oracle wms

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Oracle Warehouse Management Dave Herring – Lion Apparel, Inc. [email protected] Brian Pellot – Pelley Consulting, LLC [email protected]

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Oracle Warehouse ManagementDave Herring Lion Apparel, Inc. [email protected] Brian Pellot Pelley Consulting, LLC [email protected]

Overview

Project Status and Background WMS Basics LPN Concepts and Processing Task Processing Rules Engine Key Learnings Wrap-up

Background and Project Status

100 years plus World s largest maker of protective clothing Turn-out gear, helmets, boots ...

Background and Project Status

Implementing OM, Configurator, Inventory, Quality, BOM, WIP, Cost, AR and WMS Starting second round of system testing Planning to go-live March, 2004

WMS Basics

WMS augments other modules functionality (Inv, Shipping, WIP, Quality) Additional responsibility and set of forms plus forms from the other modules Rules engine Core of WMS functionality Mobile Web Applications(MWA), Mobile Supply Chain Apps (MSCA) Handheld/RF ready interface

WMS Basics - MWAMobile Web Applications Intended for handheld, RF devices Device Evaluation and Selection Many are portable PCs with other capabilities Easily integrated with flexible setups in the application

WMS Basics - MWATransactions entered through a Telnet session Receiving/Putaway Shipping LPN transactions Physical/Cycle Counting Standard inventory transactions WIP Moves and Material Transactions Inquiry Screens

WMS Basics - MWAData can be entered, scanned or selected.

Think about the amount of information to be entered(keyed) through the handheld. Subinventory Transfer

LPN Concepts and Processing

License Plate Number unique identifier for a group of items/instances Like a box, crate, truck, basket, pallet, vat, tank, etc. LPNs can contain other LPNs, boxes in boxes, boxes in trucks Pack, consolidate, unpack Herring s law of packing (with regards to Newton)

LPN Concepts and ProcessingItems Pack Consolidate Transfer the Truck LPN (one transaction)

LPN Concepts and ProcessingReceive the Truck LPN (one transaction) Un-Pack Un-Pack

Task Processing

Tasks are actions performed in the warehouse. Putaway, pick Tasks assigned to WH resources (people and machines) Rules engine assigns correct task to correct resources

Task ProcessingTask List Pick 2 smiles Pick 3 circles Putaway LPN X Pick 4 bolts Resources Joe in a Forklift Rules Engine Alice on Foot Betty in Crane

Task assignment, progress and efficiency can be directed and monitored through a control board.

Task Processing

Control Board used to monitor and manager tasks on the floor.

Rules Engine

Core of WMS is the Rules Engine Drives the functionality

Rules EngineDave s first thoughts Rules, we don t need no stinking rules

Rules Engine

Uses Rules, Strategies and Assignments to:

Assign Tasks Allocate Material to Move Order (pick waves) Assign Cost Groups (inventory accounting) Direct Putaways Drive label printing

Rules Engine

Example Rules

If item to be putaway has a category of Frozen Goods and is larger than 200lbs, place in subinventory Bulk Frozen Goods Pick material for customer X from a Grade A lot Put internal order receipts in FG subinventories

Rules Engine

This is very flexible but can be difficult to achieve the desired result Some programming experience is necessary

Rules Engine

Example Rule: These quickly get complex and technical.

Key Learnings

WMS is fairly immature

Bugs Seemingly logical functionality is not available

Much of the functionality only available in MWA

LPNs Pick confirmation by tasks

Key Learnings

Once you go WMS, you have to use the WMS methods.

Cost groups they have to be used as assigned through the engine. Locator Control must be turned on Pick confirm must be manual and use tasks. Receiving must be done in MWA Cartonization Directed putaway by weight or volume

A Lot of Setup

Key Learnings

Rules Engine requires functional and technical help Open interfaces do support much of the functionality for extensions. However, only briefly documented. Some features are difficult to implement since all information must be entered through MWA

Questions

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