organization effectiveness of toyota
TRANSCRIPT
Organizational Effectiveness
Robert HoganHogan Assessment Systems
I often propose as a general law the view that, if you find an important problem in human
affairs, academic psychology will have nothing to say about it. This generalization is especially
true with regard to the topic of organizational effectiveness. It is hard to imagine a more
important issue, because all of us must live and work in organizations, and the success (or failure)
of those organizations has major consequences for our individual wellbeing. I have spent years
reading academic accounts of organizational effectiveness with growing impatience; it finally
occurred to me that the subject should be approached empirically—we should study effective
organizations to see what is distinctive about them.
Many people think Toyota may be the best run organization in the world. By the end of
2006, Toyota’s market capitalization was 240 billion dollars—which is larger than the market
capitalization of General Motors, Ford, Daimler-Chrysler, Honda, and Nissan combined. Toyota has
295,000 employees world wide. The industry metric for product desirability is something called
“retail turn rate”—how long does a new car sit on a dealer’s lot? The retail turn rate for Toyota is
29 days; for BMW, it is 31 days; for Daimler Chrysler, the number is 107 days.
Even Bill Gates, the founder of Microsoft, asks “What can we learn from Toyota?”Essays
on Toyota appear frequently in the popular press, the most recent of these was in the New York
Times on February 16th, 2007. Journalistic accounts are never very systematic, but read closely it
is possible to extract some useful information from them. Based on this, I think there are
nine themes that characterize the Toyota model; these themes can serve as provisional
general rules for organizational effectiveness. These generalizations are subject to future
modification, but in the meantime, they are better than no generalizations at all.
The first theme concerns Toyota’s long term perspective—which contrasts
dramatically with the “pump and dump” mentality of many U.S. organizations. Toyota plans to be
in business 100 years from now. Toyota started working on Prius, their hybrid car, in 1991—
because they understood that the world will inevitably run out of oil. They do not focus on a quick
return on investment, they focus on long-lasting returns on investment.
The second theme concerns kaizen. Kaizen refers to continuous, steady
improvement. It means never being satisfied. It means continuous improvement in processes as
well as products. If a company pursues kaizen, it will be able to produce higher quality products
for less money—in Toyota’s case, better quality cars for less money than comparable models from
their competitors. How high is the quality of Toyota’s cars? In Tulsa, there is a very skilled and
eccentric mechanic who is so well known that Ferrari hired him to build their last entry in the
annual Mexican Road Race; he is the best mechanic I know, and he says Toyota is the best built
car in the world.
For Toyota, however, being able to build cars more efficiently doesn’t necessarily mean
more profitability. In their view, savings on the assembly line means better cars without making
customers pay more for them. As they note, “If you are efficient in the things the client doesn’t
see, then you can put money into things the customer does see” and this is all part of kaizen.
Ultimately, kaizen is the antithesis of complacency; it means never being satisfied with processes,
products, or performance.
The third theme is customer service. Customer service is more than being nice to
people in a showroom. It means taking the customer into account during the product design
phase, it means not assuming that if you build it, they will come. At the February (2007) Detroit
Auto Show, Toyota introduced its new pickup truck, the Tundra. Their preparation for this roll out
was extraordinary. They developed an empirical taxonomy of pickup users which contained five
buckets or categories: hunter/fishermen; home builders; NASCAR fans; motorcycle lovers; and
country music lovers. They went to specific locations and watched people in these buckets drive
their pickups. They then designed specific Tundras for 31 different types of users. Construction
workers, for example, wear gloves while operating their trucks, so Toyota made the dashboard
buttons bigger for those users. But Toyota believes they should serve every kind of customer, so
they have pickups, entry level cars, mid-range cars, and luxury cars. The customer experience is
the primary focus for the business, from product design to car manufacturing to follow up
maintenance.
The fourth theme concerns the effort Toyota puts into Research and
Development (R&D). They understand that they must plough profits back into R&D. Toyota
spends $20,000,000 per day on R&D, and in doing so they seriously outspend General Motors.
One American industry economist noted that, if this trend continues, the U.S. car industry is dead.
Suppose, he asked that GM could make a car as good as Toyota this year; that means that GM has
finally gotten into the game, but the problem is to get ahead of the game. R&D is part of kaizen.
The fifth theme concerns organization-wide teamwork. At Toyota, there are no
silos. The marketing department drives R& D, R& D drives marketing; R& D drives production, and
production feeds back into R&D; production shapes the sales effort and the sales effort shapes
production. Teamwork is a self-conscious value: the goal is to eliminate turf wars and fiefdoms.
To create new products like the I-Pod or the Prius is much easier than developing a new
manufacturing process. The former involves a few individuals; the latter involves the entire
organization. Toyota practices teamwork better than almost anyone.
The sixth theme is an extension of the notion that Toyota should serve every
kind of customer. They believe in customization in short runs. Henry Ford once said that Ford
customers could have cars in any color they wanted as long as it was black. Toyota is the polar
opposite. There are 21 versions of the Tundra pickup. This is a very hard problem—how to
customize profitably. We (Hogan Assessment Systems) have not really figured this one out—but
we understand the problem and we are working on it.
The seventh theme concerns organic growth. Toyota wants to grow organically but
steadily. And they have—they talk about moving jojo, the Japanese term for step by step, getting
more efficient all the time. When a plant changes production to a new model, production slows
down while parts, processes, and systems are updated. In 2001, their huge Georgetown,
Kentucky plant needed 59 days to complete the conversion to the new model of Camry. In 2006,
the transition took 16 days. The extra cars they produced yielded $100,000,000 in additional
revenue—and just by improving processes incrementally. Toyota says it doesn’t want GM to
collapse, it wants GM to go away slowly so that Toyota can fill in behind in a high quality way.
The eighth theme concerns how Toyota handles mistakes. It is human nature to
cover up mistakes rather than call attention to them. Toyota has deemed it a virtue and an
achievement to identify problems, because that is the only way they can be fixed. Obviously
identifying problems publicly is a corollary of kaizen.
The final theme concerns leadership, a vastly misunderstood topic about which
academic psychology knows very little in a rigorous way. Academics define leadership in terms of
who is in charge: e.g., George Bush is the leader of the free world. I believe that leadership
should be defined in terms of the performance of the group of which the leader is in charge (and
in these terms, George Bush is a poor leader). This is a minority position, but I stand by it.
Economists, unlike psychologists, have always been interested in the performance of
organizations, and what accounts for the differences in their performance. In the early 20th
century, Alfred Chandler argued that professional management was the key to the rise of U.S.
industry relative to France or the U.K; however, he was largely ignored. Historically, economists
have explained differences in companies’ performance in terms of workers’ skills, investment in
technology, and the quality of capital markets. They called the variance in performance that is
unexplained by these factors “fixed effects”, which is a dummy variable.
Two economists (Nick Bloom & John Van Reenen) published a paper in 2006
(http://cep.lse.ac.uk/textonly/people/bloom/papers/BloomVanReenen2.pdf) which shows that the
largest part of the variance in companies’ performance can be explained in terms of the quality of
their management. They surveyed the management practices of more than 700 manufacturing
firms in the US, UK, France, and Germany. They evaluated the quality of management in terms of
four categories as follows:
Operations: process improvement, lean practices, documentation around errors, and
internal communications.
Targets: goals, the reasonableness of the goals (don’t just put numbers on peoples’
heads), the transparency of the goals (do they make sense?).
Monitoring: tracking and following up on individual performance.
Incentives: links between pay and performance, responses to poor individual
performance.
There were three key findings from this study:
Firms with high scores on these four dimensions did well; firms with low scores failed.
The degree to which these management practices were observed depended on “the
firm’s leaders”.
The quality of management through the entire organization mattered more than the
quality of the senior executives by themselves. (This suggests that talented middle
management can cover for incompetence at the top—for a while.)
Returning now to Toyota, it would score very well across the four categories of
management evaluation. Everyone says Toyota has been blessed with good leadership. The
company is very profitable, it has no unions, senior executives are paid modestly compared with
General Motors, the culture is informal and relaxed, there is minimal hierarchy, and they have a
clear philosophy: (1) enrich and serve society; (2) kaizen; and (3) plan for the long run. I seems
that Toyota is simply better led and better managed than its competitors.
How does assessment fit with all of this? The link is through the concept of kaizen. Hiring
better people is part of continuous improvement. Assessment is the key to hiring better people.
Using valid assessments will yield better results than using the DISC or OPQ. Hiring better people
means hiring better workers, better managers, and better leaders. Good workers regularly come
to work, follow sensible procedures, treat customers well, work well as part of a team, and accept
(or don’t resist) change. Good managers provide their staff with structure and direction but treat
them with respect. Good leaders are more concerned with the performance of the organization
than with the advancement of their own careers. Good leaders are not charismatic, self-centered,
self-promoters. Good leaders treat their staff with respect but hold them accountable for their
performance, promote an appropriate philosophy and vision, and have the capacity for change.
Valid assessment is the key to continuous improvement of personnel.