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Original Heidelberg Service Partsfor Die Cutters and Folder Gluers

Content

1 Heidelberg systemservice 4

2 Die Cutters 9

Mechanical Parts 11

Brushes 12

Springs 12

Grippers and gripper accessories 13

Chains/rollers 14

Belts 15

Suckers/suction discs 16

Tools 17

Cutting plates 18

Other parts 20

Electrical and Electronic Parts 21

Relays/contactors/switches 22

Sensors 23

Other parts 24

Options for Retrofitting 27

Chases 29

Frames 30

3 Folder Gluers 33

Mechanical Parts 35

Brushes 36

Springs 36

Filters 38

Drives 39

Hooks 40

Levers 41

Chains 42

Sprocket wheels 43

Bearings 44

Belts 46

Belt tensioners 50

Rollers 51

Scrapers 52

Discs 53

Feed gates/bars 55

Rollers 56

Shafts 57

Sleeves 58

Bushes 59

Rings 60

Cylinders 62

Electrical and Electronic Parts 63

4 Index 67

4

All parts: Any time, anywhere

Focus on productivity. Die cutters and folder gluers from

Heidelberg® are high-productivity systems that are often

in operation round the clock. To secure this high produc-

tivity, we can offer you the 24-hour delivery service and

highly efficient logistics of Heidelberg systemservice™.

Our logistic centers in Germany, the U.S. and Asia hold

130,000 different Original Heidelberg Service Parts in

stock, of which over 6,000 are intended specifically for

our folding carton gluing machines and die cutters. This

selection of critical service and wear parts for finishing

packagings is subject to constant revision and expansion

by our product experts in the service and development

sectors. This ensures we have almost every service part in

stock and can supply over 90 percent of our service parts

directly.

Quality assured. Only Original Heidelberg™ Service

Parts are warrantied to run smoothly in our machines,

since they have been developed and tested specially by

us and therefore meet the Heidelberg quality standards.

Our aim is to maximize your productivity. To enable us

to supply service parts globally in an absolute minimum

of time, we have implemented a sophisticated logistics

concept and are constantly striving to make it even

more effective. Consequently, should a Service Part ever

fail or you run out of a particular consumable, our area-

wide service-part logistics system will ensure you can

get your equipment up and running again as quickly as

possible.

Service parts for greater reliability. Original Heidelberg

Service Parts for packaging finishing are available for the

Dymatrix®, Varimatrix®, Diana® and ECO product lines

from Heidelberg.

Availability

World Logistics Center, Wiesloch

Did you know …

… that at Heidelberg systemservice we are available for you round the clock?

Chronology of a repair – Dymatrix 106

Wednesday

3.04 p.m. Cadmus, Charlotte – North Carolina,

U.S.: Machine ceases working. The

customer informs Heidelberg.

3.44 p.m. Heidelberg calls the customer to identify

the problem: The machine was switched

off when exchanging tools, with the result

that the frame was in the wrong position

when the machine was restarted.

4.05 p.m. Service experts link up with the Dymatrix

using the remote diagnostic feature.

4.55 p.m. With the support of the customer, the

expert ascertains that a photo sensor is

preventing the frame returning to its home

position; the service expert implements

a temporary fix via the remote link.

5.20 p.m. The frame can now be moved to the

correct position and the machine is

restarted.

5.35 p.m. The Heidelberg expert removes the

temporary solution.

5.50 p.m. The customer resumes normal produc-

tion.

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24-hour delivery. Virtually all

Original Heidelberg Service Parts

and consumables can be delivered

within 24 hours. Our World Logistics

Center in Wiesloch, the American

Logistics Center in Indianapolis and

both our Logistics Centers in Asia

provide this service across the globe

– a logistics feat unique in the print

media industry. Use our service to

benefit from efficient production,

avoiding downtimes and unexpected

hitches.

The right decision. High quality and reliability, cutting-edge solutions and

materials – these are just a few of the pluses for which our machinery is known

worldwide, pluses from which you benefit by deciding to buy Heidelberg.

Repeat your wise move and use the number one service solution too –

Heidelberg systemservice.

Top materials. In the long term, any product is only as good as the sum of

its parts. To keep machinery running smoothly, regular maintenance is

required and wear parts need to be replaced. Service parts of a consistently

high quality are essential. That’s why Original Heidelberg Service Parts are

always manufactured using the latest design plans and the best possible

materials, then tested under strict quality conditions.

Comprehensive range of services. To round things off, our service engineers

also install the service parts for you on site and assess your system as regards

long-term process optimization. We offer you solutions that make you even

more successful – because only the best is good enough for your machinery

and your company.

Original Heidelberg Service Parts ensure your die cutter and folder gluer run

at full productivity – enabling you to concentrate all your efforts on adding

value and maximizing productivity.

Just give us a call and discover for yourself the outstanding quality and

competitiveness of our Original Heidelberg Service Parts and the services that

go with them.

Nothing is as Good as the Original.

Service Parts

7

The Heidelberg systemservice Portfolio.

Service Contracts

combine services to create

customized packages.

Consumables

Carefully selected and tested consumables help safeguard the

performance and quality of your machinery and print products.

Technology, Know-How, Experts

It’s the ideal combination of these three factors that makes Heidelberg systemservice so unique.

Always available when you need them, Heidelberg experts make sure they stay up-to-date with the

latest technical developments, exchanging information and benefiting from each other’s experience.

Value Chain: Prepress – Press – Postpress

Life Cycle: Investment – Production Phase – Resale

Production Availability

Maintenance, Technical Support, Repair, Remote Services,

Monitoring, Cleaning, Refurbishment

Service Parts and Logistics

Original Heidelberg Service Parts, Worldwide Logistics

Project Management Services

Printshop Planning, Installation, Dismantling, Relocation

Output Optimization

Print Color Management, Quality Evidence, Software Upgrades,

Hardware Upgrades, Workflow Optimization

Business Optimization

Process Consulting, IT Integration, Business Development

Customized Onsite Training

Training on Machine Operation, Maintenance Training,

Customized Application Training

Just give us a call. Your personal Heidelberg contact will be happy to tell you about the services and

Heidelberg consumables available in your country.

Advice on Application Issues

Process Optimization when gluing cartons, Sheet Layout, Opti-

mizing Cutting Tools and Connecting Points, Folding Sequence

Portfolio

Dymatrix 106

Die Cutters

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Easy to find!

Our index on page 67 lists all the service parts included inthe catalog, together with the relevant page number.

Looking for other service parts?

Check out one of the other Heidelberg part catalogs:• Original Heidelberg Service Parts for Presses

and CtP Devices• Original Heidelberg Service Parts for Folders,

Saddlestitchers, Adhesive Binders and Thread-sealingMachines

• Stahlfolder™ Performance Blades

How much does myservice part cost?

Your Heidelberg systemservice

team will be happy to provideyou with information on prices.See the back page of thecatalog.

Any questions? Just give us a call.

If you are finding it difficult to track down an article, having problems installing a service part or looking for assistance, we'll be happy to help. Useful telephonenumbers can be found at the back of our catalog or on-line at www.heidelberg.com/systemservice.

Who installs theservice parts?

We have marked a number of service parts with thesymbol. We recommendalways having these partsreplaced by a Heidelbergsystemservice engineer.

Technical assistance!

We have marked a number ofour service parts with thesymbol. All these parts differfrom each other depending on the specific machine con-figuration. Please telephoneour systemservice experts todiscuss your technical re-quirements.

This is the place to find service parts!

Our catalog lists popular service parts together with their article number and the machines in which they areused. A clear distinction is made between mechanical andelectrical/electronic parts. The Options section includesaccessories to make your machine even more productive.Unfortunately, due to the large number of different items instock, we were unable to include all our service parts inthis catalog.

Mechanical Parts

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2. Die Cutters/Mechanical Parts Brushes/springs

Brushes

Heidelberg brushes are made from high-quality materials

that ensure low-wear and outstanding durability. One of the

functions of brushes in Heidelberg machines is to ensure

Article No. ZM.300870

Type of machine Dymatrix 105 CSB Pro/106 CSB/113 CSB,

WPM 304/400

Torsion bar spring

Article No. ZM.300838

Type of machine All machines

Leaf spring

Article No. Type of machine

ZM.008324 All feeders



Sheet separator fingers for cardboard

Article no. Type of machine

MN.5105040/00 All feeders

MN.5105050/00 All feeders

ZM.400841 Dymatrix 106/113, WPM 400


Brushes

Springs

Springs perform various tasks in our die cutters. For instance,

they are responsible for smooth sheet transport and precise

registration. All original Heidelberg springs are specially

adapted in terms of their form and function to the location

where they are used and are made from low-wear, stable

materials to ensure consistently reproducible results.

reliable paper transport in the feeder. The material compo-

sition of a brush is therefore a very important factor.

Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.

We recommend always having these parts replaced by a Heidelberg systemservice engineer.

13

2. Die Cutters/Mechanical Parts Grippers and gripper accessories

Grippers

The grippers on offer from Heidelberg are specially developed

for applications in our die cutting systems. This means every

gripper is tested for durability and register-accurate sheet

transport. Heidelberg grippers are specially processed with a

high level of precision and their quality is ensured for years

thanks to strict quality control procedures.

Article no. ZM.300836

Type of machine All machines except Dymatrix 142

Gripper tongue


Type of machine All machines except Dymatrix 142

Bearing shell


MN.5405220/00 Dymatrix 106/113, WPM 400

ZM.365801 Dymatrix 105 CS, WPM 300 A

ZM.625805 Dymatrix 142, WPM 600

Gripper bars


ZM.300841 All machines except Dymatrix 142

Gripper


Did you know ...

…. that regular maintenance checks from Heidelberg

systemservice can help increase the productivity of your

machinery by 23 percent? That was the finding of a survey

Heidelberg conducted among customers and prospective

purchasers. 90 percent of people surveyed have also

noticed a positive link between the productivity of

machinery and its maintenance status – production

stabilizes and downtimes become less frequent.

14

2. Die Cutters/Mechanical Parts Chains/rollers

Designation Article no. Type of machine Description/size (mm)

Chain deflection pin ZM.606631 All die cutters –

Transport chain ZM.11300E WPM 300 Completely preassembled with accessories

(incl. lock and pin)

Transport chain ZM.11400E Dymatrix 106/113, WPM 304/400 Completely preassembled with accessories

(incl. lock and pin)

Transport chain MN.0201221/00 Dymatrix 106/113, WPM 400 Not preassembled, 16 individual segments

Transport chain MN.5300801/00 Dymatrix 105 CS, WPM 300 Not preassembled, 16 individual segments

Chains

Chains

Heidelberg chains must ensure positive-locking power trans-

mission in the machine and therefore feature high material

stability. Chains used in Heidelberg machines are specially

developed for mechanical engineering applications and

ensure optimum performance.

Rollers

Each of our rollers is specially developed for its own specific

application. Pull rolls, for example, are in direct contact with

the printing stock being processed so their material properties

influence the processing. By varying the pull roll materials,

the side lay can be individually adapted. Original Heidelberg

rollers are tested by us for durability in load and fatigue tests.

Their use therefore not only prevents unplanned machine

downtimes, but also offers the benefits of long changeover

cycles.


ZM.606202 All die cutters




Rollers


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2. Die Cutters/Mechanical Parts Belts


Belt, long MN.0400065/00 Feeder W4 –

Belt, short MN.0400055/00 Feeder W4 –

Belts 1 and 5 MN.0400025/00 FeederW6 –

Belts 2 and 4 MN.0400035/00 Feeder W6 –

Belt 3 MN.0400045/00 Feeder W6 –

Belt MN.0400085/00 Feeder W2 –

Belt ZM.304426 Feeder W3 Not bonded, for lateral auxiliary pile

Belt ZM.306372 FeederW3 Bonded, for lateral auxiliary pile

Belt ZM.309833 Feeder W3 Open, not bonded, for auxiliary pile

under belt table

Belt ZM.309159 Feeder W3 Bonded, for auxiliary pile under belt table

Flat belt ZM.009101 Dymatrix 106/113, WPM 304/400 –

Flat belt ZM.000749 Dymatrix 105 CS, WPM 300 A –

Belts

Belts

The belts of the die cutters are a key factor in producing an

optimum result. They must therefore meet the highest quality

standards. Original Heidelberg belts are designed to meet

these needs and ensure a smooth production workflow. For

instance, they combine high abrasion resistance with

outstanding adhesion, ensuring uninterrupted sheet travel.

This keeps both the end product and the machine clean. Our

robust Original Heidelberg belts run with low vibration even

at high speeds, are very stable and resistant to deformation,

and deliver optimum power transmission.

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2. Die Cutters/Mechanical Parts Suckers/suction discs


Suction disc ZM.008360 All feeders 38 × 15 × 1, transparent brown

Suction disc ZM.008275 All feeders 38 × 15 × 1, blue

Suction disc ZM.008420 All feeders 32 × 15 × 1,5, blue

Suction disc ZM.008680 All feeders 32 × 15 × 1, blue

Suction disc ZM.008255 All die cutters 35 × 15 × 1, transparent brown

Suction discs

Suckers

Original Heidelberg suckers are particularly resistant to wear.

The plastics they are made from are specially selected and

combined by our partners to ensure optimum suction. Our

suckers therefore have exactly what it takes to meet the high

standards we set for our machines. Trust our experience and

Heidelberg quality – tried-and-tested in load and fatigue tests.



Sucker, concertina



Sucker

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2. Die Cutters/Mechanical Parts Tools

Tools

Our Original Heidelberg tools for die cutters are specially

designed for their particular tasks. They are made from high-

quality, durable materials to ensure reliable processes and

short makeready times. The tools therefore enable efficient

production, fast product changeover and excellent processing

qualities.

Designation Article no. Type of machine

Telescopic bar, ZM.418215 Dymatrix 106/113,

aluminum WPM 400

Telescopic bar ZM.418216 Dymatrix 106/113,

WPM 400

Telescopic bar, ZM.418240 Dymatrix 106/113,

aluminum WPM 400

Bars


Pin holder 3-hole ZM.418225 All machines



Pin holders


ZM.401617 All machines



Stripping pins






Stripping pins



Suppression buffer



Suppression buffer



Sheet depression buffer

Cutting plates

The demands on our cutting plates vary according to the indi-

vidual requirements of our customers. Original Heidelberg

cutting plates are therefore available in two different qualities:

Classic and Premium. Both qualities are specially designed

for Heidelberg die cutters and made from low-wear materials

tested in fatigue tests. They are flexible to use, easy to handle

and ensure optimum results. Thanks to their thinness – just

1 mm thick – they are also very light and minimize the occur-

rence of fine dust on die cut cardboard.

Classic cutting plates are suitable for almost all applications

and also offer extremely attractive cost benefits.

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2. Die Cutters/Mechanical Parts Cutting plates

Premium plates are made of a special cold-rolled steel offering

outstanding:

• Thickness tolerance

• Parallelism

• Flatness

Key features: Their very high dimensional and planar stability

ensures shorter preparation times and fewer corrections to

settings when changing plates. They also enable optimum

setting of cutting pressure which increases the lifespan of

the plate significantly. This in turn enhances the operational

reliability and protection of machine parts.

Ensure optimum and efficient production – with our Original

Heidelberg die cutting plates.

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2. Die Cutters/Mechanical Parts Cutting plates

Hardness Article no. Classic Article no. Premium Type of machine Description/size (mm)

Soft MP.5805571/01 – Varimatrix 105 1 pc

Soft MP.5805720/00 – Varimatrix 105 25 pcs



Medium-hard MP.5803311/02 – Varimatrix 105 1 pc

Medium-hard MP.5805750/00 – Varimatrix 105 25 pcs

Medium-hard MP.5805760/00 – Varimatrix 105 50 pcs

Soft MN.5370221/00 MN.5370251/00 Dymatrix 105, WPM 300/304 1 pc

Soft MN.5370280/00 MN.5370330/00 Dymatrix 105, WPM 300/304 25 pcs



Medium-hard MN.5370231/00 MN.5370261/00 Dymatrix 105, WPM 300/304 1 pc

Medium-hard MN.5370310/00 MN.5370360/00 Dymatrix 105, WPM 300/304 25 pcs

Medium-hard MN.5370320/00 MN.5370370/00 Dymatrix 105, WPM 300/304 50 pcs

Hard MN.5370241/00 MN.5370271/00 Dymatrix 105, WPM 300/304 1 pc

Hard – MN.5370380/00 Dymatrix 105, WPM 300/304 5 pcs

Soft MN.5470571/00 MN.5470621/00 Dymatrix 106/113, WPM 400 1 pc

Soft MN.5470910/00 MN.5470960/00 Dymatrix 106/113, WPM 400 25 pcs



Medium-hard MN.5470581/00 MN.5470631/00 Dymatrix 106/113, WPM 400 1 pc

Medium-hard MN.5470940/00 MN.5470990/00 Dymatrix 106/113, WPM 400 25 pcs

Medium-hard MN.5470950/00 MN.5471000/00 Dymatrix 106/113, WPM 400 50 pcs

Hard MN.5470601/00 MN.5470641/00 Dymatrix 106/113, WPM 400 1 pc

Hard – MN.5471010/00 Dymatrix 106/113, WPM 400 5 pcs

Soft MN.5570111/00 MN.5570141/00 Dymatrix 142, WPM 600 1 pc

Soft MN.5570230/00 MN.5570280/00 Dymatrix 142, WPM 600 25 pcs



Medium-hard MN.5570121/00 MN.5570151/00 Dymatrix 142, WPM 600 1 pc

Medium-hard MN.5570260/00 MN.5570310/00 Dymatrix 142, WPM 600 25 pcs

Medium-hard MN.5570270/00 MN.5570320/00 Dymatrix 142, WPM 600 50 pcs

Hard MN.5570131/00 MN.5570161/00 Dymatrix 142, WPM 600 1 pc

Hard – MN.5570330/00 Dymatrix 142, WPM 600 5 pcs

Cutting plates

20

2. Die Cutters/Mechanical Parts Other parts



Pin



Screw



Container


Type of machine Dymatrix 106/113,

WPM 400

Base plate

Article no. MN.040351500

Type of machine All machines with

W4 and W6

Description 220 Volt

Tape adhesion set

Designation Article no. Type of machine Description/

size (mm)

Oil filter ZM.009220 All die cutters Cpl. housing

with cartridge

Filter cartridge ZM.009800 All die cutters Cartridge 20 μ

Filter cartridge ZM.009432 All die cutters Cartridge 60 μ

Oil filters

Electrical andElectronic Parts

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2. Die Cutters/Electrical and Electronic Parts Relays/contactors/switches

Relays and contactors

Relays and contactors are switches actuated with the help

of an electromagnet. A control current flows through a mag-

netic coil and the magnetic attraction causes a contact to be

mechanically actuated that closes the primary circuit. To

reliably ensure their efficiency, all Original Heidelberg relays

and contactors are manufactured exclusively from high-

quality materials and regularly updated by us to the latest

technological standards. We also test them regularly in strin-

gent fatigue tests. You can rely on Heidelberg quality – for

high-quality, reproducible results.

Proximity switches

Proximity switches are sensors that respond without direct

contact. They are used to determine the exact positions of

moving parts or to perform safety measures. In our die cutters,

for example, a proximity switch always issues a signal when a

metal surface is approaching. This ensures no incorrect ma-

terials can disrupt the production process or cause machine

downtimes. Ensure optimum reliability of your machine – with

Original proximity switches from Heidelberg.


ZM.004494 Dymatrix 105/106/113, WPM 304/400

ZM.005279 Dymatrix 105/106/113, WPM 304/400

ZM.005277 Dymatrix 105/106/113, WPM 304/400

Relays


ZM.004690 Dymatrix 105/106/113, WPM 304/400

ZM.004692 Dymatrix 105/106/113, WPM 304/400

ZM.040832 Dymatrix 105/106/113, WPM 304/400

ZM.004862 Dymatrix 105/106/113/142, WPM 300/304/400

Contactor


ZM.004009 Dymatrix 105 CS/105 CSB/106 CS/106 CSB,

WPM 300/400

ZM.005859 Dymatrix 105/106/113, WPM 300/304/400

ZM.005860 Dymatrix 105/106/113, W4

ZM.004204 Dymatrix 105 CS, WPM 300

ZM.004203 Dymatrix 105 CS/106/113/142, WPM 300

Proximity switches

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2. Die Cutters/Electrical and Electronic Parts Switches/sensors


Type of machine Dymatrix 106/113, W4

Miniature switch

Article no. ZM.53003E

Type of machine WPM 300/304/400, Dymatrix 105/142

Limit switch cpl. WPM 300


Type of machine Dymatrix 105 CS, WPM 300 A

Reflection light scanner

Sensors

Sensors perform various tasks in our die cutters. For instance,

they are used for sheet detection and monitoring, and for

monitoring of the main and auxiliary piles. Their primary

function is to ensure a smooth and problem-free production

workflow. They are very robust, function reliably and are

tested for long-term durability in load tests.


Light barrier ZM.004137 Dymatrix 105/113/142,

WPM 300/400

Light barrier ZM.004789 Dymatrix 105/113/142,

WPM 300/400

Light barrier ZM.004195 Dymatrix 105 SCB/106/113,

Transmitter WPM 304/400

Light barrier ZM.004196 Dymatrix 105SCB/106/113,

receiver WPM 304/400

Light barrier transmitter ZM.005868 Dymatrix 105, WPM 300

Light barrier receiver ZM.005869 Dymatrix 105 SCB/106/113,

WPM 304/400

Optical-fiber cable ZM.040774 Dymatrix 105/106/113/142,

WPM 300

Sensors

24

2. Die Cutters/Electrical and Electronic Parts Other parts

Pushbuttons and contact elements


Pushbutton, black/off ZN.400100698 Dymatrix 105/106/113/142, WPM 300/304/400

Adapter ZN.400100692 Dymatrix 105/106/113/142, WPM 300/304/400

Black plastic plate with ring ZN.400100964 Dymatrix 105/106/113/142, WPM 300/304/400

Switch ZN.400100816 Dymatrix 105/106/113/142, WPM 300/304/400

Encoding elements ZN.400100817 Dymatrix 105/106/113/142, WPM 300/304/400

Contact element ZN.400100693 Dymatrix 105/106/113/142, WPM 300/304/400

Contact element ZN.400100694 Dymatrix 105/106/113/142, WPM 300/304/400


ZM.040336 Dymatrix 105/106/113/142,

WPM 300/304/400

ZM.040309 Dymatrix 105/106/113/142,

WPM 300/304/400

ZM.005154 Dymatrix 105/106/113/142,

WPM 300/304/400

Cable connectors


ZM.005462 Dymatrix 105/106/113/142,

WPM 300/304/400

ZM.005553 Dymatrix 105/106/113/142,

WPM 300/304/400

Spiral cables

Did you know …

… that Heidelberg systemservice is geared toyour entire value-added chain – from prepress to press and postpress?

Heidelberg systemservice helps you

optimize results and keeps you at the

cutting-edge of technology. Our experts

analyze your processes and identify

potential for optimization. Are you plan-

ning changes to your company? We can

help you with project planning and print

shop design – and advise you on financing

and safeguarding your new machines

through innovative financial services.

26

2. Die Cutters/Electrical and Electronic Parts Other parts


Type of machine Dymatrix 105/106/113/142, WPM 300

Reflector 50 × 50


Type of machine Dymatrix 105/106/113/142, WPM 300/304/400

Varistor


Type of machine Dymatrix 105/106/113/142, WPM 300/304/400

Amplifier


ZM.004634 Dymatrix 105/106/113/142,

WPM 300/304/400

ZM.004860 Dymatrix 105/106/113/142,

WPM 300/304/400

ZM.005479 Dymatrix 105/106/113/142,

WPM 300/304/400

Fuses

Did you know ...

… that Heidelberg offers customized Service Contracts

with the flexibility to satisfy your specific requirements to

the full. Inspection and maintenance of your machinery

at specific service intervals based on our maintenance

checklists is just one example – for reliable production,

top quality and high value retention.

Options for Retrofitting

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Options for Retrofitting.

Enhanced performance from the very outset. Various

options are available for retrofitting to our machines to

boost their performance. The uses to which our options

can be put are as many and varied as the selection of

variations we offer. Their benefits range from enhanced

precision to faster product changeover and optimum

machine utilization. We also offer customized solutions.

If you are planning to install one of our options in your

machine you should contact us first, because every ma-

chine is different and has different options, not all of

which, unfortunately, we are able to illustrate here. In

order to put together the best package of enhancements

for your particular application, our systemservice

experts firstly analyze your needs in a one-to-one discus-

sion, then compile the best package for your require-

ments. Our experts have a precise knowledge of the func-

tions and special features of our options and can advise

you whether you can fit a service part yourself or whether

it is better to have one of our technicians fit it for you.

You can rely on the Original quality of Heidelberg service

parts and the services offered by Heidelberg systemservice.

We are available for you at all times with advice on how

to make the best possible use of your machine park.

2. Die Cutters/Options for Retrofitting

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2. Die Cutters/Options for Retrofitting Chases

Chases

Chases increase the availability and productivity of our die

cutters, because they enable all die cutting tools required for a

follow-up job to be set up outside the machine. The change-

over can be made quickly and easily: In order to set up the tool

with register accuracy relative to the existing cutting plates,

fine-tuning can be performed in both directions. Small cutting

tools can also be processed easily with the help of add-ons.

This cuts machine makeready times noticeably and increases

capacity utilization. But that’s not all. Our Original Heidelberg

hydraulic chases also deliver added productivity. They help fix

the die cutting tools in the die cutter in just a few easy steps.

The force is distributed evenly over all print dots so that the

tools do not become distorted. Take advantage of the added

productivity – with Original chases from Heidelberg.

Chases


Chase hydraulic with fine adjustment ZM.358116 Dymatrix 105 CS/CSB Pro, WPM 300/304

Chase normal without fine adjustment ZM.358104 Dymatrix 105 CS/CSB Pro, WPM 300/304

Chase normal with fine adjustment MN.5470170/00 Dymatrix 105 CS/CSB Pro, WPM 300/304

Chase hydraulic with fine adjustment ZM.418150 Dymatrix 113 CSB Pro, WPM 400

Chase normal without fine adjustment ZM.418101 Dymatrix 113 CSB Pro, WPM 400

Chase normal with fine adjustment MN.5470160/00 Dymatrix 113 CSB Pro, WPM 400

Chase normal with fine adjustment ZM.618108 Dymatrix 142, WPM 600

Chase hydraulic with fine adjustment ZM.618140 Dymatrix 142, WPM 600

Chase normal without fine adjustment MN.5470080/00 Dymatrix 106 CS/CSB

Chase normal with fine adjustment MN.5470110/00 Dymatrix 106 CS/CSB

Chase hydraulic with fine adjustment ZM.418154 Dymatrix 106 CS/CSB

Normal chase with fine

adjustment in both directions

Hydraulic chase

Normal chase, Dymatrix 105 CS

30

2. Die Cutters/Options for Retrofitting Frames

Article no. MN.5470140/00

Type of machine Dymatrix 106/113, WPM 304/400

Quicklock frame for stripping station


MN.5470460/00 Dymatrix 106 CS/CSB

ZM.358112 Dymatrix 105 CS/CSB Pro,

WPM 300/304

ZM.418112 Dymatrix 113 CS/CSB, WPM 400

Chase add-on for small cutting tools


Tool frame with Centerline, ZM.418202 Dymatrix 106/113,

compatible with European WPM 400

standard

Tool frame without Centerline, ZM.418201 Dymatrix 106/113,

compatible with European WPM 400

standard

Centerline for tool frame ZM.418302 Dymatrix 106/113,

WPM 400

Tool frames

Quicklock frames

Quicklock frames enable the upper stripping tools of our

die cutters to be clamped and adjusted in just a few simple

steps so they can be exchanged quickly and easily. All

Original Heidelberg quicklock frames are designed for

optimum productivity and developed by our experts with the

aim of making your workflows as efficient as possible. They are

made of high-quality materials that are regularly tested in load

tests and designed to be low-wearing for long-term durability.

Tool frames

More efficient workflows and increased machine utilization

can be achieved with additional tool frames for the stripping

station and delivery. The tool frames can be fitted with com-

ponents externally so that all tools required for a follow-up

job can be set up in advance. This reduces makeready times

at the machine dramatically and increases machine runtimes.

There is also the option of retrofitting existing tool frames

with a Centerline system. This makes it easier to align the pre-

prepared tools quickly.

For stripping tools see page 17.

Did you know …

… that there is always a Heidelberg service technician in your area?

We are always there when you need us! With

more than 4,400 well trained specialists world-

wide, Heidelberg systemservice is the indus-

try’s largest network. We are committed to

Heidelberg quality standards – and to providing

a fully integrated and comprehensive level of

service. In addition to repairs, our portfolio

includes advice and improvements to produc-

tion. Why not make use of the expertise that

has grown out of cutting-edge tools, optimized

structures and an ongoing exchange of infor-

mation!

Diana X 115/135

Folder Gluers

Die

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Easy to find!

Our index on page 67 lists all the service parts included inthe catalog, together with the relevant page number.

Looking for other service parts?

Check out one of the other Heidelberg part catalogs:• Original Heidelberg Service Parts for Presses

and CtP Devices• Original Heidelberg Service Parts for Folders,

Saddlestitchers, Adhesive Binders and Thread-sealingMachines

• Stahlfolder™ Performance Blades

How much does myservice part cost?

Your Heidelberg systemservice

team will be happy to provideyou with information on prices.See the back page of thecatalog.

Any questions? Just give us a call.

If you are finding it difficult to track down an article, having problems installing a service part or looking for assistance, we'll be happy to help. Useful telephonenumbers can be found at the back of our catalog or on-line at www.heidelberg.com/systemservice.

Who installs theservice parts?

We have marked a number of service parts with thesymbol. We recommendalways having these partsreplaced by a Heidelbergsystemservice engineer.

Technical assistance!

We have marked a number ofour service parts with thesymbol. All these parts differfrom each other depending on the specific machine con-figuration. Please telephoneour systemservice experts todiscuss your technical re-quirements.

This is the place to find service parts!

Our catalog lists popular service parts together with their article number and the machines in which they areused. A clear distinction is made between mechanical andelectrical/electronic parts. The Options section includesaccessories to make your machine even more productive.Unfortunately, due to the large number of different items instock, we were unable to include all our service parts inthis catalog.

Mechanical Parts

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36

3. Folder Gluers/Mechanical Parts Brushes/springs

Brushes

Brushes from Heidelberg are made from high-quality, low-

wear materials and are therefore highly durable. In our folder

gluers, for instance, the brushes ensure clean, precise delivery

of finished boxes. This is why it is important to be aware of the

material composition of the brushes you use and ensure you

get the best quality by choosing Original Heidelberg brushes.

Designation Article No. Type of machine

Brush ZN.614704219 Diana 165-3, Diana 225-3

Brush, small ZN.650708054 Diana Pro 74/94/114,

Diana 74/94/104,

Diana 105-2, Diana 125

Brush holder ZN.654907038 Diana 115-3, Diana 165-3

Brush, with holder ZN.655640215 Diana X, Diana 165-3,

Diana 225-3

Brushes

Designation Article No. Type of machine

Torsion spring ZN.650514018 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125

Torsion spring ZN.651939810 Diana 45-1 to 125-1

Torsion spring ZN.651939809 Diana 45-1 to 125-1

Torsion spring ZN.652914081 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125

Springs for roller bars

Springs

Springs perform various tasks in our machines e.g. smooth

transport of the blank. In order for them to fulfill this role

optimally, both the form and material of the spring must be

designed to handle the exact loading that will be placed on

them. At the design stage, we take into account the extent and

nature of the loading and the material properties required,

such as corrosion resistance, conductivity and heat resistance.

Original Heidelberg springs are made from special materials

and tested for load-bearing capacity and durability in specially

designed fatigue tests.


37


Compression spring ZN.000363161 Diana X, Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125


Diana 40/70/90, Diana 105-3,

Diana 125


Diana 40/70/90, Diana 105-3,

Diana 125

Compression spring ZN.000362473 Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3,

Diana 125

Compression spring ZN.000362511 Diana X

Compression spring ZN.000362606 Diana Pro 74/94/114, Diana

40/70/90, Diana 125

Compression spring ZN.000362781 Diana Pro 74/94/114,

Diana 40/70/90

Tension spring ZN.655667032 Diana 115-3, Diana 125-3,

Diana 145-3

Tension spring ZN.000361185 Diana Pro 74/94/114,

Diana 40/70/90


Diana 40/70/90, Diana 125

Tension spring ZN.000360364 Diana X

Tension spring ZN.000360368 Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3,

Diana 125


40/70/90, Diana 105-3,

Diana 125

Tension spring ZN.000360487 Diana X


40/70/90, Diana 105-3,

Diana 125


Diana 40/70/90

Springs for roller bars continued


Key ZN.000310420 Diana Pro 74/94/114,

Diana 40/70/90

Key ZN.000310421 Diana X, Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125


Diana 40/70/90, Diana 105-3,

Diana 125

Key ZN.000310425 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3

Key ZN.000310444 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125

Key ZN.000310447 Diana 105-3, Diana 125

Key ZN.000310395 Diana 105-3

Key ZN.000310401 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125

Key ZN.000310411 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125


Diana 40/70/90, Diana 105-3,

Diana 125

Key ZN.000310412 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125

Key ZN.000310414 Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125

3. Folder Gluers/Mechanical Parts Springs


38

3. Folder Gluers/Mechanical Parts Filters

Filters

The function of filters is to remove dirt and contaminants such

as paper dust from air. Effective filters therefore represent a

key component of our machines, reliably ensuring they

function at maximum efficiency. The need for greater

availability, lower operating costs and longer intervals

between servicing places ever greater demands on the filters.

Original Heidelberg filters are specifically designed with these

tasks in mind. They are more than equal to the high-quality

standards we demand of our machines.

Filters


Filter cartridge ZN.650090387 Japack™ (all) and Diana units with suction feeder

Filter cartridge ZN.650090679 Japack (all) and Diana units with suction feeder

Filter 1/2 ZN.000488119 Diana X, Diana Pro 74/94/114, Diana 40/70/90,


Filter cartridge ZN.655634013 Diana 115-3, Diana 125-3, Diana 145-3

Filter cartridge ZN.655634017 Diana 115-3, Diana 125-3, Diana 145-3

39

3. Folder Gluers/Mechanical Parts Drives

Article no. ZN.655612157

Type of machine Diana 115-3, Diana 125-3, Diana 145-3

Drive mini

Drives

We regard efficient and dynamic performance, positioning

accuracy and robustness as fundamental requirements

for the drives on our machines. They must ensure precise

positioning of the delivery bars in the transfer station and

power transmission without slippage. All Original Heidelberg

drives are specifically designed for the location in which they

are used and are adapted to the latest mechanical develop-

ments on an ongoing basis for maximum functionality.


Variable-speed drive ZN.650808017 Diana 105-3, Diana 125 Feeder

Variable-speed drive ZN.650640026 Diana Pro 74/94/114, Diana 40/70/90, Diana 125 Transfer station

Adjustable pulley ZN.650008198 All machines –

Adjustable pulley ZN.655666048 Diana Pro 74/94/114, Diana 40/70/90 –

Adjustable pulley ZN.650708120 Diana Pro 74/94/114, Diana 40/70/90 –

Adjustable pulley ZN.655608193 Diana 115-3, Diana 125-3, Diana 145-3 –

Adjustable pulley ZN.650008153 All machines –

Adjustable pulley ZN.650755036 Diana 40/70/90 –

Adjustable pulley ZN.655608194 Diana 115-3, Diana 125-3, Diana 145-3 –

Variable-speed drives and adjustable pulleys


Drives ZN.657741029 Diana 185

Drives ZN.650601016 Diana 105-3, Diana 125

Bevel gear drive ZN.654010578 Diana 145-3, Diana 165-3

Bevel gear drive ZN.655415010 Diana 105-1, Diana 125-1,

Inlet Spotter

Bevel gear drive ZN.650501021 Diana 105-3

Angular gear ZN.654622009 Diana 125

Drives



40

3. Folder Gluers/Mechanical Parts Hooks

Hooks

Precise workflows are key prerequisites for the automated

production of high-quality folding cartons. Original Heidelberg

hooks help ensure register-accurate production in our folder

gluers. They are made from durable, robust materials for

Designation Article no. Type of machine Description

right MN.1013005/00 Diana Pro 74/ Prefolder,

94/114, Diana lockbottom unit

40/70/90

left MN.1640330/00 Diana Pro 74/ Prefolder,

94/114, Diana lockbottom unit

40/70/90

Folding hook bracelets complete

Designation Article no. Description

Folding hook ZN.650661336 Prefolder/

lockbottom unit


lockbottom unit


lockbottom unit


lockbottom unit


lockbottom unit


lockbottom unit


lockbottom unit


lockbottom unit


lockbottom unit

Folding hook 15 ZN.655428044 Prefolder/

lockbottom unit

Folding hook, left ZN.655428096 Prefolder/

lockbottom unit

Folding hook, right ZN.655428099 Prefolder/

lockbottom unit

Folding hooks

long-term operation and exhibit a minimum amount of wear.

We keep an extensive selection of hooks in stock for you. Trust

only Heidelberg quality – for outstanding, reproducible results.


41


Type of machine Diana 115-3, Diana 125-3, Diana 145-3

Backfolding hook

Designation Article no. Type of machine Description

Hook, left ZN.657730036 Folding station/

lockbottom unit

Hook, right ZN.657730037 Folding station/ 4- or 6-

lockbottom unit corner device

Hooks

3. Folder Gluers/Mechanical Parts Hooks/levers

Levers

Levers to help keep power transmission constant are built into

the pressure rollers of our folder gluers. The task of these

rollers is to ensure register-accurate and precise transport of

blanks by exerting pressure on the folding belt. Our Original

Heidelberg levers ensure optimum power transmission over a

long period of time. They are made from highly stable, low-

wear materials for reliable, smooth production with consis-

tently high-quality results.


Lever ZN.652914082 Diana 74/94/104, Diana 40/70/90, Diana 105-3, Diana 125

Lever ZN.651605082 All Diana machines

Lever ZN.653714011 Diana 45-3, Diana 65-1

Lever ZN.652914084 All Diana machines

Lever with bearing ZN.657718051 Diana Pro 74/94/114, Diana 40/70/90

Lever with bearing


See page 36 for torsion springs as accessories.

42

3. Folder Gluers/Mechanical Parts Levers/chains


Clamping levers ZN.000422105 Diana 105-3, Diana 125

Clamping levers ZN.000422107 Diana Pro 74/94/114,

Diana 40/70/90, Diana

105-3, Diana 125



105-3, Diana 125

Clamping levers ZN.000422116 Diana X

Clamping levers ZN.000422115 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,




105-3, Diana 125

Clamping levers


Timing chain ZN.654906011 Inlet Spotter

Timing chain, upper ZN.654907232 Inlet Spotter

Timing chain, lower ZN.654906208 Inlet Spotter

Timing chains


Roller lever, tensioned ZN.657565014 Diana 165-1

Roller lever, tensioned ZN.654007011 Diana 105-3

Roller lever, tensioned ZN.654008017 All Diana machines

Roller lever, tensioned ZN.000121139 Diana Pro 74/94/114,

Diana 40/70/90,


Roller lever, tensioned MN.1013175/00 All Diana machines

complete

Roller levers, tensioned, with bearings

Chains

Chains and sprocket wheels ensure positive-locking power

transmission in our machines. All Original Heidelberg chains

and sprocket wheels are made from high-quality steel and

are exceptionally strong. They are tested by us for optimum

performance in fatigue and load tests and are specially

developed for use in mechanical engineering applications.

This means they ensure not only the perfect functionality and

productivity of your machines, but also the quality of your

products.


43


Chain link ZN.000336045 Diana X, Diana Pro 74/94/

114, Diana 40/70/ 90,

Diana 105-3

Transporting chain ZN.658725016 Japack 40-3

Roller chain ZN.000336020 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,



114, Diana 40/70/90,


Roller chain ZN.000336120 Diana Pro 74/94/114,

Diana 105-3


114, Diana 40/70/90,


Chains


Sprocket wheel ZN.000503414 Diana 105-3


Sprocket wheel ZN.650907011 Diana Pro 74/94/114,

Diana 40/70/90

Sprocket wheel ZN.654232035 Inter ASE and Diana

165-1, Diana 165-2

Sprocket wheel ZN.000500102 Diana 125




105-3, Diana 125


Diana 40/70/90


Diana 40/70/90



Diana 40/70/90,


Sprocket wheel ZN.656640051 Diana Pro 74/94/114

Sprocket wheels

3. Folder Gluers/Mechanical Parts Chains and sprocket wheels


Did you know ...

… that regular maintenance checks from Heidelberg

systemservice can help increase the resale value of your

machinery by 7.5 percent? That was the finding of a survey

Heidelberg conducted among customers and prospective

purchasers. It also revealed that 77 percent of those

surveyed felt there was a positive link between the resale

value of machinery and its maintenance status.

44

3. Folder Gluers/Mechanical Parts Bearings

Bearings

All the bearings we employ are specially designed for use in

highly developed production systems. Original Heidelberg

bearings are made from high-grade materials that far exceed

the standard material specifications. This ensures a high load-

bearing capacity and maximizes their service lives.


Type of machine Japack 40-2/3, Japack Pro

Bearing Megi


Flange bearing ZN.000459812 Diana Pro 74/94/114,

Diana 40/70/90,


Flange bearing ZN.000459813 All machines

Flange bearing ZN.000459794 All machines

Flange bearings


Self-aligning ball bearing ZN.000352574 Diana X

Self-aligning ball bearing ZN.000352577 All machines

Self-aligning ball bearing ZN.000352578 Diana 105-3, Diana 125

Self-aligning ball bearing ZN.000352580 All machines

Self-aligning ball bearing ZN.000352581 Diana Pro 74/94/114,

Diana 40/70/90,


Self-aligning ball bearings

45

3. Folder Gluers/Mechanical Parts Bearings


ZN.000351212 Diana X, Diana Pro 74/94/114, Diana 40/70/90,


ZN.000351213 Diana X, Diana 105-3, Diana 125



ZN.000351215 Diana Pro 74/94/114, Diana 40/70/90, Diana 105-3







ZN.000351219 Diana Pro 74/94/114, Diana 40/70/90, Diana 105-3,

Diana 125





ZN.000351224 Diana 125

Grooved ball bearings




ZN.000351227 Diana X




ZN.000351396 Diana 105-3, Diana 125




Diana 105-3





ZN.000351581 Diana Pro 74/94/114, Diana 40/70/90,


ZN.000351048 Diana X, Diana 105-3, Diana 125

Did you know ...

… that Heidelberg systemservice offers training

courses on special themes? Starting from operating

and maintaining your Heidelberg machines and

extending to optimizing print applications? We train

your staff wherever suits you best – either on site or

at the Heidelberg Print Media Academy. Increase your

company’s quality and productivity through a well trained

workforce, the key to added success.

46

3. Folder Gluers/Mechanical Parts Belts

Belts*

The belts in the folder gluers play a key role in producing

optimum results. Original Heidelberg belts combine high

abrasion resistance with outstanding adhesion, which ensures

smooth, uninterrupted transport of blanks without marking.

This keeps both the end product and the machines clean. Our

belts function with low vibration even at high speed. They

provide perfect power transmission and feature excellent

fatigue strength for completely reversed bending stress, i.e.

high resistance to deformation. They are also extremely

robust, low-wear and easy to clean. All Original Heidelberg

belts are specially designed for their particular application

within our machines and are subject to ongoing quality control

and further development.

Belts


Velvet tape ZN.650009072 All

Wide V-belt ZN.650640117 Diana Pro 74/94/114, Diana 40/70/90

Wide V-belt ZN.650712063 Diana Pro 74/94/114, Diana 40/70/90, Diana 125

Wide V-belt ZN.650708125 Diana 74/94/104

Feeder belt ZN.656708165 Diana Pro 74/94/114

Feeder belt ZN.656055103 Only old machines, Diana 145, Diana 165-1

Feeder belt ZN.650708075 Diana 74/94/104, Diana 40/70/90, Diana 105-2, Diana 125

Feeder belt ZN.655608330 Only old machines, Diana 115-1

Feeder belt MN.1011111/00 Diana X

Feeder belt ZN.650408085 Simplex Universal 625-1


* Please consult the belt plan of your machine for the

correct length and article number or ask our experts

to advise you.

* The belts shown here represent only a portion of our offering. All other belts can be ordered on request (also for older machines).

4747


Belts continued


V-belt ZN.656708051 Diana Pro 74/94/114, Diana 145-4, Diana 165-4

V-belt ZN.656702022 Diana Pro 74/94/114

V-belt ZN.655666049 Diana Pro 74/94/114, Diana 40/70/90

V-belt ZN.000432057 Diana 40/70/90

Suction belt MN.1011101/00 Diana X

Suction belt ZN.656708166 Diana Pro 74/94/114, Diana 40/70/90, Diana 125

Suction belt ZN.655634015 Diana 115-3, Diana 125-3, Diana 145-3

Suction belt ZN.656634024 Diana 125, Diana 165-1

Suction belt ZN.654904003 Inlet Spotter 115

Suction belt ZN.655608252 Diana 115-3

Suction belt ZN.655509022 Diana 105-2

Suction belt ZN.657708103 Diana 185

Suction belt ZN.655834003 Diana 125, Diana 165-2

V-belt narrow ZN.000335482 Diana 125, Diana 165-3

V-belt narrow ZN.000335478 Diana 74/94/104, Diana 40/70/90

V-belt narrow ZN.000335570 Diana 74/94/104, Diana 40/70/90

V-belt narrow ZN.000335489 Diana 115-3, Diana 125-3, Diana 145-3

Conveyor belt ZN.658935028 Japack Pro

Conveyor belt ZN.650609102 Jagfeed-1

Conveyor belt ZN.650609101 Jagfeed 125-1

Belt, soft rubber ZN.656640154 Diana Pro 74/94/114, Diana 40/70/90, Diana 105-3

Belt, soft rubber ZN.657750120 Diana 74/94/104, Diana 40/70/90, Diana 105-1, Diana 125

Toothed belt ZN.000520213 Diana Pro 74/94/114, Diana 105-2

Toothed belt MN.0200281/00 Diana X

Toothed belt MN.13D0101/00 Diana X






Toothed belt ZN.650612097 Diana 105-1, Diana 125

Toothed belt ZN.655904035 Diana 165-4


48



ZN.650708018 Diana Pro 74/94/114, Diana 40/70/90





Diana 125


Diana 125



ZN.650619012 Diana Pro 74/94/114, Diana 40/70/90, Diana 125

Flat belts


ZN.655639013 All machines, (prefolders)

ZN.651905247 Diana Pro 74/94/114, Diana 40/70/90, Diana 105-3,

Diana 125

ZN.655639016 Diana Pro 74/94/114, Diana 115-3, Diana 125-3,

Diana 145-3

ZN.656705008 Diana Pro 74/94/114, Diana 145-4, Diana 165-4

ZN.655608179 Diana 115-3, Diana 125-3

ZN.654055076 Diana 65-1, Diana 165-2, Diana 185

ZN.657718127 Diana 185-3

ZN.655989013 Diana 165-4

ZN.656670013 Diana 105-1/2, Diana 125

ZN.658932022 Japack Pro

ZN.658765017 Japack 40-2


Did you know ...

... that Heidelberg provides advice on application issues?

Our experts coordinate and fine-tune your packaging

processes and machinery to achieve the required result.

They optimize your die cutting and carton bonding

processes, e.g. cutting tools, sheet layout, connecting

points and folding sequence. For high-quality products,

shorter setup times and optimum productivity.

49



ZN.653167017 Diana 74/94/104, Diana 40/70/90,




ZN.653704002 Diana 45-2

ZN.653942019 Diana 1000-1

ZN.656764054 Diana Pro 74/94/114 drive alignment module


ZN.655640329 Diana 115-3, Diana 125-3, Diana 165-3

ZN.654055090 Diana 45-1, Diana 65-1, Diana 105-2,


ZN.650661111 Diana 74/94/104, Diana 40/70/90, Diana 40-1,

Diana 65-1, Diana 105-1, Diana 125, Diana 185

ZN.656120087 Diana 74/94/104, Diana 40/70/90,

Diana 105-1, Diana 125, Diana 165-1, Jagfeed

ZN.655988087 All machines with drive roller bars center

ZN.652630023 Diana 74/94/104, Diana 40/70/90

ZN.655940063 Diana 165-4

ZN.658522045 Japack 40-2/3

ZN.652874501 Diana 74/94/104, Diana 40/70/90

ZN.657749101 Diana 185

ZN.653719003 Diana 45-2

ZN.654902089 Inlet Spotter 115


ZN.653161019 Diana 74/94/104, Diana 40/70/90,

Diana 105-1, Diana 165-2

ZN.655918017 Diana 165-4

ZN.651706021 Diana 185

ZN.653328017 Diana 65-1

ZN.653908189 Diana 45-1, Diana 85-1

ZN.654055072 Diana 105-1/2, Diana 125

ZN.658560055 Japack 40-3

ZN.656540021 Diana 105-1, Diana 125, Diana 165-2, Diana 185

ZN.651952089 Diana 40-1, Diana 74/94/104, Diana 40/70/90,

Diana 105-1, Diana 125, Diana 165-1/2, Jagfeed

ZN.654038264 Diana 125, Diana 165-2/4, Inlet Spotter

ZN.656636014 Diana Pro 74/94/114, Diana 125

Flat belts continued


ZN.651952078 Diana Pro 74/94/114, Diana 105-3, Diana 125




ZN.656712049 Diana Pro 74/94/114, Diana 145-4, Diana 165-4


Diana 145-3


Diana 145-3


MN.1006291/00 Diana X

MN.1023181/00 Diana X


ZN.658530029 Japack 40-2



MN.0400085/00 Diana X

ZN.658755141 Japack 40-2

MN.1018441/00 Diana X


ZN.658527012 Japack 40-2



MN.1015691/00 Diana X



ZN.658555044 Japack 40-2

MN.1009861/00 Diana X

ZN.654250145 Diana Pro 74/94/114, Diana 125, Diana X

ZN.658527089 Japack 40-2

ZN.658545030 Japack 40-2


MN.1008371/00 Diana X




MN.1008381/00 Diana X


50

3. Folder Gluers/Mechanical Parts Belt tensioners

Belt tensioners

Belt tensioners are used in our machines for both folding belts

and transport belts, in order to adjust the tension of the belts

to the optimum setting. Original Heidelberg belt tensioners

therefore ensure full functionality and precision for your

production process and reduce machine downtimes.

Belt tensioners


Belt tensioners ZN.653105352 All Diana machines

Belt tensioners ZN.656710033 Diana 145-4, Diana 165-4

Belt tensioner for belt of lowering bar ZN.658927123 Japack Pro

Toothed pin ZN.653105359 Diana X, Diana Pro 74/94/114, Diana 40/70/90,


51

Rollers

The rollers used by Heidelberg are specially designed in terms

of their geometry and material properties to fit their specific

application within our machines. They also undergo special

fatigue and load tests. Replaced regularly, they prevent un-

planned downtimes, breakdowns and damage to machines.


Drive roller ZN.658545131 Japack 40-2 and 40-3

Drive roller MN.1012535/00 Japack 40-2 and 40-3


Drive roller ZN.655608061 Diana Pro 74/94/114,

Diana 40/70/90


Collar roller ZN.653636010 Diana F1



Idler roller ZN.658935020 Japack Pro

Roller ZN.653943018 All Diana machines

Roller ZN.655604062 Diana 115-3, Diana 125-3,

Diana 145-3


Roller ZN.655608481 Diana 115-3, Diana 125-3,

Diana 145-3



Roller B 40 ZN.000435131 All Diana machines

Roller B 63 ZN.655604053 Diana 115-3, Diana 125-3,

Diana 145-3

Roller B 63,0 ZN.000435142 All Diana machines

Roller B 80 ZN.000435147 All Diana machines

Roller D 80-51 ZN.657519027 All Diana machines

Roller ZN.655940022 Diana Pro 74/94/114,


Pressure roller ZN.651904604 Diana Pro 74/94/114,

Diana 40/70/90,



Transport roller ZN.658921022 Japack Pro

Roller MN.1013115/00 All Diana machines

Rollers

3. Folder Gluers/Mechanical Parts Rollers


Roller MN.1013095/00 All Diana machines

Roller cpl. double collar ZN.656718014 Diana Pro 74/94/114,

Diana 40/70/90,


Roller cpl. double collar ZN.656718015 Diana X

Roller with bolt ZN.000121405 Diana 125

Roller, control ZN.655812041 Diana X

Roller holder ZN.658545043 Japack 40-2 and 40-3

Tensioning roller B 63 ZN.650929059 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,


Carrier roller ZN.657540222 Diana 145-3

Carrier roller ZN.658720024 Jagfeed, Japack 40-2

and 40-3

Guide roller B 63 ZN.650929063 Diana Pro 74/94/114,

Diana 40/70/90,


Roller with bolt ZN.000106316 All machines

Roller with bolt ZN.655604020 Diana 115, Diana 125-3,

Diana 145-3




Roller with bolt ZN.650759021 Diana 74/94/104,

Diana 40/70/90

Roller with bolt ZN.653719015 Diana 45-2

Roller with bolt ZN.000121187 Diana Pro 74/94/114

Roller with bolt ZN.000106299 Diana Pro 74/94/114

Roller with bolt ZN.653704028 Diana 45-2

Roller with bolt ZN.000121191 Diana Pro 74/94/114,

Diana 115, Diana 125




52

3. Folder Gluers/Mechanical Parts Rollers/scrapers

Scrapers

Scrapers are part of the bottom glue unit in our machines. They

ensure that precisely the required amount of glue is applied.

Their job is to remove excess glue from the surface of the blank

so that only the amount of glue required for perfect adhesion

remains. Original Heidelberg scrapers are made from low-wear,

robust materials and ensure optimum dosing of glue over a long

period of time.

End rollers

End rollers perform a special task in our machines. They are

positioned at the start and end of the roller bars where they

deflect the belt. Functioning at maximum efficiency, therefore,

they ensure smooth production. Put your trust in Original

Heidelberg quality – with end rollers specially designed to fit

their application within the machine.


Adjustable scraper ZN.650907035 All machines

Disc for adjustable ZM.000317804 All machines

scraper

Scraper ZN.650907023 Bottom glue unit

Scraper ZN.653511056 All machines with double

bottom glue unit

Scraper 5 mm ZN.651955309 Diana 45-1 to 125-1

Scraper 3–7 mm ZN.651955367 Diana 125-3 to 165-3

Scraper 3–7 mm ZN.651955368 Diana 125-3 to 165-3

Scraper 3 mm ZN.651955346 Diana 45-1 to 125-1

Internal scraper ZN.651950093 Diana 45-1 to 125-1

Side scraper, left ZN.655540439 Diana 105-2

Side scraper, right ZN.655540438 Diana 105-2

Scrapers


End roller right ZN.651952009 Diana 125

End roller left ZN.651952017 Diana 125

End rollers for roller bars

Right ZN.655614007 Diana 115-3, Diana 125-3,

Diana 145-3

Left ZN.655614009 Diana 115-3, Diana 125-3,

Diana 145-3

Right ZN.650714022 Diana Pro 74/94/114,

Diana 40/70/90,


Left ZN.650714021 Diana Pro 74/94/114,

Diana 40/70/90,


Right ZN.655523163 Diana 105-3

Left ZN.655523156 Diana 105-3

Right ZN.655988029 Diana X

Left ZN.656561404 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,


End rollers


53

3. Folder Gluers/Mechanical Parts Discs

Glue wheels

Glue wheels apply the adhesive precisely to the carton blanks.

For even and consistent application of the adhesive, they

must have a very smooth surface. The glue wheel must not

exhibit any differences in height and must run in a perfectly

circular motion inside the machine. Our Original Heidelberg

glue wheels are processed with extreme precision to ensure

optimum efficiency of your folder gluer. They have the narrow-

est possible tolerances and therefore allow very high production

speeds. Trust only Heidelberg glue wheels – inferior products

can cause damage to your machine. Original Heidelberg glue

wheels are made exclusively from premium-grade steel with

high corrosion protection and tested for high load-bearing

capacity in special fatigue tests. This is how we ensure the

service parts used in our machines also meet the high-quality

standards of Heidelberg one hundred percent – for perfect

production with maximum machine availability.

Glue wheels


Glue wheel 10 mm (0.39 in) ZN.650907053 Diana X, Diana Pro 74/94/114, Diana 40/70/90

Glue wheel 3 mm (0.12 in) ZN.650907048 Diana X, Diana Pro 74/94/114, Diana 40/70/90,

Diana 125


Glue wheel 3 mm (0.12 in) ZN.651955345 Diana 45-1 to 125-1




Glue wheel 5 mm (0.20 in) ZN.651955308 Diana 45-1 to 125-1



Glue wheel 7 mm (0.28 in) cpl. ZN.651632015 Old machines, Diana 925-4

54

3. Folder Gluers/Mechanical Parts Discs


Disc ZN.000317462 Diana X, Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125

Disc ZN.000317463 Diana Pro 74/94/114, Diana 40/70/

90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Disc ZN.000317465 Diana X, Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125, Japack Pro


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Disc ZN.000317964 All machines

Guide disc ZN.656606056 Diana Pro 74/94/114

Pulse generator ZN.656207145 Collator-stacker SB-1

disc

Pulse generator ZN.650654156 Diana Pro 74/94/114, Diana 40/70/

disc 90, Diana 105-3, Diana 125

Discs



























Shim rings





Diana 105-3









End discs continued




ZN.652902033 Diana Pro 74/94/114





End discs

55

3. Folder Gluers/Mechanical Parts Feed gates/bars


Feed gate ZN.650608136 Diana 40/70/90-1

Feed gate ZN.655608203 Diana 115-3

Feed gate ZN.658555118 Japack 40-1 to 40-3

Feed gate ZN.655708142 Inlet Spotter, Diana 125-3,

Diana 145-3

Feed gate ZN.650608082 Diana 85/115/125, Diana 40/70/90

Feed gate ZN.651955656 Diana 45-1 to 125-1

Double feed gate ZN.657708045 Diana 185

Feed gates

Feed gates

Feed gates separate the blanks in the feeder. They must there-

fore function reliably to ensure smooth production. The feed

gates, and their tips in particular, are subjected to considerable

levels of ongoing mechanical stress during long-term operation.

Original Heidelberg feed gates are therefore made from

hardened, low-wear steel. This ensures your machine runs

efficiently for a long period of time.


Type of machine Japack 40-2 and 40-3

Stacking arm cast iron



Trip bar adjustable 20-60 cycle



Chain guide

Bars

56

Rollers


End roller conical cpl. ZN.658545130 Japack 40, all except Pro

Pressing roller, upper ZN.653212010 Diana Pro 74/94/114, Diana 40/70/90

Pressing roller, upper ZN.650712113 Diana Pro 74/94/114, Diana 40/70/90

Pressing roller, lower ZN.650712017 Diana Pro 74/94/114, Diana 40/70/90

Roller ZN.650640219 All Diana 45-1 to 125-1

Roller ZN.655640023 Diana 115-3, Diana 125-3, Diana 145-3

Roller ZN.657540017 All Diana 45-1 to 125-1

Roller MN.13D0290/00 Japack Pro

Roller ZN.656404020 Diana Pro 74/94/114, Diana 40/70/90, Diana 105-3

Roller ZN.658945019 Japack Pro

Roller ZN.658522032 Japack 40-1, 40-2 and 40-3

Roller ZN.658722058 Japack 40-1, 40-2 and 40-3

3. Folder Gluers/Mechanical Parts Rollers


Type of machine All Japack except Pro

Description/size Complete set for turning station

Rubber roller

Rollers

Rollers play a key role in many transport processes in our

folder gluers. For example, they are used in the delivery of the

blanks to compression and delivery sections. Every Original

Heidelberg roller therefore has specific properties adapted

to the process. They are manufactured using special finishing

processes and are specifically coordinated to their particular

application. One of the key quality criteria for all rollers is

their precise concentricity. This can change over the long-term

through wear and the constant stress of ongoing production.

To keep your machines performing at full efficiency, we re-

commend you change the rollers regularly. Put your trust in

Original Heidelberg quality, developed and selected by us to

safeguard your productivity.



57

3. Folder Gluers/Mechanical Parts Shafts

Shafts

Optimum functioning of shafts is essential for stable production.

Fatigue or vibration fractures can cause serious damage to

machines and long downtimes. Original Heidelberg shafts are

therefore precisely engineered for specific applications in terms

of geometry and material composition. This means they

perfectly meet the quality standards of Heidelberg and prevent

unplanned downtimes, provided they are replaced regularly.

Shafts


Shaft ZN.658711010 Japack 40-3

Shaft ZN.658735011 Japack 40-3

Shaft ZN.657750222 Diana 185

Shaft ZN.650950108 All machines

Shaft ZN.650609057 Jagfeed

Shaft ZN.654906078 Inlet Spotter

Shaft ZN.650708023 Diana 40/70/90-1

Shaft ZN.655508047 Diana 105-3

Shaft ZN.651650083 Old machines

Shaft ZN.654906091 Inlet Spotter

Shaft ZN.650712108 Diana 40/70/90-1

Adjustable shaft ZN.658511013 Japack 40-1 and 40-2

Shafts


Shaft ZN.654262396 Diana 105-3

Shaft ZN.000411229 Diana Pro 74/94/114,

Diana 40/70/90,


Shaft ZN.000411357 Diana X

Shaft ZN.658945063 Japack Pro

Shaft ZN.658545169 Japack 40-1 to 40-3

Shaft ZN.658945064 Japack Pro



Drive shaft ZN.650912079 Diana Pro 74/94/114,

lower delivery Diana 40/70/90

Universal joint – cardan shaft ZN.390316037 Diana 105-3

Universal joint – cardan shaft ZN.654233433 Diana 125

Universal joint – cardan shaft ZN.651828382 Diana 105-3

Universal joint – cardan shaft ZN.652801385 Diana 105-3, Diana 125

Switching cam shaft ZN.655508043 Diana 105-3

Worm shaft ZN.656502020 Diana 105-3

Shaft joint ZN.658545021 Japack 40-1 to 40-3




58

3. Folder Gluers/Mechanical Parts Sleeves

Sleeves

Sleeves are precision parts used wherever parts need to be

supported, strengthened or centered. The high-quality con-

struction of the sleeves reduces assembly times and ensures

consistently high product quality. All sleeves are made of

premium-quality materials, the nature and composition of

which varies according to their application. These materials

are regularly tested for load-bearing capacity. This reliably

ensures that all Original Heidelberg sleeves also meet our high

quality standards.



Pressure sleeve ZN.650950077 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,


Sleeve ZN.651912356 Diana Pro 74/94/114,


Sleeves

Did you know …

… that over 95% of all Original Heidelberg Service Parts

are delivered within 24 hours? Heidelberg systemservice

can boast an ultramodern logistics network. At its heart is

the World Logistics Center in Wiesloch, which stocks over

130,000 service parts. North and Central America are

supplied directly by the American Logistics Center in

Indianapolis, while Asia’s parts come from the Japanese

Logistics Center in Tokyo and, from 2007, a further Asia-

Pacific hub. Every day, 1,600 customers around the world

receive Original Heidelberg Service Parts – within 24 hours.

59

3. Folder Gluers/Mechanical Parts Bushes

Bushes

Bushes ensure the required minimum distance between two

components is maintained. For example, they are used for

supporting shafts and help to keep drive discs permanently in

position. Put your trust in Heidelberg quality – for long-term,

efficient production systems and high-quality results.


Friction-bearing bush ZN.000451173 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,

Diana 105-3

Friction-bearing bush ZN.000451181 Diana X, Diana Pro

74/94/114

Ball bush ZN.655608069 Diana Pro 74/94/114,

Diana 40/70/90

Bearing bush ZN.000450710 Diana Pro 74/94/114,


Bearing bush ZN.000450711 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,


Bearing bush ZN.000450715 Diana 105-3, Diana 125


Diana 40/70/90,


Bearing bush ZN.000450719 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,



Diana 40/70/90,





Diana 40/70/90,



Diana 40/70/90,


Clamping bush ZN.000416772 All machines


Bush ZN.651955537 Diana Pro 74/94/114,

Diana 40/70/90,


Bush ZN.650612098 Diana Pro 74/94/114,

Diana 40/70/90,


Bush ZN.000413568 Diana 125

Bush ZN.651955537 Diana 40/70/90

Flange bushing ZN.000452734 Diana Pro 74/94/114,

Diana 40/70/90,


Flange bushing ZN.000452769 All machines

Flange bushing ZN.000452183 Diana 105-3

Spacer sleeve Brue ZN.000413509 Diana Pro 74/94/114,

Diana 40/70/90


Diana 40/70/90,



Diana 40/70/90,

Diana 125

Press-fit bush ZN.000451215 Diana X

Tapped bush ZN.651907056 Diana 45-1 to 125-1

Friction-bearing bush ZN.000451108 Diana X, Diana Pro 74/94/

114, Diana 40/70/90,

Diana 125

Friction-bearing bush ZN.000451145 Diana X

Friction-bearing bush ZN.000451158 Diana X, Diana 105-3

Bushes


60

3. Folder Gluers/Mechanical Parts Rings

Rings

Rings are used to fix various screws, ball bearings and shafts

inside our folder gluers. They are subjected to constant

vibration and other loads, so their material properties need to

be precisely adapted to the requirements placed on them.

Original Heidelberg rings are specially selected for their

specific applications and tested for load-bearing capacity in

fatigue tests. They ensure reliable machines with long

intervals between servicing.


Spring ring ZN.000308225 Diana X, Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125

Spring ring ZN.000308226 Diana X, Diana Pro 74/94/114,

Diana 40/70/90

Spring ring ZN.000308227 Diana X, Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125

Spring ring ZN.000308228 Diana Pro 74/94/114, Diana 40/70/90

Ring ZN.000412177 Diana X, Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125

Ring ZN.000412178 Diana X, DianaPro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125, Japack Pro


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Ring ZN.000412152 Diana X, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Ring ZN.000412192 Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125

Rings



40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Ring ZN.000412169 Diana Pro 74/94/114, Diana 40/70/

90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Ring ZN.000412222 Diana X, Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3

Ring ZN.000412230 Diana Pro74/94/114, Diana 40/70/

90, Diana 105-3, Diana 125


3. Folder Gluers/Mechanical Parts Rings

61



90, Diana 105-3, Diana 125


90, Diana 105-3, Diana 125

Ring ZN.000412241 Diana Pro 74/94/114, Diana 105-3,

Diana 125

Ring ZN.000412242 Diana Pro 74/94/114, Diana 40/70/

90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Circlip ZN.000316120 Diana X, Diana 40/70/90, Diana Pro

74/94/114, Diana 105-3, Diana 125

Circlip ZN.000316073 Diana X

Circlip ZN.000316122 Diana X, Diana 40/70/90, Diana Pro

74/94/114, Diana 105-3, Diana 125

Circlip ZN.000316124 Japack Pro, Diana X, Diana 40/70/90,

Diana Pro 74/94/114, Diana 105-3,

Diana 125

Circlip ZN.000316125 Diana X, Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Rings continued


Circlip ZN.000316043 Diana X


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Circlip ZN.000316142 Diana X, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Circlip ZN.000316145 Diana X, Diana Pro 74/94/114,



40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Set collar ZN.000316483 Diana X, Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125

Set collar ZN.000316484 Diana Pro 74/94/114, Diana

40/70/90, Diana 105-3, Diana 125

Set collar ZN.000316478 Diana X, Diana Pro 74/94/114,

Diana 40/70/90, Diana 105-3,

Diana 125

Set collar ZN.000316479 Diana X, Diana Pro 74/94/114,

Diana 40/70/90


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125


40/70/90, Diana 105-3, Diana 125

Set collar ZN.000316493 Diana 105-3


40/70/90, Diana 105-3, Diana 125


62

3. Folder Gluers/Mechanical Parts Cylinders

Cylinders


Gas pressure cylinder ZN.653634066 Diana Pro 74/94/114, Diana 40/70/90, Diana 125

Hydraulic cylinder ZN.658521042 Japack 40-1 to 40-3



Pneumatic cylinder with panning flange ZN.655640242 Diana X

Cylinder ZN.650708141 Diana X, Diana Pro 74/94/114, Diana 40/70/90

Cylinder ZN.654516381 Diana Pro 74/94/114, Diana 40/70/90,


Cylinder ZN.655712275 Diana X

Cylinders

Cylinders are responsible for the movement of many of the

parts found in our folder gluers. To ensure consistent long-

term performance, they must move reliably and precisely even

under high loads. Our Original Heidelberg cylinders are

therefore made of low-wear materials specially designed for

their specific applications. We have also tested them for

stability in fatigue tests.


Electrical and Electronic Parts

Die

Cu

tte

rsM

ech

an

ica

l P

art

sE

lectr

ica

l a

nd

Ele

ctr

on

ic P

art

s

Op

tio

ns f

or

Re

tro

fitt

ing

Fo

lde

r G

lue

rsM

ech

an

ica

l P

art

sE

lectr

ica

l a

nd

Ele

ctr

on

ic P

art

s

64

3. Folder Gluers/Electrical and Electronic Parts


ZN.655612055 Diana X, Diana Pro

74/94/114, Diana 115/

125/145/165/185


Light sensor

Article No. ZN.656701030

Type of machine Diana X,

Diana Pro 74/94/114

Position indicator

Article No. ZN.400100881

Type of machine Japack Pro

Laser scanner

Pulse generators

Pulse generators are responsible for many tasks in our

machines. For example, they monitor the distance traveled

by the blanks and their position, or determine their speed and

regulate their delivery. They need to function efficiently and

ensure countinuous production. Without their precise synchro-

nization it would not be possible to achieve the high production

speeds of our folding carton gluing machines. Original

Heidelberg pulse generators are therefore brought up to date

with the latest developments on an ongoing basis. To ensure

long-term, constant, smooth production, they are made ex-

clusively from high-quality materials and tested for durability

in sophisticated quality tests.

Pulse generators

Article No. Type of machine Description

ZN.655612041 Diana 115/125/145/165/185 Main motor feeder

ZN.655666239 Diana 115/125/145/165/185 Backfolding hook

ZN.655601041 Diana 105-3/115/125/145/165/185 Basic machine backfolding hook

ZN.400100472 Diana Pro 74/94/114, Japack Pro Transfer station Diana Pro 74/94/114

ZN.650701040 Japack Pro Table height

ZN.400100471 Diana Pro 74/94/114 Main drive


65


* Some of the electronic components have to be individually programmed depending on the machine configuration. Please telephone our experts todiscuss technical requirements. In these cases, the delivery time may be longer.


Type of machine Diana Pro 74/94/114,

Japack Pro

Diana basic module*



Control system Diana Control



Diana Pro 74/94/114

Solenoid valve, impulse


Type of machine Diana Pro 74/94/114

Description Signal converter

Basic module



Description Signal converter

Basic module



Control system Diana Control



Control unit TFT



Central process computer*



Control unit*


66




Diana Pro 74/94/114

Relay, emergency stop



Diana Pro 74/94/114

Motor adjustment*



Description 24 V, 40 A

Power supply


Type of machine Feeder

Vibrator



Diana Pro 74/94/114

Motor remote adjustment



Diana Pro 74/94/114

Interface



Diana Pro 74/94/114

Gear motor


Type of machine Feeder

Circuit-breaker

* Some of the electronic components have to be individually programmed depending on the machine configuration. Please telephone our experts todiscuss technical requirements. In these cases, the delivery time may be longer.


Index

Die

Cu

tte

rsM

ech

an

ica

l P

art

sE

lectr

ica

l a

nd

Ele

ctr

on

ic P

art

s

Op

tio

ns f

or

Re

tro

fitt

ing

Fo

lde

r G

lue

rsM

ech

an

ica

l P

art

sE

lectr

ica

l a

nd

Ele

ctr

on

ic P

art

s

Ind

ex

Adapter 24

Adjustable pulley 39

Adjustable scraper 52

Adjustable shaft 57

Amplifier 26

Angular gear 39

Backfolding hook 41

Ball bush 59

Bars 17, 55

Base plate 20

Basic modules 65

Bearing bush 59

Bearing shell 13

Bearings 44, 45

Belt tensioners 50

Belt, soft rubber 47

Belts

15, 46, 47, 48, 49

Bevel gear drive 39

Brush holder 36

Brushes 12, 36

Buffers 17

Bushes 59

Cable connectors 24

Carrier roller 51

Centerline 30

Central process

computer 65

Chain deflection pin 14

Chain guide 55

Chain link 43

Chains 14, 42, 43

Chase add-on 30

Chases 29

Circlip 61

Circuit-breaker 66

Clamping bush 59

Clamping levers 42

Collar roller 51

Compression spring 37

Contact elements 24

Contactor 22

4. Index

A Page Container 20

Control system Diana

Control 65

Control units 65

Conveyor belts 47

Cutting plates 18, 19

Cylinders 62

Discs 53, 54

Double feed gate 55

Drive rollers 51

Drive shaft 57

Drives 39

Encoding elements 24

End discs 54

End rollers 52, 56

Feed gates 55

Feeder belt 46

Filter cartridge 20, 38

Filters 38

Flange bearings 44

Flange bushing 59

Flat belts 15, 48, 49

Folding hook

bracelets 40

Folding hooks 40

Frames 30

Friction-bearing

bush 59

Fuses 26

Gas pressure

cylinder 62

Gear motor 66

Glue wheels 53

Gripper 13

Gripper tongue 13

Gripper bars 13

Grooved ball

bearings 45

Guide disc 54

Guide roller 51

Hooks 40, 41

Hydraulic chase 29

Hydraulic cylinder 62

Idler roller 51

Interface 66

Internal scraper 52

Key 37

Laser scanner 64

Leaf spring 12

Levers 41, 42

Light barrier 23

Light sensor 64

Limit switch 23

Miniature switch 23

Motor adjustment 66

Motor remote adjust. 66

Normal chase 29

Oil filters 20

Optical-fiber cable 23

Other parts 20, 24, 26

Pin holders 17

Pin 20, 50

Plate 24

Pneumatic cylinder 62

Position indicator 64

Power supply 66

Press-fit bush 59

Pressing rollers 56

Pressure sleeve 58

Proximity switches 22

Pulse generator discs 54

Pulse generators 64

Pushbutton 24

Quicklock frames 30

Reflection light

scanner 23

Reflector 26

Relay, emergency

stop 66

Relays 22

Rings 60, 61

Roller chains 43

Roller holder 51

Roller levers 42

Rollers 14, 51, 52, 56

Rubber roller 56

Scrapers 52

Screw 20

Self-aligning ball

bearings 44

Sensors 23

Set collar 61

Shaft joint 57

Shafts 57

Sheet depression

buffer 17

Sheet separator

fingers for cardboard 12

Shim rings 54

Side scraper 52

Sleeves 58

Solenoid valve,

impulse 65

Spacer sleeves 59

Spiral cables 24

Spring ring 60

Springs 12, 36, 37

Sprocket wheels 43

Stacking arm

cast iron 55

Stripping pins 17

Sucker, concertina 16

B Page D Page

C Page

E Page

P Page

H Page

G Page

K Page

I Page

L Page

M Page

N Page

O Page

Q Page

R Page

S Page

F Page

68

69

Suckers 16

Suction belts 47

Suction discs 16

Suppression buffer 17

Switches 22, 23, 24

Switching cam shaft 57

4. Index

Tape adhesion set 20

Tapped bush 59

Telescopic bar 17

Tension spring 37

Tensioning roller 51

Timing chains 42

Tool frames 30

Tools 17

Toothed belts 47

Toothed pin 50

Torsion bar spring 12

Torsion spring 36

Transport chain 14

Transporting chain 43

Trip bar adjustable 55

T Page

Universal joint –

cardan shaft 57

V-belts 47

V-belts narrow 47

Variable-speed

drive 39

Varistor 26

Velvet tape 46

Vibrator 66

U Page W Page

V Page

Wide V-belts 46

Worm shaft 57

S Page

We are happy to help.

You will find the number of your Heidelberg

systemservice team overleaf or at

www.heidelberg.com/systemservice.

00

.99

0.0

46

9/0

1 en

Heidelberger Druckmaschinen AG

Kurfuersten-Anlage 52–60

69115 Heidelberg

Germany

Phone +49-62 21-92-00

Fax +49-62 21-92-69 99

www.heidelberg.com/systemservice

Publishing InformationPrinted in: 06/07Photographs: Heidelberger Druckmaschinen AGPlatemaking: SuprasetterPrinting: SpeedmasterFinishing: StahlfolderFonts: Heidelberg Gothic, Heidelberg AntiquaPrinted in Germany

TrademarksHeidelberg, the Heidelberg logotype, Diana, Dymatrix,Speed-master and Varimatrix are registered trademarks of HeidelbergerDruckmaschinen AG in the U.S. and other countries.Japack, Original Heidelberg, Stahlfolder, Suprasetter andsystemservice are trademarks of Heidelberger DruckmaschinenAG in the U.S. and other countries. All other trademarks areproperty of their respective owners.

Subject to technical modifications and other changes.

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