optical sensors for high-temperature pressure measurement ... · time particle detection jihaeng yi...

166
Optical Sensors for High-Temperature Pressure Measurement and Real-Time Particle Detection Jihaeng Yi Dissertation submitted to the Faculty of the Virginia Polytechnic Institute and State University in partial fulfillment of the requirement for the degree of Doctor of Philosophy in Electrical Engineering Yong Xu, Chairman Anbo Wang Ahmed Safaai-Jazi Kathleen Meehan Randy Heflin September 14,2012 Blacksburg, Viginia Keywords : Sapphire Etching, Direct Bonding, Sapphire Fabry-Perot Cavity, Plasmon Resonance, Irreversible adsorption, Fiber Taper, Taper Loss, Welding Aerosol Copyright © 2012, Jihaeng Yi

Upload: others

Post on 24-Aug-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Optical Sensors for High-Temperature Pressure

Measurement and Real-Time Particle Detection

Jihaeng Yi

Dissertation submitted to the Faculty of the Virginia Polytechnic Institute and State

University in partial fulfillment of the requirement for the degree of

Doctor of Philosophy

in

Electrical Engineering

Yong Xu, Chairman

Anbo Wang

Ahmed Safaai-Jazi

Kathleen Meehan

Randy Heflin

September 14,2012

Blacksburg, Viginia

Keywords : Sapphire Etching, Direct Bonding, Sapphire Fabry-Perot Cavity, Plasmon

Resonance, Irreversible adsorption, Fiber Taper, Taper Loss, Welding Aerosol

Copyright © 2012, Jihaeng Yi

Page 2: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Optical Sensor Development for High-

Temperature Pressure Measurement and Real-

Time Particle Detection

Jihaeng Yi

(Abstract)

In this thesis, we report the development of two types of optical sensors, one

for high temperature pressure measurements and the other for real-time particle

detection. With a high melting temperature (over 2000oC), low optical loss, and

excellent corrosion resistance, sapphire (α-Al2O3) is ideal for high temperature sensing

applications. Fabry-Perot (FP) cavity with optical interrogation of pressure response.

The prototype is based on an extrinsic FP interferometer design and is constructed by

combining reactive ion etching (RIE) with direct wafer bonding. Long-term testing

proves that the adhesive-free wafer bond is sufficient to create a sealed Fabry-Perot

cavity as a pressure transducer. Pressure measurement over a range of 6 to 200 psi has

been demonstrated at room temperature using white-light interferometry.

For the other sensor, the goal is to detect the presence of micro- and

nanoparticles in real time. The sensor is based on a silica fiber taper, and we aim to

detect particle presence by measuring optical scattering and absorption induced by

Page 3: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

iii

particles attached to the taper surface. To establish the relationship between particle

density and optical transmission loss, we first consider a model where Au nanospheres

are self-assembled on taper surface through electrostatic interaction. An analytical

model is established to describe the adsorption of gold nanospheres onto cylindrical

and spherical silica surfaces from quiescent aqueous particle suspensions. The curved

surfaces of the fiber taper and microspheres are coated with nm-thick layer of a

polycation, enabling irreversible adsorption of the negatively charged spheres. Our

results fit well with theory, which predicts that the rates of particle adsorption will

depend strongly on the surface geometry. In particular, adsorption is significantly

faster on curved than on planar surfaces at times long enough that the particle

diffusion length is large compared to the surface curvature. This is of particular

importance for plasmonic sensors and other devices where particles are deposited

from a suspension onto surfaces which may have non-trivial geometries.

We have established a theoretical model that can describe optical loss

generated by particles on taper surface. This theory is validated by measuring, in real

time, optical loss during the self-assembly of gold nanoparticles. We find that the

measured optical loss can be quantitatively explained by the presence of multiple

guided modes within the fiber taper region. Based on this work, we incorporate a fiber

taper into a cascade impactor and show that welding aerosols attached to the fiber

taper surface can induce measurable transmission loss during the welding process.

Page 4: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

iv

Acknowledgement

I would like to appreciate to my advisor, Dr. Yong Xu that he allowed me to

join his research group and to start to research for Ph.D. I sincerely thank him for

encouraging me to learn and research. He gave me a good opportunity how to research

and solve the issue from the experiment. He helped me to improve more creative and

logic through I discussed with him. Furthermore, he made me an influence a lot to

treat the problem when I face the difficulties.

I would like to thank to Dr. Anbo Wang for letting me work in Center for

Photonic Technology. He also commented on my presentations and my research

project, sapphire pressure sensor project, and it made me better research academically.

Dr. Evan suggested lot of idea and helped to make better productive for sapphire

pressure sensor project as well as commented upon my paper in detail. Also Dr. Ming

Han helped me to start experiment at Center for Photonics Technology at the

beginning of Ph.D.

I am grateful to other committee members, Dr. Ahmad Safaai-Jazi, Dr.

Kathleen Meehan, and Dr. Randy Heflin for their valuable help and suggestions. Dr.

Ahmad Saffaai-Jazi gave me strong background at fiber optics field. I am grateful to

Dr. Han Robinson for assistance and suggestion of gold particle deposition on fiber

experiment. Dr. Thomas Willson instructed me to work welding experiment. My

thanks also go to all my friends, Dr.Baigang Zhang, Chalongrat Deangngam, Chih-yu,

Page 5: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

v

Aram Lee, Issac Kands, Bo Liu for their assistance.

Finally, I would like to thank my parents who gave birth, raised me and my

wife who support for my Ph.D.

Page 6: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

vi

Contents

1. Sapphire Fabry-Perot Cavity Pressure Sensor 1

1.1 Introduction ........................................................................................................ 1

1.2 Theory ................................................................................................................. 3

1.2.1 Fabry-Perot White-light Interferometer .......................................................... 3

1.2.2 MMF-EFPI Sensor ........................................................................................ 10

1.2.3 Diaphragm Deflection and Stress ................................................................. 13

1.2.4 Pressure Calibration with Temperature ......................................................... 17

1.3 Pressure Sensor Fabrication ............................................................................. 18

1.3.1 Sapphire Etching ........................................................................................... 19

1.3.2 Sapphire Direct Bonding............................................................................... 21

1.4 Experiment Setup ............................................................................................. 24

1.5 Characterization ................................................................................................ 26

1.6 Conclusion ........................................................................................................ 30

1.7 Reference .......................................................................................................... 31

Page 7: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Contents

vii

2. Irreversible Adsorption of Gold Nanospheres on Optical Fiber

Taper 34

2.1 Introduction ...................................................................................................... 34

2.2 Theory ............................................................................................................... 36

2.2.1 The Average Accumulated Density of Particles ............................................ 36

2.2.2 Planar Case .................................................................................................... 38

2.2.3 Spherical Case ............................................................................................... 39

2.2.4 Cylindrical Case ............................................................................................ 41

2.2.5 Theoretical Analysis ...................................................................................... 45

2.3 Experiment ....................................................................................................... 47

2.3.1 Taper Fabrication .......................................................................................... 47

2.3.2 Gold Particles Deposition ............................................................................. 50

2.4 Characterization ................................................................................................ 54

2.5 Conclusion ........................................................................................................ 59

2.6 Reference .......................................................................................................... 60

Page 8: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Contents

viii

3. Theoretical Analysis of Nanoparticle Induced Taper Loss 65

3.1 Introduction ...................................................................................................... 65

3.2 Guided Modes in a Cylindrical Waveguide...................................................... 66

3.3 LP Modes .......................................................................................................... 72

3.4 Optical Scattering and Absorption of Plasmonic Nanoparticles ...................... 75

3.5 Theoretical Analysis of Nanoparticle Induced Taper Loss .............................. 80

3.6 Confinement Factor Calculations ..................................................................... 83

3.7 Reference .......................................................................................................... 87

4. Experimental Studies of Nanoparticles Induced Taper Loss 88

4.1 Introduction ...................................................................................................... 88

4.2 Experimental Procedure ................................................................................... 89

4.2.1 Taper Loss Measurement with Gold Particles Deposition ............................ 89

4.2.2 Taper Profile Measurements ......................................................................... 94

4.3 Results and Analysis ......................................................................................... 97

4.3.1 NP density Measurements ............................................................................. 97

Page 9: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Contents

ix

4.3.2. Transmission Loss Measurements ............................................................... 98

4.3.3. Comparison of Experimental and Theoretical Results .............................. 102

4.5 Conclusion ...................................................................................................... 113

4.6 Reference ........................................................................................................ 114

5. Prototype Development for Welding Aerosol Sensing 116

5.1 Introduction .................................................................................................... 116

5.2 Backgrounds ................................................................................................... 118

5.2.1 Fume Generation in Gas Metal Arc Welding (GMAW) ............................. 118

5.2.2 Aerosol Attachment and Taper Loss Measurements ................................... 120

5.3 Welding Experiment ....................................................................................... 121

5.3.1 Welding Fume Generation .......................................................................... 121

5.3.2 Taper Loss Measurement Setup .................................................................. 124

5.3.3 Integration with a Cascade Impactor .......................................................... 125

5.4 Analysis and Discussion ................................................................................. 127

5.5 References ...................................................................................................... 130

Page 10: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Contents

x

6. Summary and Future Work 132

6.1 Sapphire Fabry-Perot Cavity Pressure Sensor ............................................... 132

6.2 Irreversible Adsorption of Gold Nanospheres on Optical Fiber Taper .......... 133

6.3 Nanoparticle Induced Taper Loss ................................................................... 135

6.4 Prototype for Welding Aerosol Sensing ......................................................... 136

6.5 Reference ........................................................................................................ 138

Appendix 139

1. Transverse Magnetic (TM) Modes ................................................................... 139

2. Transverse Electric (TE) Modes ....................................................................... 141

3. Hybrid Modes ................................................................................................... 143

4. Reference .......................................................................................................... 146

Page 11: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

xi

List of Figures

Fig.1.2.1 The basic schematic of FP interferomoetric sensor. The light

reflect at the two reflectors, . n is the refractive index

of cavity medium. D is the length of cavity. ............................................. 4

Fig.1.2.2 The spectrum of the sapphire wafer based MMF-EFPI pressure

sensor interrogated by the white light interferometric system. ................ 8

Fig.1.2.3 The FFT of the sapphire sensor (a) All wavenumber area (b) Close

up at blackbody radiation peak ................................................................. 9

Fig.1.2.4 The blue line is the normalize spectrum after Hilbert transform.

The red line is sinusoidal curve fitting to normalized data. ................... 10

Fig.1.2.5 (a) Schematic of the small diaphragm deflection (b) the small

diaphragm deflection at the sensor system under uniform pressure ....... 14

Fig.1.3.1 Sapphire pressure sensor fabrication steps; (1) A sapphire pressure

sensor schematic (2) Inductively coupled plasma etching (3)

Direct bond preparation (4) Pre bonding (5) Diffusion bonding (6)

Annealing ................................................................................................ 20

Fig.1.3.2 The profile of the etched sensor cavity ................................................... 21

Fig.1.3.3 Image of the bonded prototype structure, including visible

Page 12: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xii

interference rings .................................................................................... 23

Fig.1.4.1 Pressure sensor and test system schematic ............................................. 25

Fig.1.4.2 (a) Sapphire directed bonding sample is loaded in the chamber (b)

The chamber connected with the gas tank .............................................. 25

Fig.1.5.1 Reflection spectra taken at 6 and 200psi ................................................ 27

Fig.1.5.2 Sensor prototype dynamic pressure test and calibration: data taken

in 3 cycles. .............................................................................................. 28

Fig.1.5.3 Sensor resolution measurement: data taken in 1minute intervals

under constant pressure........................................................................... 28

Fig.1.5.4 Sensing cavity leakage test: data taken at constant pressure over

12 hours .................................................................................................. 29

Fig.2.3.1 Taper pulling system with flame burning technique .............................. 48

Fig.2.3.2 (a) CO2 laer is coupled into the taper for measuring the taper loss

(b) Propane/oxygen flame torch heats the quartz with pulling the

fiber each side ......................................................................................... 50

Fig.2.3.3 Graphic user interface (GUI) of the taper fabrication program

written on LabVIEW in which taper transmission and estimated

waist radius are monitored during tapering process. .............................. 50

Page 13: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xiii

Fig.2.3.4 (a) Molecular structures of positively-charged poly (Allyamine

hydrochloride) (PAH) (b) The illustration of Au deposition

process .................................................................................................... 51

Fig.2.3.5 The SEM image of original Au and deposition at 5mins on 10um

taper. The particles are conglomerated. These accumulated

particles block the taper surface. ............................................................ 52

Fig.2.3.6 (a) Original image which show 12 Au particles are deposited. (b)

The black and white image is converted from the original image,

(a) by Matlab program. The program also counts 12 particles

based on difference of the contrast. ........................................................ 53

Fig.2.4.1 SEM images of gold nanospheres deposited for 30 minutes from a

diluted suspension onto (b) A cylindrical surface ( a = 5.2μm, 3%

dilution), and (c) A planar surface (30% dilution). ................................. 54

Fig.2.4.2 Plot comparing the theoretical scaling in Eq. (3.2.37) with data

obtained from planar, and cylindrical surfaces. ...................................... 56

Fig.2.4.3 (a) Au deposition with the open container at the beginning. (b) Au

deposition with the fixture. ..................................................................... 57

Fig.2.4.4 Plots of the nanoparticle coverage on three different fiber tapers as

a function of the the local curvature, and for different deposition

times. As in Fig. 2, the only fitting parameter was nS. The strong

Page 14: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xiv

dependence of particle density on curvature is particularly clear

here. The inset SEM images are of areas and are

taken from the micrographs used to generate the indicated data

points. ...................................................................................................... 58

Fig.3.2.1. Schematic diagram of an cylindrical fiber taper. We assume that

waveguide propagate in the fiber taper with uniform radius and

refractive index profile along the propagation direction. ....................... 67

Fig.3.4.1 (a) is the real part of permittivity, , (b) is the imaginary

part of permittivity, , (c) The 15nm radius gold nanosphere

extinction, scattering, and total coefficients. .......................................... 79

Fig.3.6.1 Normalized propagation constant of several modes as function of

normalized frequency ............................................................................. 84

Fig.3.6.2 The ratio of core power to the total power ( ..................................... 84

Fig.3.6.3 Effective Gamma as a function of normalized frequency V .................. 85

Fig.4.2.1 A scheme of Loss measurement with Au deposition on optical

fiber taper. ............................................................................................... 92

Fig.4.2.2 (a) A schematic of the gold particles deposition on the taper

process. (b) The taper sample in the fixture was connected light

source and spectrometer. (c) The taper sample is transferred from

Page 15: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xv

the fixture to the glass slide to obtain the taper profile. ......................... 93

Fig.4.2.3 (a) A composite optical microscope image (using Leica DMI-6000

B) of a 3.8μm diameter taper. (b) The corresponding taper profile

extracted from image processing technique run in Matlab. ................... 95

Fig.4.2.4 (a) A composite optical microscope image (using Leica DMI-6000

B) of a 7μm diameter taper. (b) The corresponding taper profile

extracted from image processing technique run in Matlab. ................... 96

Fig.4.2.5 (a) SEM image of 3.86μm diameter fiber taper. (b) SEM image of

7μm diameter fiber taper. ........................................................................ 96

Fig.4.3.1 (a) SEM image of 3.8μm diameter taper sample. (b) The gold

particles at 2 x 2 μm. ............................................................................... 97

Fig.4.3.2 (a) Theoretical and experimental particle density data at 3.8 μm

diameter taper for 12 minutes. The experimental data are obtained

at different taper diameter places: 3.8 μm, 5 μm, 10 μm, 15 μm, 25

μm and 50 μm. (b) Theoretical and experimental particle density

data at 7 μm taper for 19 minutes. The experimental data are

obtained at different taper diameter places: 7 μm, 10 μm, 15 μm,

25 μm, and 50 μm. .................................................................................. 98

Fig.4.3.3 (a) Spectrum intensity with different deposition time points. (b)

The loss with different deposition time points. ...................................... 99

Page 16: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xvi

Fig.4.3.4 (a) Total intensity integration with deposition time. (b)

Comparison of the loss in cuvette and the deposition loss on 3.8

μm diameter taper. Comparison of the loss in cuvette and the

deposition loss on 3.8 μm diameter taper. The blue line is the

normalized taper intensity after 12 minutes NP deposition. The

black line is the normalized intensity in Solution. The red line is

theoretical gold nanosphere extinction. ................................................ 100

Fig.4.3.5 (a) The sepctrum intensity of 7 μm taper with different time points.

(b) The loss with different deposition time points. (c) Total

intensity integration with deposition time up to 12 minutes. (d)

Comparison of the loss in cuvette and the deposition loss on 7μm

diameter taper. The blue line is the normalized taper intensity after

12 minutes NP deposition. The black line is the normalized

intensity in Solution. The red line is theoretical gold nanosphere

extinction. ............................................................................................. 101

Fig.4.3.6 (a) The SEM image of 50nm Nanorods. (b) The comparison the

loss from the colloids and the deposition loss from the taper. .............. 102

Fig.4.3.7 (a) The normalized propagation constant. (b) The ratio of interface

power and total power at LP01 mode. (c) The number of particle

deposition on taper. (d) The loss coefficient . All variables

depends on the taper profile at and . .... 104

Page 17: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xvii

Fig.4.3.8 (a) The loss coefficient with different deposition time at

, and LP01 mode. (b) Comparison of Loss with

different spectra window. The loss within a spectral range 60 nm

as a function of time. For example, we obtain the average loss at

as a function of time. ...................................... 105

Fig.4.3.9 (a) and (c) Theoretical taper transmission loss for several LP

modes at 12 minutes. (b) Experimental 3.8 μm diameter taper

transmission loss at the end of deposition (12 minutes). ...................... 106

Fig.4.3.10 The comparison of the loss from LP modes and the 3.8 μm taper

loss of experiment with deposition time at . (a) The

loss is measured from 0 to 12 minutes with different LP modes (b)

The results show at only beginning of the measured loss. (c) The

loss is obtained by every 4 seconds at LP11, LP12, LP21, and

LP22 modes. ......................................................................................... 108

Fig.4.3.11 The comparison of experiment data with deposition time at

. Small diameter taper generate more loss and has

more sensitive to the loss at the beginning. .......................................... 109

Fig.4.3.12 (a) The comparison of the loss from LP modes and the 7 μm

taper loss of experiment with deposition time at . (b)

Theoretical loss at LP11, LP12, LP21, and LP22 modes. .................... 111

Page 18: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xviii

Fig.4.3.13. (a) Theoretical taper transmission loss for LP01 ~ LP05 modes.

(b) Experimental 7 μm diameter taper at 12 minutes. (c)

Theoretical taper transmission loss for several LP modes. .................. 112

Fig.5.2.1 A schematic of Gas Metal Arc Welding (GMAW) ............................... 119

Fig.5.3.1 The image of welding fume generating and collecting system ............ 121

Fig.5.3.2 (a) Welding Particles are collected on the glass slide. (b) the

welding on glass compare with 125 μm diameter SMF ....................... 122

Fig.5.3.3 Welding Particles on Taper (a) and (b) are SEM image. (c) and (d)

shows welding particles are collected on taper at the work place.

The emissive light on taper region on (d) shows that taper is still

alive after welding collection process. ................................................. 123

Fig.5.3.4 A schematic of welding experiment setup. Air pump has 4 outlets

and 15L/min. ......................................................................................... 124

Fig.5.3.5 (a) The welding aerosols are collected at different plates (b) The

image of 4 stages cascade impactor (c) The cropping image of the

aerosols on the plate.............................................................................. 126

Fig.5.3.6 (a) The light emits at taper region before welding (b) The light

emission is observed on taper. It shows taper is still alive after

welding work (c) and (d) FESEM image of welding aerosols on

Page 19: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

List of Figures

xix

taper which is inside the cascade impactor ........................................... 126

Fig.5.4.1 (a) SEM image of a taper coved with welding aerosols. (b) The

spectra of taper transmission at a different time. (c) The

transmission loss spectrum as a function of time. (d) The

integrated transmission taper loss as a function of time. ...................... 127

Fig.5.4.2 The loss from plate A to plate D at the beginning of welding work.

The data is obtained by second ............................................................. 129

Page 20: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

xx

List of Tables

Table.2.4.1 Concentration of gold nanoparticles in stock solution as

determined by TEM and ICP-AES as well as absorption on

different surface geometries and fitted to our model. .......................... 55

Table.4.3.1 The Loss slope of the experiment, LP01~LP05, and LP11, LP12,

LP21, and LP22 of 3.8 μm taper from the beginning to 12

minutes. The unit is 10-3 dB/second. ................................................... 109

Table.4.3.2 The loss slope of the experiment, LP01~LP05, and LP11, LP12,

LP21, and LP22 of 7 μm taper from the beginning to 12 minutes.

The unit is 10-4 dB/second. ................................................................. 112

Table.5.4.1 The loss is determined by the factors: Plate type, Number of

pumping line, Time, Distance between the sample location and

the welding work place ....................................................................... 128

Page 21: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

1

Chapter 1

Sapphire Fabry-Perot Cavity Pressure Sensor

1.1 Introduction

Fiber optic pressure sensors have attracted considerable attention in the past decade

due to their compact size, high sensitivity, and immunity to electromagnetic

interference [1]. Silica-based fiber optical pressure sensors have demonstrated

excellent performance at temperatures up to 710oC [2]. However, at higher

temperatures, silica-based pressure sensors often experience significant performance

degradation as a result of silica softening and fiber dopant diffusion [2]. Hybrid

pressure sensors, such as those based on silicon carbide (SiC) and silica, have been

proposed and demonstrated [3]. The performance of such sensors are often

constrained by mismatch in the coefficients of thermal expansion (CTEs), which can

Page 22: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

2

lead to sensor failure as a result of cracking or lift-off at the interface between the two

different materials at high temperatures [4]

With a high melting temperature (over 2000 ), low optical loss, and excellent

corrosion resistance, sapphire (α-Al2O3) is ideal for high temperature sensing

applications [5]. We report the first demonstration of a monolithic sapphire pressure

sensor that can potentially operate at very high temperatures. The sensor is based on

an extrinsic Fabry-Perot interferometer design [2] and is constructed from two

commercially-available sapphire wafer pieces. (Fig. 1.1 for sensor geometry) With an

all-sapphire configuration, our sensor does not suffer from problems such as material

softening, dopant diffusion, and CTE mismatch, all of which have made it very

difficult to reliably accomplish high-temperature pressure measurements.

Given the well-proven capabilities of sapphire temperature sensors [6, 7], the

developed sensor structure has the potential to remain functional at temperatures

above 1500oC, where no existing pressure sensor technology can operate. Such

sensors can potentially address the demand for harsh environment pressure monitoring

in systems such as coal gasifiers, advanced boilers or combustion turbines.

The theory of Fabry-Perot white interferomter and the method of signal analysis

are demonstrated in section 1.2. The sapphire pressure sensor fabrication, which

mainly consists of the etching process and the direct bonding process, is introduced in

section 1.3. The experiment setup for pressure test is commenced in section 1.3 and

section 1.4. The theory of the FP interferometric measurement is applied and the

Page 23: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

3

sensor is characterized in section 1.5.

1.2 Theory

1.2.1 Fabry-Perot White-light Interferometer

Fabry-Perot (FP) white-light interferometry is a method used to interrogate the

FP interferometirc cavity at different wavelengths over a certain spectral range. The

light from the source travels from the coupler to the sensor, which consists of two

parallel reflectors. A fraction of normal incident light is reflected around 7.6 percents

sapphire-to-air interface, which is reflector-to-cavity reflection. The light reflects in

two ways. The light partially reflects at the first reflector and the other remainder

propagates to the FP cavity and reflects at the second reflector. Thus higher order

reflections by the cavity are ignorable so they have a low finesse and can be

approximated as a two beam interferometer. The two reflections then travel back

through the same fiber and coupler to the detector. Basically, the sensor is designed so

that an environmental variation can be effectively detected by monitoring the

differential optical path length between the two reflections.

The main advantages of FP white-light interferometers based on optical fiber

are lightness and compactness, high reliability, low cost, and ease in fabrication. So

the FP sensors have been used for measuring temperature, strain, vibration, and

acoustic waves. The FP sensors have two types by the sensing mechanism; the

intrinsic FP interferometry sensor which the sensing cavity is built inside itself (IFPI),

Page 24: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

4

the extrinsic FP interferometric sensor which the sensing cavity is located outside

(EFPI). The extrinsic FP interferometer (EFPI) have no polarization rotation problem

which is inherent in intrinsic FP interferometer (IFPI) since the light leaves air-glass

interface and reflected back through the air gap (FP cavity) between two reflectors.

Thus the EFPI configuration is suitable for measuring a low exturbance.

Fig.1.2.1 The basic schematic of FP interferomoetric sensor. The light reflect at the two

reflectors, . n is the refractive index of cavity medium. D is the length of cavity.

A FP cavity changes with the phase and the periodicity of sinusoids. The

returned optical power varies with wave number (1/ ) sinusoidally due to a low

finesse FP cavity. The white light interferometry is insensitive to source power

variations and fiber bending induced loss because of the measurement of the light

spectrum due to the cavity variation via environment variation. The cavity variation

can be monitored by observing the Optical Path Difference (OPD) from the sensor’s

reflected interference spectrum. So the demodulation of spectral signal can render an

accurate and absolute measurement of the cavity length of the sensor because the

d

n

R2

R1

Page 25: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

5

interferometric spectrum is a function of the EFPI sensor air-gap length d. The OPD

(L) is given by

(1.2.1)

where n is the refractive index of the cavity medium (air) and L is the geometrical

distance, which is the length of EFPI sensor air-gap cavity, between the two reflectors.

The output interference signal, due to the low-finesse sensor, can be demonstrated by

applying the two-beam interference approximation model. So assuming that the

reflection coefficients at the two reflectors, are very small, the electric

field of the reflected light is given by

(1.2.2)

Where is the electric field of the incident light, is the wave number, is the

OPD in Equation (1.2.1), are the coefficients of coupling efficiency of the

light reflected at two reflectors, and is a phase term that refers to reflection and

light propagation. The intensity of the reflected light can be given by

(1.2.3)

where is the intensity of the incident light at wave number . When we measure

the spectra is reflected by the FP cavity from a low-coherence light source, the spectra

of the interference of experiment can be given by

Page 26: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

6

(1.2.4)

where are samples of the spectrum of incident light and are from the

measurement noises. The coefficients and are assumed to be wavelength

independent. The measured spectra contain a background source spectrum ,

an amplitude-modulated (AM) signal with a carrier of

frequency L in the wave number domain, and a noise term . The background

source spectrum contains the light intensity of the blackbody radiation and

the dark current of the spectrometer. So the L is determined by measuring spectrum

. This is the same as estimating carrier frequency L from AM signal

mixed with background noises and . The

interference spectra can be normalized by removing a background spectrum of the

light source and can be expressed as

. (1.2.5)

The spectra of the FP cavity are transformed by the discrete Fourier

transformation. The source spectrum , drops into the low frequency region with

spectral ranges S in the frequency domain. The AM signal , shifts

the spectrum of to frequencies of . If L is selected to be during the

sensor fabrication, the spectra of and will not overlap. We

can use a bandpass filter to separate them to select the AM signal .

The analytical signal model of the AM signal can be expressed as

Page 27: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

7

. (1.2.6)

where k=2π/λ is the wave number, OPD is L, I0 is a spectrum of incident light, and

is the arbitrary initial phase difference between the two interfered optical waves.

If two different spectral components of the source are utilized, these

two signal components then arrive at the spectrometer with different phases, which

can be expressed as

(1.2.6)

Thus the phase difference between these two spectral components is given by

(1.2.7)

, (1.2.8)

and

, (1.2.9)

where n =1 at air, and k=2π/λ. If the phase difference of these two components is

known, the absolute value of the cavity air gap length d can be calculated by (1.2.9).

Generally, it is hard to measure the phase difference of two arbitrary wavelength

components. We use a few special points with fixed phase relation by monitoring the

spectral locations of the peaks or valleys in the interference spectrum. When the phase

difference, ∆ϕ between two adjacent peaks (or valleys) becomes 2π, we can obtain the

cavity length d by applying Equation (1.2.9).

Page 28: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

8

So first we select and normalize the single band of the AM signal from

Equation (1.2.4) by using a single band filter, which can be implemented by a double

band filter followed by a Hilbert transform. The filtering and Hilbert transformation

can be calculated efficiently by fast Fourier transformation. Next we fit sinusoidal

curve of the initial (reference) spectrum and the other reflected spectrum. Then we can

obtain the cavity length d by using Equation (6) when the phase difference, ∆ϕ

becomes 2π.

Fig.1.2.2 The spectrum of the sapphire wafer based MMF-EFPI pressure sensor interrogated

by the white light interferometric system.

Fig.1.2.2 shows the spectrum of sapphire wafer based MMF-EFPI sensor. The

good fringe visibility is observed. The spectrum contains a high frequency component

corresponding to the sensor signal, as well as a low frequency component, a DC

background, which is the term of at Equation (1.2.3). The signal after applying

the fast Fourier transform (FFT) is shown as Fig.1.2.3. The other interferences signal

0.6 0.8 1 1.2 1.4 1.6 1.8x 104

-15

-10

-5

0

Wavenumber kA = 2 / ( mm-1 )

Inten

sity S

pectr

um

(A

rb. U

nits -

dB sc

ale)

Page 29: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

9

without AM signal are moved to zero frequency. As a result, only AM signal is

separated and extracted from the others by the fast Fourier transform. A narrow band

pass filter is applied to eliminate the background noise and to extract high frequency

sensor signal, AM signal. The Hilbert transform can be used to extract the envelop,

which is the term of at Equation (1.2.3), and to normalize the AM signal as

shown as Fig.1.2.4. So the both of them are removed and only the term of cosine is

filtered by the Hilbert transform.

Fig.1.2.3 The FFT of the sapphire sensor (a) All wavenumber area (b) Close up at blackbody

radiation peak

-0.05 0 0.05-30

-20

-10

0

10

20

30

Wavenumber Frequency fkA (mm)

Fre

quency S

pectr

um

of

WLI

Fringes I

F(f

kA)

(dB

)

-5 -4 -3 -2 -1 0 1 2 3 4 55x 10-3

-15

-10

-5

0

5

10

15

20

25

30

Wavenumber Frequency fkA (mm)

Fre

quency S

pectr

um

of

WLI

Fringes I

F(f

kA)

(dB

)

Page 30: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

10

Fig.1.2.4 The blue line is the normalize spectrum after Hilbert transform. The red line is

sinusoidal curve fitting to normalized data.

Thus L can be extracted from the measured spectrum through narrow-band

digital band pass filtering, Hilbert transform normalization, and sinusoidal curve

fitting [8]. From the value of L, the applied external pressure can be uniquely

determined.

1.2.2 MMF-EFPI Sensor

We use a multimode fiber with an extrinsic Fabry-Perot Inteferometric sensor

(EFPI), which is made from two direct bonded pieces of sapphire wafers. Generally

the single mode fiber based sensor has the advantage to obtain high fringe visibility

comparing with multimode fiber based sensor.

Fringe visibility is also called fringe contrast. It is able to make to quantify the

0.6 0.8 1 1.2 1.4 1.6 1.8x 104

-1

-0.5

0

0.5

1

Wavenumber Frequency fkA (mm)

Norm

alize

d W

LI In

tefe

rogr

am

Inte

nsity

Spe

ctru

m (l

inear

)

Normalized DataSinusoidal Fit

Page 31: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

11

effect of unwanted DC (zero frequency) components, white zero-mean errors, like as

the dark current are ignored. It is .

The fringe visibility of an EFPI sensor also can be defined by

, (1.2.10)

where are the maximum and minimum spectral intensities in the

spectral fringes from the EFPI sensor. Fringe visibility is important value to

characterize the performance of an EFPI sensor since it affects signal-to-noise ratio

(SNR) of the system. If it is low, noises from the background source or the black-body

radiation overwhelm the signal and the signal is fail to be extracted as a result. From

Equation (1.2.2), we set the variables, is , and is . Assuming that

the reference reflection , then the reflection coefficient can be

approximated by the simplified relation;

(1.2.11)

where is visibility factor, a is the fiber radius, t is the transmission coefficient of

the air-sapphire interface ( 0.7413), L is the length of the cavity, and NA is the

numerical aperture of the multimode fiber, which is .

are the refractive indices of the core and the cladding, respectively.

So Equation (1.2.3) can be described as a function of NA:

, (1.2.12)

Page 32: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

12

And the analytical signal model of the AM signal which is selected by band pass filter

can be expressed as

, (1.2.13)

As the numerical aperture (NA) is increased in Equation (1.2.13), the intensity

of the reflected light I and the fringe visibility are attenuated. Generally, Multi-

Mode Fiber (MMF) includes a number of different propagation modes due to their

large diameter and large numerical aperture (NA). So it is hard to generate good

interference in optical fiber based MMF-EFPI [6]. The large radius of MMF can

transport more power from the source to the sensor and it also increase the intensity of

the reflected light I in Equation (1.2.13). The multimode fiber is fusion spliced to the

sapphire fiber, which is a key of sapphire EFPI or IFPI sensor fabrication [6] [7] [9],

to couple to the coupler.

The wafer based MMF EFPI makes to opportunity to create huge cavity on

wafer and it helps to obtain a good fringe visibility as shown Fig.1.2.2. Furthermore,

sapphire c plane wafer, which we have used, has excellent parallelism and surface

quality (less than 1nm roughness, EPI polished both side). The smooth surface

( also prevent the light to scatter on surface because the central wavelength of

our white light source is 650nm and it is larger than imperfection in sapphire wafer.

Therefore wafer based EFPI generate the good fringe visibility, even if the multimode

fiber is used. The EFPI with multimode fiber also provide the similar condition of the

Page 33: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

13

sapphire fiber based EFPI sapphire wafer sensor to develop the EFPI sensor composed

of only sapphire materials for extreme harsh environment in the future.

1.2.3 Diaphragm Deflection and Stress

Diaphragm is the simplest mechanical structure suitable for use as a pressure

sensing element. It is used as a sensor element in both traditional and MEMS

technology pressure sensors. Pressure applied one or both sides of the diaphragm

causes it to deflect until the elastic force balances the pressure. The pressure range of a

given diaphragm will depend upon it dimensions including surface area, thickness,

geometry, edge conditions and the material properties. The edge conditions of a

diaphragm depend on the method of manufacture and the geometry of the surrounding

structure. At a small deflections (less than 10% diaphragm thickness), the pressure-

deflection relationship is linear. As the pressure increases, the rate of deflection

decrease and the pressure deflection relationship become nonlinear. The suitability of

the deflection range depends on the desired specification of the sensor and the

acceptable degree of compensation.

There are numerical techniques for accurate deflection analysis such as Finite

Element Analysis, Boundary Element Analysis, and Finite Difference Analysis,

especially for large deflection [10]. For the thin diaphragm with large deflection case,

Membrane Analysis will be applied. In general, large deflection or thick plate theory

Page 34: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

14

is used for deflections up to three times the diaphragm thickness [11]. The thin plate or

small deflection theory is appropriate for deflections less than 1/5 of the diaphragm

thickness [11]. The thin plate theory deflection is dominated by the resistance of the

diaphragm to bending for small deflection. Here we consider the small diaphragm

deflection only because our sensor deflection is small to compare with diaphragm

thickness. For implying the theory, we assume some factors; diaphragm is flat and of

uniform thickness; the material is isotropic and homogenous; Pressure is applied

normally to the plane of the diaphragm; the elastic limit of the material is not exceed;

The thickness of the diaphragm has not thicker than 20% of diaphragm diameter;

Deformation is due to bending, the neutral axis of the diaphragm experiences no stress.

a

h

Pressure

b

r

w0

a

r

Neutral axis

(a) (b)

Fig.1.2.5 (a) Schematic of the small diaphragm deflection (b) the small diaphragm deflection

at the sensor system under uniform pressure

The sensing cavity under our experiment condition varies maximum 1.7um and

wafer diaphragm thickness is 325.4um. The deflection is smaller than 1/5

( , so we can apply to small deflection diaphragm. The deflection can be

changed up to 30% of diaphragm thickness for small deflection diaphragm. Deflection,

Page 35: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

15

w of a clamped circular plate under a uniform applied pressure P is given by [11]

4 22

3 2

( ) 2 1 /64/ 12 1

Paw r r aD

D Eh (1.2.14)

where is the radius of the sensing cavity, is the radius at which the deflection is

measured, and D is the flexural rigidity. The coefficients E is the Young’s modulus, v

is Poisson’s ratio and h is diaphragm sapphire wafer thickness and b is sapphire wafer

thickness as shown Fig.1.2.5. The maximum deflection occur at the diaphragm

center where .

, (1.2.15)

For our sapphire wafer, the coefficients E is the Young’s modulus is 345 GPa, v is

Poisson’s ratio is 0.29, a is 2500 μm and h is 330 μm. The maximum deflection is

1.36 μm at 200 psi. Thus the sensor sensitivity is , theoretically

We consider the mechanical stress induced in the diaphragm under pressure.

There are no stresses in the neutral axis of the diaphragm at small deflections. But the

maximum stresses at the outer surfaces. One face experience tensile stress and the

other experiences compressive stress at any given from the center of diaphragm. So

the radial stress and tangential stress are related with circular diaphragm. The radial

stress, , at distance from the center of the diaphragm is expressed as

Page 36: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

16

(1.2.15)

, (1.2.16)

From Equation (1.2.15), we set , then we obtain radial stress is equal to zero at

. The maximum radial stress occurs at the diaphragm edge,

. The tangential stress, at any given radial distance is expressed as

, (1.2.17)

, (1.2.18)

From Equation (1.2.17), we set , and we obtain the inflection circle for

tangential stress is removed from that of radial stress at .

The maximum tangential stress occurs at the diaphragm center, . The

maximum values of are different position, ,

respectively at the small diaphragm deflection. Two stress components are increased

over pressure and deflection radius and are decreased over diaphragm thickness. So

there is more stress at the small diaphragm area under same pressure. The maximum

values of two stress components are located in the center of diaphragm under large

deflection [12].

Page 37: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

17

1.2.4 Pressure Calibration with Temperature

The thermal induced error fails to measure the pressure exactly. The thermal

extension of sapphire varies with temperature. The research of coefficient of thermal

expansion (CTE) of sapphire around the lower temperature (below 50K) shows that

CTE of sapphire is lower than and approaches in view of this material use in

superconducting resonators. And this value is negligible in most case [13]. We assume

that the OPD from theory is obtained at 273K and ignore the value of CTE below

273K. The CTE of sapphire is also dependent of the ‘a-’ or ‘c-’ axis, and we use the

CTE of parallel c-axis to match the experiment condition.

The two sapphire wafers are bonded directly and firmly without any glue and

the high bonding quality is investigated [14]. So the sensing cavity is isolated in the

same material, which means there is no temperature compensation due to CTE

mismatches [15], and the senor structure body varies via one CTE of sapphire as like

one. Then the OPD changed with temperature can be given by

, (1.2.19)

where is OPD, 4.624 μm at 300K, is coefficient of thermal expansion (CTE),

and T is absolute temperature. is 8.1e-6/K, 8.8e-6/K, 9.1e-6/K, and 9.25e-6/K at

800K, 1000K, 1500K, and 2000K, respectively [16]. We obtain is 4.654 μm,

4.665 μm, 4.687 μm, and 4.71 μm, at 800K, 1000K, 1500K, and 2000K, respectively.

The sensor theoretical sensitivity is nm/psi at 300K. If we assume

Page 38: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

18

neglect the variation with the temperature, the pressure variation with temperature is

= , (1.2.20)

The measured pressure at T includes the pressure due to extended OPD with

temperature, T. The sensing system determines the pressure corresponding with OPD

reduction. Thus need to be calibrated when the pressure is measured at T. The

calibrated pressure at T can be expressed as

, (1.2.21)

For example, we measure the pressure at 1000K. needs to be

calibrated to . So = 6.17psi.

The real pressure is at T=1000K.

1.3 Pressure Sensor Fabrication

We generate a cavity at the one piece of 8x8mm sapphire wafer and put

together with the other piece of sapphire wafer in this fabrication. There are two main

steps; Etching and Direct bonding. We prepare the RCA cleaning before etching

process, and make a physical mask which is able to make a cavity in the sapphire

wafer during the etching. The direct bonding has following steps in order to generate

strong united two piece of wafer without any glue: direct bonding preparation, pre

Page 39: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

19

bonding, diffusion bonding and annealing.

1.3.1 Sapphire Etching

We build our sensor using two 8x8 mm c-plane sapphire wafer pieces. These

elements are obtained by dicing a sapphire wafer (Meller Optics, Inc) that is epitaxial

flat on one side and optically flat on the other side. The diced sapphire wafers are

permanently polished along the A-axis on the back side. The permanent marking let us

know which side is top when two diced wafer is aligned before pre-bonding. And then,

the samples are cleaned through RCA cleaning.

The RCA cleaning process as follows: First, acetone rinse in Ultrasonic cleaner

with heating for 15-30 minutes. Next, DI water rinse in Ultrasonic cleaner with

heating for 5-20minutes. And then piranha bath rinse. The piranha bath is chemical

reaction of 50ml 30% H2O2 and 40ml 95% H2SO4. The two chemical should be mixed

slowly and processed in the fume hood. The samples leave in this chemical reaction

for 15-30minutes. The sample’s organic impurity is removed during this chemical

reaction. Finally, DI water rinses again and dry samples with compressed Nitrogen.

Page 40: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

20

Fig.1.3.1 Sapphire pressure sensor fabrication steps; (1) A sapphire pressure sensor schematic

(2) Inductively coupled plasma etching (3) Direct bond preparation (4) Pre bonding (5)

Diffusion bonding (6) Annealing

The fabrication procedure, as illustrated in Fig. 1.3.1, begins with inductively

coupled plasma etching, where our goal is to create a shallow cylindrical cavity on the

sapphire wafer. The location and the diameter of the cylinder are defined by a physical

mask, and the depth of the cavity is determined by etching time and plasma

composition. For the pressure sensor reported here, the physical mask is a glass slide

with a 4 mm circular hole at the center which is made from HF etching and drilling.

5. Diffusion bonding1200 C

50 hours

High temperature bake outAtomic diffusion bond

500g weightappliance

Annealing with no applianceCorrect the small mismatches

6. Annealing1200 C

10 hours

4. Pre bonding

200 C50 minutes

Low temperature bake outHydrogen bond

Capillary Tube

External Pressure

Sensing Cavity

Direct Bonding

Fiber Probe

1. Sapphire pressure sensor

EPI PolishedSapphire wafers

2. Inductively Coupled Plasma Etching

Selective wafer etching through thecircular hole at the glass mask80% BCl3 / 20% Cl3 plasma

Glass mask

ICP Source

Substrate Bias

Sapphire wafer

Hole

Clean waferCreate OH- Layer

3. Direct bond preparation

Diluted H2SO4 solution

Page 41: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

21

The glass mask is physically held against the epitaxial side of the wafer and placed

within a Trion MiniLock reactive ion etching (RIE) system with inductively-coupled

plasma (ICP) source. The etching agent is a mixture of 80% BCl3 / 20% Cl3 plasma

formed under a total gas flow rate of 40 sccm, pressure of 10 mTorr, and ICP power of

300 W [17]. Under these conditions, an etch rate of 300 Å per minute is observed for

the sapphire wafer. After 3 hour etching, we can create a sapphire cavity with a total

depth of 4.8 μm at the deepest point. The surface profile of the etched sensing cavity,

as measured using a Dektak Profilometer, is shown in Fig. 1.3.2.

1.3.2 Sapphire Direct Bonding

The next step in sensor fabrication is direct bonding of a flat sapphire piece to the

Fig.1.3.2 The profile of the etched sensor cavity

Page 42: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

22

etched sapphire wafer. The sealed hollow cavity can then serve as a pressure

transducer, where we can use diaphragm displacement to extract information on

external pressure. Our method follows the procedure originally developed by

Sugiyama, et. al. for large Ti:sapphire crystals[18] and adapted by us for c-plane

sapphire wafers [14]. Our direct bonding procedure is briefly summarized as follows:

Two wafer pieces, one of which contains the etched sensing cavity, undergo an RCA

cleaning and are then immersed to the 85% H3PO4 at 150oC for 45 minutes to remove

any oxide layer left on their surfaces. Next, the wafers are immersed in diluted H2SO4

solution for 15 minutes to deposit a hydrophilic OH- layer. The wafers are arranged

such that their highly-polished surfaces are mated together, and a weak pre-bond,

based on hydrogen bonding, is formed by baking at 200oC for 50 minutes. This pre-

bonding step is performed using a clamping vise, which is intended to eliminate any

small gap at the wafer interface. A much stronger diffusion-based bond is formed by

baking the wafer pieces at 1200oC for over 50 hours, during which time the wafers are

compressed under a 500g weight. Finally, the structure is annealed at 1200oC, with no

weight applied, to release any internal stresses trapped during bonding [18].

An image of the sensor prototype is shown in Fig. 1.3.3. Due to the optical

interference between the two air-sapphire interfaces of the sensing cavity, we observe

multiple colored Newton rings, from which we can extract some qualitative

information on the geometry of the sensing cavity [14]. For example, the set of

Newton rings shows narrower spacing at the edges of the sensing cavity. This feature

Page 43: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

23

is consistent with the U-shaped profile of the etched cavity as illustrated in Fig. 1.3.2.

Furthermore, we observe that outside of the central cylindrical cavity, the sensor

structure does not possess any interference rings. This feature indicates that outside of

the sensor cavity, the two sapphire pieces are in direct contact and are tightly bonded

together.

Fig.1.3.3 Image of the bonded prototype structure, including visible interference rings

A misalignment of roughly 10.5 degrees is observed between the top and the

bottom sapphire pieces in Fig.1.3.3. This misalignment is caused by the rotation of

one of the sapphire wafers during the bonding process. However, it has no discernable

impact, either positive or negative, on the direct bonding of the sapphire pieces and

the operation of the pressure sensor.

Page 44: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

24

1.4 Experiment Setup

To demonstrate pressure sensing operation, we constructed a prototype optical

interrogation system as illustrated in Fig. 1.4.1. We chose a 105/125 μm multimode

silica optical fiber as a lead-in fiber for sensor interrogation at room-temperature. (For

eventual high temperature application, a sapphire optical fiber will be used to route the

optical sensing signal to and from the wafer-based sensor.) The multimode lead-in

fiber was cleaved and inserted into a silica ferrule and glued to the back surface of the

sapphire wafer pressure sensor. During testing, the sensor was placed in a sealed

chamber equipped with a fiber feedthrough. Pressure within the test chamber was

controlled using compressed air and a pressure regulator. A needle valve was used to

isolate the test chamber during collection of each data point, thereby limiting

uncertainty due to drift of the regulator. An Omegadyne analog pressure sensor with

+/-2.5 psi accuracy over a 0 to 5000 psi range was used for sensor calibration and

verification. Sensor interrogation was performed using White-Light Interferometry

(WLI), which has been shown to provide accurate measurement of physical distance.

Broadband light from a halogen lamp was launched into the fiber and delivered to the

diced sapphire wafer through a 3 dB coupler (Fig. 1.4.1). The reflected spectrum, in

which interference fringes appear as a result of reflections from the two inner surfaces

of the sensing cavity, was collected via an Ocean Optics USB spectrometer.

Page 45: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

25

Fig.1.4.1 Pressure sensor and test system schematic

Fig.1.4.2 (a) Sapphire directed bonding sample is loaded in the chamber (b) The chamber

connected with the gas tank

The Sapphire directed bonding sample is loaded in the chamber and connected with

white light source in Fig.1.4.2 (a). Fig. 1.4.2 (b) shows the experiment setup. An

Page 46: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

26

Omegadyne analog pressure sensor is connected at the chamber.

1.5 Characterization

The dimension of the sensing cavity has a major impact on the sensor’s pressure

sensitivity and operating range. By approximating the sensor diaphragm as a thin

membrane, we can estimate its deflection w under external pressure with Equation

(1.2.14). For the sensor shown in Fig. 1.3.3, the two sapphire wafers are both 330 μm

thick and are assumed to experience identical deflection. With these considerations,

we estimate D as 1.18N·m. The diameter of the un-bonded cavity area is measured to

be 4.95 mm (Fig. 3), which should generate a 1.35 μm at 200 psi.

Sensor interrogation was performed using White-Light Interferometry (WLI) [19] .

Briefly, broadband light from a halogen lamp was launched into the fiber and

delivered to the diced sapphire wafer through a 3 dB coupler. The spectrum of light

reflected by the sensor was measured using an Ocean Optics Spectrometer. Two

reflection spectra, one measured at 6 psi and the other at 200 psi, are shown in Fig.

1.5.1.

Page 47: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

27

Fig.1.5.1 Reflection spectra taken at 6 and 200psi

The results clearly show two distinct sets of interference fringes due to the

reflection from the sensor cavity. Based on Equation (1.2.5) and Equation (1.2.6), we

interpret the results. The optical path difference, L can be extracted from the measured

spectrum through narrow-band digital bandpass filtering, Hilbert transform

normalization, and sinusoidal curve fitting [8]. From the value of L, we can then

uniquely determine the applied external pressure with the data based on Equation

(1.2.14), The dynamic response of the sensor was tested by increasing and decreasing

pressure between 6 and 200psi over three cycles (Fig. 1.5.2). The sensor displayed a

nearly linear response over the test range without any hysteresis. After each cycle, the

sensor returned to the same initial cavity length at atmospheric pressure: 4.624 +/-

0.007 μm (maximum variation). A calibration curve was fit to the sensor data via

quadratic regression (R2 = 0.998) and used in subsequent steps for comparison with

readings from the electronic pressure gauge.

0.6 0.8 1 1.2 1.4 1.6 1.8 2

x 104

-14

-12

-10

-8

-6

-4

-2

0

Wavenumber kA = 2 / ( mm-1 )

Inten

sity S

pectr

um (A

rb. U

nits -

dB sc

ale) WLI Fringe Spectrum vs. Wavenumber

200psi6psi

Page 48: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

28

Fig.1.5.2 Sensor prototype dynamic pressure test and calibration: data taken in 3 cycles.

Fig.1.5.3 Sensor resolution measurement: data taken in 1minute intervals under constant

pressure.

The experimental value of sensor sensitivity is . The

theoretical sensor sensitivity is . Theoretical model fits the experiment

Page 49: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

29

result well. Sensor resolution was tested by measuring the standard deviation of the

calibrated sapphire sensor output at constant pressure; a small leak in the test chamber

was compensated using pressure data measured by the electronic gauge (Fig. 1.5.3).

Fig.1.5.4 Sensing cavity leakage test: data taken at constant pressure over 12 hours

A total of 30 readings were taken at 1 minute intervals, with the chamber

pressure held at a 104 psi. A sensor resolution of +/-0.52 psi (2σ) was measured,

which is equivalent to 0.25% of the tested range. Given that the accuracy of the

electronic pressure gauge is only 2.5psi, it is possible that the sensor may have even

higher resolution. After collection of resolution data, the chamber was kept at 104 psi

for 12 hours, and additional data points were taken every 30 minutes (Fig. 1.5.4). The

three measurement cycles took 2 hours to complete. Throughout the entire

measurement cycles, the data in Fig. 6 shows no observable trend beyond the level of

measurement resolution, which indicates that the sensor cavity is tightly sealed

Page 50: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

30

without any air leakage. The absence of sensing cavity leakage, coupled with the

observation that the cavity returned to L = 4.624 μm after each test cycle, prove that

the sapphire wafer structure is fully sealed and capable for use as a dynamic pressure

sensor.

1.6 Conclusion

Construction of a monolithic sapphire pressure sensor has been demonstrated

using a combination of inductively coupled plasma etching and direct wafer bonding.

A preliminary optical test setup has been used to measure the resolution of the

structure and verify its potential for use as a dynamic pressure sensor. Over a pressure

range of 6 to 200 psi, the sensor displays linear response, negligible hysteresis, and a

resolution of at least +/- 0.52 psi (0.25%). Results of testing at constant pressure over

12 hours clearly demonstrate that the sensing cavity is fully sealed, suggesting a high

quality bond between the two wafer surfaces.

Page 51: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

31

1.7 Reference

1. Grattan, K.T.V. and B.T. Meggitt, Optical Fiber Sensor Technology. V. 2,

Devices and Technology. Optoelectronics, imaging and sensing series. 1998,

London: Chapman & Hall. xi, 440 p.

2. Zhu, Y.Z., et al., High-temperature fiber-tip pressure sensor. Journal of

Lightwave Technology, 2006. 24(2): p. 861-869.

3. Pulliam, W., Micromachined, SiC fiber optic pressure sensors for high-

temperature aerospace applications. Proc. SPIE, 2000. 4202: p. 21-30.

4. Riza, N., M. Sheikh, and F. Perez, Hybrid wireless-wired optical sensor for

extreme temperature measurement in next generation energy efficient gas

turbines. Journal of Engineering for Gas Turbines and Power, 2010. 132: p.

051601.

5. Merberg, G.N. and J.A. Harrington, Optical and Mechanical-Properties of

Single-Crystal Sapphire Optical Fibers. Applied Optics, 1993. 32(18): p. 3201-

3209.

6. Zhu, Y., et al., Sapphire-fiber-based white-light interferometric sensor for high-

temperature measurements. Optics Letters, 2005. 30(7): p. 711-713.

7. Grobnic, D., et al., Sapphire fiber Bragg grating sensor made using

femtosecond laser radiation for ultrahigh temperature applications. IEEE

Photonics Technology Letters, 2004. 16(11): p. 2505.

8. Shen, F.B. and A.B. Wang, Frequency-estimation-based signal-processing

Page 52: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

32

algorithm for white-light optical fiber Fabry-Perot interferometers. Applied

Optics, 2005. 44(25): p. 5206-5214.

9. Mihailov, S.J., D. Grobnic, and C.W. Smelser, High-temperature

multiparameter sensor based on sapphire fiber Bragg gratings. Opt. Lett.,

2010. 35(16): p. 2810-2812.

10. W P Eaton, F.B., J H Smith, and D W Plummer, A New Analytical Solution for

Diaphragm Deflection and its Application to a Surface-Micromachined

Pressure Sensor. International Conference on Modeling and Simulation of

Microsystems, 1999. MSM99: p. 640 - 643.

11. Timoshenko, S. and S. Woinowsky-Krieger, Theory of plates and shells. 1959,

New York: McGraw-Hill.

12. Beeby, S., MEMS mechanical sensors. 2004, Boston: Artech House.

13. White G.K. , R.R.B., High Temperatures -- High Pressures. Vol. 15. 1983. 321.

14. Lally, E.M., Y. Xu, and A. Wang, Sapphire direct bonding as a platform for

pressure sensing at extreme high temperatures. Proc. SPIE, 2009. 7316: p.

73160Y.

15. Juncheng, X., et al., A novel temperature-insensitive optical fiber pressure

sensor for harsh environments. Photonics Technology Letters, IEEE, 2005.

17(4): p. 870-872.

16. Lytvynov, L.A., E.R. Dobrovinskaya, and V. Pishchik, Sapphire: Materials,

Manufacturing, Applications. 2009: Springer US.

17. Jeong, C.H., et al., A study of sapphire etching characteristics using BCl3-

Page 53: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 1

33

based inductively coupled plasmas. Japanese Journal of Applied Physics Part 1-

Regular Papers Short Notes & Review Papers, 2002. 41(10): p. 6206-6208.

18. Sugiyama, A., et al., Direct bonding of Ti : sapphire laser crystals. Applied

Optics, 1998. 37(12): p. 2407-2410.

19. Rao, Y.-J. and D.A. Jackson, Recent progress in fibre optic low-coherence

interferometry. Measurement Science and Technology, 1996. 7(7): p. 981-999.

Page 54: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

34

Chapter 2

Irreversible Adsorption of Gold Nanospheres on Optical Fiber Taper

2.1 Introduction

Sensors and other devices based on plasmon resonances in metal nanoparticles

(NPs) have attracted a large amount of attention in recent years [1-3]. In many

implementations, particles are deposited from a liquid suspension onto a substrate to

form a plasmonically active surface [4-8]. Such substrate is often flat, but other

geometries are also of interest. In particular, since plasmonic devices are intrinsically

optical, it is natural to consider NP deposition on optical microstructures such as silica

fibers, fiber tapers or microsphere resonators, which display, respectively, cylindrical,

conical and spherical geometries. As the complexity of such devices increases, it is

Page 55: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

35

imperative to develop a good understanding of the process of NP deposition. Here, we

focus on the dependence of deposition on substrate geometry as it applies to silica-

based tapers and microspheres. We find that at short deposition times, the NP

adsorption is largely independent of substrate geometry, while at long times,

deposition is significantly faster onto the curved surfaces. The crossover occurs when

the NP diffusion length equals the radius of curvature of the surface.

The problem of particle adsorption on a collecting surface is of great

technological importance in fields such as materials science, food and pharmaceutical

fabrication, electrophoresis, catalysis, etc. It is also of interest in biomedicine in

describing processes such as ligand binding to macromolecules or digestion by

microbes and cells [9, 10]. It is then not surprising that the problem has been studied

for a long time and that theoretical treatments have reached a high degree of

sophistication [11-13]. However, the bulk of the experimental work in this field has

been done on planar surfaces and studies of adsorption onto curved collecting surfaces

[10, 14, 15] have generally concerned regimes that are not directly applicable to

optical and plasmonic device fabrication.

For our theoretical treatment, we confine ourselves to the simplest possible

case, where we first assume that the collecting surfaces are perfect sinks, i.e. that any

particle that gets within a certain small distance from a surface sticks immediately and

irreversibly, which is reasonable for small particles at low concentrations [16, 17] and

at time scales where the fast adhesion kinetics is masked by the slower diffusion

Page 56: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

36

dominated particle transport to the surface. Since the Debye length in water is at the

most a few tens of nanometers, this holds for all times longer than about a ms. We also

assume that the drag experienced by a particle near a surface is balanced by attractive

dispersion forces (the Smoluchowski-Levich approximation), so that we can take the

diffusion coefficient to be constant everywhere and ignore the presence of the surface.

Finally, we treat only the case where there are no external forces and no liquid flow

present (quiescent conditions). Under these idealized conditions, the problem reduces

to solving the diffusion equation. Under these idealized conditions, the problem

reduces to solving the diffusion equation.

2.2 Theory

We derive the general form of average accumulated density of particle,

and find with 3 different surfaces; planar case, spherical case, and cylindrical

case.

2.2.1 The Average Accumulated Density of Particles

The time evolution of a particle concentration in a dilute liquid

suspension generally follows from

(2.2.1)

Page 57: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

37

In the absence of external forces (F = 0) and liquid flow (v = 0), this reduces to the

standard diffusion equation. For the problem at hand, we also assume that the

diffusion constant is invariant over space, which gives us

(2.2.2)

where is the concentration of nanoparticles in the suspension, is the

diffusion constant, is the initial concentration of particles, and are the

coordinates of the collecting surface. So the second line and the third line indicate the

initial conditions and boundary conditions, respectively. In all geometries at issue here,

this can be solved with standard separation of variables techniques.

The first (or inner) boundary condition results from the perfect sink

assumption, i.e. that all particles that come sufficiently close to the adsorbing surface

located at r will irreversibly stick to it. This equation can be solved with

separation of variables, that is by taking r . With this ansatz, we

obtain

(2.2.3)

where is a real positive number which we will use to index the different solutions.

The solution for is

, (2.2.4)

Page 58: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

38

in all cases, while the form of r depends on the shape of the collecting surface.

We will select these solutions with constraint that the r , so that the total

solution

r (2.2.5)

Automatically satisfies the inner boundary condition. In the next step, is chosen

so that the initial condition is satisfied:

r (2.2.6)

Doing this, we automatically satisfy the boundary condition at infinity, so this

completely solves Eq. (2.2.2). By Fick’s first law, which is valid here, the flow of

particles onto the collecting surface is given by

r (2.2.7)

where is the spatial derivative normal to the surface. The average accumulated

density of particles on the collecting surface is then simply

(2.2.8)

2.2.2 Planar Case

For a flat surface located at , the spatial part of Eq. (2.2.3) is

(2.2.9)

Page 59: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

39

This gives us

(2.2.10)

as the solution that satisfies the inner boundary condition.

Since we have , so the full solution is

(2.2.11)

Finally we have

(2.2.12)

(2.2.13)

The formula for is well-known and has been repeatedly been shown to

describe irreversible particle deposition onto flat adhesive surfaces quite well [18-20],

so long as the surface particle density is low enough that the assumption of a perfectly

adhesive surface remains valid.

2.2.3 Spherical Case

The spatial part of Eq. (2.2.3) is one dimensional in spherical coordinates:

Page 60: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

40

(2.2.14)

This has the general solution

(2.2.15)

If the sphere has radius a, the left boundary condition can be satisfied by

taking and . The initial condition then becomes

(2.2.16)

To solve this, we reformulate the initial condition as ,

where is the rectangle function. Multiplying by r and making the substitution

we obtain, after a sine transform in p,

(2.2.17)

Noticing that

(2.2.18)

we see that the contribution of the middle term of Eq. (2.2.17) to , goes to 0

as Q → ∞. We then obtain

Page 61: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

41

(2.2.19)

which gives us

(2.2.20)

And therefore

(2.2.21)

2.2.4 Cylindrical Case

The spatial part of Eq. (2.2.3) becomes one dimensional if we pass into

cylindrical coordinates, in which case we get

(2.2.22)

which has solutions in terms of Bessel functions

(2.2.23)

if the cylinder has radius a, the inner boundary condition can be

satisfied by taking Noting that

Page 62: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

42

(2.2.24)

we can set so that the initial condition is satisfied, and we obtain

(2.2.25)

From this it is easy to show that

(2.2.26)

which can be integrated numerically to give .

(2.2.27)

where , a is radius of cylindrical surface. is dimensionless measures of

time, are Hankel functions of the second kind, and denotes the

imaginary part of z.

The integration in Eq. (2.2.26) cannot be carried out explicitly, but it can be

approximated in the limits of long and short times. Using the definitions in the paper,

we write the surface adsorption rate in dimensionless form:

(2.2.28)

Page 63: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

43

The function diverges at but as can be shown from the

asymptotic form of the Hankel functions, rapidly approaches 1 for For

sufficiently small we can therefore approximate

(2.2.29)

And therefore

. (2.2.30)

For large values of , only the region near will contribute to the integral in Eq.

(2.2.28). Under those circumstances, we have that

(2.2.31)

Here, is Euler’s constant. Even with this simplification, Eq. (2.2.28) cannot be

solved analytically. If we replace the Gaussian weight with its Taylor expansion and

cut off the integration at some upper bound , we obtain

(2.2.32)

The cut off is necessary if we are to be able to reverse the order of integration and

summation, but does not reduce the validity of the approximation. Solving the integral

Page 64: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

44

we obtain

(2.2.33)

where , and Ei x is the exponential integral function. This approximation

is only valid for large values of , so we cannot simply apply Eq. (2.2.8) to find an

expression which approximates the accumulated particle density. We therefore add an

adjustable parameter A to integral, which gives us

(2.2.34)

where is the logarithmic integral function. We achieve an adequate

approximation by terminating this expression at the arccot term. Choosing C = 1.478

and A = 1 results in a good compromise between accuracy at large and intermediate

values for , with an error less that 1.25% for , and only 5.5% for . Our

chosen value for C yields K = 0.5772, tantalizingly similar to Euler’s constant

Our final approximation for is then

(2.2.35)

Page 65: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

45

2.2.5 Theoretical Analysis

We calculate the accumulation density of particles on the collecting surface is

given by , where is the derivative normal to the surface.

(2.2.36)

To simplify matters, we introduce dimensionless measures of time , a is the

substrate radius of curvature, and particle accumulation , which

gives us

(2.2.37)

= 0.5772 is a constant chosen to obtain the best fit with the exact expression.

The errors in the approximations for are less than 2% when and

corresponds to the time when the particle diffusion length equals

the diameter of the cylinder or sphere 2a. Therefore, for , the surface appears

Page 66: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

46

flat over the scale of the diffusion length, and consequently all surfaces behave as the

planar case, where the particle adsorption process gradually depletes the particles from

the suspension closest to the surface faster than they can be replaced from regions

farther out, which reduces the deposition rate over time, so that [18-20]

[17]. When , the finite spherical surface is too small to appreciably deplete the

particles from the bulk of the suspension, and the deposition rate is therefore constant,

and hence . The cylindrical surface represents an intermediate case

where the cylinder does deplete the suspensions of particles so that the deposition rate

continually decreases, but only logarithmically in time, so that for very long times

As a result of this, particle deposition occurs significantly faster on

curved surfaces than on flat ones, as long as the particle diffusion length is larger than

the surface radius of curvature. Since this crossover occurs earlier for smaller radii,

the rate of deposition is in fact faster for more highly curved surfaces.

Although the curvature of the surface does affect the interaction between it and

the suspended particles, this effect is only appreciable if the curvature becomes

comparable to the particle radius [21]. Moreover, as particle transport is diffusion

limited, this interaction only affects the probability of particle adsorption during a

collision with the surface, which under the conditions used here is already nearly

100%.

Page 67: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

47

2.3 Experiment

To test the theory, we deposit gold nanospheres on three types of silica surfaces:

the flat surface of microscope slides, the near-cylindrical surface of tapered optical

fibers, and microspheres.

2.3.1 Taper Fabrication

The tapers are made with a procedure similar to those in Ref. [22, 23]. A

schematic diagram of our taper fabrication system is illustrated in Fig. 2.3.1. To get

the good shape taper, it is important to control the extensional deformation rate and

the constant flame intensity. A fiber jacket is stripped off and the exposed silica

surface is clean with alcohol or acetone before taper fabrication. The fiber region

without the polymer jacket are short ( cm) in order to preserve fiber

mechanical strength. The the fiber is then placed on fiber clamps for both sides and

heated up at the uncovered silica region. The heat-and-pull fabrication requires

minimum temperature at least C, which is a glass softening temperature [24],

but for the best result, we set the temperature as high as glass melting point C

[25]. As the glass softens, the fiber was slowly stretched apart with a constant speed.

The pulling speed is same for both ends of the fiber in order to produce a symmetric

taper. The pulling speed of 30~40 m/s is used in most fabrications, precisely

controlled by two Newport UTM100CC.1 motorized stages. We use the only one tpye

Page 68: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

48

of fiber for entire our experiment; a silica multimode fiber which has 50 m core and

125 m cladding, and is purchased from Corning Inc.

Torchflame

Motorizedstage

Motorizedstage

Motor controller

ComputerLabview Program

Light source Detector

Multi mode fiberQuartz

Fig.2.3.1 Taper pulling system with flame burning technique

Various types of heat source have been developed to generate sufficient

temperature satisfied with the requirement for taper pulling, for example, CO laser

[22, 26], electrical strip heater [27], microheater [28], and propane/oxygen flame [29,

30]. Those heat sources require different temperature range and pulling speed. A

propane/oxygen flame is chosen as a heat source for our experiment, as shown in Fig.

2.3.2. The our propane/oxygen flame can make the temperature as high as 2200˚C.

However, the sample ,which is exposed directly to the flame on a fiber, is broken due

to the violent gas flow outward the torch tip. To overcome this problem, we set a

Page 69: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

49

trough-shape quartz (melting point 1716˚C) between the fiber and the flame, with a

millimeter air gap between the fiber and the quartz. So the fiber is heated up by heat

radiation from the hot quartz. The propane/oxygen flame heating area can be

increased by using flame-brushing method in which an addition translation stage is

incorporated to move the torch back and forth along direction with controlled

length and brushing period. The flame-brushing amplitude can be either kept constant

or programmed to vary over the pulling time to generate different heating profile,

directly affects the shape of the produced taper [29].

During the taper pulling process, we need to treat carefully due to fagile taper. It is

quite often that the taper can be damaged during fabrication process, and in fact it is

very difficult to notice by visual means as the flame is too bright. Furthermore, high

flame temperature can sometimes cause a bending which brings the taper to stick at

the underneath quartz surface. Also the quartz is deformed inside as continuous and

repeated fabrication and it makes to difficult to place the uncovered fiber at the

undermeath the quartz. Therefore it is necessary to monitor the transmission of a taper

during fabrication process to check taper alive. As shown in Fig. 2.3.1. the pulling

system is composed of a taper transmission measurement, and a light source such as

an optical parametric oscillator (OPO), CO2 laser and a photodiode, DET10D from

Thorlabs Inc. The signal is then sent to computer collected and displayed by the

written LabVIEW program as shown in Fig. 2.3.3. Additionally the estimated taper

waist radius by program also can be monitored during the taper pulling fabrication.

Page 70: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

50

Fig.2.3.2 (a) CO2 laer is coupled into the taper for measuring the taper loss (b)

Propane/oxygen flame torch heats the quartz with pulling the fiber each side

Fig.2.3.3 Graphic user interface (GUI) of the taper fabrication program written on LabVIEW

in which taper transmission and estimated waist radius are monitored during tapering process.

2.3.2 Gold Particles Deposition

Page 71: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

51

The ISAM deposition is the process of immersing the substrate into an aqueous

solution containing polycation. A monolayer of the polycation grows uniformly on the

substrate surface by electrostatic attraction. Self-terminates the monolayer growing

process regardless of longer dipping time because the self-assembly of the positive

molecules reverses the surface charge. So the one layer deposition is generated around

3 minutes [31, 32]. The substrate is then removed from the solution and rinsed

thoroughly with nanopure water to remove loosely bound polymer. Next, the substrate

is immersed into another aqueous solution containing polyanion, a subsequent

monolayer of negatively-charged polymer molecules to bind to the sample surface in a

similar manner. In the final step, the substrate is rinsed with nanopure water to remove

the rest of unattached materials again. The ISAM deposition can be repeated many

times until the desired number of bilayers is produced.

Glass Substrate

- -- - - - - - - - - - - - ---- - -+ + + + +

++ ++ +

Au

- ----

--

----Au

- ----

--

----Au

- ----

--

----

(a) (b)

Fig.2.3.4 (a) Molecular structures of positively-charged poly (Allyamine hydrochloride)

(PAH) (b) The illustration of Au deposition process

Noncentrosymmetric Ionic self-Assembled Multilayer (ISAM) films using poly

allylamine hydrochloride (PAH) as shown in Fig.2.3.4 (a) is demonstrated by Helfin et

Page 72: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

52

al. [33]. PAH is a popular material as a molecular glue to electrostatically bind the

layer of gold nanosphere in our experiment. We coat a single nm-thick layer of poly

allylamine hydrochloride (PAH), which deposition time is around 3 minutes, to

generate a uniform positive surface charge to make the surfaces adhesive as shown

Fig.2.3.4 (b) [34]. Next, we rinse the sample with nanopure water around 3 minutes

and then at placed the samples in an aqueous solution containing negatively charged

citrate-terminated, surfactant free gold nanospheres (30 nm diameter, from British

Biocell International) to initiate the deposition.

Fig.2.3.5 The SEM image of original Au and deposition at 5mins on 10um taper. The

particles are conglomerated. These accumulated particles block the taper surface.

We adjusted the NP concentration (n0) as well as the deposition time (t) to achieve

different surface particle densities, which were then determined by SEM imaging. The

NP size d and stock suspension concentration nS were verified with TEM and

Page 73: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

53

inductively coupled plasma atomic emission spectroscopy (ICP-AES), and found to be

28.7 nm and 1.95×1011 particles/cm-3 respectively, quite close to the values provided

by the manufacturer (30 nm and 2.00×1011 particles/cm-3). From d, the temperature of

the suspension (22°C) and the viscosity of water at that temperature (0.96 cP), we

calculated the diffusion constant for the NPs D = 1.57×10-7 cm2/s with the Einstein-

Stokes equation. If the original Au concentration (2.00×1011 particles/cm-3) is

deposited on taper, The NPs are conglomerated and are deposited too fast as shown as

Fig.2.3.5. To reduce the number of NPs adsorbed onto the surfaces during long

depositions to the point where particle surface blocking [16, 17] was not a factor, the

stock NP suspension was diluted with nanopure water so that n0 ranged between 3.0%

and 30% of nS .

Fig.2.3.6 (a) Original image which show 12 Au particles are deposited. (b) The black and

white image is converted from the original image, (a) by Matlab program. The program also

counts 12 particles based on difference of the contrast.

The surface density of adsorbed particles was found by imaging several randomly

selected regions of each surface with scanning electron microscopy, and then using

image processing routines built into Matlab program to automatically count the

Page 74: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

54

particles in each image shown as Fig.2.3.6. The accuracy of this method was verified

by manual counting of the particles in a subset of the images.

2.4 Characterization

As suggested by Equation (2.2.37), the NP deposition rate can vary by several

orders of magnitude, depending on deposition time. For example, Fig.2.4.1 shows

SEM micrographs of NPs adsorbed onto a tapered optical fiber and a flat glass

substrate. In both cases, the surface was exposed to the suspension form 30 minutes.

Note that the highest concentration of NPs was used the flat surface deposition, yet

this case shows the lowest density of adsorbed NPs.

Fig.2.4.1 SEM images of gold nanospheres deposited for 30 minutes from a diluted

suspension onto (b) A cylindrical surface ( a = 5.2μm, 3% dilution), and (c) A planar surface

(30% dilution).

1 μm 1 μm

(a) (b)

Page 75: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

55

The particle adsorption data was rescaled to enable comparison with Eq. (2.2.37).

For the flat substrate, diameter, a is chosen to be 125μm. We note that the precise

value of a has no impact on the fitting for , as can be easily verified from

Eq. (2.2.37) and the definition for ν (t). The result is plotted in Fig.2.4.2, where we can

see that the data, obtained with deposition times 3 minutes and 30 minutes, and taper

diameter of a between 5μm and 50μm, follows the scaling of Equation (2.2.37) quite

well. The resulting values are displayed in Table 2.4.1. For two geometries, the

inferred value of nS is quite close to the correct value of 2.0×1011 cm-3, confirming the

validity of our model.

Sn

Table.2.4.1 Concentration of gold nanoparticles in stock solution as determined by TEM and ICP-AES as well as absorption on different surface geometries and fitted to our model.

Page 76: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

56

Fig.2.4.2 Plot comparing the theoretical scaling in Eq. (3.2.37) with data obtained from planar,

and cylindrical surfaces.

The theory assumes quiescent conditions, and we would expect any fluid flow

to increase the particle deposition rate onto the surfaces above the predicted values. In

the case of the planar sample, it proves unnecessary to ensure a completely stagnant

fluid. The depositions were carried out in standard glassware and simply left

undisturbed for the desired amount of time, and despite the residual fluid motion

inevitable in a large open container subject to the influence of air flow and ambient

mechanical vibrations, agreement with theory is good.

100 102 104

100

102

104

Dimensionless Time ( )

Dim

ensi

onle

ss P

artic

le D

ensi

ty (

)

Cylinder ModelPlane ModelCylinder DataPlane data

Page 77: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

57

Fig.2.4.3 (a) Au deposition with the open container at the beginning. (b) Au deposition with

the fixture.

By contrast, in case of the cylindrical surface, if we place the cylindrical taper

within an open container, as shown as Fig.2.4.3 (a), we find the particle deposition

rate is about 2.5 times larger than predicted by Eq. (2.2.36). To reduce the effect of

fluid motion, the fiber tapers were enclosed in custom-made cylindrical fixtures, as

shown as Fig.2.4.3 (b), with a 3 mm inside diameter, and this produced the result

displaced in Table 2.4.1, in good agreement with theory. Insensitivity to slow flow is

expected for deposition on a plane, since laminar flow in that case takes place parallel

to the surface and does not mix fluid strata with different values of n. The reason for

the insensitivity in the spherical case is less clear, but the small thickness of the fluid

layer depleted of particles around an adsorbing sphere compared to a cylinder is likely

an important factor.

As is evident from Fig. 2.4.1 (e), the radius of each taper varies continuously from

a few microns to the radius of the commercial optical fiber. A single deposition will

Page 78: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

58

therefore test Eq. (2.2.37) over a range of parameters. As can be seen in Fig. 2.4.4, the

density of adsorbed NPs scales with a just as predicted by the model. For deposition

times on the order of 30 min, the density of NPs at the center of the taper can be more

than an order of magnitude higher than at the edges.

Fig.2.4.4 Plots of the nanoparticle coverage on three different fiber tapers as a function of the

the local curvature, and for different deposition times. As in Fig. 2, the only fitting parameter

was nS. The strong dependence of particle density on curvature is particularly clear here. The

inset SEM images are of areas and are taken from the micrographs used to

generate the indicated data points.

Page 79: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

59

2.5 Conclusion

We have derived simple expressions describing adsorption of spherical particles

onto adhesive cylindrical surfaces in the absence of flow, and shown that realistic

deposition conditions are well described by the theory. Our main finding is that highly

curved surfaces accumulate particles significantly faster than their flat counterparts at

long deposition times, even though their behavior is identical at short deposition times.

For the cases we have studied here, with deposition times on the order of minutes to

hours, and radii of curvatures down to approximately 10 m, the difference in surface

particle density can be as large as two order of magnitude. This needs to be taken into

account whenever particles or other nanostructures are deposited from suspension

onto surfaces that are not flat. The effect can be advantageous both in device

fabrication and in sensing applications, where a sensor placed on a highly curved

surface will have a faster response than one placed on a flat surface [9] .

Page 80: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

60

2.6 Reference

1. Sannomiya, T. and J. Voros, Single plasmonic nanoparticles for biosensing.

Trends in Biotechnology, 2011. 29(7): p. 343-351.

2. Zeng, S.W., et al., A Review on Functionalized Gold Nanoparticles for

Biosensing Applications. Plasmonics, 2011. 6(3): p. 491-506.

3. Sepulveda, B., et al., LSPR-based nanobiosensors. Nano Today, 2009. 4(3): p.

244-251.

4. Mitsui, K., Y. Handa, and K. Kajikawa, Optical fiber affinity biosensor based

on localized surface plasmon resonance. Applied Physics Letters, 2004. 85(18):

p. 4231-4233.

5. Nath, N. and A. Chilkoti, A colorimetric gold nanoparticle sensor to

interrogate biomolecular interactions in real time on a surface. Analytical

Chemistry, 2002. 74(3): p. 504-509.

6. Cheng, S.F. and L.K. Chau, Colloidal gold-modified optical fiber for chemical

and biochemical sensing. Analytical Chemistry, 2003. 75(1): p. 16-21.

7. Zhao, J., et al., Localized surface plasmon resonance biosensors.

Nanomedicine, 2006. 1(2): p. 219-228.

8. Nusz, G.J., et al., Rational Selection of Gold Nanorod Geometry for Label-Free

Plasmonic Biosensors. ACS Nano, 2009. 3(4): p. 795-806.

9. Wagner, J.K., et al., A nutrient uptake role for bacterial cell envelope

extensions. Proceedings of the National Academy of Sciences of the United

Page 81: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

61

States of America, 2006. 103(31): p. 11772-11777.

10. Shoup, D. and A. Szabo, ROLE OF DIFFUSION IN LIGAND-BINDING TO

MACROMOLECULES AND CELL-BOUND RECEPTORS. Biophysical

Journal, 1982. 40(1): p. 33-39.

11. Evans, J.W., RANDOM AND COOPERATIVE SEQUENTIAL ADSORPTION.

Reviews of Modern Physics, 1993. 65(4): p. 1281-1329.

12. Talbot, J., et al., From car parking to protein adsorption: an overview of

sequential adsorption processes. Colloids and Surfaces a-Physicochemical and

Engineering Aspects, 2000. 165(1-3): p. 287-324.

13. Adamczyk, Z., Particles at Interfaces: Interactions, Deposition, Structure.

Interface Science and Technology, ed. A. Hubbard2006, London: Academic

Press.

14. Harding, S.E., ON THE HYDRODYNAMIC ANALYSIS OF

MACROMOLECULAR CONFORMATION. Biophysical Chemistry, 1995.

55(1-2): p. 69-93.

15. Gu, Y.G. and D.Q. Li, Deposition of spherical particles onto cylindrical solid

surfaces II. Experimental studies. Journal of Colloid and Interface Science,

2002. 248(2): p. 329-339.

16. Adamczyk, Z. and L. Szyk, Kinetics of irreversible adsorption of latex

particles under diffusion-controlled transport. Langmuir, 2000. 16(13): p.

5730-5737.

17. Adamczyk, Z., Kinetics of diffusion-controlled adsorption of colloid particles

Page 82: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

62

and proteins. Journal of Colloid and Interface Science, 2000. 229(2): p. 477-

489.

18. Park, K., S.R. Simmons, and R.M. Albrecht, SURFACE CHARACTERIZATION

OF BIOMATERIALS BY IMMUNOGOLD STAINING - QUANTITATIVE-

ANALYSIS. Scanning Microscopy, 1987. 1(1): p. 339-350.

19. Grabar, K.C., et al., Kinetic control of interparticle spacing in Au colloid-based

surfaces: Rational nanometer-scale architecture. Journal of the American

Chemical Society, 1996. 118(5): p. 1148-1153.

20. Adamczyk, Z., et al., Irreversible adsorption of particles at random-site

surfaces. Journal of Chemical Physics, 2004. 120(23): p. 11155-11162.

21. Bhattacharjee, S., M. Elimelech, and M. Borkovec, DLVO interaction between

colloidal particles: Beyond Derjaguin's approximation. Croatica Chemica Acta,

1998. 71(4): p. 883-903.

22. Ward, J.M., et al., Heat-and-pull rig for fiber taper fabrication. Review of

Scientific Instruments, 2006. 77(8).

23. Xue, S.C., et al., Theoretical, numerical, and experimental analysis of optical

fiber tapering. Journal of Lightwave Technology, 2007. 25(5): p. 1169-1176.

24. Orucevic, F., V. Lefevre-Seguin, and J. Hare, Transmittance and near-field

characterization of sub-wavelength tapered optical fibers. Opt Express, 2007.

15(21): p. 13624-9.

25. Brambilla, G., et al., Compound-glass optical nanowires. Electronics Letters,

2005. 41(7): p. 400-402.

Page 83: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

63

26. Dimmick, T.E., et al., Carbon dioxide laser fabrication of fused-fiber couplers

and tapers. Applied Optics, 1999. 38(33): p. 6845-6848.

27. Shi, L., et al., Fabrication of submicron-diameter silica fibers using electric

strip heater. Opt Express, 2006. 14(12): p. 5055-60.

28. Ding, S.H., et al., High-resolution terahertz reflective imaging and image

restoration. Appl Opt, 2010. 49(36): p. 6834-9.

29. Birks, T.A. and Y.W. Li, The shape of fiber tapers. Lightwave Technology,

Journal of, 1992. 10(4): p. 432-438.

30. Xue, S., Theoretical, Numerical, and Experimental Analysis of Optical Fiber

Tapering. Journal of Lightwave Technology, 2007. 25(5): p. 1169-1176.

31. Van Cott, K.E., et al., Layer-by-layer deposition and ordering of low-

molecular-weight dye molecules for second-order nonlinear optics. Angew

Chem Int Ed Engl, 2002. 41(19): p. 3236-3238.

32. Garg, A., Polar orientation of a pendant anionic chromophore in thick layer-

by-layer self-assembled polymeric films. Journal of applied physics, 2008.

104(5): p. 053116.

33. Heflin, J.R., Thickness dependence of second-harmonic generation in thin films

fabricated from ionically self-assembled monolayers. Applied Physics Letters,

1999. 74(4): p. 495.

34. Decher, G., J.D. Hong, and J. Schmitt, Buildup of ultrathin multilayer films by

a self-assembly process: III. Consecutively alternating adsorption of anionic

and cationic polyelectrolytes on charged surfaces. Thin Solid Films, 1992. 210-

Page 84: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 2

64

211(Part 2): p. 831-835.

35. Petsi, A.J., Deposition of Brownian particles during evaporation of two-

dimensional sessile droplets. Chemical engineering science, 2010. 65(10): p.

2978-2989.

Page 85: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

65

Chapter 3

Theoretical Analysis of Nanoparticle Induced Taper Loss

3.1 Introduction

Optical waves can be well confined within a silica fiber taper due to total internal

reflection at the taper interface. For a silica fiber taper (either multimode or single

mode) with a very smooth and slow-varying taper profile, transmission loss is

typically caused by the coupling between the optical modes within the un-tapered

region and the guided mode within the tapered region. Using the fiber-tapering system

discussed in Chapter 2, we can readily produce silica fiber taper with relatively low

transmission loss, typically 0.02~0.04 dB/mm. In the welding sensing system, we aim

to quantify the presence of welding particles on the taper surface by measuring the

transmission loss induced by particle scattering and absorption. In order to accomplish

Page 86: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

66

this goal, we need to first establish a theoretical model that can analyze transmission

loss induced by the presence of multiple micro- and nanoparticles.

In this Chapter, we first briefly discuss wave equations in cylindrical geometry.

Then we summarize relevant results for Linearly Polarized (LP) mode solutions as

well as exact solutions. The model we utilized to calculate plasmonic resonance is also

presented. Afterwards, we describe an analytical framework that enables us to

estimate nanoparticle-induced optical transmission loss for a given guided mode.

3.2 Guided Modes in a Cylindrical Waveguide

We start with source-free Maxwell’s equations in dielectric media:.

(3.2.1)

(3.2.2)

(3.2.3)

(3.2.4)

with the material constitutive relationships (material equations),

(3.2.5)

(3.2.6)

Page 87: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

67

where , and . The is the electric permittivity and the is

magnetic permeability of the medium. All subsequent analyze is based on these

equations.

When refractive index of the core larger than the index of the cladding

, a step-index fiber can guides optical waves with total internal relfection at

the boundary between core and clading. For standard optical fiber, the small difference

in the core and cladding refractive index is caused by low-concentration dopant atoms,

such as P, B, and Ge, when the silica fiber is designed [1]. After taper fabrication,

however, we can ignore the small index profile difference in the core and cladding

layers because of dopant diffusion and silica melting [2, 3]. In this case, we assume

that the whole fiber taper section has a uniform refractive index that takes the

value of silica glass, while the cladding layer has a lower index , and is either air or

water

Fig.3.2.1. Schematic diagram of an cylindrical fiber taper. We assume that waveguide

propagate in the fiber taper with uniform radius and refractive index profile along the

propagation direction.

Given this geometry, we assume that the taper radius is uniformand has no variations

2a n1

n2

L

z

Page 88: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

68

in refractive index profile along the propagation z direction, as shown in Fig.3.2.1.

In our analysis, we begin with the solution of optical wave in a unfiform medium

using cylindrical coordinates. In this case,the electric field and magnetic field can be

discribed like as [1]

, (3.2.7)

, (3.2.8)

which are harmonic in time t, and the waves propagate along the direction. The

is the wave propagation constant, which is essentially the projection of the total wave

vector along the direction [4]. The value of depends on the waveguide

geometry as well as the angular frequency . So the is determined by the

boundary conditions on the clectromagnetic fields at the core-clading interference.

Substituting Equation (3.2.7) and Equation (3.2.8) into the Maxwell curl Equation

(3.2.1) and replacing the operator by , we then obtain

, (3.2.9)

, (3.2.10)

, (3.2.11)

Note that the vector equation now has been decomposed into three scalar equations in

cylindrical coordinate, relating electric and magnetic field components. Similar

Page 89: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

69

substitution of Equation (3.2.7) and Equation (3.2.8) into the Maxwell curl Equation

(3.2.2) yields,

, (3.2.12)

, (3.2.13)

, (3.2.14)

By eleiminating variables these equations can be rewritten such that, when and

are known, the remaining transeverse components can be

determined according to:

(3.2.15)

, (3.2.16)

, (3.2.17)

(3.2.18)

where the transverse propagation constant . We only need

to solve for and . All other traverse field components , can

be calculated using the above equations. Substituting Equation (3.2.17) and Equation

(3.2.18) into Equation (3.2.14) we achieve the field equation for component as

Page 90: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

70

(3.2.19)

Similarly, substitute Equation (3.2.15) and Equation (3.2.16) into Equation (3.2.11) we

achieve wave equation for component as

(3.2.20)

We can solve for using method of separation of variables, while will take

similar solution. Assuming that , the general

solution is of the form:

(3.2.21)

(3.2.22)

where is for the core region, and is for the

cladding region.

The general solution of Equation (3.2.21) and Equation (3.2.22) is the linear

combination of the Bessel function of the first and second kinds or the linear

combination of the modified Bessel function of the first and second kinds. If the field

is inside the core region ( ), it should take the form of Bessel functions as

it is the only solution with no singularity at the origin. If the field solutions is in the

cladding ( ), it must vanish when [1]. Thus the modified Bessel function

should be selected. With these condiserations, we write the form of the guided

mode as:

Page 91: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

71

(3.2.23)

and

(3.2.24)

The , , and are amplitude constants.

All other field components ( , , and ) can be calculated using the

relationship established in the Equations (3.2.15) ~ (3.2.18). The boundary conditions

require the continuity of tangetial field components at the core-cladding interface,

resulting in the following equations

) (3.2.25)

(3.2.26)

(3.2.27)

(3.2.28)

The system of equation is homogeneous, and can be expressed in a matrix from as

(3.2.29)

where the matrix element may contain Bessel functions and/or their derivatives

Page 92: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

72

which are not shown explicitly here. For this system of equation to have nontrivial

solutions, the determinant of coefficents must vanish.

(3.2.30)

The above equation is, in fact, the characteristic equation of propagation modes in a

cylindrical waveguide which is an implicit function of the propagation constant ,

. Solving for the roots of the characteristic Equation (3.2.29) numerically,

we obtain some values of corresponding to the modes inside the taper. The

eigenvalues obtained from Equation (3.2.29), are labeled with = 0,1,2,3,…

and = 1,2,3,…, where the subscript indicates angular number and the subscript

m indicates the mth root of the Eqation (3.2.29).

The numerical result of normaized propagation constant

(or called effective index) as a function of V is shown as Fig.3.6.1. For

multimode waveguides, each confined mode has a distinct The fundamental

mode has the largest effective index and closes to the index of the silica core

whereas higher-order modes have lower value of that has more field expanded

into the cladding .

3.3 LP Modes

It is well known that if the index contrast between the core and cladding of a

Page 93: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

73

cylindrical waveguide is small, we can simplify the analysis particle-induced

transmission loss by adopting the linearly polarized (LP) mode assumption. In this

case, we can assume the polarization of the guided mode is either along the x or the y

direction. Since the treatments for the x and y polarized modes are almost identical,

we can limit our analysis to x-polarized mode. Based on the results in Ref. [5], for the

region which , the field components for a LP mode are

(3.3.1)

,

For the region which , the LP mode is given by

(3.3.2)

Page 94: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

74

,

In arriving at Equations (3.3.1) and (3.3.2), we have also used ,

because and Note that are the dominant

field components since The constant B is given by

(3.3.3)

To ensure the continuity of ( at the core boundary The constant A

is determined by the normalization condition. Using the field expression Equation

(3.3.1), Equation (3.3.2), and Equation (3.3.3), the propagation constant of the LP

modes are given by:

, (3.3.4)

With the field distribution know, the power flux associated with any given LP mode

can also be easily obtained. From on the definition of poynting vector, i.e., the power

flux along the z direction (wave propagation direction) is given by

, (3.3.5)

Substituting the field components from Equation (3.3.1) and Equation (3.3.2) into

Equation (3.3.5), we obtain

Page 95: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

75

(3.3.6)

The optical power with the core and cladding region, i.e., and , can then

be written as, respectively [5],

, (3.3.7)

, (3.3.8)

By using Equation (3.3.3) for B, and the mode conditions Equation (3.3.4), the power

can be written

, (3.3.9)

According to Equation (3.3.7) and Equation (3.3.8), the total power flow is thus given

by [5]

, (3.3.10)

3.4 Optical Scattering and Absorption of Plasmonic

Nanoparticles

We consider a simple mode for plasmon absorption. We assume that

Page 96: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

76

to derive .

(3.4.1)

(3.4.2)

Substituting the Equation (3.4.1) into Equation (3.4.2),

(3.4.3)

(3.4.4)

Substituting the Equation (3.4.3) into Equation (3.4.4),

(3.4.5)

Dipole moment induced by the plasmon is

(3.4.6)

where is the permittivity of the gold nanosphere, is medium the

surrounding permittivity, and d is the radius of gold nanosphere. We note that the field

of an ideal dipole at the origin with dipole moment. The quantity appears in the

problem of a sphere embedded in a uniform static electric field.

Substituting the Equation (3.4.6) into Equation (3.4.5),

(3.4.7)

Page 97: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

77

Poynting vector is

(3.4.8)

where

Let us first consider a sufficiently small nanoparticle with radius (d=15nm) in a

uniform medium with refractive index (nm=1.33). Under dipole approximation, we can

express its absorption, scattering, and total extinction cross section as:

, (3.4.9)

, (3.4.10)

. (3.4.11)

where is free space permittivity.

The scattering cross section scales with . In the Rayleigh regime, the size

parameter must be much less than unity, therefore the contribution of scattering (i.e.

,) to the total extinction cross section is generally neglected for an absorbing

particle, and it is therefore assumed that

, (3.4.12)

Thus the extinction of gold is

Page 98: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

78

(3.4.13)

where , is the refractive index of the medium.

It is clear that nano-particle induced optical scattering and absorption are largely

determined by the dielectric constant of the nanoparticles. To complete our theoretical

analysis, we use the resutls of 4 Lorentzian-pole pairs (L4)model [6, 7] to describe the

dielectric constant of Au.

The 4 Lorentzian-pole pairs (L4) model can be expressed as

, (3.4.14)

where for gold nanoparticles;

,

,

,

.

The real and imaginary parts of the dielectric function of gold are obtained

with 3 different methods, respectively, shown as Fig.3.4.1. We observe that two

models are satisfied with the experimental values. Then we used three different

permittivity descriptions for the computation of the extinction with 15nm radius of

Page 99: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

79

gold nanosphere (d).

Fig.3.4.1 (a) is the real part of permittivity, , (b) is the imaginary part of permittivity,

, (c) The 15nm radius gold nanosphere extinction, scattering, and total coefficients.

Our experiment is that the 30nm diameter gold nanoparticles are deposited on

the silica 3.8um diameter optical fiber taper in the water based medium. We have

numerical solutions with same parameters;

. And wavelength range is from 300nm to 10000nm even if our spectrometer

support from 300nm to 1000nm. The ratio of refractive index is

So we assume that our experiment condition is weakly guiding approximation

400 500 600 7000

0.5

1

1.5

(nm)

Coef

ficie

nt

QextQscaQtot

400 500 600 700-20

-15

-10

-5

0

(nm)

Re(

)

JC dataL4

400 500 600 7000

2

4

6

(nm)

Im(

)

JC dataL4

Page 100: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

80

which shows the light confinement in the taper is not so tight. And we can imply

linearly polarized modes. The propagation constant can be determined by solving

numerically the mode conditions, Equation (3.3.4)

3.5 Theoretical Analysis of Nanoparticle Induced Taper

Loss

Our theoretical model for estimating nanoparticle induced taper loss can be

summarized as below. First, assuming only a single NP is attached to a fiber taper with

a uniform radius, we can calculate the optical scattering and absorption induced by

this NP if we know the electric field at the taper surface. However, once we know the

electric field at the taper surface, we can find out the total optical power guided by the

fiber taper. Based on this observation, we can find out a single nanoparticle induced

optical loss ( ) for any given optical power guided within the taper ( ). From

here, we can extend this analysis to the case where we have multiple NPs attached to

the taper surface.

We consider the initial total power of fiber to calculate the interface power of

particle on the taper. Then we calculate the electric field at the fiber boundary. Next

we obtain the ratio of the interface power and the total power, with using the

alpha, . In the case of the fiber propagation, is the total power with the

Page 101: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

81

fiber, is the interface of field.

’ (3.5.1)

where

For a single particle, we can obtain the power ratio of the absorption power and the

total power,

, (3.5.2)

where is free space impedance.

We consider number of particles are on the fiber taper segment at z. with length .

, (3.5.3)

. (3.5.4)

where . We note that the original 30nm diameter Au

concentration (ns) is 2.0×1011 particles/cm-3. To reduce the number of NPs adsorbed

onto the surfaces during long depositions to the point where particle surface blocking,

the stock NP suspension was diluted with nanopure water so that n0 is 2~3% of ns. So

we use Au which density is n0 = 4.0~6.0×1010 particles/cm-3 for Au deposition on taper

experiment.

The loss coefficient alpha shows the power pass through the unit area as a function of

Page 102: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

82

z. is the ratio of interface power at a unit length of z, and the total power.

, (3.5.5)

(3.5.6)

So we can set

(3.5.7)

(3.5.8)

where a is the radius of the particle, r is the radius of the taper. On the other hand, we

consider the power at interface(r=a) and total power from the field components.

From the Equation (3.3.1), at r=a is

, (3.5.9)

. (3.5.10)

We know the total power is Equation (3.3.10),

(3.5.11)

where .

Page 103: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

83

Therefore the effective gamma can be expressed as

. (3.5.12)

is a dimensionless number that describes effective mode confinement.

3.6 Confinement Factor Calculations

Fig.3.6.1 shows the normalized propagation constant (or effective index)

of several modes as function of normalized frequency V. The normalized frequency,

, and is

between 1.33 and 1.46. We note that for , there is only one mode (LP01).

There are 4 modes if for our experiment condition. The LP01 mode

always exists regardless of the fiber parameter, V. As V is increased beyond V =2.405,

the LP11 mode start to appear. Thus V=2.405 is the cutoff value for LP01 mode.

Page 104: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

84

Fig.3.6.1 Normalized propagation constant of several modes as function of normalized

frequency

.

Fig.3.6.2 The ratio of core power to the total power (

Fig.3.6.2 shows the numerical analysis of the ratio of core power to the total

power . The core power at 3.8 diameter taper is analyzed numerically. The clad

power is the power outside the taper, in the water, that is same as experiment condition.

0 5 10 15 20 25

1.34

1.36

1.38

1.4

1.42

1.44

1.46

V

n eff

LP01LP02LP03LP04LP05

0 5 10 15 20 251.34

1.36

1.38

1.4

1.42

1.44

Vn

eff

LP11LP12LP21LP22

0 5 10 15 20 25

0.2

0.4

0.6

0.8

1

V

Pco

re/P

tota

l

LP01LP02LP03LP04LP05

Page 105: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

85

The power of LP01 flows in the core as a function of V if V is larger than 3. The

power flows in the core corresponding with V. As V is increased, the power of each

mode tends to flow in the core which means that if the normalized frequency V is low,

the power radiates in the water.

The effective gamma shows the ratio of interface power and total power.

by each modes is separable as function of V in the contrast of . The

power of mainly flows in the taper. And the power of on the surface is

low. The power of higher modes flows strongly at interface. The contains the

the term of the normalized propagation constant, as shown

Equation (3.5.12), in contrast of the .

Fig.3.6.3 Effective Gamma as a function of normalized frequency V

Fig.3.6.3 shows the ratio of interface power and total power, .

depends on not only the wavelength but also the propagation constant . The peaks

of at higher order modes have the interference each other and that cause the

0 5 10 15 20 25

0.2

0.4

0.6

0.8

1

V

eff

LP22

LP11

LP12LP21

0 5 10 15 20 25

0.2

0.4

0.6

0.8

1

1.2

V

eff

LP01

LP02LP03

LP04 LP05

Page 106: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

86

valley of spectrum. The smaller diameter taper, the higer valley of spectrum as we

observe. Also the small diameter taper confines the number of modes. If he number of

peaks of is reduced, it induces more mode interference at the taper interface.

As a result, the valley of spectrum is bigger, as the number of peak of is reduced.

Fig.3.6.3 (a) of LP01 mode and HE11 mode. (b) Normalized propagation constant of

LP01 mode and HE11 mode.

The of HE11 is obtained by using Equation (A.25), (A.41), and (A42), which

are from Appendix. The numerical result of LP01 has higher peak than the one

of HE11 mode. As V is increased, the difference of LP01 mode and HE11 mode

is decreased. . And normalized propagation constant

is nearly same value of LP01 mode and HE11 mode, as shown Fig.3.6.3 (b).

0 5 10 15 20 250

0.1

0.2

0.3

0.4

0.5

V

Loss

LP01HE11

0 5 10 15 20 251.341.361.38

1.41.421.44

V

ne

ff

LP01HE11

Page 107: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 3

87

3.7 Reference

1. Keiser, G., Optical fiber communications2000, Boston, MA: McGraw-Hill.

2. Shiraishi, K., Y. Aizawa, and S. Kawakami, Beam expanding fiber using

thermal diffusion of the dopant. Lightwave Technology, Journal of, 1990. 8(8):

p. 1151-1161.

3. Shigihara, K., K. Shiraishi, and S. Kawakami, Modal field transforming fiber

between dissimilar waveguides. Journal of Applied Physics, 1986. 60(12): p.

4293-4296.

4. Skorobogatiy, M. and J. Yang, Fundamentals of photonic crystal guiding2009,

Cambridge, UK; New York: Cambridge University Press.

5. Yariv, A. and P. Yeh, Photonics : optical electronics in modern

communications2007, New York: Oxford University Press.p.126-136

6. Hao, F. and P. Nordlander, Efficient dielectric function for FDTD simulation of

the optical properties of silver and gold nanoparticles. Chemical Physics

Letters, 2007. 446(1–3): p. 115-118.

7. Vial, A. and T. Laroche, Comparison of gold and silver dispersion laws

suitable for FDTD simulations. Applied Physics B: Lasers and Optics, 2008.

93(1): p. 139-143.

Page 108: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

Experimental Studies of Nanoparticles Induced Taper Loss

4.1 Introduction

In previous chapters, we have demonstrated that we can deposit plasmonic NPs

onto thin silica tapers. We have also established a theoretical model that can

accurately predict the density of NPs on taper surface, and developed an analytical

framework that enables us to calculate NP-induced taper transmission loss. It should

be mentioned that no fitting parameters are included in both models. Currently, a few

groups have demonstrated that they can assemble plasmonic NPs onto the silica fiber

surface [1, 2] and use such structures for various sensing applications: chemical

sensors [3], plasmonic resonance sensor [4, 5], bio-sensors [6, 7], and ultrasensitive

Page 109: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

89

long-period grating (LPG) taper sensors [8, 9].

To the best of our knowledge, currently there is no theoretical model that can

quantitatively link observed transmission loss with the amount of NPs attached to the

taper surface. The focus of this Chapter is to apply the theoretical models developed in

Chapter 2 and 3 to analyze the experimentally observed taper loss. For a silica taper

covered with plasmonic NPs, the optical signals confined in the taper region can

induce free electron oscillation within the NPs to generate significant optical

absorption. To estimate the NP-induced loss, we note that the particle density on taper

surface are sensitive to the surface curvature and can be evaluated using the model

described in Chapter 2 [10]. The other critical factor is the confinement factor, which

also strongly depends on taper radius. However, once taper profile is known, we can

numerically integrate Equation (3.5.8) in the last Chapter to analyze modal loss for

any given LP modes within the taper region.

4.2 Experimental Procedure

In this section, we describe several key experimental procedures, including NP

deposition, measurement of NP-induced taper loss, and taper profile measurements.

4.2.1 Taper Loss Measurement with Gold Particles Deposition

The tapers were fabricated by following the procedures shown at Chapter 2.

Page 110: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

90

Briefly, we placed a silica fiber between two fiber clamps and used a propane-oxygen

flame to heat the fiber. As the glass softens under high temperature, the clamps are

pulled apart, and time dependent control of the pulling force enables us to shape the

spatial profile of the taper diameter. In this study, the waist of the fiber taper ranged

from 3.8 to 7 μm. The experimental setup for NP deposition and taper loss

measurements is shown in Fig.4.2.1. The setup includes a bromine-tungsten light

source DH-2000 from the Ocean Optics Inc, two step-index multimode patch cables

M14L from Thorlabs, silica taper enclosed within a custom-built fixture, and a fiber

optics spectrometer model HR200CG-UV-NIR. The fiber taper was fabricated using a

silica multimode fiber (model: InfiniCorSXI-OM2, 50 m core and 125 m cladding,

purchased from Corning Inc.). Prior to transmission loss mesurements, the two

multimode cables are directly spliced together with the fiber taper sample. NP self-

assembly and taper tramsission loss measurement are carried out simultaneously and

in real time. Here, we first briefly mention a few details of our taper transmission

measurements before we describe NP deposition procedure.

The emergent light travel the sample through the multmode cable and is

transformed to the spectrum signal at spectrometer. The operation software we used in

the experiment is Oiibase32. ‘The Integration Time’ is 100ms~300ms and the ‘Spectra

Average’ is 10~30 depending on taper sample. ‘The Boxcar Smoothing Width’ is set to

1. A dark spectrum is eliminated by ‘Correct for Electrical Dark Signal’ in Oiibase32

and it is checked by connecting from the source to the spectrometer directly.

Page 111: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

91

Integration time specifies the integration of the spectrometer, which is analogous to

the shutter speed of a camera. The higher the integration time, the longer the detector

looks at the incoming photons. ‘Sepctra Average’ Specifies the number of discrete

spectral acquisitions that the OOIDRV32 device driver accumulates before

OOIBase32 receives a spectrum. The higher the value, the better the signal-to-noise

ratio. ‘Boxcar Smoothing Width’ sets the boxcar smoothing width, a technique that

averages across spectral data. This technique averages a group of adjacent detector

elements. ‘Correct for Electric Dark Signal’ enables the correction of the spectral data

for electrical dark signal. The first 24 pixels in the spectrometer, while producing an

electrical signal, do not respond to light. This option subtracts the average value of

these first 24 pixels from the entire spectrum.

A reference spectrum were recorded through optical fiber taper immersed in

nanopure water after PAH deposition. The different spectrums with deposition time

were autometically measured. It also allowed to monitor the taper survival in the

fixture with depostion. The fixture protected the effect of fluid motion, which induced

more particles deposition on the taper. The fiber tapers were enclosed in 3 mm diamter

cylindrical space inside the fixtures.

Page 112: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

92

Fixture

Light source

Splicing point

50μm/125μmMultimode fiber

50μm/125μmMultimode

cable

Spectrometer

Oiibase 32Computer

Taper sampleSolution Injection

Fig.4.2.1 A scheme of Loss measurement with Au deposition on optical fiber taper.

The original Au concentration (nS) is 2.00×1011 particles/cm-3. The Au solution

is diluted with nanopure water so that n0 NP concentration is lowered to 2% or 3.0%

of the original Au NP concentration nS. It is necessary to dilute the solution to slow

down deposition rate and ensure accurate transmission measurements. As discussed in

Chapter 2, the diffusion constant for the NPs D = 1.57×10-7 cm2/s. PAH (Mw =15000)

is purchased from Aldrich Co. PAH solution is prepared from 465mg of PAH and

500ml nanopure water and leave it on stirring machine for 12 hours. The pH value of

PAH is chosen to pH 7 controlled with NaOH and HCl because maximum net

ionization is generated in a pH range of approximately 7 to 8, where maximum

electrostatic interactions is occurred [11-13].

Page 113: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

93

Fig.4.2.2 (a) A schematic of the gold particles deposition on the taper process. (b) The taper

sample in the fixture was connected light source and spectrometer. (c) The taper sample is

transferred from the fixture to the glass slide to obtain the taper profile.

An important component of our assembly process is the custom-built fixture

shown in Fig.4.2.2 (b) and (c). The fixture dimension of the fixture is length 105mm,

width 25mm, and height 12mm. These design parameters are chosen to reduce or even

eliminate fluid flow that may occur during the self-assembly process. We recall that

our model for NP density is based on the assumption that the particle deposition is

based only on diffusion. Therefore, the presence of any macroscopic fluid flow will

likely increase the density of NP attached to the taper surface. The deposition process

Gold Particles Deposition on The Taper Process

WaterRinse

for3 minutes

PAHfor

3 minutes

WaterRinse

for3 minutes

Audeposition

WaterRinse

for3 minutes

Page 114: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

94

is carried out by injecting various solutions into the fixture using a syringe. The

detailed step is outlined in Fig. 4.2.2 (a). First, we inject nanopure water to rinse the

fiber taper for 3 minutes. Afterwards, we inject the air to remove the water in the

fixture and pump PAH into the fixture to coat the taper surface for 3 minutes.

Afterwards, we inject the air and then inpour the nanopure water to rinse the taper for

3 minutes. Subsequently, we deposit 30nm Au particles on the taper surface by

pumping Au NP solution into the fixture. At the end of the deposition process, we

again rinse the fiber taper with nanopure water for 3 minutes in order to remove any

excessive Au NPs. All Au deposition process including PAH deposition is within the

fixture.

For transmission loss measurement, we first record a refrence spectrum after

coating the taper with a PAH layer. This reference value is subracted from all

subsequent measurements, where we express tranmssion loss at each wavelength in

dB unit.

4.2.2 Taper Profile Measurements

As discussed in the introduction, it is important to record the taper profile in

order to use our theoretical model to calculate transmission loss. In our experiments,

the taper radius profile as shown in Fig.4.2.4 are obtained from composite images

taken sequentially using Leica DMI-6000 B optical microscope along the entire fiber

Page 115: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

95

taper region. Then, using a Matlab program, we convert the microscope image to a

binary bitmap, from which we extract fiber radius at any given location. Fig.4.2.3

shows the shape of a real taper produced by a static propane/oxygen flame. We

roughly determine an effective interaction region by recording the location at which

taper diameter becomes twice of smallest taper waist value, which is set as

. According to this rough estimate, the inteaction length the taper shown in

Fig.4.2.3 and Fig.4.2.4 is around 3000μm and 2700μm, respectly. The taper profile is

obtained numerically from to . The waist diameter of the

taper shown in Fig.4.2.3 (b) and Fig.4.2.4 (b) is 3.8 μm.and 7μm, respectly.

Fig.4.2.3 (a) A composite optical microscope image (using Leica DMI-6000 B) of a 3.8μm

diameter taper. (b) The corresponding taper profile extracted from image processing

technique run in Matlab.

0 1000 2000 3000 4000 5000 6000 70000

10

20

30

Diam

eter

(m

)

Z ( m)

(a)

(b)

Page 116: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

96

Fig.4.2.4 (a) A composite optical microscope image (using Leica DMI-6000 B) of a 7μm

diameter taper. (b) The corresponding taper profile extracted from image processing

technique run in Matlab.

To verfiy this results shown in Fig.4.2.3 and Fig.4.2.4, we also directly

measurede taper diameter using SEM. For the taper shown in Fig. 4.2.3, the

corresponding taper waist SEM images are shown in Fig.4.2.5 (a). The waist diameter

extracted from SEM measurements are 3.86 m similar to result from the taper profile.

Fig.4.2.5 (a) SEM image of 3.86μm diameter fiber taper. (b) SEM image of 7μm diameter

fiber taper.

2000 2500 3000 3500 4000 4500 50005

10

15

Z ( m)

Dia

mat

er (

m)

(b)

(a)

Page 117: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

97

4.3 Results and Analysis

4.3.1 NP Density Measurements

As discussed in Chapter 2, the density of Au NPs adsorbed on taper surface can be

accurately predicted by an analytical model. Here we again count Au NP density from

SEM images. The procedure is already described in detail in Chapter 2. Here we only

show the results as well as relevant SEM images.

First, in Fig.4.3.1, we show the SEM images of the 3.8μm diameter taper covered

with Au NPs. NP density at different taper radius is counted using SEM images and

the algorithm described in Chapter 2. The experimental results are shown in Fig.4.3.2,

as well as the theoretical predictions by the model in Chapter 2.

Fig.4.3.1 (a) SEM image of 3.8 m diameter taper sample. (b) The gold particles at 2 x 2 m.

Page 118: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

98

Fig.4.3.2 (a) Theoretical and experimental particle density data at 3.8 μm diameter taper for

12 minutes. The experimental data are obtained at different taper diameter places: 3.8 μm, 5

μm, 10 μm, 15 μm, 25 μm and 50 μm. (b) Theoretical and experimental particle density data

at 7 μm taper for 19 minutes. The experimental data are obtained at different taper diameter

places: 7 μm, 10 μm, 15 μm, 25 μm, and 50 μm.

The number of particles is counted at 3 different 2 μm x 2 μm area of same

taper diameter location. The particles are counted with Matlab. Then the number of

particles (NPs) at 2μm x 2μm area changes the number of particles at unit area, 1 μm x

1 μm. The average NPs and standard deviation are obtained with using 3 different data

per same taper diameter location. The theoretical NPs fit the experimental NPs well,

as shown Fig.4.3.2 (a) and (b).

4.3.2. Transmission Loss Measurements

Using the system shown in Fig. 4.2.1, we can measure taper transmission loss

0 20 400

2

4

6

diameter ( m)

Ave

rage

NP

s at

1m

2

Model at 12minsData at 12mins

0 20 400

5

10

15

Taper diameter ( m)

Ave

rage

NP

s at

1m

2

Model at 19minsData at 19mins

Page 119: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

99

Fig.4.3.3 (a) Spectrum intensity with different deposition time points. (b) The loss with

different deposition time points.

spectra during the entire deposition process. The transmission loss spectra of the 3.8

μm diameter taper are shown in Fig.4.3.3. Due to the large amount of data, we only

show the results obtained at small intervals. The small loss observed at deposition start

is due that the reference is only PAH deposition on the taper and in the nanopure water.

As soon as the Au solution is injected into the fixture, the Au particles start to attach

on taper surface immediately. So we are difficult to start recording at exact deposition

start time. The large transmission loss observed near 550 nm is due to the plasmonic

resonance of the Au NPs. We also note that the loss does not increase linearly as a

function of time. In fact, from Fig.4.3.3 (b) it is clear that loss increases much faster at

the beginning of the deposition process than towards the end. To observe this

phenomenon more clearly, in Fig. 4.3.4 (a), we show the dependence of the optical

intensity integrated from 350 nm to 1000 nm as a function of time. It is clear that the

rate of loss increase slows down towards the end of the deposition process. In

400 500 600 7000

5

10

(nm)

Lo

ss (

dB

)

Start1mins2mins3mins5mins8mins12mins

400 500 600 7000

500

1000

1500

2000

(nm)

Sp

ectr

um

In

ten

sity (

A.U

)

Start1mins2mins3mins5mins8mins12mins

Page 120: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

100

Fig.4.3.4 (b), we also compare the taper loss spectrum with the measured absorption

spectrum of Au solution in a cuvette, shown as the dashed blue line. This result is

measured using the same colloidal Au NPs in solution. The existence of Au plasmonic

resonance is clear in both cases. We also note that plasmonic resonance exist at similar

wavelength.

Fig.4.3.4 (a) Total intensity integration with deposition time. (b) Comparison of the loss in

cuvette and the deposition loss on 3.8 μm diameter taper. Comparison of the loss in cuvette

and the deposition loss on 3.8 μm diameter taper. The blue line is the normalized taper

intensity after 12 minutes NP deposition. The black line is the normalized intensity in

Solution. The red line is theoretical gold nanosphere extinction.

We repeatedly observed this behavior using different fiber tapers as well as

different Au NPs. The loss of 7 μm diameter taper is smaller than the one of 3.8 μm

diameter taper as shown Fig.4.3.5. (b). Integrated Intensity of large diameter taper is

decreased gradually compared with the one of small diameter taper as shown Fig.4.3.4.

(a) and Fig.4.3.5 (c).

0 5 10200400600800

10001200

Time (minutes)

Inte

grat

ed In

tens

ity (A

.U)

3.8 m Taper

400 500 600 7000

0.2

0.4

0.6

0.8

1

(nm)

Nor

mai

lzed

Inte

nsity

In Solutionon TaperTheoretical Extinction

Page 121: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

101

Fig.4.3.5 (a) The sepctrum intensity of 7 μm taper with different time points. (b) The loss

with different deposition time points. (c) Total intensity integration with deposition time up to

12 minutes. (d) Comparison of the loss in cuvette and the deposition loss on 7μm diameter

taper. The blue line is the normalized taper intensity after 12 minutes NP deposition. The

black line is the normalized intensity in Solution. The red line is theoretical gold nanosphere

extinction.

We have also repeated the same experiment using Au Nanorods as shown

Fig.4.3.6. Due to the lack of availabilities, we can only perform a limited number of

experiments. As a result, we did not carry out a detailed experimental study and only

measured taper transmission loss for a single taper sample.

400 500 600 7000

500

1000

1500

2000

2500

( m)

Spec

trum

Inte

nsity

(A.U

)

Start24secs1min2mins4mins12mins

400 500 600 7000

0.5

1

1.5

2

( m)

Loss

(dB

)

Start24secs1min2mins4mins12mins

400 500 600 7000

0.5

1

(nm)

Nor

mai

lzed

Inte

nsity

In Solutionon TaperTheoretical Extinction

0 5 10 15

1200

1400

1600

Time (minutes)Inte

grat

ed In

tens

ity (A

.U)

7 m Taper

Page 122: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

102

Fig.4.3.6 (a) The SEM image of 50nm Nanorods. (b) The comparison the loss from the

colloids and the deposition loss from the taper.

In Fig. 4.3.6 (a), we show the SEM image of Au Nanorods attached on the

taper surface. And in Fig. 4.3.6 (b), the transmission loss spectra for nanorods on taper

as well as nanorods in colloidal solution are shown. Again, we observe the existence

of plasmonic resonance for both cases. In particular, nanorods exhibit two plasmon

resonances in Fig.4.3.6 (b). The first plasmon resonance is due to the transverse

oscillation of the electrons around 520nm, and the second is due to the longitudinal

plasmon resonance at longer wavelengths [14].

4.3.3. Comparison of Experimental and Theoretical Results

To compare experimental results with theoretical predictions, we first note that

by solving the differential Equation (3.2.19) over the entire taper length, optical

transmission through the taper coated with NPs can be expressed as:

400 600 800 10000

0.5

1

(nm)

Nor

mai

lzed

Los

s

In SolutionOn Taper

Page 123: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

103

(4.4.3)

where the incident power is represented by and the transmitted power is

represented by . We explicitly note that the transmitted power depends on

both wavelength as well as time. The transmission loss, expressed in dB, can be easily

found by integrating the loss coefficient over the entire taper length. Note

the expression for is already given in Equation (3.5.8).

To determine the loss coefficient for a given LP mode at position z, we first

need to know taper radius . Based on the value of , we can calculate Au NPs

density and confinement factor for any given LP modes. As

a specific example, for the 3.8 μm taper shown in Fig.4.2.3, at wavelength

(near plasmonic resonance peak) and using deposition time of 12 minutes,

we show the effective index, the confinement factor, the NP density, and absorption

coefficient for the LP01 mode as different taper positions. More specifically, the

effective index is numerically calculated as shown Fig.3.6.1. The confinement factor

is given by Equation (3.5.12). The NP density is evaluated using Equation (2.2.36),

and the absorption coefficient is obtained using Equation (3.4.13). Note that both the

effective index and the NP density decreases signifcaintly away from the taper waist.

This result suggests that we can essentially consider only the region near the taper

waist for taper transmission loss calculations.

The loss coefficient is shown as Equation (3.5.8) and it includes the

Page 124: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

104

normalized propagation constant, the ratio of interface power and total power and the

particle density on taper as well as gold particle extinction, as shown as Fig.4.3.7 (d).

The normalized propagation constant, is linearly dependent when the

wavelength is fixed. The effective ratio ( ) and the particle density on taper (Npt)

are increased when the radius is small. Therefore, the plasmon resonance from gold

particles is generated strongly as the radius of taper is small and it induces the more

loss of taper.

Fig.4.3.7 (a) The normalized propagation constant. (b) The ratio of interface power and total

power at LP01 mode. (c) The number of particle deposition on taper. (d) The loss coefficient

. All variables depends on the taper profile at and .

2000 3000 4000 50003.5

4

4.5

5

5.5

6

Z ( m)

# of

Au

part

ilces

(m

-2)

2000 3000 4000 50001.4595

1.46

1.4605

1.461

1.4615

1.462

Z ( m)

n eff

2000 3000 4000 50000

50

100

150

Z ( m)

(m-1

)

2000 3000 4000 5000

0.01

0.02

0.03

Z ( m)

eff

Page 125: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

105

Fig.4.3.8 (a) The loss coefficient with different deposition time at , and LP01

mode. (b) Comparison of Loss with different spectra window. The loss within a spectral

range 60 nm as a function of time. For example, we obtain the average loss at

as a function of time.

In Fig.4.3.8 (a), we show the loss coefficient α for the LP01 mode at different

deposition time. (We assume wavelength 520nm). In Fig.4.3.8 (b), we show the total

taper transmission loss for the LP01 mode as a function of deposition time within

three different spectral windows that are centered around 520 nm, 450 nm, and 650

nm. (The bandwidth is 60 nm). All theoretical results clearly suggest that the increase

in taper transmission loss is fastest at the beginning and then slows down significantly.

This theoretical prediction fits our experimental observation quite well. This behavior

can perhaps be explained by the change in NP deposition rate as time increases. For

quantitative comparison, in Fig.4.3.7 (c), we show NP density at taper waist as a

function of deposition time.

2000 3000 4000 50000

50

100

150

Z ( m)

(m

-1)

Model at 2minsModel at 4minsModel at 6minsModel at 8minsModel at 10minsModel at 12mins

0 5 100

5

10

Time (minutes)Lo

ss (

dB)

520nm450nm650nm

Page 126: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

106

Fig.4.3.9 (a) and (c) Theoretical taper transmission loss for several LP modes at 12 minutes.

(b) Experimental 3.8 μm diameter taper transmission loss at the end of deposition (12

minutes).

Fig.4.3.9 shows that the theoretically predicted taper transmission loss for

several LP modes as well as the experimental results. In theoretical estimates, we use

experimentally extracted taper profile shown in Fig.4.2.3. As expected, higher order

modes exhibits much higher transmission loss. Yet the experimentally measured taper

loss is also higher than the theoretical values predicted for the LP01 and LP02 modes.

This phenomenon can be explained by the fact that the incident white light source

400 500 600 7000

5

10

15

( m)

Loss

(dB

)

LP11LP12LP21LP22

400 500 600 7000

10

20

30

40

( m)

Loss

(dB

)

LP01LP02LP03LP04LP05

400 500 600 7000

5

10

( m)

Loss

(dB

)

Exper.

Page 127: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

107

likely excites multiple LP modes within the taper region. If mode mixing is not a

dominant feature, then we can expect that at the beginning of deposition, taper loss

should be dominated by those of the higher order modes, which leads to a higher rate

of loss increase. Then, at the deposition time when optical transmission due to higher

order modes becomes negligible, taper loss should be dominated by the lowest order

modes (e.g. LP01 and LP02). As a result, the rate of loss increase at longer deposition

time should become much smaller compared with the rate at the beginning of the self-

assembly process.

The higher modes generate more loss overall wave length region, and have

the same peak of loss at 520 nm. The loss is increased with the time and the higher

order mode causes more loss according to the numerical analysis, as shown as

Fig.4.3.10. On the other hand, the real loss, which is observed in experiment, is

decreased rapidly at the beginning and become to be decreased slowly with time. The

reason is that the gold nanoparticles are deposited on taper quickly at the beginning.

And they are saturated with time which leads the total intensity is decreased

exponentially as shown Fig.4.3.4 (a).

Page 128: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

108

Fig.4.3.10 The comparison of the loss from LP modes and the 3.8 μm taper loss of

experiment with deposition time at . (a) The loss is measured from 0 to 12

minutes with different LP modes (b) The results show at only beginning of the measured loss.

(c) The loss is obtained by every 4 seconds at LP11, LP12, LP21, and LP22 modes.

0 5 100

5

10

15

Time (minutes)

Loss

(dB

)

Theory LP11Theory LP12Theory LP21Theory LP22

0 5 100

10

20

30

40

Time (minutes)

Loss

(dB

)

Exper.Theory LP01Theory LP02Theory LP03Theory LP04Theory LP05

0 10 20 300

1

2

3

Time (seconds)

Loss

(dB

)

Exper.Theory LP01Theory LP02Theory LP03Theory LP04Theory LP05

Page 129: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

109

Fig.4.3.11 The comparison of experiment data with deposition time at . Small

diameter taper generate more loss and has more sensitive to the loss at the beginning.

Exper. LP01 LP02 LP03 LP04 LP05 LP11 LP12 LP21 LP22

10secs 68.5 2.2 11.8 29.3 54.5 83.3 5.7 19.3 10.3 27.8

20secs 39.3 1.9 10.3 25.6 47.6 72.7 5.0 16.8 9.0 24.3

1min 20.4 1.6 8.9 22.1 41.1 62.8 4.3 14.5 7.8 21.0

2mins 13.5 1.5 8.1 20 37.5 57 3.9 13.2 7.1 19.1

4mins 10.4 1.4 7.4 18.4 34.2 52.2 3.6 12.1 6.5 17.4

12mins 8.1 1.2 6.5 16.2 30.1 45.9 3.1 10.7 5.7 15.4

Table.4.3.1 The Loss slope of the experiment, LP01~LP05, and LP11, LP12, LP21, and LP22

of 3.8 μm taper from the beginning to 12 minutes. The unit is 10-3 dB/second.

To further illustrate this phenomenon, in Fig.4.3.10, we show the time

dependence of the theoretical taper transmission loss for several LP modes. (The

results are calculated at wavelength 520 nm.) The experimental results are also shown.

0 2 4 6 8 10 120

2

4

6

8

10

Time (minutes)

Loss

(dB)

3.8 m Taper7 m Taper

Page 130: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

110

The theoretical taper loss clearly experience certain slows down, which is likely

caused by the change in deposition rate. The reduction in loss increase, however, is

much more pronounced for the experimental data. To quantify the change in loss

increase, we calculate the slope of taper transmission loss for several LP modes as

well as experimental data. The results are shown in Table 4.3.1. Again, it is clear that

the rate of experimentally measured loss increase resembles more of the LP04 and

LP05 modes. Towards the end of the deposition period, the experimental value is

closer to those of the LP01 and LP02 modes. Fig.4.3.11 shows the comparison of 3.8

μm diameter taper and 7μm diameter taper experiment data with deposition time at

λ=520 nm. Small diameter taper induces more loss and has more sensitive to the loss

at the beginning.

We have repeated this study for another taper sample with a radius of 7μm.

Fig.4.3.12 shows the pattern of 7μm taper loss is similar to the pattern of 3.8μm.

taper loss. As the taper waist is bigger, the overall loss is decreased. However, the rate

of experimentally measured loss increase resembles more of the LP04 and LP05

modes at the beginning. And towards the end of the deposition period, the

experimental value becomes closer to those of the LP01 and LP02 modes.

Page 131: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

111

Fig.4.3.12 (a) The comparison of the loss from LP modes and the 7 μm taper loss of

experiment with deposition time at . (b) Theoretical loss at LP11, LP12, LP21,

and LP22 modes.

0 5 100

1

2

3

4

5

Time (minutes)

Loss

(dB

)

Exper.Theory LP01Theory LP02Theory LP03Theory LP04Theory LP05

0 5 100

0.5

1

1.5

Time (minutes)

Loss

(dB

)

Theory LP11Theory LP12Theory LP21Theory LP22

400 500 600 7000

0.5

1

1.5

( m)

Loss

(dB

)

LP11LP12LP21LP22

400 500 600 7000

1

2

3

4

5

( m)

Loss

(dB

)

LP01LP02LP03LP04LP05

400 500 600 7000.5

1

1.5

2

( m)

Loss

(dB

)

Exper.

Page 132: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

112

Fig.4.3.13. (a) Theoretical taper transmission loss for LP01 ~ LP05 modes. (b) Experimental

7 μm diameter taper at 12 minutes. (c) Theoretical taper transmission loss for several LP

modes.

Exper. LP01 LP02 LP03 LP04 LP05 LP11 LP12 LP21 LP22

10secs 137 2.3 13 32.0 60.0 97.0 6.1 21.0 11.0 30.0

20secs 93 1.9 11 27.0 51.0 82.0 5.1 18.0 9.4 26.0

1min 44 1.7 9.1 23.0 43.0 69.0 4.3 15.0 7.9 22.0

2mins 30 1.5 8.1 20.0 38.0 62.0 3.9 13.0 7.0 19.0

4mins 24 1.3 7.4 18.0 34.0 56.0 3.5 12.0 6.4 17.0

12mins 6.4 1.2 6.4 16.0 30.0 48.0 3.0 10.0 5.5 15.0

Table.4.3.2 The loss slope of the experiment, LP01~LP05, and LP11, LP12, LP21, and LP22

of 7 μm taper from the beginning to 12 minutes. The unit is 10-4 dB/second.

Fig.4.3.13 shows that the theoretically predicted taper transmission loss for

several LP modes as well as the 7 um diameter taper experimental results. The rate of

loss increase at longer deposition time should become much smaller compared with

the rate at the beginning of the self-assembly process as shown Table.4.3.2. The

transmission loss of small diameter taper is bigger than one of big diameter taper. But

the phenomenon of rate of loss is similar regardless of taper diameter.

Page 133: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

113

4.5 Conclusion

We have derived expressions describing the ratio of the interface power and

the total power, the effective gamma. Also we have derived the loss coefficient, alpha

in terms of the effective gamma, gold nanoparticle extinction. So we have solved the

loss by each LP modes and compared the experiment data. Our main concerning is

that the loss is generated by different LP modes as a function of time. The loss by

higher order mode is depleted at early deposition. And the lower order mode

contributes the interface loss of taper later. We observe that he pattern of the loss is

similar to the pattern of gold nanoparticle extinction. Thus the plasmon resonance

from gold nanoparticles at taper surface strongly affects the loss even though

deposition time is identically short. The loss sensitivity of particles at taper can be

advantageous in surface plasmon sensing applications.

Page 134: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

114

4.6 Reference

1. Lin, H.-Y., et al., Tapered optical fiber sensor based on localized surface

plasmon resonance. Opt. Express, 2012. 20(19): p. 21693-21701.

2. Shao, Y., et al., Optical Fiber LSPR Biosensor Prepared by Gold Nanoparticle

Assembly on Polyelectrolyte Multilayer. Sensors, 2010. 10(4): p. 3585-3596.

3. Villatoro, J. and D. Monzón-Hernández, Fast detection of hydrogen with nano

fiber tapers coated with ultra thin palladium layers. Opt. Express, 2005. 13(13):

p. 5087-5092.

4. Jha, R., R. Verma, and B. Gupta, Surface Plasmon Resonance-Based Tapered

Fiber Optic Sensor: Sensitivity Enhancement by Introducing a Teflon Layer

Between Core and Metal Layer. Plasmonics, 2008. 3(4): p. 151-156.

5. Verma, R.K., A.K. Sharma, and B.D. Gupta, Modeling of Tapered Fiber-Optic

Surface Plasmon Resonance Sensor With Enhanced Sensitivity. Photonics

Technology Letters, IEEE, 2007. 19(22): p. 1786-1788.

6. Leung, A., P.M. Shankar, and R. Mutharasan, Model protein detection using

antibody-immobilized tapered fiber optic biosensors (TFOBS) in a flow cell at

1310 nm and 1550 nm. Sensors and Actuators B: Chemical, 2008.

129(2): p. 716-725.

7. Tian, Y., et al., Tapered Optical Fiber Sensor for Label-Free Detection of

Biomolecules. Sensors, 2011. 11(4): p. 3780-3790.

8. Lee, C.-L., et al., Leakage coupling of ultrasensitive periodical silica thin-film

Page 135: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 4

115

long-period grating coated on tapered fiber. Opt. Lett., 2010. 35(24): p. 4172-

4174.

9. Stephen, W.J. and P.T. Ralph, Optical fibre long-period grating sensors:

characteristics and application. Measurement Science and Technology, 2003.

14(5): p. R49.

10. Yi, J., Irreversible adsorption of gold nanospheres on fiber optical tapers and

microspheres. Applied Physics Letters, 2012. 100(15): p. 153107.

11. Shiratori, S.S., pH-Dependent Thickness Behavior of Sequentially Adsorbed

Layers of Weak Polyelectrolytes. Macromolecules, 2000. 33(11): p. 4213-4219.

12. Chung, A.J., Methods of Loading and Releasing Low Molecular Weight

Cationic Molecules in Weak Polyelectrolyte Multilayer Films. Langmuir, 2002.

18(4): p. 1176-1183.

13. Cranford, S.W., C. Ortiz, and M.J. Buehler, Mechanomutable properties of a

PAA/PAH polyelectrolyte complex: rate dependence and ionization effects on

tunable adhesion strength. Soft Matter, 2010. 6(17): p. 4175-4188.

14. Eustis, S. and M.A. El-Sayed, Why gold nanoparticles are more precious than

pretty gold: Noble metal surface plasmon resonance and its enhancement of the

radiative and nonradiative properties of nanocrystals of different shapes.

Chemical Society Reviews, 2006. 35(3): p. 209-217.

Page 136: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

116

Chapter 5

Prototype Development for Welding Aerosol Sensing

5.1 Introduction

Welding fumes, which is created during the welding process, can generate

significant harmful health risks to millions of construction workers and contractors [1,

2]. A large number of construction projects require welding processes, which can

generate a large amount of welding aerosols that contain harmful chemicals

containing chromium, nickel, and manganese. Epidemiology studies have suggested

that a large number of welders experience respiratory illness such as meal fume fever,

pneumonitis, chronic bronchitis, decrements in pulmonary function, and a possible

increase in the incidence of lung cancer [3, 4]. Because of the spread and hazard of

Page 137: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

117

welding fumes during the welding work, it is important to develop a monitoring

system that can detect their presence.

Current methods for welding fume monitoring require two separate steps; First,

the sample is collected from device such as filters and cascade impactors [2, 5, 6].

Then the weight of the welding aerosols collected by the filters and cascade impactors

is measured to provide information on aerosol concentration. At this step, the

composition of the aerosols can also be analyzed using atomic emission spectroscopy

(ICP-AES) or X-ray spectroscopy (XPS) [5]. Since these methods require long

sampling time to collect sufficient samples for measurements, they cannot provide

real-time information such as temporal variations in the rate of welding aerosol

generation. The welding fumes generated differently under various working place

condition such as arc welding conditions, droplet mass transfer mode, shielding gas

composition, welding spatter, spatial location, and ventilation [2]. During the welding

fume collection process, the welding aerosols can continue to change their chemical

states and morphological features, which can in turn lead to significant changes in

fume toxicity [6].

Therefore the motivation of this project is to develop optical sensing systems

that can detect the presence of welding aerosols in real time for in situ monitoring. In

future, such systems may be used in construction practices to reduce or prevent

exposure to hazard environment and chemicals. One approach that can accomplish

this goal is to directly incorporate silica fiber tapers into a cascade impactor. The

welding aerosols collected by the cascade impactor can be attached on the taper

Page 138: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

118

surface and reduce optical transmission. The goal of this Chapter is to describe the

prototype of such a system and demonstrate that by measuring optical transmission

through the fiber taper, we can indeed deduce the presence of the welding aerosols

through taper loss measurements.

5.2 Backgrounds

5.2.1 Fume Generation in Gas Metal Arc Welding (GMAW)

There are approximately around 80 types of welding methods in commercial

use [7]. Common welding methods are gas metal arc welding (GMAW), shielded

manual metal arc welding (MMAW), flux-core arc (FCAW), gas tungsten arc welding

(GTAW), and laser welding. Since the development of our fiber sensor does not

depend on what type of welding method is used, we choose to a method based on

GMAW. Many technologies, related on GMAW, have been investigated and

developed such as fume generation rates and formation rates, given consumable

composition, constituent volatility, arc temperature [8-10] and the oxygen contents in

the shielding gas [11-14] and a thermodynamic frame work for analysis of GMAW

process [13, 15].

Basically, the arc-heating between a continuous, consumable, filler metal

electrode and the target material is the key component for the GMAW process. An

inert shielding gas is externally provided to protect the molten electrode and target

Page 139: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

119

WeldingPowerSource

Arc

Droplet

Shieldinggas

ContactTip

Electrode

Nozzle

Workpiece

+

-

Fig.5.2.1 A schematic of Gas Metal Arc Welding (GMAW)

material from reacting with atmospheric gases such as oxygen as shown Fig 5.2.1. A

commonly used inert gas is argon mixed with a small amount of reactive gases such as

carbon dioxide. The argon gas reduces oxidation and protects the weld and improves

the arc stability and weld penetration [16]. When the metals are jointed, the electrode

is melted and stripped with metal transfer process. The strip electrode end melts

uniformly and only one droplet is generated. There is only one arc burning between

the droplet and the welding pool. On the effect of the electromagnetic force and

surface tension, the welding droplet grows by absorbing the molten metal of the strip

electrode and then detaches. Under such a high current, the droplet transfers with

streaming transfer mode in which the impact of droplet on the welding pool is very

Page 140: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

120

strong. During its detachment, the droplet sways along the strip electrode end like the

welding arc [17]. Finally, GMAW process is to deposit on to the base plate with most

of the consumable electrode and to detach target metals [18]. However, a small

portion of the electrode, however, can be vaporized onto the air. The vaporized metal

creates welding fume, which condenses into small particles and remains in the aerosol

form for a long time. The fume may contain metals such as chromium, nickel, iron

and manganese, and toxic gas including oxides of nitrogen, ozone, and carbon

monoxide.

5.2.2 Aerosol Attachment and Taper Loss Measurements

In previous chapter, we have investigated the relationship the taper loss and

Au NPs deposition on taper surface. The same phenomenon can be used to analyze

welding aerosol presence after we incorporate the silica taper into a cascade impactor.

When air that contains micron or sub-micron sized aerosols flows around the silica

fiber taper, some aerosols collide with the fiber taper and can be attached to it. Any

optical signal that travels through the fiber tape can interact with the welding aerosols

attached to the taper. As a result, some of the optical power traveling within the taper

will be absorbed or scattered by the aerosols, which reduce the total optical power

transmitted through the tapered region. Therefore, by monitoring optical power

transmission through the fiber taper, it is possible to detect the presence of welding

fume in real-time and in situ.

Page 141: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

121

5.3 Welding Experiment

5.3.1 Welding Fume Generation

Welding fume can be generated at the welding system shown in Fig 5.3.1. The

welding process was conducted using welding rod (AWS E6011) and power is

supplied by an arc welder (AC-225 Lincoln Electric). We hold welding rod with

welding grab and the other grab is grounded. . We set the welding current 80~90 A for

2.5 mm diameter welding electrode (AWS E6011). Welding fume is generated by the

charged electrode and the metal vaporization during the welding process.

Fig.5.3.1 The image of welding fume generating and collecting system

50cm

Pump

Impactor

Page 142: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

122

The welding work creates primarily complex metal oxide fume and chemical

compound fumes such as Hematite (Fe2O3) and Hausmanite (Mn3O2). Fig. 5.3.2 (a)

shows the welding fume collected on glass slide. To help visualize the welding

aerosols generated during the welding process, we placed transparent microscope

glass slides near the welding arc to collect welding debris and aerosols. Fig. 5.3.2 (b)

is the optical microscope image of the welding on glass. The cross line is 125 μm

diameter Single Mode Fiber (SMF) to help visualize the size of the particles.

Fig.5.3.2 (a) Welding Particles are collected on the glass slide. (b) the welding on glass

compare with 125 μm diameter SMF

Page 143: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

123

Fig.5.3.3 Welding Particles on Taper (a) and (b) are SEM image. (c) and (d) shows welding

particles are collected on taper at the work place. The emissive light on taper region on (d)

shows that taper is still alive after welding collection process.

We expose the taper sample to welding fume directly for verifying its

durability. Fig.5.3.3 shows the results that the taper does not broken after welding

work and the particles are attached on the taper surface. We can roughly control the

number of welding particles on taper with adjusting the distance between the sample

location and the welding work place. Note the presence of a large number of

nanoscale welding aerosols attached on the taper surface.

Page 144: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

124

5.3.2 Taper Loss Measurement Setup

Silica fiber tapers are fabricated using the method described in Chapter 2. The

fiber taper then is fixed on the thin glass plate with epoxy, which center is etched. The

schematic of welding experiment setup is shown as Fig 5.3.4. The system consists of

the white light source, the spectrometer, a 4-stages cascade impactor, and an air pump.

The welding fume is generated on welding plate with welding rods. We add the pump

and the 4 stages impactor to separate and collect the different size aerosols. The pump

collects the fume from the bottom hole, and blow out to the impactor with the pipe

connected.

Fig.5.3.4 A schematic of welding experiment setup. Air pump has 4 outlets and 15L/min.

Page 145: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

125

Taper samples are connected the spectrometer and the white light source. The

transmission loss of the silica fiber taper is measured by the spectrometer. The basic

principle has been discussed in Chapter 4.

5.3.3 Integration with a Cascade Impactor

The 4-stage cascade impactor is shown as Fig 5.3.5 (b). There are 4 plates

from A to D and each plate pass through the line hole with different sizes, which are

2.5 μm, 1.0 μm, 0.5 μm, and 0.25 μm. [19]. The pump has 15 L/min and 4 outlets.

One pumping motor connects 4 pumping lines inside. So each pump line has 3.7

L/min. We control the pumping rate with connecting the number of pump line to the

cascade impactor. In principle, 4 different size aerosols should be obtained with this

cascade impactor. However, we are hard to collect different size aerosols at different

plates. The different size particles are mixed together. It might be need more

optimization and investigation to solve this issue.

The key feature of our prototype is the incorporation of an optical fiber taper within

the cascade impactor. First, we need to confirm whether air current present during

impactor operation may damage the thin fiber taper inside cascade impactor. For this

purpose, we placed 7um and 15um tapers within the cascade impactor stage as shown

Fig.5.3.6 (a). We find no visible mechanical damage to the fiber taper after welding

aerosols collection, as shown Fig. 5.3.6 (b). Fig 5.3.6 (c) and (d) show that a large

Page 146: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

126

number of aerosols can be successfully attached on the fiber taper within the cascade

impactor.

Fig.5.3.5 (a) The welding aerosols are collected at different plates (b) The image of 4 stages

cascade impactor (c) The cropping image of the aerosols on the plate

Fig.5.3.6 (a) The light emits at taper region before welding (b) The light emission is observed

on taper. It shows taper is still alive after welding work (c) and (d) FESEM image of welding

aerosols on taper which is inside the cascade impactor

Page 147: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

127

5.4 Analysis and Discussion

In welding aerosol detection, we first measure the transmission loss of the

fiber taper as the baseline transmission spectrum. Then, after obtaining the

transmission spectra of the taper covered with welding aerosols, we subtract the

baseline results of a bare fiber and obtain aerosol-induced taper loss.

Fig.5.4.1 (a) SEM image of a taper coved with welding aerosols. (b) The spectra of taper

transmission at a different time. (c) The transmission loss spectrum as a function of time. (d)

The integrated transmission taper loss as a function of time.

Fig. 5.4.1 (a) shows a SEM image of a taper covered with welding aerosols. Fig. 5.4.1

(b) shows the spectra of taper transmission loss at different time points. The total

0 50 1000

0.5

1

1.5

Time (sec)

Loss

Inte

grat

ion

500 600 700 800 9000

1

2

3

(nm)

Loss

(dB

)

41 secs42 secs43 secs44 secs65 secs125 secs

500 600 700 800 9000

2

4

x 104

(nm)

Inte

nsity

(A.U

)

40 secs(start)41 secs42 secs43 secs44 secs65 secs125 secs

Page 148: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

128

optical power starts to drop at 40 seconds. We also show the total optical power

transmitted through the taper as a function of time in Fig. 5.4.1 (c). The total power

was obtained by integrating optical transmission spectrum from 450 nm to 1040 nm at

any given time point. From the total transmitted power, we can calculate total taper

loss as a function of time. The result is shown in Fig.5.4.1 (d).

We have carried out a series of taper loss studies using different parameters

including cascade impactor plate and distance between the welding arc and the pump

for aerosol collection. The results are shown in Table 5.4.1.

Plate Type Number of

Pumping Line

Time

(sec)

Distance

(cm)

Integrated Loss (dB)

No.10 D 3 314 50 1.2

No.11 C 3 101 50 0.55

No.12 A 3 95 50 0.3

No.14 B 3 126 50 0.52

Table.5.4.1 The loss is determined by the factors: Plate type, Number of pumping line, Time,

Distance between the sample location and the welding work place

With using unclean inlet pump, the transmission loss is generated more. The

aerosols, which are attached on the inlet of the pump, may drop more transmission

loss. 4 samples on table 5.4.1 are obtained with using clean pump. We observe taper

transmission loss is generally larger if welding sample is closer to the pump or if the

pump rate is increased, which can be controlled by selecting the number of pump line.

Page 149: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

129

Also the loss becomes larger with increasing welding work time. The measured total

taper loss may also depend on cascade impactor plate. However, further experimental

work needs to be carried out before we can draw any quantitative conclusions.

Fig.5.4.2 The loss from plate A to plate D at the beginning of welding work. The data is

obtained by second

In Fig.5.4.2, we show a few examples of total taper loss as a function of time.

(Note welding does not always start at time t=0). The results in the figure suggest that

the rate of increase in taper transmission loss seems to decrease as a function of time.

0 20 400

0.05

0.1

0.15

0.2

Time(sec)

Loss

No12 (Plate A)

0 10 200

0.2

0.4

Time(sec)

Loss

No11 (Plate C)

40 60 800

0.2

0.4

Time(sec)

Loss

No14 (Plate B)

6 8 10 12 140

0.5

1

1.5

2

Time(sec)

Loss

No8 (Plate D)

Page 150: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

130

5.5 References

1. Zimmer, A.T. and P. Biswas, Characterization of the aerosols resulting from

arc welding processes. Journal of Aerosol Science, 2001. 32(8): p. 993-1008.

2. Zimmer, A.T., P.A. Baron, and P. Biswas, The influence of operating

parameters on number-weighted aerosol size distribution generated from a gas

metal arc welding process. Journal of Aerosol Science, 2002. 33(3): p. 519-531.

3. Antonini, J.M., Health Effects of Welding. Critical Reviews in Toxicology,

2003. 33(1): p. 61.

4. Antonini, J.M., J.P. O’Callaghan, and D.B. Miller, Development of an animal

model to study the potential neurotoxic effects associated with welding fume

inhalation. NeuroToxicology, 2006. 27(5): p. 745-751.

5. Zimmer, A.T., Characterization of the aerosols resulting from arc welding

processes. Journal of Aerosol Science, 2001. 32(8): p. 993.

6. Worobiec, A., Comprehensive microanalytical study of welding aerosols with x-

ray and Raman based methods. X-ray spectrometry, 2007. 36(5): p. 328-335.

7. Villaume, J.E., K. Wasti, et al., Effects of Welding on Health. A. W. Society.

Miami, FL., 1979. 1.

8. Pires, I., L. Quintino, and R.M. Miranda, Analysis of the influence of shielding

gas mixtures on the gas metal arc welding metal transfer modes and fume

formation rate. Materials & Design, 2007. 28(5): p. 1623-1631.

9. Pires, I., et al., Fume emissions during gas metal arc welding. Toxicological &

Page 151: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 5

131

Environmental Chemistry, 2006. 88(3): p. 385-394.

10. Heile, R.F.a.D.C.H., Particulate Fume Generation in Arc Welding Processes.

Welding Journal, 1975. 54: p. 201-210.

11. Bosworth, M.R. and R.T. Deam, Influence of GMAW droplet size on fume

formation rate. Journal of Physics D: Applied Physics, 2000. 33(20): p. 2605.

12. Gray, C.N., P. J. Hewitt, et al., The effect of Oxygen on the rate of fume

formation in metal inert gas welding arcs. Weld Pool Chemistry and

Metallurgy:, 1980: p. 167-176.

13. Block-Bolten, A.a.T.W.E., Metal Vaporiazation from Weld Pools. Metallurgical

Transcations, 1984. 15B: p. 461-469.

14. YH, C., Improve GMAW and GATW with Alternating Shield Gases. Welding

Journal, 2006. 85(2): p. 41-43.

15. Wang, H.X., et al., Simulation of GMAW thermal process based on string heat

source model. Science and Technology of Welding & Joining, 2005. 10(5): p.

511-520.

16. Quimby, B.J., Fume formation rates in gas metal arc welding1997.

17. al, S.M.Z.e., Experimental Study on GMAW with Strip Electrode. Advanced

Materials Research, 2011. Advanced Manufacturing Technology(314-316): p.

1025-1028.

18. Messler, R.W., Frontmatter, in Principles of Welding: Processes, Physics,

Chemistry, and Metallurgy2007.

19. Sioutas Cascade Impactor Spec. Available from:

http://www.skcinc.com/instructions/1690.pdf.

Page 152: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

132

Chapter 6

Summary and Future Work

6.1 Sapphire Fabry-Perot Cavity Pressure Sensor

With a high melting temperature (over 2000 ), low optical loss, and excellent

corrosion resistance, sapphire (α-Al2O3) is ideal for high temperature sensing

applications. Given the well-proven capabilities of sapphire temperature sensors [1],

the all-sapphire sensor structure reported in Chapter 1 has the potential to remain

functional at temperatures above 1500oC, where no existing pressure sensor

technology can operate. Such sensors can potentially address the demand for harsh

environment pressure monitoring in systems such as coal gasifiers, advanced boilers

or combustion turbines.

Page 153: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 6

133

Construction of a monolithic sapphire pressure sensor has been demonstrated at

Chapter 1, using a combination of inductively coupled plasma etching and direct

wafer bonding without any adhesive. A preliminary optical test setup has been used to

measure the resolution of the structure and verify its potential for use as a dynamic

pressure sensor. The sensor displays linear response, negligible hysteresis, and a

resolution of at least +/- 0.52 psi (0.25%) over a pressure range of 6 to 200 psi.

Results of testing at constant pressure over 12 hours clearly demonstrate that the

sensing cavity is fully sealed, suggesting a high quality bond between the two wafer

surfaces at the room temperature.

The all-sapphire pressure sensor can avoid the problem of CTE mismatch, which

can often occur when one uses different sensor materials. It also eliminates the issue

of adhesive breakdown that plague other sensor designs because of its monolithic

sapphire composition. Through choice of the etched sensing cavity diameter, the

sensor’s dynamic range can be tuned to operate over almost any range of pressures. If

fully developed with sapphire lead-in fiber and high-temperature packaging, the

sapphire sensor can potentially find a wide range of applications in the energy and

transportation industries by providing the ability to measure dynamic pressure in harsh

environments where it has hitherto been difficult to accomplish.

6.2 Irreversible Adsorption of Gold Nanospheres on

Optical Fiber Taper

Page 154: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 6

134

The problem of particle adsorption on a collecting surface is of great

technological importance in fields such as materials science, food and pharmaceutical

fabrication, electrophoresis, catalysis, etc. It is also of interest in biomedicine in

describing processes such as ligand binding to macromolecules or digestion by

microbes and cells. However, the bulk of the experimental work in this field has been

done on planar surfaces and studies of adsorption onto curved collecting surfaces have

generally concerned regimes that are not directly applicable to optical and plasmonic

device fabrication.

In Chapter 2, we establish a theoretical model that can describe NP deposition

on curved surfaces. Our model is based on NP diffusion and assumes that (1) the

collecting surfaces are perfect sinks and any NP on the surface “stick” to it

permanently, and (2) there are no external forces and no liquid flow present. We focus

on the dependence of deposition on substrate geometry as it applies to silica-based

tapers and microspheres with comparing the theoretical analysis. Also we discuss the

fabrication of fiber taper and microsphere, which are the basis of the experiment. We

find that at short deposition times, the NP adsorption is largely independent of

substrate geometry, while at long times, deposition is significantly faster onto the

curved surfaces. The crossover occurs when the NP diffusion length equals the radius

of curvature of the surface. By comparing experimental results and our theoretical

predictions, we find that highly curved surfaces accumulate particles significantly

faster than their flat counterparts at long deposition times, even though their behavior

Page 155: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 6

135

is identical at short deposition times. The results presented here can be generalized to

other device configurations with more complex three-dimensional (3D) configurations.

Given the fact that a wide range of applications may involve electrostatic self -

assembly with complex 3D geometries, the theory developed in Chapter 2 may find a

wide range of applications.

6.3 Nanoparticle Induced Taper Loss

The surface plasmon resonance of Au NPs has found a wide range of

applications in photonics, chemical, and biomedical research In particular, several

groups have self-assembled plasmonic Au NPs onto silica-fiber-based devices for

various sensing applications [2, 3]. These work, however, do not provide a theoretical

framework that enables us to analyze the NP-induced taper transmission loss, which is

the central focus of our work.

In Chapter 2, we established a theoretical model that can predict NP-induced

taper loss as a function of deposition time. Our model does not involve any fitting and

all model parameters are based on independent experimental data such as Au

refractive index, NP concentration, and taper profile. Based on this theoretical

framework, we find that the most critical factor in determining NP-induced taper loss

is the confinement factor . Based on our theoretical analysis, we find the

experimentally measured taper loss can be adequately explained by NP-induced

Page 156: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 6

136

optical absorption associated with various LP modes. In particular, we find that taper

loss at the beginning of the deposition process is likely caused by the higher order LP

modes, whereas towards the end, NP-induced taper loss is likely determined by the

lower order LP modes. With additional experimental study, we can use our theoretical

model to gain a deeper understanding of NP-induced transmission loss for various

optical waveguides. This model also can provide guidance in the experimental design

of fiber-based welding aerosol sensors.

6.4 Prototype for Welding Aerosol Sensing

Welding process generates a large amount of welding fumes composed of

chromium, nickel, and manganese. The presence of welding fume can cause

respiratory illness such as meal fume fever, pneumonitis, chronic bronchitis,

decrements in pulmonary function, and a possible increase in the incidence of lung

cancer. Because of widespread use of welding in construction practices, we need to

develop a real-time welding monitoring system that can detect the presence of welding

fume to reduce health hazard.

We have developed a prototype that directly incorporates silica fiber taper

within a cascade impactor. We have demonstrated that we can use tapers with waist

diameter ranging from 7 μm to 15 μm to detect the presence of welding fume in real

time. The time dependence of the measured taper loss also agrees qualitatively with

experimental studies carried out using Au NPs. With more detailed experimental

Page 157: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 6

137

studies, we expect that welding-aerosol-induced taper loss can be quantitatively linked

to welding aerosol concentration in air.

Page 158: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Chapter 6

138

6.5 Reference

1. Merberg, G.N. and J.A. Harrington, Optical and Mechanical-Properties of

Single-Crystal Sapphire Optical Fibers. Applied Optics, 1993. 32(18): p. 3201-

3209.

2. Lin, H.-Y., et al., Tapered optical fiber sensor based on localized surface

plasmon resonance. Opt. Express, 2012. 20(19): p. 21693-21701.

3. Shao, Y., et al., Optical Fiber LSPR Biosensor Prepared by Gold Nanoparticle

Assembly on Polyelectrolyte Multilayer. Sensors, 2010. 10(4): p. 3585-3596.

Page 159: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

139

Appendix

1. Transverse Magnetic (TM) Modes

According to modal polarization, we can classify guided modes in a cylindrical

dielectric waveguide as transverse magnetic (TM), transverse electric (TE), or as

hybrid modes. They are denoted as TMlm, TElm, HElm, and EHlm according to standard

notations, respectively. If a waveguide mode has no magnetic field component in the

propagation direction ( ), it is a transverse magnetic (TM) modes. The modes

correspond to the angular number based on the boundary conditions of

electromagnetic fields [1]. It is obvious that for a given cross-section the polarization

of the electric field is only in a radial direction. The characteristic equation for TM

modes are given as follows, [2]

(A.1)

All TM modes are azimuthally symmetric or the filed distribution has no dependence

on the angle . So and are found from Eq. (3.2.16) and Eq. (3.2.17) to be

zero. The electromagnetic fields for TM modes are summarized as

(A.2)

For the region which , the field components for TM mode are:

Page 160: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Appendix

140

(A.3)

(A.4)

(A.5)

The sinusoidal term in all field components is omitted, because it does not

affect the characteristic equation and power distribution. For the region in which

, the field components for TM mode are

(A.6)

(A.7)

(A.8)

The solution of propagation constant is labeled by corresponding with mode

label TM . The power density flowing along the -axis, or a poynting vector can be

obtained by

. (A.9)

The power carried by the optical fiber is then given by

(A.10)

Substituting equation (A.2) ~ (A.8) into (A.10). And the transmission power in the

Page 161: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Appendix

141

core and cladding are calculated. As follows,

(A.11)

(A.12)

(A.13)

When the weakly guiding approximation is satisfied, equations (A.11) ~

(A.13) are simplified into equations similar to equations (A.22) ~ (A.24) for the TE

mode.

2. Transverse Electric (TE) Modes

If a waveguide mode has no axial electric field component ( ), it is

transverse electric (TE) mode. Similar to the TM case, the modes correspond to zero

angular mode number, [1]. For the TE mode the only transverse electric field

component is in direction. The characteristic equation for TE mode is given by [2]

(A.14)

The other field components vanish and the electromagnetic fields for TM modes are

summarized as,

Page 162: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Appendix

142

, (A.15)

For the region which , the field components for TE mode are

, (A.16)

(A.17)

(A.18)

For the region in which , the field components for TE mode are

(A.19)

(A.20)

(A.21)

The solution of propagation constant is also labeled by with the corresponding

modes TE . Similar to the TM case, the transmission power in the core and cladding

are calculated from Equations (A.15) ~ (A.18) and (A.8) as follows,

(A.22)

(A.23)

(A.24)

Page 163: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Appendix

143

3. Hybrid Modes

In hybrid modes the axial electromagnetic field components are

not zero. Thus solutions for Equations (3.2.19) and (3.2.20) are given by the product

of nth-order Bessel function [1]. For the region which , the field

components for hybrid mode are [1]

(A.25)

(A.26)

(A.27)

(A.28)

(A.29)

(A.30)

For the region which , the field components in hybrid mode are [1]

(A.31)

(A.32)

Page 164: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Appendix

144

(A.33)

(A.34)

(A.35)

(A.36)

with parameter , and defined as

(A.37)

(A.38)

(A.39)

The characteristic equation for hybrid mode is

(A.40)

The solution of propagation constant is also labeled by with the corresponding

modes given by the convention HE or EH depending on whether or

Page 165: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Appendix

145

has more contribution to the axial field. The analytical expressions of the power

flow for the hybrid modes are given by [1]

, (A.41)

(A.42)

where If the approximation of

holds as shown section 3.3, and are expressed in more simple forms, as

shown Equation (3.3.8) and Equation (3.3.9).

Page 166: Optical Sensors for High-Temperature Pressure Measurement ... · Time Particle Detection Jihaeng Yi (Abstract) In this thesis, we report the development of two types of optical sensors,

Appendix

146

4. Reference

1. Okamoto, K., Fundamentals of optical waveguides2006, Amsterdam; Boston:

Elsevier.

2. Yariv, A. and P. Yeh, Photonics : optical electronics in modern

communications2007, New York: Oxford University Press.