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© 2017 Ostara Nutrient Recovery Technologies Ostara Nutrient Recovery Solutions National Nutrient Reuse and Recovery Forum March 2018 Ostara Nutrient Recovery Technologies

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Page 1: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

© 2017 Ostara Nutrient Recovery Technologies

Ostara Nutrient Recovery Solutions

National Nutrient Reuse and Recovery Forum March 2018

Ostara Nutrient Recovery Technologies

Page 2: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Operating Experience

2005Year Ostara

founded

17,000Tons annual

fertilizer production

capacity

14Operational

Pearl® systems worldwide

11 MillionPeople served by Ostara’s nutrient recovery facilities

400,000Hours of Pearl®

operational experience

Page 3: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Pearl® Nutrient Recovery has a Rapidly Growing Installation Base

Page 4: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Phosphorusis Essential to All Living Organisms

Page 5: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

There is No Substitute for Phosphorus

Phosphorus is a building block of DNA, cellular

membranes and energy metabolism

The human adult body contains approx. 1.5 kg (~2%)

phosphorus, mostly in teeth and bones

There is no known substitute for phosphorus

P15

Page 6: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

June 1974

“We may be able to substitute nuclear power for coal, and plastics for wood, and yeast for meat, and friendliness for isolation - but for phosphorus there is neither substitute nor replacement.”

"...for phosphorus, there is neither substitute nor replacement." Isaac Asimov

Page 7: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

NON-RENEWABLE

RESOURCE

PHOSPHATE

HAZARDOUS WASTE

LEACHING & RUNOFF

Today’s Phosphorus Cycle is Broken

Page 8: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Lake ErieIn danger of dying by suffocation

Page 9: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Ostara Provides a Sustainable, Closed Loop Solution

Page 10: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Opportunities for Ostara Nutrient Recovery Solutions

INITIAL FOCUSMunicipal Sewage Treatment Plant

Fertilizer Process Water Livestock Waste

Food & Beverage Processing Biofuels Processing

Page 11: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Ostara’s Core Technology: The Pearl® Reactor

TREATED EFFLUENT

RECYCLE LINE

MAGNESIUM

POST-DIGESTION DEWATERING LIQUOR + WASSTRIP® FEED CRYSTAL GREEN

Page 12: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Breakdown of Annual Savings

50-MGD Plant

Chemical P Removal Avoidance, 38%

Fertilizer Revenue, 18%

Polymer Consumption, 14%

Struvite Biosolids Avoidance, 9%

N Removal Value, 9%

Dewatering Improvement, 7%

Digester Maintenance, …

Page 13: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Status Quo: Ferric, Sludge Disposal, Ammonia

Without Pearl Installation over 10 years (50 MGD Plant)

Cumulative Cost

$(14,000,000)

$(12,000,000)

$(10,000,000)

$(8,000,000)

$(6,000,000)

$(4,000,000)

$(2,000,000)

$-

Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10

Ferric Cost/Struvite Maintenance Sludge Cost Ammonia Cost

$2,000,000

$4,000,000

$6,000,000

$8,000,000

$10,000,000

$12,000,000

$14,000,000

Page 14: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Cumulative Savings Provide ~ 5 Year* Capital Payback

Offsets Initial Investment (50 MGD Plant)

$-

$2,000,000

$4,000,000

$6,000,000

$8,000,000

$10,000,000

$12,000,000

$14,000,000

$16,000,000

Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10

Chemical Savings Sludge Savings Ammonia Savings CG Sales

CAPEX $6.5 M

Cumulative Savings

*Average based on standard installation of two Pearl®2K systems at a 50 MGD or 500,000 population equivalent wastewater treatment plant.

Page 15: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

✓Proven to reduce non-point source runoff

✓Registered commercial fertilizer in the US and Canada

✓Established market

✓AAPFCO approved source of slow release nutrients

✓USDA CSP Approved input

Crystal Green is simply a natural, slow release, granular fertilizer

Page 16: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Crystal Green is Produced in Market Specific Sizes

SGN 450

TURF & ORNAMENTAL

AGRICULTURE

HORTICULTURE

SGN 300

SGN 150

SGN 90

The only uncoated continuous release granular phosphorus fertilizer

✓ Root-Activated™ (citrate soluble)

✓ 99.6% Purity

✓ 0.9, 1.5, 3.0, 4.5 mm prill size

✓ Lowest Salt Index of any P source

✓ Hardness similar to MAP or DAP

✓ High uniformity index

Page 17: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

✓ Long-term purchase agreement

✓ Sales price tied to global fertilizer market value

✓ Established sales channel in North America and Europe

Guaranteed Fertilizer Purchase Optimizes Your Investment

Page 18: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Fertilizer Product Handling is Simple and Fully-Automated

Crystal Green is dried, sorted and bagged ready-for-sale on site

MAGNESIUM ADDITION

PEARL

DEWATERING

CLASSIFYING

POST-DIGESTION & WASSTRIP® LIQUORS

DRYING BAGGING

TREATED EFFLUENT

Page 19: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

With Ostara, Nutrient Management Partnership Maximizes Your Success

Page 20: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

PARAMETER VALUE

Design Capacity 1200 MGD

Population Served 4,500,000

Pearl Model 10K

# of Reactors 3

Installation Greenfield

Installation Year 2016

WASSTRIP Planned

Ostara’s Solution Enabled Stickney Water Reclamation Facility to Successfully Meet Nutrient Limits With Bio-P Removal

Metropolitan Water ReclamationDistrict Of Greater Chicago

Page 21: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Pearl® 10K

Load Capacity (PO4-P per day) 1,250 kg

Average Production Capacity (Crystal Green per day)

6,350 kg

Installation Base (2017) 4

16 m

7.3 m

Page 22: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

3 x Pearl® 10K at Chicago

Capacity of 7,500 tons/year of Crystal Green®

Page 23: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

✓ 1.0mg/L limit for total P in effluent

Plant efficiency and cost-effective implementation of Bio-P

Capacity to produce 7,500 tons/year of Crystal Green

✓ Cost recovery in 5-7 years

Achieves MWRD’s Project Goals:

3X Pearl 10K at Stickney Nutrient Recovery Facility

Page 24: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

Ostara Offers a Closed Loop Solution for Phosphorus Recovery

Page 25: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation

THANK YOU

Rachel M. Lee, P.E., Sales Manager

[email protected] | ostara.com

National Nutrient Reuse and Recovery Forum| March 2018