outboardstarters

13
REPLACEMENT OUTBOARD STARTERS DV510* 9-tooth drive gear 3420 (NEW) FITS: YAMAHA 25-40 HP, 2 Stroke MARINER 20-40 HP, 2 Stroke Replaces: Hitachi S108-80, S108-80A, S108-80B 11-tooth drive gear *Will Fit These Starters Only: 3420, Hitachi S108-80B, Yamaha 689-81800-13 SR420* Brush holder assembly DV520* 11-tooth drive gear 3421 (NEW) FITS: YAMAHA 1984-1997 9.9-15 HP 1988-1998 25 HP Replaces: Hitachi S106-07B, S106-07E, S106-07F 10-tooth drive gear 3412 (NEW) FITS: SUZUKI, TOHATSU, NISSAN 30-40 HP, 2 Stroke Replaces: Hitachi S108-94, S108-112, S108-120 9-tooth drive gear *Will Fit These Starters Only: 3412, Hitachi S108-120, Tohatsu 3C8-76010-100 SR412* Brush holder assembly DV512* 9-tooth drive gear 3410 (NEW) FITS: TOHATSU 45-140 HP, 2 Stroke Replaces: Hitatchi S114-415A, S114-415, S114-571A, S114-667 9-tooth drive gear *Will Fit These Starters Only: 3410, Hitachi S114-667, Tohatsu FM 5900 SR410* Brush holder assembly 3422 (NEW) FITS: YAMAHA 1984-UP 70 HP 1991-UP 60 HP, 2 Stroke Replaces: Hitachi S108-97A 9-tooth drive gear *Will Fit These Starters Only: 3422, Hitachi S108-97A, Yamaha 6H3-81800-11 SR422* Brush holder assembly DV522* 9-tooth drive gear SR423* Brush holder assembly DV523* 11-tooth drive gear *Will Fit These Starters Only: 3423, Hitachi S108-87A, Yamaha 6F5-81800-11 3423 (NEW) FITS: YAMAHA 1987-Up 30 HP 1989-Up 40-50 HP Replaces: Hitachi S108-87A 11-tooth drive gear

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sR420* sR412* sR410* sR422* sR423* fITs: ToHaTsU 45-140HP,2 stroke Replaces:HitatchiS114-415A, S114-415,S114-571A, S114-667 9-tooth drive gear fITs: YaMaHa 1987-Up30HP 1989-Up40-50HP Replaces:HitachiS108-87A 11-tooth drive gear fITs: YaMaHa 1984-19979.9-15HP 1988-199825HP Replaces:HitachiS106-07B, S106-07E,S106-07F 10-tooth drive gear fITs: YaMaHa 1984-UP70HP 1991-UP60HP,2 stroke Replaces:HitachiS108-97A 9-tooth drive gear brush holder assembly 9-tooth drive gear

TRANSCRIPT

Page 1: OutboardStarters

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REPlaCEMEnToUTboaRD sTaRTERs

DV510*9-tooth drive gear

3420 (nEW) fITs: YaMaHa25-40HP,2 strokeMaRInER20-40HP,2 strokeReplaces:HitachiS108-80,S108-80A,S108-80B11-tooth drive gear

*Will fit These starters only: 3420,HitachiS108-80B,Yamaha689-81800-13

sR420*brush holder assembly

DV520*11-tooth drive gear

3421 (nEW)fITs: YaMaHa 1984-19979.9-15HP1988-199825HPReplaces:HitachiS106-07B,S106-07E,S106-07F10-tooth drive gear

3412 (nEW)

fITs: sUzUKI, ToHaTsU, nIssan30-40HP,2 strokeReplaces:HitachiS108-94,S108-112,S108-1209-tooth drive gear

*Will fit These starters only: 3412,HitachiS108-120,Tohatsu3C8-76010-100

sR412*brush holder assembly

DV512*9-tooth drive gear

3410 (nEW) fITs: ToHaTsU 45-140HP,2 strokeReplaces:HitatchiS114-415A,S114-415,S114-571A,S114-6679-tooth drive gear

*Will fit These starters only: 3410,HitachiS114-667,TohatsuFM5900

sR410*brush holderassembly

3422 (nEW) fITs: YaMaHa 1984-UP70HP1991-UP60HP,2 strokeReplaces:HitachiS108-97A9-tooth drive gear

*Will fit These starters only: 3422,HitachiS108-97A,Yamaha6H3-81800-11

sR422*brush holder assembly

DV522*9-tooth drive gear

sR423*brush holder assembly

DV523*11-tooth drive gear

*Will fit These starters only: 3423,HitachiS108-87A,Yamaha6F5-81800-11

3423 (nEW) fITs: YaMaHa1987-Up30HP1989-Up40-50HPReplaces:HitachiS108-87A11-tooth drive gear

Page 2: OutboardStarters

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*Will fit These starters only: 3426,HitachiS114-323C,Yamaha6E5-81800-12

3426 (nEW) fITs: YaMaHa 1984-1996115-200HP,2 stroke1995-200040-50HP,4 strokeReplaces:HitachiS114-3239-tooth drive gear

DV528*9-tooth drive gear

3429 (nEW)fITs: YaMaHa 1998-UPV200;1994-UP225HP1990-UP250HPReplaces:HitachiS114-559B9-tooth drive gear

*Will fit These starters only:3429,HitachiS114-559B,Yamaha61A-81800-01

sR429*brush holder assembly

DV529*9-tooth drive gear

3424 (nEW) fITs: YaMaHa, MaRInER 55-60HP2-Cyl,2 strokeEnginesReplaces:HitachiS114-2219-tooth drive gear

sR424*brush holder assembly

DV524*9-tooth drive gear

*Will fit These starters only: 3424,HitachiS114-221J,Yamaha697-81800-13

*Will fit These starters only: 3425,HitachiS108-99B,Yamaha6H4-81800-12

3425 (nEW) fITs: YaMaHa 1984-198840-50HPReplaces:HitachiS108-99B9-tooth drive gear

DV525*9-tooth drive gear

sR425*brush holder assembly

3428 (nEW) fITs: YaMaHa115-225HP,2StrokeReplaces:HitachiS114-552,S114-6609-tooth drive gear

*Will fit These starters only:3428,HitachiS114-660B,Yamaha6N7-81800-10

sR428*brush holder assembly

3427 (nEW) fITs: YaMaHa 1994-1999 75HP; 1991-1996 85HP; 1984-UP90HPReplaces:HitachiS114-263B,9-tooth drive gear

*Will fit These starters only: 3427,HitachiS114-263B,Yamaha688-81800-12

DV527*9-tooth drive gear

sR427*brush holder assembly

sR426*brush holder assembly

DV526*9-tooth drive gear

REPlaCEMEnToUTboaRD sTaRTERs

Page 3: OutboardStarters

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3430 (nEW) fITs: YaMaHa 1999-Up80HP,4 stroke1999-Up100HP,4 stroke MERCURY/MaRInER90HP,4 strokeReplaces:HitachiS114-828B13-tooth drive gear

3432 (nEW)fITs: YaMaHa 2000-UpF115,4 stroke2000-UpLF115,4 strokeReplaces:HitachiS114-838A13-tooth drive gear

3431 (nEW) fITs: YaMaHa 2000-Up LZ150-175HP2000-UpVZ150-175HP2000-UpZ150-175HP2000-UpLZ200-Z200HPReplaces:HitachiS114-836A13-tooth drive gear

3442 (nEW) fITs: sUzUKI90/100,150-225HP,2 strokeReplaces:HitachiS114-551,S114-6748-tooth drive gear

*Will fit These starters only: 3442,HitachiS114-674,Suzuki31100-92E00

DV542*8-tooth drive gear

sR442*brush holder assembly

3444 (nEW) fITs: sUzUKI 115-140HP,2 strokeReplaces:HitachiS114-437,S114-6739-tooth drive gear

DV544*9-tooth drive gear

*Will fit These starters only:3444,HitachiS114-673,Suzuki31100-94610

sR444*brush holder assembly

3440 (nEW) fITs: sUzUKI75/85HP,1988-2000 2 strokeReplaces:HitachiS114-5559-tooth drive gear

sR440*brush holder assembly

DV540*9-tooth drive gear

*Will fit These starters only:3440,HitachiS114-555,Suzuki31100-95601

3433 (nEW)fITs: YaMaHa 2004-Up150HP,4 stroke2005-Up250HP,4 stroke2006-Up225HP,4 strokeReplaces:HitachiS114-86713-tooth drive gear

REPlaCEMEnToUTboaRD sTaRTERs

Page 4: OutboardStarters

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The o/b starter Drives are Rubber Cushioned Drives. If any oil gets between the compression

nut and the rubber grip surface, drive failure will result.

“Do noT”sPRaY oIl oR oTHER lUbRICanTs on o/b sTaRTER DRIVEs

“Do”

always remove the drive assembly before applying lube to the shaft. only apply a thin film of water

resistant grease to the shaft. Make sure to wipe off any excess.

REMoVE THE DRIVE assEMblY WHEn aPPlYInG lUbE To THE sHafT

5359 (neW) fITs: MERCURY/MaRInER 8,9.9,13.5,15HP4 stroke9-tooth drive gear

DV3599-tooth drive gear

sR359brush holder assembly

5361 (neW) fITs: o.M.C.1993-UP9.9-15HPsmall 10-tooth drive gear2”casing

DV361small 10-tooth drive gear

sR361brush holder assembly

5360 (neW) fITs: MERCURY 2001-UP40,50,60HP4-cyl, 4 stroke9-tooth drive gear

DV3609-tooth drive gear

sR360brush holder assembly

5358 (neW) fITs: EVInRUDE40,50,75,90HPE-TecModels9-tooth drive gear

DV3589-tooth drive gear

sR358brush holder assembly

3446 (nEW)fITs: HonDa40HP,4 strokeReplaces:HitachiS114-677,S114-561;Honda31200-ZV5-0130,31200-ZV6A-01309-tooth drive gearCW Rotation

sR446*brush holder assembly

*Will fit These starters only: 3446,HitachiS114-677,Honda31200-ZV6A-0130

REPlaCEMEnToUTboaRD sTaRTERs

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown below.TECH TIP

3447 (nEW)fITs: HonDa2002 - UP115&130HPReplaces:MitsubishiMOT60381;Honda:31200-ZW5-00313-tooth drive gear

Page 5: OutboardStarters

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• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

5364 (nEW) fITs: MERCURY 1998-Up25HP,4 strokeYamaha25HP,4 stroke 9-tooth drive gear

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

5362 (neW) fITs: MERCURY 40-50HP 1997-UP 4-stroke9-tooth metric drive gear

DV3629-tooth metric drive gear

5366 (nEW) fITs: MERCURY35-50HP9-tooth drive gear

DV3669-tooth drive gear

sR366brush holder assembly

DV3659-tooth drive gear

sR365brush holder assembly

5365 (nEW) fITs: MERCURY 30/40/50/60HP1999-Up 3-cyl, 4 stroke2000-UP Yamaha40HP,4 stroke9-tooth drive gear

DV3649-tooth drive gear

sR364brush holder assembly

sR363brush holder assembly

jsa518jack shaft assembly/10-tooth drive gearfits johnson Evinrude direct injection engines

jsa517jack shaft assembly/9-tooth drive gearfits johnson Evinrude carbureted engines

DV5179-tooth drive gear

DV51810-tooth drive gear

sR362brush holder assembly

5363 (nEW) fITs: o.M.C. 1991-Up150-175HPV6Eagle-Series1997-UpV4andV6200375/90/115HP2003-UP90/105/11560oEngine2004-UP100-175HPDirectInjection

REPlaCEMEnToUTboaRD sTaRTERs

Page 6: OutboardStarters

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• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

5367 (nEW) fITs: MERCURY/MaRInER 1986-19966-15HP1980-200318-25HP10-tooth drive gear2½”motorcasing

5368 (nEW) fITs: o.M.C.1997-2000 9.9/15HP,4-stroke10-tooth drive gear

5369 (nEW) fITs: o.M.C. 8/9.9-11HP1997-1998 4 stroke1977-19929.9-15HP10-tooth drive gear2”motorcasing

DV36910-toothdrive gear

sR369brush holder assembly

DV36710-tooth drive gear

sR367brush holder assembly

see page 75

(3) Remove Tool leaving brushes loaded for assembly

Save Time With sR107 - bRUsH loaDInG Tool

(1) Depress brushes and slide End Cap In Tool

(2) Insert armature

one Tool fits all These Caps!

Makes brush loading as simple as 1-2-3The “perfect tool” for loading outboard starter brushes.strong stainless steel construction.

DVK68*2-pc drive kit*see noTE

sR368brush holder assembly

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

Page 7: OutboardStarters

�0

DV370*9-tooth drive gear*see noTE

5370 (nEW) fITs: o.M.C. 55-75HP3-cyl9-tooth drive gear

sR370brush holder assembly

5371 (nEW) fITs: o.M.C. 50-60HP2-cyl9-tooth drive gear

DV371*9-tooth drive gear*see noTE

sR371brush holder assembly

DVK71*2-pc drive kit*see noTE

5373 (nEW) fITs: o.M.C.150-235HPV68-tooth drive gear

sR373brush holder assembly

5372x (nEW) fITs: o.M.C. 1969-197085-115HP1971-197285-125HPlarge 10-tooth drive gear

DV372x large10-tooth drive gear

sR372brush holder assembly

5372 (nEW) fITs: o.M.C.85-140HP;Late-modelV4small 10-tooth drive gear

DV372*small 10-tooth drive gear*see noTE

sR372brush holder assembly

DVK72*2-pc drive kit*see noTE

DVK70*2-pc drive kit*see noTE

DV3738-tooth drive gear

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

Page 8: OutboardStarters

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TECH TIP

5374x (nEW) fITs: MERCURY 1956-195725-30HP195755HP195830-55HP195935&55HPlarge 10-tooth drive gear

DV374xlarge10-toothdrive gear

sR374brush holder assembly

5377 (nEW) fITs: MERCURY/MaRInER90-175HPInline150HPV610-tooth drive gear

DV377 10-tooth drive gear

sR377brush holder assembly

5376 (nEW) fITs: o.M.C. 18-40HP11-tooth drive gear

DV376*11-toothdrive gear*see noTE

sR376brush holder assembly

DVK76*2-pc drive gear kit*see noTE

5375 (nEW) fITs: MERCURY/MaRInER50-90HP/65HPJet10-tooth drive gear

DV375 10-toothdrive gear

sR375brush holder assembly

5374 (nEW) fITs: MERCURY65-85HP4-cyl10-tooth drive gear

DV37410-tooth drive gear

sR374brush holder assembly

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

Page 9: OutboardStarters

��

5380 (nEW) fITs: MERCURY/MaRInER 135-200HPV6105HPJet8-tooth drive gear

DV380 8-toothdrive gear

sR380brush holder assembly

5379 (nEW) fITs: MERCURY/MaRInER 40-50HP10-tooth drive gear

DV379 10-toothdrive gear

sR379brush holder assembly

5378x (nEW) fITs: MERCURY/MaRInER V150HP,V175HPlarge 10-tooth drive gear

DV378x large10-toothdrive gear

sR380brush holder assembly

5381x (nEW) fITs: MERCURY/MaRInER 150-225HP9-tooth drive gear

5381 (nEW)fITs: MERCURY 1999-UP2.5DFI1996-1999200HPV6DFI1998-Up 225HPV6DFI1999-Up3.OLV69-tooth drive gear

DV3819-toothdrive gear

DV3819-toothdrive gear

sR380brush holder assembly

sR381brush holder assembly

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

Page 10: OutboardStarters

��

5382 (nEW) fITs: CHRYslER/foRCE 35-50HP11-tooth drive gear

DV38211-toothdrive gear

sR382brush holder assembly

5386 (nEW) fITs: o.M.C. 1985-Up 120-140HPV410-tooth drive gear

DV386*10-toothdrive gear*see noTE

DVK86*2-pc drive kit*see noTE

5387 (nEW) fITs: o.M.C. V6,V8loop10-tooth drive gear

DV38710-toothdrive gear

5385 (nEW) fITs: MERCURY35-40HP,2-cyl10-tooth drive gear

DV38510-toothdrive gear

5384 (nEW) fITs: MERCURY/MaRInER 2.0L,2.4L,2.5LV6, CoUnTER-RoTaTInG, RaCInG oUTboaRDs10-tooth drive gear

sR384brush holder assembly

sR387brush holder assembly

sR385brush holder assembly

sR386brush holder assembly

DV38410-toothdrive gear

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

Page 11: OutboardStarters

��

5390 (nEW) fITs: o.M.C. 1987-199320-35HP;2-cyl9-tooth drive gear

5388 (nEW) fITs: MERCURY50-60HP,3-cyl,1991-199645HPJet10-tooth drive gear

DV38810-toothdrive gear

5389 (nEW) fITs: o.M.C. 1989-Up25,40,50HP;2-cyl1990-Up48-50HP9-tooth drive gear

DV389*9-tooth drive gear*see noTE

DVK89*2-pc drive kit*see noTE

5393 (nEW) fITs: CHRYslER/foRCE 70-150HP9-tooth drive gear

5392 (nEW) fITs: MERCURY/MaRInER100-125HPInline4-cyl;80HPJet8-tooth drive gear

DV3928-toothdrive gear

DV3939-toothdrive gear

sR388brush holder assembly sR392

brush holder assembly

sR390brush holder assembly

sR393brush holder assembly

sR389brush holder assembly

DV390*9-tooth drive gear*see noTE

DVK90*2-pc drive kit*see noTE

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

Page 12: OutboardStarters

��

5394 (nEW) Determine location of the battery stud on starter being replaced before ordering - see 5397 fITs: foRCE 1996-199940-50HP13-tooth drive gear

Batterystudexits

boTToM ofstarter

sR394brush holder assembly

DV39413-tooth drive gear

5396 (nEW) fITs: MERCURY1994-199630-40HP,2-cyl,55-60HP1997-Up45HPJet10-tooth drive gear

sR396brush holder assembly

DV39610-toothdrive gear

5395 (nEW) fITs: MERCURY/MaRInER 1994-Up225HP8-tooth drive gear

sR395 brush holder assembly

DV3958-tooth drive gear

5397 (nEW) Determine location of the batterystud on starter being replaced before ordering - see 5394 fITs: foRCE 1992-199540HP1992-199550HP13-tooth drive gear Batterystud

exitssIDE

ofstarter

DV39713-tooth drive gear

sR397brush holder assembly

5398 (nEW) fITs: o.M.C. 1997-199925-35HP3-cyl10-tooth drive gear

sR398 brush holder assembly

DVK98*2-pc 10-tooth drive gear*see note

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP

Page 13: OutboardStarters

��

5400 (nEW) fITs: MERCURY2001-UP135-250HP200-250SportJet2005-UP VERaDo 4 sTRoKE200-275HP14-tooth drive gear

sR399brush holder assembly

5399 (nEW) MoToR onlYfITs: o.M.C. 90-115HP1997-UP60oV41998-200080HP1998-2000100HP

sR551brush holder assembly

DV551 large 10-tooth drive gear

5551 (nEW) fITs: CHRYslER25-35HPlarge 10-tooth drive gear

DV325 9-tooth drive gear

7325 (nEW) fITs: MERCURY/foRCE90-120HPSportJet9-tooth drive gear

sR325 brush holder assembly

DV326 8-tooth drive gear

7326 (nEW) fITs: MERCURY 1996-UPV6SportJet8-tooth drive gear

sR326brush holder assembly

jsa517jack shaft assembly/9-tooth drive gearfits johnson Evinrude carbureted engines

DV5179-tooth drive gear

sW463Replacement solenoid

REPlaCEMEnToUTboaRD sTaRTERs

NOTEWhen ordering drive

assemblies for B.R.P./O.M.C.

starters, be aware that some

B.R.P./O.M.C. outboard starters

use a 2-piece drive assembly;

older B.R.P./O.M.C. starters use

a 1-piece drive assembly.

ORdER ThE

CORRECT dRiVE.

ThEy aRE NOT

iNTERChaNgEaBLE!

• Excess oil or grease may cause drive failure. • Be sure to follow the lubrication directions shown on page 17.TECH TIP