OSHA’s Most Frequently Cited Violations2002

1910.1200Hazard Communication

29 CFR 1910.1200(f)(5)(ii) states that all chemical containers must

be labeled with the chemical’s name and hazard(s).

1910.1200Hazard Communication

29 CFR 1910.1200(f)(5)(ii) states that all chemical containers must be labeled

with the chemical’s name and hazard(s).

1910.147Lockout/Tagout

29 CFR 1910.147(c)(5)(ii)(A-D) state that lockout/tagout locks must be in

place and identified at all times.

1910.147Lockout/Tagout

29 CFR 1910.147(c)(3)(ii): “In demonstrating that a level of safety is achieved in the tagout program

which is equivalent to the level of safety obtained by using a lockout program, the employer shall

demonstrate full compliance with all tagout-related provisions…”

1910.134Respiratory Protection

29 CFR 1910.134(h)(2)(i) states that all respirators shall be stored to protect them from damage and

contamination.

1910.305Electrical, Wiring Methods

29 CFR 1910.305(b)(2) states that all electrical boxes must have a

cover.

1910.305 Electrical, Wiring Methods

29 CFR 1910.305(g)(iv)(2)(ii) states that flexible cords shall not

be spliced.

1910.305 Electrical, Wiring Methods

29 CFR 1910.305(g)(1)(iii)(B) states that flexible cords may not be when

run through holes in walls, ceilings or floors.

1910.212Machines, General Requirements

29 CFR 1910.212(a)(1) states that all pinch points, rotating parts, flying

chips and points of operation shall be guarded.

1910.212Machines, General Requirements

29 CFR 1910.212(a)(5) states that guards on fans shall have

openings no larger than 1/2 inch.

1910.219Mechanical Power-Transmission Apparatus

29 CFR 1910.219(e)(1)(i) states that all belts and pulleys must be guarded.

1910.303Electrical Systems Design

29 CFR 1910.303(f) states that all electrical disconnects shall be

sufficiently labeled.

1910.303Electrical Systems Design

29 CFR 1910.303(g)(1)(i) states that there should be at least 36” of clearance in front of electrical

disconnects.

1910.303Electrical Systems Design

29 CFR 1910.303(b)(1): “Electrical equipment shall be free from recognized hazards that are likely to cause death or serious physical harm to employees.”

1910.217Mechanical Power Presses

29 CFR 1910.217(c)(2)(i)(d): “Every point of operation guard shall meet the following design, construction,

application, and adjustment requirements: It shall utilize fasteners not readily removable by operator, so as to

minimize the possibility of misuse or removal of essential parts”

1910.23Guarding Floor & Wall Openings

29 CFR 1910.23(c)(1) states that every open-sided floor or platform 4 feet or more

above adjacent floor or ground level shall be guarded by a standard railing.

1910.146Permit-Required Confined Space

29 CFR 1910.146 states that any space that has limited or restricted means for

entry or exit shall be labeled a “Confined Space.”

1910.215Abrasive Wheel Machinery

29 CFR 1910.215(b)(9) states that tongue guards on abrasive wheel machinery shall never be more

than 1/4” from the wheel.

1910.215Abrasive Wheel Machinery

29 CFR 1910.215(b)(4) states that work rests on abrasive wheel machinery shall never be more than 1/8” from the wheel.

1910.157Portable Fire Extinguishers

29 CFR 1910.157(e)(3) states that fire extinguishers shall have a documented

inspection monthly and serviced annually.

1910.157Portable Fire Extinguishers

29 CFR 1910.157(c)(1) states that the employer shall maintain fire

extinguishers at identified, readily accessible locations.

1910.37Means of Egress

29 CFR 1910.37(f)(1) states that exits shall be readily accessible at all times.

1910.37Means of Egress

29 CFR 1910.37(f)(1) states that exits shall be readily accessible at all times.

1910.22Walking-Working Surfaces

29 CFR 1910.22(b)(1) states that aisles and passageways should be kept clear, with no obstruction across or in aisles

that could create a hazard.

1910.178Powered Industrial Trucks

29 CFR 1910.178(k)(1) states that all wheel chocks shall be placed under all

rear wheels of trucks during loading and unloading.

1910.178Powered Industrial Trucks

29 CFR 1910.178(m)(12) states that an industrial truck used for lifting

personnel must be equipped with a safety platform.

1910.178Powered Industrial Trucks

29 CFR 1910.178(a)(4) states that modifications and additions to forklifts shall

not be made without the manufacturer’s prior written approval.

1910.107Spray Finishing

29 CFR 1910.107(c)(6): “Electrical wiring, motors, and other equipment outside of but within twenty (20) feet of any

spraying area, and not separated therefrom by partitions, shall not produce sparks under normal operating conditions and

shall otherwise conform to the provisions of subpart S of this part for Class I, Division 2 Hazardous Locations.”

5A0001General Duty Clause

1910.106Flammable/Combustible Liquids

29 CFR 1910.106(d)(2)(i) states that only approved containers and portable tanks shall be used to

store flammable liquids, and 29 CFR 1910.1200(f)(5)(ii) states that all chemical containers must be labeled with the chemical’s name and hazard(s).

1910.106Flammable/Combustible Liquids

29 CFR 1910.106(d)(3)(ii): “…All joints and seams shall remain tight and the door shall remain

securely closed during the fire test. Cabinets shall be labeled in conspicuous lettering, "Flammable -

Keep Fire Away.”

1910.151Medical & First Aid

29 CFR 1910.151(c) states that there should be suitable facilities for quick flushing of eyes anywhere corrosive materials may come in

contact with the eyes.

1910.304Electrical, Wiring Design/Protection

29 CFR 1910.304(f)(4) states that the path to ground from circuits, equipment and enclosures shall be permanent and

continuous.

1910.304Electrical, Wiring Design/Protection

29 CFR 1910.304(f)(5)(v) states that exposed non-current-carrying metal parts of portable equipment shall be grounded.

1910.253Oxygen-Fuel Gas Welding & Cutting

29 CFR 1910.253(b)(2)(ii) states that all oxygen cylinders must be stored at least 20

feet from any flammable or combustible materials, or have a five-foot divider between

them.