oracle work in process_wp.ppt
DESCRIPTION
Oracle WIP introductionTRANSCRIPT
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Oracle Work in Process
Manufacturing Functional Foundation
Copyright © 2005, Oracle. All rights reserved.
Objectives
After completing this lesson, you should be able to do the following:
• Discuss the flow of inventory through a factory
• Identify the major tables used in material move and completion transactions
• Discuss the open interfaces and application program interfaces for Work in Process
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Agenda
• Work in Process Overview
• Work in Process Transactions and Entity Relationship Diagrams
• Work in Process Open Interfaces and Application Program Interfaces
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Work in Process Overview
Raw MaterialsComponents
Value AddedTransformation
FinishedGoods
Work in Process
Inventory Management
Incoming Inspection
Kitting
Make and Assemble
Equipment Utilization
Quality Check
Shipping
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Discrete Manufacturing
PlanDiscrete Jobs
DefineDiscrete Jobs
IssueComponents
BuildDiscrete Jobs
CompleteDiscrete Jobs
CloseDiscrete Jobs
PurgeDiscrete Jobs
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Non-Standard Discrete Jobs
• Rework assemblies
• Upgrade assemblies
• Disassemble assemblies
• Build engineering prototypes
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Repetitive Manufacturing
PlanProduction
ScheduleProduction
Update ExistingRepetitiveSchedules
ImplementEngineering
Changes
BuildRepetitive
Assemblies
ControlRepetitiveMaterial
CompleteRepetitiveSchedules
AnalyzeCosts
PurgeRepetitiveSchedules
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Flow Manufacturing
Flow manufacturing builds the highest quality product in the shortest possible time at the lowest cost:
• Builds to customer demand
• Uses linear manufacturing
• Uses mixed model production
• Builds in-process quality
• Uses JIT replenishment of component materials
• Uses rate-based production
• Increases labor flexibility
• Backflushes material and costs upon completion
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Material Control
FloorStock Account
Supplier
Rawand
SubassemblyInventory
FinishedGoods
Inventory
Jobs
RepetitiveSchedules
Floor Stock Inventory
Work in Process
Replenish
Operation PullBackflush
Assembly PullBackflush
Complete
MiscellaneousIssue
Bulk SupplierOutside Processing
PushIssue
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Shop Floor Control
• Move transactions
• Move Transaction interface
• Shop floor statuses
• Dispatch reporting
• Outside processing
• Managing rework production
• Managing scrap
• Mobile manufacturing
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Resource Management
A resource is anything of value, except material and cash, required to manufacture, cost, and schedule products:
• People
• Tools
• Machines
• Outside processing services
• Physical space
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Outside Processing
Outside Supplier
Autorequisition Purchase Receipt
Op Seq 20 Op Seq 30 Op Seq 40
Define POor PO Release
ReceiveOutside Processing
Item
RequisitionOutside Processing Item
ChargeOutside Resource
Move toQueue
Move toQueue
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Agenda
• Work in Process Overview
• Work in Process Transactions and Entity Relationship Diagrams
• Work in Process Open Interfaces and Application Program Interfaces
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Work in Process Transactions
Inventory
Raw materialinventory
Finished goodssubinventory
Work in Process
Jobs and schedules
Scrap rejectedassemblies
Issue material
Complete finished
assemblies Move assemblies onthe shop floor and charge resources
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Discrete Jobs Window
Define discrete jobs one–at–a–time in the Discrete Jobs window.
Discrete Jobs (M1)Discrete Jobs (M1)
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WIP_OPERATION_RESOURCES
Discrete Jobs
WIP_DISCRETE_
JOBS
MTL_MATERIAL_TRANSACTIONS
WIP_REQUIREMENT_
OPERATIONS
WIP_ACCOUNTING_
CLASSES
WIP_WORK_ORDER_
INTERFACE
WIP_OPERATIONS
MTL_SYSTEM_ITEMS_B
WIP_ENTITIES
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Repetitive Schedules Window
Define repetitive schedules to build assemblies repetitively on a production line.
Repetitive Schedules (M1)Repetitive Schedules (M1)
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Repetitive Schedules
WIP_REQUIREMENT_
OPERATIONS
WIP_OPERATION_RESOURCES
WIP_ACCOUNTING_
CLASSES
WIP_REPETITIVE_SCHEDULES
WIP_OPERATIONS
WIP_REPETITIVE_ITEMS
MTL_SYSTEM_ITEMS_B
MTL_MATERIAL_TRANSACTIONS
WIP_ENTITIES
WIP_WORK_ORDER_
INTERFACE
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Material Transactions Window
Issue components from inventory to jobs and return issued components from jobs to inventory.
WIP Material Transactions (M1)WIP Material Transactions (M1)
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Material Transactions
WIP_REPETITIVE_SCHEDULES
MTL_MATERIAL_TXNALLOCATIONS
MTL_MATERIAL_
TRANSACTIONSWIP_DISCRETE_JOBS
WIP_REQUIREMENT_
OPERATIONS
WIP_OPERATIONS
MTL_TRANSACTION_
ACCOUNTS
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Move Transactions Window
Move the assemblies you are building from one operation step to another.
Move Transactions (M1)Move Transactions (M1)
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Move Transactions
WIP_REPETITIVE_SCHEDULESWIP_MOVE_TXN_
ALLOCATIONS
MTL_MATERIAL_TRANSACTIONS
WIP_DISCRETE_JOBS
WIP_MOVE_TRANSACTIONS
WIP_OPERATIONS
WIP_OPERATION_RESOURCES
WIP_TXN_ALLOCATIONS
WIP_TRANSACTIONS
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Resource Transaction Window
Use this window to charge resources.
Resource Transactions (M1)
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Resource Transactions
WIP_TRANSACTION_
ACCOUNTS
WIP_REPETITIVE_SCHEDULES
WIP_TXN_ALLOCATIONS
WIP_TRANSACTIONS
WIP_DISCRETE_
JOBS
WIP_COST_TXN_INTERFACE
WIP_OPERATION_RESOURCES
WIP_OPERATIONS
WIP_OPERATION_RESOURCE_
USAGE
WIP_OPERATION_OVERHEADS
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Completion Transactions Window
Complete assemblies from jobs into inventory, and return completed assemblies from inventory to jobs.
Completion Transactions (M1)
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Completion Transactions
MTL_TRANSACTION
ACCOUNTS
WIP_DISCRETE_JOBS
WIP_FLOW_SCHEDULES
WIP_REPETITIVE_SCHEDULES
MTL_MATERIAL_TRANSACTIONS
MTL_MATERIAL_TRANSACTIONS_
TEMP
MTL_MATERIAL_TXN_ALLOCATIONS
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Work Order-less Completions Window
Complete or return assemblies to or from inventory. You can scrap assemblies from or return scrapped assemblies to any operation.
Work Order-less Completions (M1)
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Work Order-less Completions
WIP_PERIOD_BALANCES
WIP_TRANSACTIONS
WIP_FLOW_
SCHEDULES
MTL_MATERIAL_TRANSACTIONS
MTL_MATERIAL_TRANSACTIONS_
TEMP
MTL_TRANSACTIONS_
INTERFACE
BOM_BILL_OF_
MATERIALS
BOM_OPERATIONAL_
ROUTINGS
WIP_ENTITIES
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Agenda
• Work in Process Overview
• Work in Process Transactions and Entity Relationship Diagrams
• Work in Process Open Interfaces and Application Program Interfaces
Copyright © 2005, Oracle. All rights reserved.
Work in Process Open Interfaces and Application Program Interfaces
• Move Transaction API
• Resource Transaction API
• Work Order API
Copyright © 2005, Oracle. All rights reserved.
Summary
In this lesson, you should have learned how to:
• Discuss the flow of inventory through a factory
• Identify the major tables used in material move and completion transactions
• Discuss the open interfaces and application program interfaces for Work in Process