskofwaterpenetration.Cleaningandinhibitingtheseawatersystemshouldbecarriedoutwiththeboatonland.
1. Opentheseawatercock(reversegear).
2. Detachhosefromtheseawaterpumpandconnectahose(1)whichreachestoabucketfilledwithfreshwater.Takecareoffilling.
3. Checkthatthereisnothingthatwillgetsplashedbehindtheexhaustoutlet.
WARNING! Approachingarunningengineisdangerous.Watchoutforrotatingcomponentsandhotsurfaces.
IMPORTANT!Theimpellerwillbedamagedifitrunsdry.
4. Setthegearcontrolleverintheneutralposition.Checkthatnobodyisnearthepropellers.Starttheengine.Letitrunatfastidleafewminutes.Stoptheengine.
5. Forinhibitingfillabucketwithantifreezemixture(50/50freshwaterandantifreeze).Secureacon-tainerbytheexhaustoutlet.Repeatstep4.
6. Connectseawaterhose.
7. Thesystemisnowinhibited.Theantifreezemix-tureshouldbeleftinthesystemwhiletheboatislaidup.Drainthemixturejustbeforetheboatislaunched.Reusetheantifreezemixturenextsea-sonordeposititataproperlydesignateddisposalsite.
1
79
Maintenance.Seawatersystem
Fuel system
Theenginefuelsystemisaso-calledcommonrail-system.Theadvantageofthecommonrail-systemisthattheenginecontrolunitcontrolsthetimingandfuelamount,thismeanbetteremissioncontrolandasmoothrunningengine.
Allworkontheenginecommonrail-systemmustbecarriedoutatanauthorizedworkshop.Useonlytherecom-mendedgradeoffuel:Seethechapter“TechnicalData”.
WARNING!Firerisk.Whencarryingoutworkonthefuelsystemmakessuretheengineiscold.Afuelspillontoahotsurfaceoranelectricalcomponentcancauseafire.Storefuelsoakedragssothattheycannotcauseafire.
Changing fuel filter1. Closethefuelvalve/valves.
2. Cleanthefilterbracketandputasuitablevesselunderthefilter.
3. Removethecablesfromthewatertrap(1).
4.Unscrewthefilter,useafilterwrenchifneeded..
5. Cleanthesealingsurfacesofthefilterbracket.Makesurethefilterisabsolutelycleanandthesealingsurfacesareundamaged.Moistenthesealingringswithengineoil,includingtheinnerrubberseallocatedinsidethethreadedholeinthecenterofthefilter.
NOTE! Donotfillthenewfilterwithfuelbeforeas-sembly.Contaminationsmaygetintothesystemandcausedamageandmalfunction.
6. Screwthenewfilteronbyhanduntilthesealjusttouchesthematingsurface.Thentightenafurther1/2turn.Reinstallthewatertrapcables.
7. Openthefuelvalve.
8. Bleedthefuelsystem.SeeChapter”Bleedingthefuelsystem”.
9. Starttheengineandcheckforleakages.
80
Bleeding the fuel system Thefuelsystemmustbeblede.g.afterchangingfuelfilter,ifthefueltankhasbeenrundryandafterlongstops.
WARNING! Neverdetachthepressurepipes.
1. Attachatransparenthosetotheairventvalve(1).Leadthehosetoasuitablereceptacletoavoidspillage.
2. Opentheairventvalveandpumpfuelusingthehandpump(2)untilthefuelrunningoutisfreefromairbubbles.Closeandtightentheairventvalve.
3. Pumpanother10strokeswiththehandpump.Theresistanceinthehandpumpmayseemquitehighandisnormalandnecessaryforbleedingthesys-tem.
4. Removethehoseandrefittheprotectivecapontheairventvalve.
WARNING! Workingonorapproachingarun-ningengineisasafetyhazard.Bewareofrotatingpartsandhotsurfaces.
12
1
21
Water in fuel
Draining the fuel filterIfthepop-up"waterinfuel"onthetachometerdisplay
orthelamp ontheoptionalalarmdisplaycomeson,thereistoomuchwaterinthewaterseparatoronthefuelfilter.Proceedasfollowstorectifythis:
1. Stoptheengineandtakethestarterkeyoutofthestarterswitch.
2. Removethecablefromthewaterseparator(1).
3. Placeasuitablereceptacleunderthefuelfilterandcarefullyunscrewthewaterseparator(2)enoughtoallowthewatertorunout.Screwinthewaterseparatoruntilitbottomsagainstthefilter.Then,screwafurther1/4to1/2ofaturn.
4. Fastenthecablefromthewaterseparator(1).
Draining of fuel pre-filter. Thefuelpre-filterisanaccessory.
Positionacontainerunderthefuelfilter.Onthefuelfilterfirstopentheventingscrew(1)approximately4turns.Drainoffwaterandcontaminantsusingthecock/plugatthebottomofthefilter.Ventfuelsystem.
IMPORTANT!Waitafewhoursaftertheenginehasbeenturnedoffbeforedrainingthefilter.
81
Maintenance.Fuelsystem
Fuel pre-filter. Changing filter insertClosefuelcockatthefueltank.Positionacontainerunderthefuelfilter.
Removethecoverbyslackeningoffscrew(1).Replaceinsertandreinstallcover.Openfuelcock.Ventfuelsystem.Deposit the old filter insert at a properly designated disposal site.
Starttheengineandcheckforleaks.
WARNING! Approachingarunningengineisdan-gerous.Watchoutforrotatingcomponentsandhotsurfaces.
1
82
Maintenance.Fuelsystem
Electrical system
Theengineisequippedwithatwo-polesystemelectricalsystemwhichmeansthatthevoltage(minus)isre-turneddirectlyfromthestartermotorminusterminalwiththebatterynegativelead.Individualcomponentsonthesystemreturnvoltagetothestartermotorminusterminalviaseparatecables.
WARNING!Alwaysstoptheengineandbreakthecurrentusingthemainswitchesbeforeworkingontheelectricalsystem.Isolateshorecurrenttotheengineblockheater,batterycharger,oraccessoriesmountedontheengine.
Main switchThemainswitchmustneverbeturnedoffbeforetheen-ginehasstopped.Ifthecircuitbetweenthegeneratorandthebatteryiscutoffwhentheengineisrunningthegen-eratorcanbeseriouslydamaged.Forthesamereasonchargingcircuitsmustneverbeswitchedoverwhiletheengineisrunning.
IMPORTANT! Neverbreakthecircuitwiththemainswitcheswhiletheengineisrunning.
Fuses12-volt systemTheengineisfittedwithfullyautomaticcircuitbreakers.Thecircuitbreakerscutthepoweriftheelectricalsystemisoverloaded.
Ifitisnotpossibletostarttheengineoriftheinstrumentstopsworkingwhilerunning,thecircuitbreakermayhavebeenactivated.Ifthefaultisintermittent,resettingwilltakeplaceautomatically.Ifthefaultpersists,readouttheflashcodesandtakethenecessarymeasures.
IMPORTANT ! Alwaysinvestigatethecauseoftheoverload!
24-volt systemTheengineisfittedwithtwoautomaticcircuitbreakers(1).Thecircuitbreakerscutthepowerifthesystemisoverloaded.
Ifitisnotpossibletostarttheengineoriftheinstrumentstopsworkingwhilerunning,thecircuitbreakermayhavebeenactivated.Resetbypressinginthecircuitbreaker.
Ifthefaultpersists,readouttheflashcodesandtakethenecessarymeasures.
IMPORTANT ! Alwaysinvestigatethecauseoftheoverload!
EVC systemTheEVCsystemisprotectedthroughtheenginecircuitbreakers.
IMPORTANT ! Alwaysinvestigatethecauseoftheoverload!
83
Battery. Maintenance WARNING! Riskoffireandexplosion.Never
allowanopenflameorelectricsparksnearthebatteryorbatteries.
WARNING!Nevermixupbatterypositiveandnegativeterminals.Thismaycausesparksandanexplosion.
WARNING! Thebatteryelectrolytecontainsex-tremelycorrosivesulfuricacid.Protectyourskinandclotheswhenchargingorhandlingbatter-ies.Alwaysuseprotectivegogglesandgloves.Ifbatteryelectrolytecomesintocontactwithunprotectedskinwashoffimmediatelyusingplentyofwaterandsoap.Ifbatteryacidcomesintocontactwiththeeyes,flushimmediatelywithplentyofwaterandobtainmedicalassis-tancewithoutdelay.
Connecting and disconnectingFirstconnecttheredbatterylead+tothebattery+terminal.Thenconnecttheblackbatterylead–tothebattery–terminal.
Whendisconnectingthebattery,disconnectthe–lead(black)firstandthenthe+lead(red).
CleaningKeepbatteriesdryandclean.Oxidationordirtonthebatteryandbatteryterminalscancauseshort-circuits,voltagedropanddischargeespeciallyindampweather.Cleanthebatteryterminalsandleadstoremoveoxidationusingabrassbrush.Tightenthecableterminalswellandgreasethemwithterminalgreaseorpetroleumjelly.
Topping upTheelectrolyteshouldbe5–10mmovertheplatesinthebattery.Topupusingdistilled waterifnecessary.Chargethebatteryaftertoppingupforatleast30minutesbyrunningtheengineatfastidle.
NOTE! Certainmaintenance-freebatterieshavespe-cialinstructionswhichmustbefollowed.
Electrical connectionsAlsocheckthatallelectricalconnectionsaredryandfreeofoxidationandthattherearenolooseconnec-tions.Ifnecessary,spraytheseconnectionswithawater-repellentspray(VolvoPentaUniversaloil).
84
Maintenance:Electricalsystem
Battery. Charging WARNING!Dangerofexplosion!Thebatteries
giveoffhydrogengasduringchargingwhichwhenmixedwithaircanformanexplosivegas–oxyhydrogenAshort-circuit,nakedflameorsparkcancausealargeexplosion.Ensurethattheventilationisgood.
WARNING!Thebatteryelectrolytecontainsex-tremelycorrosivesulfuricacid.Protectyourskinandclotheswhenchargingorhandlingbatter-ies.Alwaysuseprotectivegogglesandgloves.Ifbatteryelectrolytecomesintocontactwithunprotectedskinwashoffimmediatelyusingplentyofwaterandsoap.Ifbatteryacidcomesintocontactwiththeeyes,flushimmediatelywithplentyofwaterandobtainmedicalassis-tancewithoutdelay.
Ifthebatteryhasdischargeditmustbecharged.Iftheboathasnotbeenusedforsometimechargethebatteryandthentricklechargeit(seemanufacturer’srecommendations).Apoorlychargedbatterywillbedamagedandmayburstincoldweather.
IMPORTANT!Followtheinstructionssuppliedwiththebatterychargercarefully.Toavoidelec-trolyticcorrosionwhenanexternalchargerisconnected,alwaysdisconnectthebatteryleadsbeforeconnectingthecharger.
Whencharging,unscrewfillerplugsbutleavethemintheirholes.Ventilationshouldbegood,particularlyifthebatteriesarebeingchargedinanenclosedarea.
WARNING!Alwaysswitchoffthechargingcircuitbeforeremovingthebatterychargerconnectors.Nevermixupbatterypositiveandnegativeterminals.Thismaycausesparksandanexplosion.
Specialinstructionsapplywhenboost chargingthebatteries.Avoidboostchargingthebatteriesasitwillshortentheirservicelife.
85
Maintenance:Electricalsystem
Electrical installationsLeakagecurrentfromtheelectricalsystemcanbecausedbyincorrectinstallationofelectricalequip-ment.Leakagecurrentcanknockoutthegalvanicprotectionofcomponentssuchasthedrive,propel-ler,propellershaft,rudderstockandkeelandcausedamagebyelectrolyticcorrosion.
IMPORTANT!Workontheboat’slowtensioncircuitshouldonlybecarriedoutbyqualifiedorexperiencedpersons.Installationorworkontheshorepowerequipmentmust onlybecarriedoutbyelectriciansauthorizedtoworkwithhigh-voltageinstallations.
The following should always be observed:
1. Whenshorepowerisconnected(120V–230V),theshoresafetyground(earth)mustnotbecon-nectedtotheengineoranyothergroundpointontheboat.Thesafetygroundmustalwaysbecon-nectedtotheconnectioncabinet’sground(earth)terminalashore.Thesafetygroundshouldnotbeconnectedtothenegativeconnectionontheoutputside(12/24V),i.e.itmustbegalvanicallyseparated.
Shorepowerunits(transformer,rectifier,batterychargersetc.)mustbeintendedformarineusageand the high tension circuit must be galvani-cally separated from the low tension circuit.
2. Routeandclampelectriccablessothattheywillnotbeexposedtorubbing,damporbilgewaterinthekeelson.
3. Engineordrive/reversegearmustneverbeusedasagroundpoint.
IMPORTANT!Theengineordrive/reversegearmustneverbeusedasagroundorbeelectricallyconnectedtootherequipmentsuchastheradio,navigationalequipment,therudder,bathingstepsetc.
Protectivegroundsfortheradio,navigationalequipment,rudder,bathingstepsorotherequip-mentwithseparategroundleadsmustbecon-nectedtoacommongroundterminal.
86
Maintenance:Electricalsystem
4. Theremustbeamainswitchconnectedtothestarterbatterypositive(+)terminal.Themainswitchshouldcutoffpowertoallpowerconsum-ingequipmentandshouldbeswitchedoffwhentheboatisnotinuse.
5. Ifanauxiliarybatteryisinuse,amainswitchshouldbeconnectedbetweenits+terminalandthefuseblock,andthe(–)terminalandthetermi-nalblockfortheboat’selectricalequipment.Themainswitchfortheauxiliarybatterymustcutoffallpowerconsumingequipmentconnectedtothatbatteryandbeturnedoffwhenpowerisnolongerneeded.
Allequipmentconnectedtotheauxiliarybatteryshouldhaveseparateswitches.
Tosimultaneouslychargetwoindependentbatterycircuits,fitaVolvoPentachargedistributor(ac-cessory)totheregulargenerator.
87
Maintenance:Electricalsystem
Reverse gear
TheHS45AE/HS63AE/HS63VE/HS80/85AE/HS80/85VEreversegearishydraulic,whichmeansthatahead/as-ternengagementanddisengagementishydraulicallyactivated.Thereversegearlubricationsystemhasanoilfilterandoilcooler.Thereversegearsisequippedwithsolenoidvalvesforelectronicallycontrolledshifting.
IMPORTANT! VolvoPentarecommendstheinstallationofaseawaterfiltertoguaranteethepropercool-antwaterflowtotheengineandreversegear.Contaminantsintheseawaterwillotherwisefoulthereversegearradiatorandothercoolingsystemcomponents.
Cheking oil level Starttheengineandletitrunacoupleofminutes.Stopptheengineandremovethedipstickbyturningitanticlockwise.Dryoffthedipstickandreinstallitinthereversegear,without screwing it into place.Removetheoildipstickagainandchecktheoillevel.Thecorrectoillevelisinsidethemarkedarea.
Ifnecessary,toptheoilupthroughthedipstickhole.Pleaserefertothe“TechnicalData”chapterforoilgradesandvolume.
IMPORTANT!Neverover-fillthereversegear.Theoillevelmustalwaysbeinsideorattherec-ommendedlevels.
Changing oil and filter 1. Cleanaroundthelid(2),sothatthereisnorisk
thatdirtcouldfalldownintothefilterhousing.
2. Undoscrew(1)witha6mmAllenkey.Removelid(2).ReplaceandoilinthenewO-ringsinthelid.
3. Removethefilter(3).
4. Suckuptheoilwithanoildrainpump,viatheoilfilterhousing.Connecthosetothesuctionpipe(4)atthebottomofthehousing.
NOTE!Maximumoutsidediameterofsuctionhoseis5/8inch(16mm).
5. Measureupthecorrectquantityofoilandfillthereversegearwiththeoilviatheoilfilterhousing.Pleaserefertothe“TechnicalData”chapterforoilgradesandvolume.
NOTE! Fillwithlessoilthantotalvolumesincetherecouldbeasmallamountofoilleftinthere-versegearafterdrainingit.
IMPORTANT!Neverover-fillthereversegear.
6. Installthenewfilter(3)inthefilterhousing.
7. Installthelid.Tighteningtorque5–8Nm.
8. Putthecontrolleverinneutral.Startandruntheengineat1500rpmforafewminutestoensurethatthereversegearoilcoolerisfilledwithoil.
9. Stoptheengineandchecktheoillevel.Topupasnecessary.
3
4
2
1
88
Propeller shaft seal. CheckingIftheboathasaVolvoPentashafttheshaftsealmustbeventedandlubricateddirectlyafterlaunching.
Ventthebushingbypressingittogetherwhilepressingdownontheshaftuntilwaterappears.Thenpressinapprox.1ccwater repellent greaseintotheseal.
IMPORTANT! Thesealmustbecheckedevery600hoursandchangedasrequired.Thesealmustbechangedeveryfiveyears,however.
89
Maintenance.Reversegear
Drive
WARNING!IftheboatisequippedwithPowerTrimAssistantthefunctionmustbeturnedoffbeforetakingtheboatoutofthewater.Thispreventsautomatictrimmingofthedrive/drivesifanytestrunsareperformedwhiletheboatisonland.Forinstructionsonhowtoturnoffthefunctionpleaserefertothesection“PowerTrimAssistant”inthechapter“Operating”.
Yourdriveisprotectedagainstgalvaniccorrosion.Thisprotectionconsistsoftwo-threelayersofpaint,sacrificialanodesandgroundbraids.Thegroundbraidsmaintainaconnectionbetweenthedifferentcomponentsofthedrive.Abrokenconnectioncanresultintherapidcorrosionofanindividualcomponenteventhoughtheprotec-tionisotherwiseeffective.Checkgroundbraidseveryyear.Faultyelectricalinstallationcanalsocausethebreakdownofthegalvanicprotection.Damageduetoelectrolyticcorrosionoccursrapidlyandisoftenextensive.Forfurtherinformationseethechapter:“Electricalsystem”.
IMPORTANT! Alwaysrepairdamagetopaintworkimmediately.Improperlyappliedpaintorthewrongtypeofpaintonthekeelcanputthecorrosionprotectionsystemoutofaction.Forfurtherinformationonpaint-ingseethechapter:Layingupandlaunching
Thedriveisequippedwithaconeclutchforshiftingusingacontrolcablewitheithermechanicaloperationoranelectricactuatorandelectronicoperation.
Corrosion protection. Checking/ChangingCheckthesacrificialanodesregularly.Changewithnewanodeswhenapproximately1/3oftheanodehasbeeneroded.Tightenthenewanodesothatthereisagoodelectricalcontact.
Whereboatsarekeptlaiduponlandwhennotinusethereisalowerlevelofgalvaniccorrosionprotectionduetotheoxidationonthesacrificialanodes.Evenanewanodecanbeoxidizedonthesurface.Beforelaunchingthesacrificialanodesmustbecleaned/groundusinganemerycloth.
IMPORTANT !Cleanwithsandpaper.Usenosteeltools(e.g.wirebrush)asthiswillimpairelectricalprotection.
Yourdriveisequippedwithsacrificialanodesofzincasstandard,intendedforusewithsaltwater.Ondrivesusedmainlyinfreshwaterthesacrificialanodesshouldbeofmagnesium.
IMPORTANT ! Useprotectiveanodesasfollows:
Zincforuseinsaltwater
Magnesiumforuseinfreshwater
Aluminiumiftheboatisusedprimarilyinsaltwaterandoccasionallyinfreshwater.
Changing corrosion protectionAllanodesaresecuredwithscrews.Undothescrewsholdingtheanode.Cleanthecontactsurfaceandfitthenewanode.
90
Checking oil levelTrimupthedriveto35°.Removethecover(1)andtheplug(2).
IMPORTANT!Alwaystrimupthedriveto35°whencheckingtheoillevel.
Theoillevelmustalwaysbeatthetopoftheoilfillercap(3).Ifnot,topupwithoiluntiltheoilfillercapiscompletelyfilled.Referto”TechnicalData”concerninggradeandcapacity.
Checkthattheplugistightandfitthecover.
Changing oilTrimupthedriveto35°.Removethecover(1)andtheplug(2).
IMPORTANT!Alwaystrimupthedriveto35°whenchangingtheoil.
Dismantlethepropellerandremovetheoildrainplug(4)togetherwithitsgasketfromthegearhousingandallowtheoiltorunout.
Iftheoilisdiscolored,contactanauthorisedVolvoPentaservicecentre.
Refittheplugwithgasket.Adamagedgasketmustal-waysbereplacedwithanewone.Checkthetightnessoftheplugbeforefittingthepropeller.
Fillwithnewoil.Referto”TechnicalData”concerninggradeandcapacity.
Topupwithoiluntiltheoilfillercapiscompletelyfilled.Theoillevelmustalwaysbeatthetopoftheoilfillercap(3).Referto”TechnicalData”concerninggradeandcapacity.
Lowerthesterndriveandtiltthesterndriveto35°posi-tionagaintoeliminatepossibleairpockets.
Removetheoilfillplugandcheckoillevel.Topupwithoiliftheoilfillercapisnotcompletelyfilled.
Checkthattheplugistightandfitthecover.
NB! Leave the old oil to a destruction plant.
12
3
4
91
Maintenance. Drive
Checking oil level, power trimTrimthedriveinasfaraspossible.ChecktheoillevelisbetweentheMAXandMINmarkingsontheoilcon-tainer.TopupifnecessaryusingATFoil.Cleanlinessisextremelyimportant,nodirtmustgetintothedrivewhentoppingupwithoil.
Ifthesystemhasbeendrained,fillwithnewoilandtrimthedriveinandout6–10timestoventthesystem.Checktheoillevelandtopupifnecessary.
Changing universal joint bellowsChecktheconditionofthejointbellowsonceayear.Itmustbechangedifthereareanyvisiblecracksorotherdefects.
Thejointbellowsshouldberenewedevery200ope-ratinghours.Thedrivemustbedismantledfromthesuspensionforkinordertochangethejointbellows.Dismantlingthedriverequiresknowledgeandspecialtools.ContactyourVolvoPentaservicecentre.
Checking exhaust bellowsChecktheconditionoftheexhaustbellowsonceayear.Itmustbechangedifthereareanyvisiblecracksorotherdefects.
WARNING!Neverworkonthedrivebellowsorhydraulicswithoutfirstsecuringthedriveinraisedpositioninsuchawaythatitcannotfalldown.Thedrivecancauseseverepersonalinjuryifitfallsdown.
Specialtoolno.885800,appliedcorrectly,willpreventthedrivefromfallingdown.Fitthetoolasfollows:Trimoutthedrivetomaxandapplythespecialtool.
Theninspectthebellowsthoroughlyfordamageandchangeifnecessary.
WARNING! Donotoverloadthetoolbystandingontheraiseddrive.
92
Maintenance: Drive
Steering
TheDPH/Rdriveisequippedwithafullyhydraulicsteeringsystemwithadditionalpowerassistancetoallowsteeringwithouttheenginerunning.
Checking oil level, steering system IMPORTANT!Follow the directions below to
ensure problem free and safe steering:
Checkthesteeringsystemoilleveleverytwoweekssothatanychangesinlevelarediscovered.Checkoillevelatthehelmpump.Minlevelis12mmbelowloweredgeofthefillhole.Iftheboathasaflybridge,doNOTopenlowerhelmpump.Onlychecktheoillevelattheupperhelmstation.Normally,theoillevelwillnotchange,”oilconsumption”inoneyearisneg-ligible.
Adropinlevelisaprobableindicationthatthereisaleakorthatthereareairinthesystem.Theleakmustbelocatedandrectifiedimmediately.Contact your Volvo Penta service centre for repair.
ThesteeringsystemisfilledwithATFanddoesnotnormallyrequirechanging.Aslongasthefluidisredincolouranddoesnotcontainanyvisiblecontami-nants,itneednotbechanged.Ifthefluidhasstartedtoturnblackorifthereareanyvisiblecontaminants,itmustbechanged.Thefluidmustalsobepurgedfromairifthesteeringsystemhasbeenopenedforservice.
WARNING! UseonlyVolvoPentarecommen-dedfluidandgrade.Nevertopupthesteeringsystemwithfluidofunknowngrade.Neverusebrakefluidorhydraulicoil.Any non-appproved fluid may cause irreparable damage, loss of steering and cancellation of warranty. Theincorrectfluidcanalsoresultindamagetothecomponentsusedinthesteeringsystem.
12mm(1/2")
93
Checking oil level, servo pumpTheoilrecoverytankisasee-throughreservoir,checkoillevelwithoutopeningthereservoir.Oilshouldberightbelowtheneckoftherecoverytank.
Ifoilneedstobeadded,firstdisconnectquickconnectcoupling,beforeopeningthecap.
Hydraulic hoses. CheckingCarefullycheckthesteeringsystem’shydraulichosesforwearandcracks.Checkexternalhosesespeciallycarefully,asthesehavebeenexposedtowaterfa-tigue.Hosesmustbereplacedifatalldamaged.
WARNING! Aleakinghydraulichosecannega-tivelyaffectsteering,andatworststeeringcanbelostaltogether.Cleanlinessisextremelyim-portant,nodirtmustgetintothehydraulicsys-tem.Beforeremoving,cleanandcheckcarefullyhowhosesareroutedandconnected.Faulty routing or dirt in the hydraulic system can negatively affect steering, and at worst steer-ing can be lost altogether. PleasecontactyournearestauthorizedVolvoPentaworkshopforas-sistance.
94
Maintenance: Steering
Parallel strut. CheckingTheparallelstrut(twinandtripleinstallation)isavi-talsafetycomponent.Inspectitcarefullyifthedrivekick-upfunctionhasbeentriggeredbytheboatgoingagroundorhittinganobjectinthewater.
WARNING! Iftheparallelstrutshowssignsofdamage,runatreducedspeedtoharbor.Theparallelstrutisavitalsafetycomponent,damagemayaffectsteeringcharacteristics.Intheworstcasesteeringcouldbelostaltogether.Neveralignorweldadamagedparallelstrut.PleasecontactyournearestauthorizedVolvoPentaworkshopforassistance.
30 Nm
A
B
30 Nm
Hydraulic tie-bar. AdjustingThetie-barcanbeadjustedbothwiththeboatinthewaterandwiththeboatuponland.
With the boat in the water:1. Removeprotectivecapscrew(A).Loosenadjust-
mentscrew(B)1-2turns.
2. Withtheenginesrunning,turnthesteeringwheelhardovertoonesideuntilthehelmpumpgoesagainsta”lock”.Bothsterndriveswillthensteeroutfullytooneside.
3. Tightenadjustmentscrew(B),torque 30 Nm)se-curely.Installprotectivecapscrew(A).
Thisprocedurewilllineupthesterndrivesparalleltoeachother(straightahead).
With the boat on land:1.Removeprotectivecapscrew(A).Loosenadjust-
mentscrew(B)1-2turns.
2.Setsterndrivestodesiredalignment(straightaheadrecommended).
3.Tightenadjustmentscrew(B),torque 30 Nm)se-curely.Installprotectivecapscrew(A).
95
Maintenance. Steering
Propellers
ForbestperformanceandfueleconomytheenginespeedshouldbewithinthemaximumRPMrange:Seechapter“Operation”.IftheenginespeedatmaximumRPMfallsoutsidethemax.RPMrangethenthepropellershouldbechanged.
WARNING! Makeitimpossibletostarttheenginewhenworkingonthepropellers.Takethestarterkeyoutofthestarterswitch.
IMPORTANT!Damagedpropellersshouldbereplacedimmediately.Operatingtheboatwithadamagedpropellershouldbeundertakenwithextremecareandonlyatreducedenginespeeds.
Propellers. DPR/DPH driveNB!AtoolforremovingandfittingthepropellersissuppliedtogetherwiththeTransomshieldkit(seefigure).
Dismantling1. Turnonthepowerandmovethecontrolleverto
reverse.Takethestarterkeyoutofthestarterswitch.
2. Undothelocknut(1)andremovetherearpropel-ler.
3. Turnonthepowerandmovethecontrollevertoforward.Takethestarterkeyoutofthestarterswitch.
4. Undothelargelocknut(2)usingthespecialtoolsupplied.Removethefrontpropeller.
5.Wipethepropellershaftsclean.
Assembly1. Lubricatebothpropellerhubs.UseVolvoPenta
grease828250.
2. Turnonthepowerandmovethecontrollevertoforward.Takethestarterkeyoutofthestarterswitch.
3. Pushthefrontpropellerontotheshaft.
4. Screwonthelargelocknut(2)andtorquetightento50-70Nm.
5. Turnonthepowerandmovethecontrollevertoreverse.Takethestarterkeyoutofthestarterswitch.
6. Pushtherearpropellerontotheshaftandsecureitwiththelocknut(1).Torquetightento70-80Nm..
1
2
96
Laying up/LaunchingBeforetakingtheboatoutofthewaterforwinter/out-of-seasonstoragehaveanauthorizedVolvoPentawork-shopinspecttheengineandotherequipment.Haveanynecessaryrepairsorserviceworkcarriedoutsothatyourboatisintopconditionforthenewseason.
WARNING!IftheboatisequippedwithPowerTrimAssistantthefunctionmustbeturnedoffbeforetakingtheboatoutofthewater.Thispreventsautomatictrimmingofthedrive/drivesifanytestrunsareperformedwhiletheboatisonland.Forinstructionsonhowtoturnoffthefunctionpleaserefertothesection“PowerTrimAssistant”inthechapter“Operating”.
Inhibitionshouldbecarriedouttoensurethattheengineandtransmissionarenotdamagedwhileoutofcom-missionduringthewinter/off-season.Itisimportantthisisdoneproperlyandthannothingisforgotten.Wehavethereforeprovidedachecklistcoveringthemostimportantpoints.
WARNING! ReadthechapteronMaintenancecarefullybeforestartingwork.Itcontainsinstructionsonhowtocarryoutthemostcommonmaintenanceandserviceoperationssafelyandcorrectly.
InhibitingThe following are best carried out with the boat in the water:
● Changeengineoilandreplaceoilfilter.
● Changeoilinthereversegear.
● Replacefuelfilter.Replacefuelpre-filterifin-stalled.
● Runenginetonormaloperatingtemperature.
● Taketheboatoutofthewater:
The following should be carried out with the boat out of the water: ● Cleanthehullanddrivedirectlyaftertakingupthe
boat(beforeitdries).
● Changeoilinthedrive.
● Cleantheseawaterfilter.
● Cleanandinhibittheseawatersystem.
● Removetheimpellerfromtheseawaterpump.Storetheimpellerinasealedplasticbaginacoolplace.
● Checktheconditionoftheenginecoolantanti-freeze.Topupifrequired.
IMPORTANT!Ananti-corrosionmixtureintheenginecoolantsystemprovidesnoprotectionagainstfreezing.Ifthereisanypossibilitytheenginewillbesubjectedtofreezingtemperaturesthenthesystemmustbedrained.
● Drainanywaterandcontaminantsfromthefueltank.Fillthetankcompletelywithfueltoavoidcondensation.
● Cleantheoutsideoftheengine.Donotuseahighpressurespraytocleantheengine.TouchupanydamagedareasofpaintworkwithVolvoPentaoriginalpaint.
● Checkallcontrolcablesandtreatwithrustinhib-itor.
● RepairanydamagedareasofpaintworkwithVolvoPentaoriginalpaint.NOTE!Readthespe-cialinstructionsonpaintingthedriveundertheheading:“Paintingthedriveandunderwaterhull”.
● Disconnectbatteryleads.Cleanandchargethebatteries.NOTE!Apoorlychargedbatterymayburstasaresultoffreezing.
● Sprayelectricalsystemcomponentswithmoisturerepellentspray.
● Removepropellerforwinterstorage.GreasethepropellershaftusingwaterrepellentgreaseVPnr.828250.
IMPORTANT! Becarefulwhencleaningwithahighpressurewaterspray.Thespraymustnotbepointedtowardtheexhaustanddriveunionbellows,thetrim/steeringcylinderseals,thepro-pellershaftseal,hosesetc.
97
Bringing out of storage● Checkoillevelintheengineanddrive/reverse
gear.Topupifnecessary.Ifthereisinhibitingoilinthesystemdrainandfillwithnewoil,changeoilfilter.Forcorrectoilgrade:Seethechapter“Tech-nicalData”.
● Draintheantifreezefromtheseawatersystem.
● Installtheimpellerintheseawaterpump.Replaceiftheoldonelooksworn.PleaserefertotheSeaWaterSystemchapter.
● Close/tightendraincocks/plugs.
● Checkthetensionandconditionofthedrivebelts.
● Checktheconditionofrubberhosesandtightenhoseclamps.
● Checkenginecoolantlevelandantifreezeprotec-tion.Topupifnecessary.
● Connectthefullychargedbatteries.
● Paintthedriveandhull:Seenextpage.
● Checkthesacrificialanodeonthedrive.Ifthereislessthan2/3oftheanodeleftitmustbereplaced.Cleanwithemeryclothjustbeforetheboatislaunched.
IMPORTANT!Donotuseawirebrushorothersteeltoolswhencleaning,asthesemaydam-agethegalvanicprotection.
● Installpropellers.
● Launchtheboat.Checkforleaks.
● Ventandlubricatethepropellershaftseal(reversegear).
● Starttheengine.Checkthattherearenofuel,enginecoolantorexhaustgasleaksandthatallcontrolfunctionsareoperating.
98
Layingup/Launching
Painting the drive and underwater hull
DriveBeforetreatingthedrivewithanti-foulingagentanydamagedpaintworkmustberepaired.Sanddownmetalsurfaceslightlyusinga120gradepaperandafinergradeforpaintedsurfaces.Washoffusingthin-nersorsimilar.Anyporesinthesurfaceshouldbefilledandsandeddown.PaintusingVolvoPentaori-ginalprimerandtopcoat.Letthepaintdry.AfurthertwocoatsofVolvoPentaanti-foulingprimer shouldthenbeapplied.Letthemdry.AfurthertwocoatsofVolvoPentaanti-foulingshouldthenbeapplied.
IMPORTANT!ThesacrificialanodesonthedrivemustnotbepaintedortreatedwithTeflon.Thisalsoappliestostainlessorbronzepropel-lers.
Useofanti-foulingagentsisnotpermittedinallcoun-tries.Pleasemakesurethatitispermittedwhereyourboatistobeused.Ifanti-foulingagentsarenotpermittedwerecommendthatapureTeflon®*agentbeappliedontotheoriginalpaintworkonthedrivewithoutsandingitdownfirst.
*TeflonistheregisteredtrademarkoftheDuPontCorp.
Underwater hullAlltypesofpaintswithanti-foulingpropertiesarepoisonousandcausedamagetothemarineenviron-ment.Avoidtheuseofsuchagents.Mostcountrieshaveintroducedlegislationcontrollingtheuseofanti-foulingagents. Always abide by these regulations.Inmanycasesitiscompletelyforbiddentousethemonpleasureboats,forexampleinfreshwater.ForboatsthatarerelativelyeasytogetoutofthewaterwerecommendonlyTeflontreatmentcombinedwithmechanicalcleaningseveraltimesperseason.Forlargercraftthisisnotpracticable.Iftheboatisinanareawherethewaterquicklyproducesfoulingthenanti-foulingpaintsmustprobablybeused.Ifthisisthecaseuseacopper-basedpaintcontainingcop-percyanideandnot copper oxide.
IMPORTANT!Leaveanareaof10mmaroundthedriveunpainted.
Tin-basedagents(TBT)mustnotbeused.Check the legislation that applies where the boat is to be used.Waitforthepainttodrybeforelaunchingtheboat.
99
Layingup/Launching
In case of emergency Despiteregularmaintenanceaccordingtothemaintenancescheduleandperfectoperation,faultsmayoccurwhichmustbeattendedtobeforetheboatcantravelfurther.Thischaptercontainstipsforrectifyingsomeofthepossiblefaults.
Therearesafetyfunctionswhichareactivatedwhencertainfaultsoccur,toprotecttheengine.Thefollowingcanoccur:
● Enginecannotbestarted
● Gearinneutralandenginespeedislimitedto1500rpm,nosteering.
● Theenginestops
Iffaultoccurs,acknowlegeanyalarmandtaketherecommendedmeasures.Pleaserefertothischapterandthe“Faultregister”chapter.
1.Checkthattheratedvoltageofthehelpstartbat-teryisthesameasthesystemvoltageoftheengine.
2.Connecttheredjumpercabletothepositivepole (+)oftheflatbattery,andthentothepositivepoleofthehelpstartbattery.
3.Connecttheblackjumpercabletothenegative pole (–)ofthehelpstartbattery,andthentoaplacesomedistancefromtheflatbatteries,suchasthenegativeconnectiononthestartermotor.
WARNING!Undernocircumstancesmaytheblackjumpercable(–) comeintocontactwiththepositiveconnectiononthestartermotor.
4. Starttheengineandrunatafastidleforabouttenminutestochargethebatteries.Makesurethattherearenoextraaccessoriesconnectedtotheelectricalsystem.
WARNING!Workingwith,orgoingclosetoarunningengineisasafetyrisk.Watchoutforro-tatingcomponentsandhotsurfaces.
WARNING!Donottouchtheconnectionsduringthestartattempt:Riskofarcing.Donotstandbendingoveranyofthebatterieseither.
5.Stoptheengine.Removethejumpercablesintheexactreverseorderfrominstallation.
Starting with auxiliary batteries WARNING! Ventilatewell.Batteriescontainand
giveoffanexplosivegaswhichishighlyflam-mableandexplosive.Ashortcircuit,openflameorsparkcouldcauseaviolentexplosion.
WARNING!Neverconfusethepositiveandne-gativepolesonthebatteries.Riskofarcingandexplosion.
100
Emergency shiftingIfafaultoccurswhichpreventsthedriveorthereversgearfrombeingoperated(shifted)withthecontrollever,itispossibletoshiftmanually,usingthede-scriptionbelow.
WARNING!Inemergencyshifting,theunitislockedinforwardsoperation.Pleasenotethatthedrivecannotthenbedisengagedwiththecontrollever.Forwardmotioncanonlybecutoffbystoppingtheenginewiththeignitionkeyorstopbutton.
DrivesThedrivesgearsarechangedelectronicallyusingagearlevercarriermountedintheenginecompart-ment
Manual drive engagement1. Stoptheengineandtakethestarterkeyoutofthe
starterswitch.
2. Pulloutthesplitpin(1)andlifttheadapter(2)fromthepin(3).
3. Placeascrewdriverorsimilartoolintheadapter(2)holeandmovethecontrolwirehorizontally.
Reverse gearThisdescriptionisformanualengagementofthere-versegear,forforwardtravel.
Note. Thedescriptionsrefertoelectricallyshiftedre-versegear.
Manual engagement of the reverse gear:
1. Stoptheengineandremovetheignitionkeyfromtheignitionlock.
2. Undothescrew(1)onthesidewhere the cable harness marked A is connected.
3. Removewasher(2)andtightenthescrew.
4. UndocablesAandBfromthesolenoidvalves.
1
2
A
B
12
3
2Gearforward
Gearbackward
101
Incaseofemergency
Emergency trimmingIfafaultoccurswhichpreventsthedrivefrombeingtrimmedwiththetrimpanel,itispossibletoperformanemergencytrimming,usingthedescriptionbelow.
WARNING!Whenemergencytrimmingisper-formed,theautomaticstopwillnotwork.Thedrivecanbetrimmedoutsidethetrimranges,thiscandamageboatordrive.
1. Press -buttononthecontrolpanelandhold.
2. Trimthedriveusingthetrimpanel.
Engine stop after crash-stopIftheenginehasstoppedafteracrash-stop,thefol-lowingprocedurehastobedonebeforetheboatcanbemanoeuvered:
1. Putthecontrolleversinneutralposition.
2. Acknowledgethealarmandstoptheengine(s).
3. Waituntilthesystemisshutdownproberly,alllampshasgoneout.Thenstartthesystem,nottheengine.
4. Acknowledgethealarmandstarttheengine.
5. Stoptheengine.Waituntilthesystemisshutdownproberly,alllampshasgoneout.Thenstarttheengine.
1
2 3
4
5 6
102
Incaseofemergency
Fault-tracingAnumberofsymptomsandpossiblecausesforenginedisturbancesaredescribedinthetablebelow.Iffaultsorhitchesarisethatyoucannotsolvealone,youmustalwaysgetintouchwithyourVolvoPentadealer.
WARNING!Readthesafetydirectionsformaintenanceandserviceinthechapter“Safetyinformation”be-forestartingwork.
1. Dischargedbattery
2. Looseconnection/open-circuit
3. Fusetripped
4. Lackoffuel
5. Fouledfuelfilter.
6. Airinthefuelinjectionsystem
7. Water/contaminantsinthefuel
8. Boatabnormallyloaded
9. Foulingonunderwaterhull/drive/propeller
10. Insufficientairsupply
11. Enginecoolanttemperaturetoohigh
12. Enginecoolanttemperatureistoolow
13. Lubricatingoilleveltoolow.
14. Blockedoilfilter
15. Defective/incorrectpropeller
16. Defectiveenginemounting
17. Toolittlecoolant
18. Blockedseawaterintake/pipe/filter
19. Circulationpumpdrivebeltslipping
20. Defectiveimpeller
21. Defective/incorrectthermostat
22. Lubricatingoilleveltoohigh
23. Generatordrivebeltslipping
24. Storeddiagnostictroublecodes(NOTE!Thecodescanonlybereadanderasedbyaservicetechni-cian.)
Symptom and possible cause
Pop-upsareshowninthetachometerdisplay Seethe“Faultregister”chapter
Startermotornotturning(orslow) 1,2,3,24
Enginedoesnotstart 4,5,6,7,24
Enginestartsbutstopsagain 6,7,24
Enginedifficulttostart 4,5,6,7
Enginedoesnotreachcorrectspeedatwideopenthrottle(WOT) 5,6,7,8,9,10,11,15,18,19,20,21,24
Engineknocks 4,5,6,7
Enginerunsunevenly 4,5,6,7,10,11
Enginevibrates 15,16
Highfuelconsumption 8,9,10,12,15
Blackexhaustsmoke 10
Blueorwhiteexhaustsmoke 12,22
Lowoilpressure 13,14
Enginecoolanttemperaturetoohigh 17,18,19,20,21
Noneorpoorcharging 2,23
103
Incaseofemergency
Diagnostic functionThediagnosticfunctionmonitorsandchecksthattheengine,sterndrive/reversegearandEVCsystemfunctionnormally.
The diagnostic function has the following tasks: ● Discoverandlocalizemalfunctions
● Notifythatmalfunctionshavebeendiscovered
● Giveadviceinfaultfinding
● Protecttheengineandensurecontinuedoperationwhenseriousmalfunctionsarediscovered.
The diagnostic function affects the engine in the following ways when:
1.Thediagnosticfunctionhasdiscoveredaminormal-functionwhichdoesnotdamagetheengine.
Reaction:Theengineisnotaffected.
2.Thediagnosticfunctionhasdiscoveredaseriousmal-functionwhichwillnotimmediatelydamagetheengine(e.g.highcoolanttemperature):
Reaction:Enginepowerisreducedtilltherelevantvalueisnormalized.
3.Thediagnosticfunctionhasdiscoveredaseriousmal-functionwhichwillcauseseriousenginedamage.
Reaction:Enginepowerisreduced.
4.Thediagnosticfunctionhasdiscoveredaseriousmalfunctionwhichmakesitimpossibletocontroltheengine.
Reaction:Thereversegear/driveisdisengagedandenginespeediscutto1000rpm.
Itispossibletodoanemergencyshift:Pleaserefertothe“Emergencyshifting”section.
5.Thediagnosticfunctionhasdiscoveredaseriousmal-functiononthesterndriveshiftmechanismorintheenginefuelinjectionsystem.
Reaction:Engineisstopped
Itispossibletodoanemergencyshift:Pleaserefertothe”Emergencyshifting”section.Inseriousemer-gencyitisalsopossibletostarttheenginewithgearengagedafteracknowledgingthealarm.
104
Incaseofemergency
Malfunction message engine and EVC-systemIfthediagnosticfunctiondiscoversamalfunction,itwarnsthedriverbyshowingpop-upsinthetachom-eterdisplayandthebuzzerwillsound.
Pop-upswillalternatebetween"causeoffault"and"measurestotake".
Toacknowledgethealarm,pressNAVIGATIONWHEEL.Whenthefaulthasbeenacknowledged,thebuzzerwillbecomesilent.PressNAVIGATIONWHEEL.Thepop-upwilldisappearandnormaldisplaywindowwillbeshown.
NOTE! Toenableenginestartthealarmmustbeac-knowledged.
Danger pop-upIftheDangerpop-upisshownduringoperation,ase-riousfaulthasoccured.
NOTE! Acknowledgethealarmandstoptheengineatonce.
Informationregarding"causeoffault"and"measurestotake"isfoundinchapter"Faultregister".
Warning pop-upIftheWaringpop-upisshownduringoperation,afaulthasoccured.
NOTE! Acknowledgethealarmandstoptheengineatonce.
Informationregarding"causeoffault"and"measurestotake"isfoundinchapter"Faultregister".
Caution pop-upIftheCautionpop-upisshownduringoperation,afaulthasoccured.
Acknowledgethealarm.
Informationregarding"causeoffault"and"measurestotake"isfoundinchapter"Faultregister".
105
Incaseofemergency
Faultsarestoredandmalfunctionshavebeenregistered
Faults listAfaultslistcanbeviewedfromtheMAINMENUinthetachometer,ifafaultisregistered.
WheninMAINMENU,selectFAULTSbypushingNAVIGATIONWHEEL.NumberafterFAULTSindi-catesnumberoffaultsstoredinfaultslist.ShowfaultsinfaultslistbyturningNAVIGATIONWHEEL.
Shownfaultpop-upswillalternatebetween"causeoffault"and"measurestotake".
Moreinformationregarding"causeoffault"and"mea-surestotake"isfoundinchapter"Faultregister".
Erasing faults in faults listAnyfaultpop-upinthediagnosticfunctionareauto-maticallyerasedeverytimethestarterkeyisturnedtothestopposition(S).
NOTE!Stoptheengineandcheckthattheignitionkey(s)is(are)inposition0inallcontrolpositions.
Whensystemvoltageisswitchedonagain,thediag-nosticfunctioncheckstoseewhetherthereareanyfaultsintheEVCsystem.Ifthisisthecase,newfaultpop-upsareshown.
Thisimpliesthat:1. Faultswhichhavebeenattendedtoorhavedis-
appearedareautomaticallyerased.
2. Faultswhichhavenotbeenattendedtomustbeacknowledgedeverytimethesystemvoltageisswitchedon.
106
Incaseofemergency
Engine speed R
Explanation: Fault in engine speed sensor. Reaction:Enginepowerisreduced.
Action:
• PleasecontactaVolvoPentaworkshop.
Water in fuel O
Explanation: Water in water trap in fuel filters.Reaction:None
Action:
• Emptythewatertrapunderneaththefuelfilters,pleaserefertoPleasereferto“Maintenance:Fuelsystem”.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Seawater pressure R
Explanation: Seawater pressure too low. Reaction:Enginepowerisreduced.
Action:
• Checkthattheseawaterfilterisnotblocked.Pleasereferto"Maintenance:Seawatersystem".
• Checktheimpellerintheseawaterpump.Pleasereferto“Maintenance:Seawatersystem”.
• Checkthatnoleakageoccurs.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Fault register
Description R
Explanation: Reaction:
Action:
WARNING!Readthesafetyprecautionsformaintenanceandserviceinthe”Safetyinformation”chapterbeforestartingwork.
ExplanationFaultsarepresentedwithinformationaboutreasonandproposedmeasurestobetaken.
1. 3.2.
1.Descriptionofcurrentfaultandmeasurestotake.
2.Currentwarninglampwhichflashesduringanalarm.O/Rmeansthatanorangeorredlampflashes.
3.Audiblewarning
4.Currentfaultpop-upwhichisshownontheEVCtachometerdisplay.
4.
107
Air temperature R
Explanation: Charge air temperature too high.Reaction:Enginepowerisreduced.
Action:
• PleasecontactaVolvoPentaworkshop.
Coolant level R
Explanation: Coolant level too low. Reaction:Enginepowerisreduced.
Action:
• Checkcoolantlevel.Pleasereferto"Maintenance:Freshwatersystem".
• Checkthatnoleakageoccursinauxiliaryequipmentconnectedtotheenginecoolingsystem.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Coolant pressure R
Explanation: Coolant pressure too low. Reaction:Enginepowerisreduced.
Action:
• Checkthecoolantlevel.Pleasereferto"Maintenance:Freshwatersystem".
• Checkthattheseawaterfilterisnotblocked.Pleasereferto“Maintenance:Seawatersystem”.
• Checktheimpellerintheseawaterpump.Pleasereferto“Maintenance:Seawatersystem”.
• Checkthatnoleakageoccurs.
• Checkthatnoleakageoccursinauxiliaryequipmentconnectedtotheenginecoolingsystem.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Coolant temperature R
Explanation: Ccoolant temperature too high.
Reaction:Enginepowerisreduced.
Action:
• Checkcoolantlevel.Pleasereferto“Maintenance:Freshwatersystem”.
• Checkthattheseawaterfilterisnotblocked.Pleasereferto“Maintenance:Seawatersystem”.
• Checktheimpellerintheseawaterpump.Pleasereferto“Maintenance:Seawatersystem”.
• Checkthatnoleakageoccurs.
• Ifthecoolingwaterflowceases,theexhausthoseshouldbeinspectedinternallyandreplacedifthehoseshowssignsofdamage.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
108
Faultregister
Fuel pressure R
Explanation: Fuel pressure too low. Reaction:Enginepowerisreduced.
Action:
• Checkthefuellevel.
• Openthefueltapsandcheckthatnoleakageoccurs.
• Checkthatthefuelfiltersarenotblocked.Pleasereferto“Maintenance:Fuelsystem”
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Fuel temperature R
Explanation: Fuel temperature too high. Reaction:Enginepowerisreduced.
Action:
• Checkthefuellevel.
• Checkfuelcooler.
• Checkthatnoleakageoccurs.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Engine oil level R
Explanation: Oil level too low.
NOTE! Inroughfollowingseasorheadseas,thesystemcanincorrectlysensethattheengineoillevelistoolow.Ifthishappens,acknowledgethefault,andcheckthepointsbelowforsafetyreasons.
Reaction:Enginepowerisreduced.
Action:
• Checktheoillevelintheengine.Pleasereferto"Maintenance:Lubricationsystem"tocheckandtoptheoilup.
• Checktheoilfilters.Pleasereferto"Maintenance:Lubricationsystem".
• Checkthatnoleakageoccurs.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Engine oil pressure R
Explanation: Oil pressure too low. Reaction:Enginepowerisreduced.
Action:
• Checktheoillevelintheengine.Pleasereferto“Maintenance:Lubrication”tocheckandtoptheoilup.
• Checkthattheoilfiltersarenotblocked.
• Checkthatnoleakageoccurs.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
109
Faultregister
Engine oil temperature R
Explanation: Engine oil temperature too high.
Reaction:Enginepowerisreduced.
Action:
• Checktheoillevel.Pleasereferto"Maintenance:Lubricationsystem".
• Checkthattheoilfiltersarenotblocked.Pleasereferto"Maintenance:Lubricationsystem".
• Checkthatnoleakageoccurs.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Engine oil filter R
Explanation: Oil pressure differential too big. Reaction:Enginepowerisreduced.
Action:
• Checkthattheoilfiltersarenotblocked.Pleasereferto"Maintenance:Lubricationsystem”.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Crankcase pressure R
Explanation: Crankcase pressure too high. Reaction:Enginepowerreduced.
Action:
• Checkthatthecrankcaseventilationisnotblocked.Pleasereferto“Maintenance:Engine,general”.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Exhaust temperature R
Explanation: Exhaust temperature too high. Reaction:Enginepowerisreduced.
Action:
• PleasecontactaVolvoPentaworkshop.
Transmission oil pressure R
Explanation: Transmission oil pressure too low. Reaction:Enginepowerisreduced.
Action:
• Checkoillevel.Pleasereferto“Maintenance:Lubricationsystem”.
• Checkthattheoilstrainerisnotblocked.Pleasereferto“Maintenance:Lubricationsystem”.
• Checkthatnoleakageoccurs.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
110
Faultregister
Battery voltage O
Explanation: Battery voltage too low. Reaction:
Action:
• Checkbatteryfluidlevel.
• Checkbelttension.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Auxiliary stop R
Explanation: External stop signal. Reaction:Enginestopsorcannotbestarted
Action:
• Checkemergencystopbutton.Resetifnecessary.Pleasereferto"Stoppingtheengine:Emergencystop"
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Primary battery R
Explanation: Poor battery or charging. Reaction:
Action:
• Checkbatteryfluidlevel.
• Checkbelttension.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Secondary battery R
Explanation: Poor battery or charging. Reaction:
Action:
• Checkbatteryfluidlevel.
• Checkbelttension.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
30 V supply fuse R
Explanation: Fuse is broken. Reaction:
Action:
• PleasecontactaVolvoPentaworkshop.
111
Faultregister
EMS supply fuse R
Explanation: Fuse is broken. Reaction:
Action:
• PleasecontactaVolvoPentaworkshop.
Extra supply fuse R
Explanation: Fuse is broken. Reaction:
Action:
• PleasecontactaVolvoPentaworkshop.
Power Trim O/R
Explanation: Fault in Power trim system.
Reaction:Cannotchangetrimposition.
Action:
• EmergencyTrimming.Pleasereferto"Incaseofemergency:Emergencytrimming".
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Check shift actuator R
Explanation: Fault in shift actuator. Reaction:Cannotengagegears.Engineinemergencymode.
Action:
• Emergencyshifting.Pleasereferto"Incaseofemergency:Emergencyshifting".
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Check control lever O/R
Explanation: Fault in control lever. Reaction:Engineinemergencymode.Geartoneutral.
Action:
• Restartengine(s).
• Iftheenginecannotbeoperatedfromthechosencontrolpanel,useanalternativecontrolpanel.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
112
Faultregister
Lever calibration O
Explanation: Incorrect lever calibration. Reaction:Itisnotpossibletochooseactivehelmstation.
Action:
• Restartengine(s).
• PleasecontactaVolvoPentaworkshopifthefaultremains.
Check EVC system O/R
Explanation: Internal fault in the EVC system. Reaction:Enginepowerisreduced.
Action:
• Restartengine(s).
• Iftheenginecannotbeoperatedfromthechosencontrolpanel,useanalternativecontrolpanel.
• PleasecontactaVolvoPentaworkshopifthefaultremains.
System failure R
Explanation: Miscellaneous fault. Reaction:
Action:
• Restartengine(s).
• PleasecontactaVolvoPentaworkshopifthefaultremains.
113
Faultregister
Technical DataEngine General information Aftermarketdesignation............................................. D4 -Seetablebelow D6 -Seetablebelow
Enginemodel........................................................... Seetablebelow Seetablebelow
CrankshaftpowerkW(hp)*..................................... Seetablebelow Seetablebelow
PropellershaftpowerkW(hp)*................................. Seetablebelow Seetablebelow
Idlingspeed............................................................. 700rpm 600rpm
Sweptvolume.......................................................... 3.7liter(1.0USgals) 5.5liter(1.5USgals)
Injectionsequence................................................... 1-3-4-2 1-5-3-6-2-4
Directionofrotation(seenfromfront)...................... Clockwise Clockwise
Max.forwardsinclination......................................... 10° 10°
Max.rearwardsinclinationinoperation................... 20° 20°
Max.sidewaysinclinationinoperation..................... 30° 30°
Oilpressure,hotengine..........................................
Idling................................................................... 1.25bar(18.1psi) 1.25bar(18.1psi)
Fullspeed........................................................... 4.5bars(65psi) 4.5bars(65psi)
CompressorOilvolume................................................................ 0.1liter(0.2USpint) 0.1liter(0.2USpint)
Oilgrade.................................................................. VolvoPenta,partno.1141641-9
Cooling systemThermostatsopen/fullyopen................................... 82°C/92°C 82°C/92°C
Freshwatersystemvolume,app............................. 13liter(3.4USgals) 16.5liter(4.4USgals)
Electrical systemSystemvoltage........................................................ 12/24V
Alternator,ratedpower,max.................................... 14V/115A28V/80A
Startermotor,ratedpower....................................... 12V/3.6kW24V/5kW
*AccordingtoISO8665
After market designation
Engine model Crankshaft power kW (hp)
Propellershaft power kW (hp)
D4-180I-B D4-180I 132(180) 128(174)
D4-225I-B D4-225I 165(225) 160(218)
D4-225A-B D4-225A 165(225) 158(215)
D4-260I-B D4-260I 191(260) 186(253)
D4-260A-B D4-260A 191(260) 184(250)
D4-300I-A D4-300I 221(300) 212(289)HS-63/214(292)HS-80
D4-300A-A D4-300A 221(300) 214(292)
D6-280I-B D6-280I 206(280) 201(274)
D6-280A-B D6-280A 206(280) 198(269)
D6-310I-B D6-310I 228(310) 223(303)
D6-310A-B D6-310A 228(310) 219(298)
D6-330I-B D6-330I 243(330) 237(323)
D6-330A-B D6-330A 243(330) 233(317)
D6-350A-B D6-350A 257(350) 248(337)
D6-370I-B D6-370I 272(370) 267(363)
D6-370A-B D6-370A 272(370) 261(355)
D6-435I-A D6-435I 320(435) 310(422)
114
Note! Mineralbasedoil,eitherfullyorsemi-synthetic,canbeusedonconditionthatitcomplieswiththequalityrequirementsabove.
VDS = Volvo Drain SpecificationACEA = Association des Constructeurs Européenne d’AutomobilesAPI = American Petroleum InstituteGlobal DHD = Global Diesel Heavy DutyTBN = Total Base Number
Sulfurcontentinfuel,byweight
< 0,5 – 1,0 % > 1,0 %3)
Oilgrade1) Oilchangeinterval,reachedfirstinoperation
All engines: 200h/12months 100h/12months VDS-2and ACEAE72)
orVDS-2and GlobalDHD-1orVDS-2 and APICH-4orVDS-2and APICI-4
1) Whenoilqualityspecificationsarejoinedby“or” (Type1,2and3),either engineoilspecificationcanbeused.Whenoilqualityspecificationsarejoinedby“and” (Type2and3),theengineoilmustfulfillbothrequirements.
2) ACEAE7hasreplacedACEAE5,butifavailableACEAE5canbeused.3) Ifsulphurcontentis>1.0%byweight,useoilwithTBN>15.
SAE5W/30
−−−−−30 −−−−−20 −−−−−10 ±0 +10 20 30 40
−−−−−22 −−−−− 4 +++++14 32 50 68 86 104
−−−−−15oC SAE15W/40
−−−−−25oC SAE10W/30
−−−−−10oC SAE20W/30
±0oC SAE30
SAE40+10oC
oC
oF
✱✱✱✱✱
Viscosity
Selecttheviscosityfromthetablebelow.Note! Thetemperaturevaluesrefertostableambienttemperatures.*Referstosyntheticorsemi-syntheticoils.
Lubrication systemOilvolume,(incl.oilfilter)......................................... 12.5liter(3.3USgals) 20liter(5.28USgals)
Oilvolume,oilfilter.................................................. 1.6liter(0.4USgals) 1.6liter(0.4USgals)
Oilvolumebetweenmin.andmax.markings.......... 1.5liter(0.4USgals) 3.5liter(0.9USgals)
Oilgrade.................................................................. Seetablebelow
Viscosity.................................................................. SAE15W/40(Seetablebelow)
Fuel specificationThefuelmustcomplywithnationalandinternationalstandardsforcommerciallysuppliedfuels,suchas:
EN 590 (withnationallyadaptedenvironmentalandcoldrequirements)ASTM D 975 No. 1-D and 2-DJIS KK 2204Sulfur content: Complyingwithlegalrequirementsineachcountry.
Fuelswithlowdensity(“urbandiesel”inSwedenand“citydiesel”inFinland)cancauseadropinoutputof5%andanincreaseinfuelconsumptionof2–3%.
115
TechnicalData
DriveDPHOilvolume............................................................ 5.4liters(1.4USgals)Oilvolumebetweenmin.andmax.markings..................................................... 0.2liter(0.4USpint)Oilgradeandviscosity........................................ VP1141634(APIGL5SAE75W/90)Synthetic*
DPR Oilvolume............................................................ 4.2liter(1.1USqals)Oilvolumebetweenmin.andmax.markings...... 0.2liter(0.4USpint)Oilgradeandviscosity:........................................ VP1141634(APIGL5SAE75W/90)Synthetic*
* NOTE.Atlongoperationalhoursinwarmwaters(above25°C/77°F)VP1141666(APIGLSAE75W/140)
Syntheticoilshouldbeused.
Reverse gear (excluding oil cooler)HS45AEOilvolume...................................................... 2.5liter(0.7USqals)Oilgrade........................................................ ATF(DexronII,III)
HS63AEOilvolume...................................................... 4.0liter(1USqals)Oilgrade........................................................ ATF(DexronII,III)
HS63IVEOilvolume...................................................... 4.0liter(1USqals)Oilgrade........................................................ ATF(DexronII,III)
HS80/85AEOilvolume...................................................... 5liter(1.3USqals)/5.5liter(1.5USqals)Oilgrade........................................................ ATF(DexronII,III)
HS80/85IVEOilvolume...................................................... 7.0liter(1.8USqals)/Oilgrade........................................................ ATF(DexronII,III)
Power TrimOilgrade........................................................ ATF(DexronII,III)
SteeringPower steeringOilgrade........................................................ ATF(DexronII,III)
116
TechnicalData
Notes
117
Notes
118
NB! This offer is valid for a period of 12 months from delivery of the boat. Availability after this period will be as far as supplies admit.
Post or fax this coupon to:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSwedenFax: +46 31 545 772
Orders can also be placed via the Internet:http://www.volvopenta.com/manual/coupon
Yes please,I would like an operator’s manual in English at no charge.
Publication number: 7747983
Name
Address
Country 4220
0/61
5001
/155
0999
0019
2
✂
Bitte beachten Sie, dass dieses Angebot für die Dauer von 12 Monaten ab dem Lieferdatum des Bootes gilt, danach bis zum Aufbrauchen des Lagerbestandes.
Schicken Sie den Coupon per Post oder als Fax an:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSchwedenFax: +46 31 545 772
Die Bestellung kann auch über das Internet erfolgen:http://www.volvopenta.com/manual/coupon
Ja,ich will kostenlos eine Betriebsanleitung in deutscher Sprache erhalten.
Publikationsnummer: 7747984
Name
Anschrift
Land 4220
0/61
5001
/155
0999
0019
2
✂
Notez que l’offre est valable pendant 12 mois à partir de la date de livrai-son du bateau, ensuite seulement en fonction des stocks disponibles.
Envoyez ou faxez le bon de commande à:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSuèdeFax: +46 31 545 772
Vous pouvez également pas-ser la commande par Internet:http://www.volvopenta.com/manual/coupon
Oui merci,Je souhaite recevoir un manuel d’instructions gratuit en français.Numéro de publication: 7747985
Nom
Adresse
Pays 4220
0/61
5001
/155
0999
0019
2
✂
Si ricorda che l’offerta è valida per 12 mesi dalla data di consegna dell’imbarcazio-ne; dopo il suddetto periodo l’offerta resta valida solo in base alla disposizione della pubblicazione in oggetto.
Spedire il tagliando per posta o per fax a: Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSveziaFax: +46 31 545 772
L’ordinazione può essere fatta anche su Internet:http://www.volvopenta.com/manual/coupon
Sì, grazie,desidero ricevere gratuitamente un manuale d’istruzioni in lingua italiana.
Public. No.: 7747987
Nome e Cognome
Indirizzo
Paese 4220
0/61
5001
/155
0999
0019
2
✂
Nótese que el ofrecimiento vale durante 12 meses después de la fecha de entrega de la embarcación, y posteriormente solamente mientras duren las existencias.
Franquear o enviar fax a:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSueciaFax: +46 31 545 772
El pedido puede hacerse tam-bién por internet:http://www.volvopenta.com/manual/coupon
Sí gracias,deseo recibir gratuitamente un libro de instrucciones en español.
Número de publicación: 7747986
Nombre
Dirección
País 4220
0/61
5001
/155
0999
0019
2
✂
Observera att erbjudandet gäller i 12 månader från båtens leveransdatum, därefter endast i mån av tillgång.
Posta eller faxa kupongen till:Dokument & Distribution centerOrdermottagningenARU2, Avd. 64620SE-405 08 GöteborgSverigeFax: +46 31 545 772
Beställningen kan även göras via internet:http://www.volvopenta.com/manual/coupon
Ja tack, jag vill kostnadsfritt ha en instruktionsbok på svenska.
Publikationsnummer: 7747988
Namn
Adress
Land 4220
0/61
5001
/155
0999
0019
2
✂
Denk eraan dat het aanbod geldt gedurende 12 maanden na de datum waarop de boot werd afgeleverd, daarna alleen indien nog verkrijgbaar.
Stuur of fax de coupon naar:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgZwedenFax: +46 31 545 772
U kunt ook bestellen via internet:http://www.volvopenta.com/manual/coupon
Ja graag, Ik wil kosteloos een instructieboek in het Nederlands ontvangen.
Publicatienummer: 7747989
Naam
Adres
Land 4220
0/61
5001
/155
0999
0019
2
✂
Bemærk at tilbudet gælder i 12 måneder fra bådens leveringsdato, Deref-ter kun så længe lager haves.
Send kuponen med post eller fax til:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSverigeFax: +46 31 545 772
Bestillingen kan også ske på internet:http://www.volvopenta.com/manual/coupon
Ja tak, jeg vil gerne gratis have en instruktionsbog på dansk
Publikationsnummer: 7747990
Navn
Adresse
Land 4220
0/61
5001
/155
0999
0019
2
✂
Huomaa, että tarjous on voimassa 12 kuukautta veneen toimituspäivä-määrästä lukien ja sen jälkeen vain niin kauan kuin kirjoja riittää.
Postita tai faksaa kuponki osoitteella:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgRuotsiFax: +46 31 545 772
Tilauksen voi tehdä myös Internetissä:http://www.volvopenta.com/manual/coupon
Kyllä kiitos,haluan suomenkielisen ohjekirjan veloituksetta.
Julkaisunumero: 7747991
Nimi
Osoite
Maa 4220
0/61
5001
/155
0999
0019
2
✂
ÐÑÏÓÏ×Ç: ÁõôÞ ç ðñïóöïñÜ éó÷ýåé ãéá ÷ñïíéêÞ ðåñßïäï 12 ìçíþí áðü ôçí ðáñÜäïóç ôïõ óêÜöïõò. ÌåôÜ ôï ðÝñáò ôçò åí ëüãù ÷ñïíéêÞò ðåñéüäïõ ç äéáèåóéìüôçôá ôùí áíôéôýðùí èá åîáñôÜôáé áðü ôçí ðïóüôçôá ôùí áðïèåìÜôùí.
Ôá÷õäñïìÞóôå áõôü ôï êïõðüíé óôçí ðáñáêÜôù äéåýèõíóç Þ óôåßëôå ôï ìå öáî óôïí ðáñáêÜôù áñéèìü öáî:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSwedenFax: +46 31 545 772
Ìðïñåßôå åðßóçò íá äþóåôå ôçí ðáñáããåëßá óáò ìÝóù ôïõ Internet, óôç äéåýèõíóç:http://www.volvopenta.com/manual/coupon
Íáé, Èá Þèåëá Ýíá áíôßôõðï ôïõ åã÷åéñéäßïõ ÷ñÞóçò óôçí áããëéêÞ ãëþóóá ÷ùñßò êáìéÜ ÷ñÝùóç.
Áñéèìüò Ýêäïóçò: 7747993
¼íïìá
Äéåýèõíóç
×þñá 4220
0/61
5001
/155
0999
0019
2
✂
Observar que esta oferta é válida durante um período de 12 meses a contar da data de entrega do barco. Após este período, a oferta está dependente do número de exemplares disponíveis.
Envie o talão pelo correio ou um fax para:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSuéciaFax: +46 31 545 772
A encomenda também pode ser feita através da Internet:http://www.volvopenta.com/manual/coupon
Sim, obrigado(a)!Gostaria de receber gratuitamente um manual de instruções em português.
Número de publicação: 7747992
Nome
Endereço
País 4220
0/61
5001
/155
0999
0019
2
✂
Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSwedenFax: +46 31 545 772http://www.volvopenta.com/manual/coupon
7747994
4220
0/61
5001
/155
0999
0019
2
✂
NB! Bu teklif, teknenin teslim edilmesinden itibaren 12 aylýk bir süre için geçerlidir.Bu süre sonunda ürün daðýtýmý stoklarla sýnýrlýdýr.
Bu kuponu şu adrese postalayın veya fakslayın:
Dokument & Distribution centerOrdermottagningenARU2, Avd. 64620SE-405 08 GöteborgÝsveç
Faks: +46 31 545 772
Sipariþler Ýnternet üzerinden de verilebilir:
http://www.volvopenta.com/manual/coupon
Evet lütfen,ücretsiz Türkçe kullanım el kitabı istiyorumYayın numarası: 7747995
Ýsim
Adres
Ülke 4220
0/61
5001
/155
0999
0019
2
✂
77
47
98
3
Eng
lish
06
-20
07