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Overcoming Icing Effects on Wind Turbines John Maissan, P. John Maissan, P. Eng Eng ., ., Director Director , , Technical Technical Services Services Yukon Energy Yukon Energy Corportation Corportation

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Page 1: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Overcoming IcingEffects on Wind

Turbines

John Maissan, P. John Maissan, P. EngEng.,.,DirectorDirector, , TechnicalTechnical ServicesServicesYukon Energy Yukon Energy CorportationCorportation

Page 2: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Rime and Glaze Icing• In the Whitehorse area, rime icing typically

occurs at higher altitudes

• Rime icing can also be present in lower lying areas further north than Whitehorse, particularly near sources of humidity

• Glaze icing can occur throughout most of North America, but is most prevalent along Canada’s east and west coastal regions

Page 3: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Higher Altitude Operation

Source: Finnish Meteorological Institute, Wind Energy Production in Cold Climate

• Higher energy winds tend to be found on ridges, hilltops and mountains

• These locations lead to cloud and rime ice formation

Page 4: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Measuring Duration and Severity of Icing

• Reliable detectors for rime and glaze icing needed

• Limited supply on market at present• Models on market do not seem to cope well

with severe rime icing• Two heated anemometer approach is

reasonably reliable

Page 5: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Wind Speed & Icing Event Monitoring – Haeckel Hill

Bonus Heated Bearing Anemometer (30 m) (replaced in first year)

NRG Heated Anemometer & Wind Vane (30 m). Ice detector at ground level.

Page 6: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Bonus 150 kW Performance

Icing Periods

Page 7: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Bonus Performance Under Icing

• Wind data multiplied by actual ice-free power curve to determine maximum possible energy yield per month

• This ice-free maximum is compared with actual performance data

• The performance data are then compared to icing data from the monitoring station

• All three are independent data sets

Page 8: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Manufacturer’s vs. Actual Power Curves

Bonus 150 Mark III Power Curve

y = -0.2817x3 + 7.9124x2 - 54.266x + 113.27

y = -0.3294x2 + 11.501x + 34.423

y = 0.3118x2 - 14.786x + 291.36

y = -0.2771x3 + 7.1491x2 - 40.098x + 66.161

0.0

20.0

40.0

60.0

80.0

100.0

120.0

140.0

160.0

0 5 10 15 20 25

Wind Speed (m/s)

Pow

er O

utpu

t (kW

)

Manufacturer's Curve

YEC Data Power Curve (No Ice)

Page 9: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Bonus 150 kW Actual vs. Theoretical Performance July 2002

0

5

10

15

20

25

30

35

40

1-Jul 6-Jul 11-Jul 16-Jul 21-Jul 26-Jul 31-Jul

Date

Pow

er P

rodu

ctio

n (k

Wh)

-160

-110

-60

-10

40

Icin

g In

tens

ity

Actual Power ProducedTheoretical Power AvailableNRG Icing

Actual Power ProducedIce-free Power AvailableGoodrich (Rosemount) Icing

Bonus 150 kW Actual v. Ice-free Performance July 2002

Actual Power ProducedIce-Free Power AvailableGoodrich (Rosemount) Icing

No icing Icin

g In

tens

ity

-40

-20

0

Page 10: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Bonus 150 kW Actual vs. Theoretical Performance July 2002

0

5

10

15

20

25

30

35

40

7/13/02 0:00 7/13/02 12:00 7/14/02 0:00 7/14/02 12:00 7/15/02 0:00 7/15/02 12:00 7/16/02 0:00

Date

Pow

er P

rodu

ctio

n (k

Wh)

-160

-110

-60

-10

40

Icin

g In

tens

ity

Actual Power ProducedTheoretical Power AvailableNRG Icing

Bonus 150 kW Actual v. Ice-free Performance July 2002

Actual Power ProducedIce-Free Power AvailableGoodrich (Rosemount) Icing

Icin

g In

tens

ity

-40

-20

0No icing

Page 11: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Bonus 150 kW Actual vs. Theoretical Performance January 2001

0

5

10

15

20

25

30

35

40

1-Jan 6-Jan 11-Jan 16-Jan 21-Jan 26-Jan 31-Jan

Date

Pow

er P

rodu

ctio

n (k

Wh)

-160

-110

-60

-10

40

Icin

g In

tens

ity

Actual Power ProducedTheoretical Power AvailableNRG Icing

Underproduction due to Ice

Icin

g In

tens

ity

-40

-20

0

Bonus 150 kW Actual v. Ice-free Performance January 2001

Actual Power ProducedIce-Free Power AvailableGoodrich (Rosemount) Icing

Page 12: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Bonus 150 kW Actual vs. Theoretical Performance January 2001

0

5

10

15

20

25

30

35

40

1/1/01 0:00 1/2/01 0:00 1/3/01 0:00 1/4/01 0:00 1/5/01 0:00 1/6/01 0:00 1/7/01 0:00

Date

Pow

er P

rodu

ctio

n (k

Wh)

-160

-110

-60

-10

40

Icin

g In

tens

ity

Actual Power ProducedTheoretical Power AvailableNRG Icing

Note return to normal power – assistance from heaters and black blades

Bonus 150 kW Actual v. Ice-free Performance January 2001

Actual Power ProducedIce-Free Power AvailableGoodrich (Rosemount) Icing

Icin

g In

tens

ity

-40

-20

0

Power loss caused by icing

Page 13: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Achievements

• Heated wind instruments and ultrasonics now quite good

• Low temperature synthetic lubricants and fluids

• After-market blade heating systems and blade coatings

• Reductions in energy losses

Page 14: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Challenges Remaining

• Ice detectors for severe conditions• Off-the-shelf blade heating systems• Further reductions in energy losses• Adaptations of turbine control algorithms

Page 15: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Manufacturers Working on Cold/ Icing Environment Equipment

Large Machines• Vestas

• Bonus

• NEG Micon

• Enercon

• Lagerwey

Small Machines• Atlantic Orient Corp

• Vergnet

• Northern Power Systems

• Bergey

(no blade heating yet available)

Page 16: Overcoming Icing Effects on Wind Turbines - Yukon Icing Effects on Wind Turbines John Maissan, ... heaters and black blades ... Ice Adhesion to Wind Turbine Blades

Overcoming IcingEffects on Wind

Turbines

John Maissan, P. John Maissan, P. EngEng.,.,DirectorDirector, , TechnicalTechnical ServicesServicesYukon Energy Yukon Energy CorportationCorportation