over-center tm hydraulic aluminum lift - boat lifts, pwc ... · 5 1 2 3 4 5 6 mechanism parts list...

READ complete manual CAREFULLYBEFORE attempting assembly or operation

08/15

L392-0073, REV C1

tmOver-Center Hydraulic Aluminum Lift

6,000 lbs Capacity Models 6k51 &6k62

866-GO-BASTA

www.gobasta.com

ASSEMBLYINSTALLATIONREPLACEMENT PARTS

Copyright 2015 Basta Marine©Basta Marine, Inc. Bellevue WA 98005 USA

6k51/6k62

Assembly Instructions .........................................................................Pages 6 - 18

First Use / Adjustments

..……………...........................................................Page 18

Basta Marine Boat Lift Accessories ....…………………... ...….….….4 ......

Parts List and Diagrams .............................................................Pages 4, 5, 15, 20

2

INDEX

Warning......………………..............................................................................Page 2, 3

Warranty .............................…...........................................................................Page 23

NOTE:Your boat lift is a very heavy piece of equipment. Improper use could result in serious injury or death. For the safety of people and property please review the safety guidelines below for your new boat lift.

Do not exceed the maximum weight capacity specified for the lift. SEE PAGE 18.

Passengers should stand clear of the lift and not be aboard when the lift is in operation.

Do not play on or near the lift.

Leave your automatic bilge pump turned on the automatic setting to prevent the accumulation of rain water.

Service your lift regularly.

Do not service the unit with the boat on the lift.

Use a mooring line for additional security.

Only use Basta Marine approved oil in lift. Special biodegradable non-toxic hydraulic fluid

Visually inspect all parts and assemblies for defects and damage prior to assembling the lift.

Do not install the lift alone.

Install the lift on firm and level ground.

Verify the lower frame of the lift is level before each use.

Turn the power off during periods of non-use.

This hoist is a heavy piece of equipment please use with care.

The lift should not be used for any other purpose besides the lifting of boats & watercraft.

WARNING

part # Y354-0001

Manufactured under one or more of the following patents: #4895479, #4900187, #5143182, #5184914, #5311970,#6318929, #6602022, #6837651, #7021861, #7210420,

#7712425, #D503692 Canada #2089044Other patents pending

P A T E N T E D D E S I G N

Maintenance ......................…...........................................................................Page 22

Troubleshooting / FAQ .…...........................................................................Page 21

3

In the following pages various symbols are used:

indicates an illustration for a procedure.

indicates a major part described in the parts list on pages 4 and 5.

or indicate hardware items shown above and described in the parts list

on pages 4 and 5.

1&223

AA

1

After the lift is assembled and installed, all fasteners should be checked for proper tightness

and reinspected periodically.

INSPECTthe lift monthly

for frayed hoses, loosefasteners and corrosion

Before Using:

Read this manualcompletely!

!!!

lift unattended

OIL INJECTED INTO THE SKIN FROM HIGH PRESSURE

LEAKS IN HYDRAULIC SYSTEMS CAN CAUSE SEVERE

INJURY. MOST DAMAGE OCCURS DURING THE FIRST

FEW HOURS. SEEK MEDICAL ATTENTION IMMEDIATELY.

SURGICAL REMOVAL OF OIL MAY BE NECESSARY.

USE ONLY BASTA APPROVED BIODEGRADABLE HYDRAULIC FLUID

Do not exceed the maximum weight capacity specified for the lift.

6,000 LBSDANGER

MAXIMUM CAPACITY

Assembly Instructions .........................................................................Pages 6 - 18

First Use / Adjustments

..……………...........................................................Page 18

Basta Marine Boat Lift Accessories ....…………………... ...….….….Page 24 ......

Parts List and Diagrams .............................................................Pages 4, 5, 15, 20

2

INDEX

Warning......………………..............................................................................Page 2, 3

Warranty .............................…...........................................................................Page 23

NOTE:Your boat lift is a very heavy piece of equipment. Improper use could result in serious injury or death. For the safety of people and property please review the safety guidelines below for your new boat lift.

Do not exceed the maximum weight capacity specified for the lift. SEE PAGE 18.

Passengers should stand clear of the lift and not be aboard when the lift is in operation.

Do not play on or near the lift.

Leave your automatic bilge pump turned on the automatic setting to prevent the accumulation of rain water.

Service your lift regularly.

Do not service the unit with the boat on the lift.

Use a mooring line for additional security.

Only use Basta Marine approved oil in lift. Special biodegradable non-toxic hydraulic fluid

Visually inspect all parts and assemblies for defects and damage prior to assembling the lift.

Do not install the lift alone.

Install the lift on firm and level ground.

Verify the lower frame of the lift is level before each use.

Turn the power off during periods of non-use.

This hoist is a heavy piece of equipment please use with care.

The lift should not be used for any other purpose besides the lifting of boats & watercraft.

WARNING

part # Y354-0001

Manufactured under one or more of the following patents: #4895479, #4900187, #5143182, #5184914, #5311970,#6318929, #6602022, #6837651, #7021861, #7210420,

#7712425, #D503692 Canada #2089044Other patents pending

P A T E N T E D D E S I G N

Maintenance ......................…...........................................................................Page 22

Troubleshooting / FAQ .…...........................................................................Page 21

3

In the following pages various symbols are used:

indicates an illustration for a procedure.

indicates a major part described in the parts list on pages 4 and 5.

or indicate hardware items shown above and described in the parts list

on pages 4 and 5.

1&223

AA

1

After the lift is assembled and installed, all fasteners should be checked for proper tightness

and reinspected periodically.

INSPECTthe lift monthly

for frayed hoses, loosefasteners and corrosion

Before Using:

Read this manualcompletely!

!!!

lift unattended

OIL INJECTED INTO THE SKIN FROM HIGH PRESSURE

LEAKS IN HYDRAULIC SYSTEMS CAN CAUSE SEVERE

INJURY. MOST DAMAGE OCCURS DURING THE FIRST

FEW HOURS. SEEK MEDICAL ATTENTION IMMEDIATELY.

SURGICAL REMOVAL OF OIL MAY BE NECESSARY.

USE ONLY BASTA APPROVED BIODEGRADABLE HYDRAULIC FLUID


6,000 LBSDANGER

MAXIMUM CAPACITY

5

1

2

3

4

5

6

MECHANISM PARTS LISTSEE PAGES 15 & 20 FOR ELECTRICAL AND HYDRAULIC PARTS

ITEM

ITEM

PART NO.

PART NO.

DESCRIPTION

DESCRIPTION

QTY.

QTY.

JJ

KK

HH

W107-0004

K204-0072

A427-0005

Stop Block, Left

Bunk Rail

Bunk Carrier Assy

1

2

4

LL W410-0039 Carpeted Bunk Board, Blue 2

MM

NN

PP

RR

SS

TT

UU

--

N/A

M621-1002

K200-0072

W107-0005

W119-0005

W119-0006

K202-0231

W111-0015

M621-1003

Base Pivot Bushing

Pivot Block

Stop Block,Right

Base Brace, Left

Base Brace, Right

H-Frame arm, inner

Base Crossmember, Aft

Bunk Pivot Bushing (part of HH)

8

4

1

1

1

1

4

1

(8)

ITEM PART NO. DESCRIPTION QTY.

1

AA

2

BB

3

CC

4

DD

5

EE

FF

GG

6

7

8

9

10

11

12

13

S362-0008

K200-0001

S313-0008

W117-0001

S313-0007

W105-0008

S322-0007

W111-0014

S342-0007

A431-0020

A431-0019

SEE PG. 20

S503-0013

S103-0517

S503-0012

S314-0032

S103-0516

S522-0801

W119-0002

Y356-0003

nut, 3/8-16 nylock SS

Leg

washer, flat 3/8 SS

Foot Pad

washer, flat 5/16 SS

Side Rail

washer, lock 5/16 SS

Base Crossmember, Fwd

nut, 5/16-18 SS

H-frame, Forward

H-frame, Aft

Hydraulic Cylinder

clevis pin, 3/4 x 3.5 SS

bolt, hex head 3/8-16 x 4.0 SS

base pivot pin SS

washer, flat 3/4 nylon


ring cotter pin .091 x 3/4 SS

bunk bolt weldment SS

anti-seize grease packet

26

4

40

4

6

2

6

1

6

1

1

1

2

2

4

2

20

2

4

1

S532-1801 P pin, SS 414

S503-0010 bunk pin, SS 415

S362-0110 nut,1/2-13 nylock thin SS 816

17

S313-0010 washer, flat 1/2 SS 818

F730-0004 plastic cap for 2-3/8" OD sq tube 419

20

21

22

23

S103-0705

S503-0011

S103-0338

S322-0006

S520-1706

bolt, hex head 1/4-20 x 1.75 full thread SS


extension arm pin [6k62 only]

washer, lock 1/4 SS

cotter pin 3/16 x 2.0 SS

4

[4]

4 [8]

4 [8]

4

ITEM PART NO. DESCRIPTION QTY.

11

19

5

4

3

12

22

14

8

10

13

16

18

17

6

9

2

2

1

15

21

20

7

2

2

1

10

1

2

23

21

20

[6k62 only]

20&21

15

20&21

15

9

6

11

MMEE

14

14

14

14

DD

TT

1919

1919

22

22

22

22

10&2

10&210&2

10&2

1&21&2

1&2

1&2

BBBB

BBBB

BBBB

BBBB

AA

AA

AA

AA

CC

CC

1&2 1&2

10&2

10&2

6

11

MM

10&2

10&21&2

7&2

7&21&2

LL

KK 12

12

3 4&5

3 4&5

3 4&5

16&18

16&18

16&1816&18

HH

HH

20&21

15

20&21

15

GG

JJ

PP

1&2

NN

FF

20&21

23

UU

20&21

23

UU

6k61 only6k61 only

NN1&2

10

108

8

17

RR

SS

1&2

NN1&2

7&21&2

1&2

10&2

4

6

QT

Y 4

: 3

/8 x

3.7

5"

bo

lts

("1

0")

QT

Y 4

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 8

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

4:

leg

P p

ins

("1

4")

QT

Y 4

: 1

/2 x

1.0

" b

olts

("2

2")

1

1

1

2

3

1

NOTE: and adjust legs so that lift baseframe is level during lift assembly.

assemble lift on level ground

7

QT

Y 4

: 3

/8 x

3.7

5"

bo

lts

("1

0")

QT

Y 8

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

4:

3/8

nylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 4

: 3

/8 x

3.7

5"

bo

lts

("1

0")

QT

Y 8

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

4:

3/8

nylo

n in

se

rt lo

ck

nu

ts (

"1")

NOTE: use a small amount of 'moly' lube on bolt threadsASSEMBLY INSTRUCTIONS

Fe

et

an

d L

eg

s [

4 p

lac

es

]

Fo

rwa

rd C

ros

sm

em

be

r

2

Aft

Cro

ss

me

mb

er

3A adjust legs sothat lift base frame is level during lift assembly.

ssemble lift on level ground and A adjust legs sothat lift base frame is level during lift assembly.

ssemble lift on level ground and

A adjust legs sothat lift base frame is level during lift assembly.


AA

BB

NOTE: the 3 different holes shown can be used for pin “14” to allow fine height adjustment after installation

14

1+2

DOWNto lock

22

NOTE: do not tighten bolt “22” until Step 22

1

10+2

CC

DD

1+2

10+2

TT

1+2

10+2

NOTE:SINGLE

NOTE:THREE

8

4

4

5

9

QT

Y 2

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 4

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

2:

3/8

x 4

.0 b

olts

("7

") -


Piv

ot

& S

top

Blo

ck

s



4

5

QT

Y 8

: p

lastic

bu

sh

ing

s ("

MM

")

H-f

ram

e B

ush

ing

s [fw

d &

aft

]6

NOTE: forward H-frameis shown. Aft H-frame installation is the same

MM

MM

BOTHH-FRAMESare installedwith curved

side up

EE

no

te lo

ng

er

len

gth

!

4

NN

NOTE: orient flat faces toward lift center

7+2

1+21+2

NN

NN

7+2

JJ

PP



Fo

rward

Bra

ces

5

1+2

1+2

10+2

10+2

10+2

10+2

1+2

1+2

QT

Y 4

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 8

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

4:

3/8

x 3

.75

bo

lts

("1

0")

TT

UU

STEPPED END

STEPPED END

FLUSH END

FLUSH END

8

4

4

5

9

QT

Y 2

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 4

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

2:

3/8

x 4

.0 b

olts

("7

") -


Piv

ot

& S

top

Blo

ck

s



4

5

QT

Y 8

: p

lastic

bu

sh

ing

s ("

MM

")

H-f

ram

e B

ush

ing

s [fw

d &

aft

]

6

NOTE: forward H-frameis shown. Aft H-frame installation is the same

MM

MM

BOTHH-FRAMESare installedwith curved

side up

EE

no

te lo

ng

er

len

gth

!

4

NN

NOTE: orient flat faces toward lift center

7+2

1+21+2

NN

NN

7+2

JJ

PP



Fo

rward

Bra

ces

5

1+2

1+2

10+2

10+2

10+2

10+2

1+2

1+2

QT

Y 4

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 8

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

4:

3/8

x 3

.75

bo

lts

("1

0")

TT

UU

STEPPED END

STEPPED END

FLUSH END

FLUSH END

11

QT

Y 2

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 2

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

2:

3/8

x 3

.75

bo

lts

("1

0")

QT

Y 2

: co

tte

r p

ins

("1

7")

QT

Y 2

: b

ase

piv

ot

pin

s ("

8")

Aft

H-f

ram

e



17

10

8

1+2

NOTE: no washer on this end

NOTE: no washer on this endNOTE: use a small amount of 'moly' lube on bolt threadsASSEMBLY INSTRUCTIONS

1+217

8

10

8

7

9

7

QT

Y 4

: e

xte

nsio

n p

ins

("2

3")

QT

Y 4

: 1

/4 x

1.7

5"

bo

lt (

"20

")Q

TY

4:

1/4

lo

ck

wa

sh

er

("2

1")

6k

62 I

nn

er

Arm

s [

4 p

lac

es

] 9

Model 6k62 only

2320+21

UU

10

QT

Y 2

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 2

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

2:

3/8

x 3

.75

bo

lts

("1

0")

QT

Y 2

: co

tte

r p

ins

("1

7")

QT

Y 2

: b

ase

piv

ot

pin

s ("

8")

Fo

rwa

rd H

-fra

me



17

1+2



10 8

11

QT

Y 2

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 2

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

2:

3/8

x 3

.75

bo

lts

("1

0")

QT

Y 2

: co

tte

r p

ins

("1

7")

QT

Y 2

: b

ase

piv

ot

pin

s ("

8")

Aft

H-f

ram

e



17

10

8

1+2


NOTE: no washer on this endNOTE: use a small amount of 'moly' lube on bolt threadsASSEMBLY INSTRUCTIONS

1+217

8

10

8

7

9

7

QT

Y 4

: e

xte

nsio

n p

ins

("2

3")

QT

Y 4

: 1

/4 x

1.7

5"

bo

lt (

"20

")Q

TY

4:

1/4

lo

ck

wa

sh

er

("2

1")

6k

62 I

nn

er

Arm

s [

4 p

lac

es

]

9

Model 6k62 only

2320+21

UU

10

QT

Y 2

: 3

/8 n

ylo

n in

se

rt lo

ck

nu

ts (

"1")

QT

Y 2

: 3

/8 f

lat

wa

sh

ers

("2

")Q

TY

2:

3/8

x 3

.75

bo

lts

("1

0")

QT

Y 2

: co

tte

r p

ins

("1

7")

QT

Y 2

: b

ase

piv

ot

pin

s ("

8")

Fo

rwa

rd H

-fra

me



17

1+2



10 8

12 13

HH

QT

Y 4

: b

un

k p

ivo

t p

ins

("1

5")

15

15

Bu

nk

Rail C

arr

iers

[4

pla

ces]

bushings are

pre-installed

HH

QT

Y 4

: 1

/4 x

1.7

5”

bo

lts

("2

0")

QT

Y 4

: 1

/4 lo

ck

wa

sh

ers

("2

1")15

Bu

nk

Rail C

arr

iers

[4

pla

ces]

20+21

20+21

11

12

HH

15

HH

slots toward lift center

QT

Y 2

: 3

/4 x

3.5

" cle

vis

pin

("6

")Q

TY

2:

3/4

rin

g t

yp

e c

ott

er

pin

("1

1")

QT

Y 2

: 3

/4 n

ylo

n f

lat

wa

sh

ers

("9

")

Install cylinder with lift in 'down' position

11

10

12


11

12

Cy

lin

de

r

10NOTE: install cylinders with hose fittings facing down!

NOTE: install plastic

washers here9

11+6

NO washers

here

11+6

9

9

11

14 15

D13

D7

D9D8

D12

D6

D14

5. Test the lift on dry ground using the Up/Down Switch(D9) and the Key Fob Transmitters. Inspect thesystem for leaks.

1. The Hydraulic Pump will arrive fully assembled. Makesure all the connections are snug to prevent leaks orloss of power to the unit.

2. Install a Group 27 Marine Grade Battery as shownabove. Be sure to connect the Red Battery Cable (D12)to the positive terminal and the Black Battery Cable(D13) to the negative terminal.

NOTE: Ensure battery cables are correctly connected

3. Slide the Hydraulic Cylinder Hoses (D14) through theaccess hole in the side of the White Fiberglass Box(D10) and attach them to their correspondingQuick Couplers (D4, D5).

and their terminals are tight (use pliers).

4. Pass the cable from the Solar Panel through the same access hole as the hoses and plug it into the Remote Control Unit (D7A) as shown in the Page 20 diagram.

oneinch

hydraulic fluid level withlift in DOWN position

only add fluid with liftin DOWN position

D2

NO GAP!

D4

D5

Power unit

Ensure each Quick Coupler iscompletely seated and tight withno gap at the connection joint.Connection must be tight to open internalcheck valve and allow fluid to flow. USE PLIERS

Prevent unauthorized use -KEEP BOX LOCKED

NOTE: always turn unit OFF when not in use

DO NOT SUBMERSEKeep inside dry

D10

D11

Padlocknot included

14

SEEPAGE 20 FORREFERENCENUMBERS

QT

Y 4

: 1

/2 f

lat

wa

sh

ers

("1

8")

QT

Y 4

: 1

/2 T

HIN

nylo

n in

se

rt lo

ck

nu

ts (

"16

")


Bu

nk

ra

ils

[2

pla

ce

s]

Do not over-tighten - bunks must rotate13

Install 4 nuts and washers only (as shown)Install other 4 in Step 12!

12

16+18

short sidesface in

KK

12 16+18

16+18

16+18

13

13

16 17

QT

Y 6

: 5

/16

fla

t w

ash

er

("3

")Q

TY

6:

5/1

6 lo

ck

wa

sh

er

("4

")Q

TY

6:

5/1

6-1

8 n

ut

("5

")

Lower the lift completely, then raise it slightly.

Disconnect the hydraulic hose quick couplers in the Power Unit box to separate it from the lift.

18

17Move the lift into its operational position

21

20

Go to 'First Use' instructions on Page 18.

Re-connect the hydraulic hose quick couplers in the Power Unit box.

Raise the lift fully and finish adjusting the legs so that the base frame is level side-to-side and forward-to-aft.

19 Adjust the legs to provide enough water over the lift so that the boat will not have to be "driven" hard up onto the bunks.

ASSEMBLY INSTRUCTIONSNOTE: use a small amount of 'moly' lube on bolt threads

Bu

nk

Bo

ard

s [

2 p

lac

es

]

16

3

54

LL

3+4 5

QT

Y 4

: 1

/2 f

lat

wa

sh

ers

("1

8")

QT

Y 4

: 1

/2 T

HIN

nylo

n in

se

rt lo

ck

nu

ts (

"16

")

Fin

al

bu

nk

ra

il b

olt

s

15

Move lift to raised position before this step

Do not over-tighten - bunks must rotate

16+18

15

15

16

1616

18

19

22

FIRST USE AND ADJUSTMENTS

Follow this “first use section” during your first loading of a boat onto the boat lift.These are required adjustments to make the lift work correctly.

1. Place the boat or water craft over the lift to the following specifications:

a. The craft should be centered between the bunks side-to side.

b. Move the craft forward to position its center of buoyancy near the bunks' centers. Centering Devices may be helpful when positioning your craft. See rear cover.

Disembark and raise the boat. If more than two inches of settling occurs, STOP, carefullylower the lift to remove the boat and re-level the lift. Continue repeating this step until theboat lift can be raised into the full Over-Center position without settling.

tm

3. Remove the boat. Verify that the lift frame is level. Re-level the framework if necessary.

NOTE: If you purchased a new boat, be sure it is within the weight capacity limits of the lift. Also remember that these adjustments will have to be done again to accommodate the new boat.

First test lift on dry ground for oil leaks, remote control function and correct operation.

2.

IMPORTANT: After installation, the legs MUST be adjusted so that the lift frame is level.

TM

Always turn unit OFF when not in use

Lift must move into Over-Center position when fully raised.H-frame arms should appear to be tilted slightly forward.

Maximum lifting capacity is 6000 pounds.DO NOT OVERLOAD!

Tighten the pinch boltsthat were installed in Step 1.

4. Check all bolts for proper tightness.


6,000 LBSDANGER

MAXIMUM CAPACITY

Use these diagrams to help place the lift

22"

139"

84"

130"

117"36"

60"

Dimensions exclusive to model 6k51

are shown in [brackets]

[48"][26"][21"]

[72"]

28"

20 21

Remote Key Fobs

# R811-0009

D7BD7A

Remote Control Receiverwith Harness

STD.WIRING

NOT USED

NOT USED

LOWER (purp)

LAMP (yel or orn)

28Please order replacement parts by PART NO. and DESCRIPTION

PUMPASSEMBLY# H602-0003

# R285-1001GROUP 27 DEEP

DISCHARGEBATTERY

POWER UNITSUB-ASSEMBLY

# H603-0003

NOTE: batterycan not beshipped

D17

D1

CONTROL PANELASSEMBLY# R815-0002

pre-wiredwith wiring

harness

D18

COMPLETE HYDRAULIC POWER UNIT WITH ENCLOSURE & SOLAR # H653-0001

D1 D2 H701-0004 90 deg hyd. fitting D3 n/a D4 H770-0001 quick coupler assy, female D5 H770-0002 quick coupler assy, maleD17 R321-0001 high current solenoid

call pump motor only

D10 white fiberglass enclosureD11 R281-0001 solar panel assembly

C242-0001

ITEM PART NUMBER DESCRIPTION

ITEM PART NUMBER DESCRIPTION

PUMP ASSEMBLY # H602-0003

ENCLOSURE ASSEMBLY # C245-0002

POWER UNIT SUB-ASSEMBLY # H603-0003

D12 R711-1010 positive battery cable (red)D13 R711-1005 negative battery cable (black)

D18 W421-0001 pump board

D6 panel with graphicsD7A R812-0010 remote control rcv (w/ 2 fobs)D7B R811-0009 remote control fob D8 R310-0001 rocker switch, on-off D9 R310-0002 rocker switch, raise-lower

R815-0001ITEM PART NUMBER DESCRIPTION

CONTROL PANEL ASSEMBLY # R815-0002

Hydraulic Fluid (quart)

# Y354-0001

D14

D15

D16

D16

# H310-0007pre-charged with

hydraulic fluid

Hydraulic CylinderAssembly

(Item GG on pg 5)

HYDRAULIC CYLINDER ASSEMBLY # H310-0007

D15 hydraulic cylinderD16 H711-0002 90 degree hydraulic fitting

H412-5303 D14 hydraulic hose assembly

H123-0001 ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION

TROUBLESHOOTING PROBLEMS AND FAQ

TROUBLESHOOTING PROBLEMS AND FAQ

Q: THE PUMP DOESN’T RUN A: Check the battery charge, recharge if necessary. A: Check the battery connections, clean and re-

secure if necessary.

Q: THE BATTERY WILL NOT HOLD A CHARGE

A: Verify that the loaded boat is not exceeding the weight capacity of the lift.

A: Ensure the solar panel is properly connected. A: Re-align the solar panel for proper exposure to

the sun.

A: Recharge the battery with a 10 ampcharger and check the charge again.

A: Have the battery tested. It may be old and require replacement.

A: If the lift is being used frequently during the day, it may be necessary to use a 110-volt maintainer/charger.

Q: THE REMOTE CONTROL IS NOT

FUNCTIONING PROPERLY A: Verify that the LED on each remote control

key fob comes on when each button is pushed. If the LED is not bright, the remote's range is reduced - replace the fob's battery.

A: Verify that the large power unit battery is charged and connections are tight.

A: Make sure the antenna wire on the power unit's remote receiver is located properly.

A: Reprogram the remote key fobs.

Q: THE HAND HELD REMOTE KEY FOBS NEED TO BE REPROGRAMMED

Q: DOES THE LIFT HAVE TO GO ALL THE WAY UP? A: YES - in order for your lift to function as intended

the lift must ALWAYS be stored in the full uprightposition when the boat is unattended.

Q: IS MY BOAT SECURE? A: Yes, once you verify that the lift is Over-Center™, switch off the power and lock the power unit box, there is less chance of theft.

Q: DO I NEED A MOORING LINE? A: Under most circumstances one mooring line is

sufficient to prevent the boat from drifting away if the lift inadvertently lowers or the water level rises.

Q: HOW MUCH SUN DOES THE SOLAR PANEL NEED?A: The panel should receive constant sun for at least 8

hours a day.

Q: WHAT IF I GET A NEW BOAT? A: Re-leveling the boat lift may be necessary.

A new lift will be required if the boat exceeds theweight capacity of your current lift.

Q: THE PUMP RUNS, BUT THE LIFT DOESN’T MOVE A: Check the 'quick couplers' in the Power Unit. If

they are not screwed together tight enough, built-incheck valves will not allow fluid to flow. See Page 12.

A: Check the fluid level. See Page 14.

FOR ASSISTANCE OR SERVICE:Contact your local dealer or call 1 - 866 - GO - BASTA

website: www.gobasta.com email: [email protected]

Q: IS THE HYDRAULIC FLUID SAFE FOR THE FISH? A: We use a special low-toxicity hydraulic fluid

that is safe for the environment. This oil is different than food-grade oil. Only use Basta Marine approved fluid in your hydraulic system.

Q: HOW DO I CHANGE THE HYDRAULIC FLUID? A: Our fluid should not require replacement for a

considerable amount of time. If yours has beencontaminated or the hydraulic power unit has beenreplaced, visit our web site at www.bastaboatlifts.comfor detailed instructions.

1 2 3 4Slide open smallcover for access

LEDs

7

6

4

2

This is the normalstate of the switches.

Push all the switches into the

OFF position.

Use the tip of a pen to push all of the switches into the

ON position.

Push switch #1 intothe ON position.

Push switch #1 back into the OFF position.

The green LED locatednear the solar panel

connector is on.

The green LED will stay on.

The red and green LEDs will flash alternately, showing that the memory is being erased.

The red LED will turn on,making the LED orange.


FIRST, ERASE THE MEMORY

THEN PROGRAM ONE FOB

REPEAT FOR EXTRA FOBS

Push the UP button on one of the fobs for a few seconds.

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

Wait 15 seconds.

1

3

5

10

9

Push switch #1 intothe ON position.

Push switch #1 back into the OFF position.

The red LED will turn on,making the LED orange.


Push the UP button on the other fob

for a few seconds.LEDs will alternate colors.

1 2 3 4

1 2 3 4

8

1

2

LEDs will alternate colors.

TWIST THIS RING TO POPTHE FOB HALVES APART

LED SHOULDBE BRIGHT

TURNS AUXILIARY LIGHTS ON

TURNS AUXILIARY LIGHTS OFF

22

23

Product Information

Serial #:_________________________________________

Date of purchase: _________________________________

Purchased from: __________________________________

Contact name: ___________________________________

Phone number: __________________________________

Notes: __________________________________________

________________________________________________

________________________________________________

BASTA MARINE MOORING PRODUCTS LIMITED WARRANTY

WARRANTY: Basta Inc. dba Basta Boatlifts and Basta Marine (“Company”) warrants its Products for non-commercial use for a period of three (3) years, to the original Purchaser (“Purchaser”) against manufacturing defects in all Product materials and workmanship beginning from date of purchase of the Product from Company If the Product is purchased from an authorized Company Reseller, the warranty term begins upon the date the Product is sold to the end Purchaser or three (3) months from the date the Product is shipped form Company, whichever occurs first. Under the following terms and conditions:

NOTICE REQUIREMENTS AND REMEDIES: If the Purchaser discovers a defect, the Company, or its authorized Company dealer or agent, will, at the Company's options: (1) repair the Product, (2) replace the defective part, or (3) refund the purchase price of the Product upon confirmation by Company the Product is defective, provided that the Company receives notice of the defect from the Purchaser or Company authorized agent before the warranty period lapses. Product changes caused by age or environment (such as marine growth, heat corrosion or electrolysis) shall not constitute a defect. Confirmation of the defect shall require that reasonable proof of the defect be provided by Purchaser to Company or Company authorized agent, and may include that the Product or part be returned to Company for inspection at Purchaser's initial expense. This warranty shall not apply if Company receives notification after the before-stated deadline, regardless of when the defect occurred or was discovered, and regardless of the reason for the delay in notification. “Notification” shall be deemed to have occurred when the Purchaser or Company authorized agent sends written notice to Company by fax or by e-mail and when receipt is confirmed by Company's response.

EXCLUSIONS: This warranty does not apply to damages caused by or due to : (1) accident (including, without limitation, collision, fire, flood, wind, ice or any other natural disaster or acts of God), abuse, misuse, overloading, out of level or improper boat loading (i.e.: not fully on, too far on, or crooked on lift), or (2) faulty assembly or installation in the event such assembly or installation was not performed by a Company employee or Company authorized agent. Company is not responsible for determining the weight or dimensions of Purchaser's boat, and Purchaser is advised that published boat specifications are often inaccurate. This warranty is void if the Product has been modified without the permission of the Company or if any Company serial number has been removed or defaced. Normal maintenance requires an annual inspection of the Product by a Company employee or Company authorized agent, including bolts, pins, hydraulics, pump, electronics, and welds and failure to undertake such maintenance may constitute “abuse”. Lift components' fluid level and condition, including battery water and acid, hydraulic fluid and strainer cleaning are maintenance items and are not covered by this warranty. Zincs, ropes, batteries, cosmetic concerns and custom coatings are not covered by this warranty. Batteries supplied by Company that are maintained in top operating condition by Purchaser are warranted for a period of one (1) year. If any Company Product is used in brackish or salt water, the Purchaser agrees that proper maintenance requires that the Purchaser shall attach to the Product, maintain and regularly check sacrificial anodes, also known as “zincs,” in order to prevent electrolysis from damaging the lift metals, and that failure to attach and maintain the zincs constitutes “abuse.” This warranty does not void or alter any rights the Purchaser may have against authorized agents or suppliers of component parts.

LIMITATIONS: To the maximum extent permitted by law except as expressly stated herein, there are no warranties, expressed or implied, by operation of law or otherwise, of the Product furnished under this Agreement. Seller disclaims any implied warranty of merchantability or fitness for a particular purpose. The sole remedy for liability of any kind shall be limited to the remedies provided in this warranty and shall in no event include any incidental, indirect, special or consequential damages or loss of use, revenue or profit. Should the company nevertheless be found liable for any damages the total liability of the company shall be limited to the purchase price of the product

MAINTENANCE tmYour Basta Boatlift requires very little maintenance once installed.

Occasionally wipe the solar panel with a clean, damp cloth to preserve its charging performance.

Every 6 months, we recommend:

Inspect the hoses, cylinders and fittings for leaks and wear.

Check the wire terminals for snugness and corrosion.

Check the hydraulic fluid and battery electrolyte levels:

The battery electrolyte should be slightly above the indicator ring in each cell.

Carefully add DISTILLED water if necessary. Do not over-fill.

The hydraulic fluid level should be about one inch below the top of the reservoir with the lift DOWN.

DO NOT add fluid with the lift in the raised position!

Use only Basta approved fluid.We recommend Chevron Clarity® AW ISO 32 or CITGO Aquamarine® 46 hydraulic oils.

DATE: WHAT WAS DONE:

Protect your boat from the harmful effects of the sun, wind and snow.

ACCESSORIES FOR MOST BASTA BOATLIFTS

CANOPIES

Centering DevicesThese vertical reference guidesgently center your boat over thelift and provide a constantreference point for front/backpositioning.

Bow StopThis adjustable bow stop assistsin proper placement of your boatby gently stopping its forward motion.

Side Deck BracketsOne of the many advantages ofusing a boat lift is the increasedaccessability to your boat formaintenance. These bracketsallow a side deck to be attachedto the existing boat lift orcanopy legs.

Load Guides Designed to make loadingyour boat straight and trueamazingly easy - even incross winds and active water.

Light kitInstall these lights above orbelow the water. They turn onwith your remote control key fob.

Power Unit Support BracketSafely secure the power unit boxto a boatlift canopy leg or the side of your dock.

For additional information and images visit our web site at www.gobasta.com or contact Basta Marine at 1-866-GOBASTA for a catalog.

TM

Low profile silhouette

Sturdy and wind resistant

Attaches to a variety of lifts

Wide choice of colors

Durable Weblon® vinyl top

Optional Sunbrella® tops

22, 24, 26, 30, 33, 39 foot lengths

10 and 12 foot widths

All aluminum design

Custom extrusions - no welds

Solø™ 33 canopy

Basta Solø™ canopy features:

over-center tm hydraulic aluminum lift - boat lifts, pwc ... · 5 1 2 3 4 5 6 mechanism parts list...

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