overview electrical machines and drives - ocw.tudelft.nl · • 25-9 guest lecture emile brink ......

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1 Challenge the future Overview Electrical Machines and Drives 7-9 1: Introduction, Maxwell’s equations, magnetic circuits 11-9 1.2-3: Magnetic circuits, Principles 14-9 3-4.2: Principles, DC machines 18-9 4.3-4.7: DC machines and drives 21-9 5.2-5.6: IM introduction, IM principles 25-9 Guest lecture Emile Brink 28-9 5.8-5.10: IM equivalent circuits and characteristics 2-10 5.13-6.3: IM drives, SM 5-10 6.4-6.13: SM, PMACM 12-10 6.14-8.3: PMACM, other machines 19-10: rest, questions 9-11: exam

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Page 1: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

1Challenge the future

Overview Electrical Machines and

Drives

• 7-9 1: Introduction, Maxwell’s equations, magnetic circuits

• 11-9 1.2-3: Magnetic circuits, Principles

• 14-9 3-4.2: Principles, DC machines

• 18-9 4.3-4.7: DC machines and drives

• 21-9 5.2-5.6: IM introduction, IM principles

• 25-9 Guest lecture Emile Brink

• 28-9 5.8-5.10: IM equivalent circuits and characteristics

• 2-10 5.13-6.3: IM drives, SM

• 5-10 6.4-6.13: SM, PMACM

• 12-10 6.14-8.3: PMACM, other machines

• 19-10: rest, questions

• 9-11: exam

Page 2: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

2Challenge the future

Organisation 3

• Laboratory work:

• 3 half days between 17 September and 3 November

• DC machines, IM and SM

• In groups of up to 8 students

• Register via blackboard

• 17 (morning), 17 (afternoon), 20 (afternoon) Sept for DCM

• 24 (morning), 24 (afternoon), 27 (afternoon) Sept for DCM

• 1 (morning), 1 (afternoon), 4 (afternoon) Oct for IM

• 8 (morning), 8 (afternoon), 11 (afternoon) Oct for IM

• 15 (morning), 15 (afternoon), 18 (afternoon) Oct for SM

• 22 (morning), 22 (afternoon), 25 (afternoon) Oct for SM

Page 3: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

3Challenge the future

Principles of electromechanics (3)

• Lorentz force, induced voltage (4.1)

• Energy or power balance (3.1)

• Energy and coenergy (3.2)

• Calculation of force from (co)energy (3.3)

• Application to actuators and rotating machines (3.4, 3.5)

Page 4: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

4Challenge the future

Electromagnetic energy conversion

(4.1)

Page 5: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

5Challenge the future

Induced voltage

BlvE =

Page 6: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

6Challenge the future

Lorentz force

BliF =

FvBlviEiP ===Power balance holds:

)( BvEqF����

×+=

Page 7: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

7Challenge the future

Lorentz force

Page 8: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

8Challenge the future

Lorenz force, induced voltage

• Generally not valid when iron is present

• Sometimes dangerous, only valid if flux linkage changes

• Safe way of calculating voltage: from flux linkage

• Safe way of calculating forces: power or energy balance

tNRi

tRiu

d

d

d

d Φ+≈+= λ

Page 9: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

9Challenge the future

Principles of electromechanics (3)

• Lorentz force, induced voltage (4.1)

• Energy or power balance (3.1)

• Energy and coenergy (3.2)

• Calculation of force from (co)energy (3.3)

• Application to actuators and rotating machines (3.4, 3.5)

Page 10: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

10Challenge the future

Energy or power balance

Electrical energy input

Mechanical energy output

Increase stored energy

Energylosses

= + +

Page 11: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

11Challenge the future

Energy balance

eWd

fWd

Electrical energy input

- resistance losses

Mechanical energy output

+ friction, windage losses

Increase stored energy+ core losses

= +

mechWdis the electrical energy input during dtis the mechanical energy output during dtis the change in stored field energy (core loss neglected)

2 2dd ( )d (( ) )d d

deW ui Ri t Ri i Ri t it

λ λ= − = + − =

d dmech mechW f x=

d d de mech fW W W= +

d d dmech fi f x Wλ = +

Page 12: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

12Challenge the future

Principles of electromechanics (3)

• Lorentz force, induced voltage (4.1)

• Energy or power balance (3.1)

• Energy and coenergy (3.2)

• Calculation of force from (co)energy (3.3)

• Application to actuators and rotating machines (3.4, 3.5)

Page 13: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

13Challenge the future

Magnetic field energy

Page 14: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

14Challenge the future

Calculation of magnetic field energy

Movable part is kept stationary

d d df eW W i λ= = dfW iλ

λ= ∫

Page 15: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

15Challenge the future

Example calculation of magnetic

energy

d dm mC S

H s J n Aτ⋅ = ⋅∫ ∫∫� �� �

� c c g gH l H l Ni+ =

NBAλ =

d d d dB B B

g g c cf g g c c

H l H lW i NA B Al H B Al H B

N

λ

λ+

= = = +∫ ∫ ∫ ∫

Using

and

In case of linear core material 0c r cB Hµ µ=2 2

0 0

0.199 0.002J2 2f g c

r

B BW Al Al

µ µ µ= + = +

Energy mainly in air gap !

B = 1 T

μr = 5000

μ0 = 4π10-7 H/m

lc = 0.2 m

lg = 5 mm

Ac = 1 cm2

lg is total air gap lengthlc is total core length

Page 16: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

16Challenge the future

Coenergy

dfW iλ

λ= ∫ di

fW iλ′ = ∫ f fW W iλ′+ =

Page 17: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

17Challenge the future

Principles of electromechanics (3)

• Lorentz force, induced voltage (4.1)

• Energy or power balance (3.1)

• Energy and coenergy (3.2)

• Calculation of force from (co)energy (3.3)

• Application to actuators and rotating machines (3.4, 3.5)

Page 18: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

18Challenge the future

Calculation of force from (co)energy

d d d d d( ) d dmech f f ff x i W i i W W iλ λ λ λ′ ′= − = − − = −

constant

fmech

i

Wf

x =

′∂=

∂ constant

fmech

Wf

x λ=

∂= −

Page 19: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

19Challenge the future

Principles of electromechanics (3)

• Lorentz force, induced voltage (4.1)

• Energy or power balance (3.1)

• Energy and coenergy (3.2)

• Calculation of force from (co)energy (3.3)

• Application to actuators and rotating machines (3.4, 3.5)

Page 20: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

20Challenge the future

Calculation of reluctance force

dd d

d d dfe mech

WW W

t t t= +

2 2 2d d d ( ) d ( ) d d( ) ( )

d d d d d deW L x i L x x i

ui Ri i Ri Ri i i iL xt t t x t t

λ= − = + − = = +

d d

d dmech

mech mech

W xP f

t t= =

2122

d d ( ) d 1 d ( ) d( )

d d d 2 d dfW L x i i L x x

iL x it t t x t

= = +

21 d ( )

2 dmech

L xf i

x=

Power balance:

Conclusion:

ixL )(=λ

Page 21: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

21Challenge the future

Reluctance force from (co)energy

2 2

constant

1 1 d ( )( )

2 2 df

mech

i

W L xf L x i i

x x x=

′∂ ∂ = = = ∂ ∂

2 2

2

constant

d ( )

2 ( ) 2 ( ) df

mech

W L xf

x x L x L x xλ

λ λ

=

∂ ∂= − = = − ∂ ∂

Force �tries to increase inductance�tries to close the gap

Page 22: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

22Challenge the future

Reluctance force, magnetic pressure

21 d ( )

2 dmech

L gf i

g=

20( )2

gA NL g

g

µ=

2 20

24g

mech

i A Nf

g

µ= −

0

2 2 gg

BNi gH g

µ= =

2

0

22mech g

Bf A

µ= −Using gives

What is a realistic value of the force density?

Page 23: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

23Challenge the future

Error in form of force

• Do you see the error in the form

of the force?

Page 24: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

24Challenge the future

Rotating machines with saliency

(3.4)

0=ri

2 d1

2 dss

mech s

LT i

θ=

Torque �tries to increase self-inductance�tries to close the gap

Page 25: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

25Challenge the future

Cylindrical rotating machines (3.5)

d d

d dsr

mech s r s r

L MT i i i i

θ θ= =

Torque �tries to increase mutual inductance�tries to align the fields of stator and rotor

Page 26: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

26Challenge the future

Principles of electromechanics (3)

• Lorentz force, induced voltage (4.1)

• Energy or power balance (3.1)

• Energy and coenergy (3.2)

• Calculation of force from (co)energy (3.3)

• Application to actuators and rotating machines (3.4, 3.5)

Page 27: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

27Challenge the future

Overview Electrical Machines and

Drives

• 7-9 1: Introduction, Maxwell’s equations, magnetic circuits

• 11-9 1.2-3: Magnetic circuits, Principles

• 14-9 3-4.2: Principles, DC machines

• 18-9 4.3-4.7: DC machines and drives

• 21-9 5.2-5.6: IM introduction, IM principles

• 25-9 Guest lecture Emile Brink

• 28-9 5.8-5.10: IM equivalent circuits and characteristics

• 2-10 5.13-6.3: IM drives, SM

• 5-10 6.4-6.13: SM, PMACM

• 12-10 6.14-8.3: PMACM, other machines

• 19-10: rest, questions

• 9-11: exam

Page 28: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

28Challenge the future

DC machines

• Introduction, construction (4.2)

• Principle of operation and basic calculations (4.2)

• Armature reaction, interpoles, compensating winding (4.3)

• Characteristics, means to control speed (4.4)

• DC machine drives (4.5)

• PMDC machines / PCB machines (4.6, 4.7)

Page 29: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

29Challenge the future

Basic construction elements

• slots• cylindrical rotor

• salient pole rotor

• stator• rotor• teeth

Page 30: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

30Challenge the future

Stator and rotor laminations

Page 31: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

31Challenge the future

DC machine introduction

• history: loader for accumulators, moving coil in magnetic field

• generates DC voltage in generating operation

• operates on a DC voltage in motoring operation

• has many applications in controlled drives and traction

• reason: easy to control

• importance decreasing because induction machines with VSI are

cheaper and more robust

Page 32: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

32Challenge the future

DC machine construction

• stator: yoke, pole, field winding• rotor / armature: teeth, slots, armature winding• commutator

Page 33: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

33Challenge the future

Cutaway views of

DC machines

Page 34: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

34Challenge the future

DC machine characteristics

• rotor is cylindrical with slots (except at very small power)

• stator has salient poles with field windings or permanent

magnets

• the number of poles may be larger than two (but even)

• the rotor is laminated

• the excitation current is a dc current, resulting in a constant

excitation field

• the excitation current is provided by

• a separate source (separately excited dc machine)

• the armature voltage (shunt dc machine)

• the armature current (series dc machine)

Page 35: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

35Challenge the future

DC machines

• Introduction, construction (4.2)

• Principle of operation and basic calculations (4.2)

• air gap flux density (1.1)

• armature turn voltage and commutation (4.2.2)

• armature windings (4.2.3)

• total armature voltage (4.2.4)

• torque (4.2.5)

• magnetisation curve (4.2.6)

• Armature reaction, interpoles, compensating winding (4.3)

• Characteristics, means to control speed (4.4)

• DC machine drives (4.5)

• PMDC machines / PCB machines (4.6, 4.7)

Page 36: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

36Challenge the future

Assumptions for calculations

• steady state (mechanical and electrical)

• the air gap is so small that the flux density does not change in

radial direction

• the air gap is so small that the flux density crosses the air gap

perpendicular

• iron losses are negligible

• the magnetic permeability of iron is infinite

Page 37: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

37Challenge the future

Air gap flux density

• The field winding around one pole has Nf turns and carries a

current If

• Calculate the air gap flux density between the poles and the rotor

Page 38: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

38Challenge the future

Flux density

d dm mC S

H s J n Aτ⋅ = ⋅∫ ∫∫� �� �

2 2g g f fH l N I=

0 f fg

g

N IB

l

µ=

Page 39: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

39Challenge the future

Armature turn voltage

• Sketch flux linkage of a turn on the rotor

• Calculate the maximum voltage induced in turn from Faraday

Page 40: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

40Challenge the future

DC Machines

• Introduction, construction (4.2)

• Principle of operation and basic calculations (4.2)

• air gap flux density (1.1)

• armature turn voltage and commutation (4.2.2)

• armature windings (4.2.3)

• total armature voltage (4.2.4)

• torque (4.2.5)

• magnetisation curve (4.2.6)

• Armature reaction, interpoles, compensating winding (4.3)

• Characteristics, means to control speed (4.4)

• DC machine drives (4.5)

• PMDC machines / PCB machines (4.6, 4.7)

Page 41: Overview Electrical Machines and Drives - ocw.tudelft.nl · • 25-9 Guest lecture Emile Brink ... Overview Electrical Machines and Drives • 7-9 1: Introduction, Maxwell’s equations,

41Challenge the future

Overview Electrical Machines and

Drives

• 7-9 1: Introduction, Maxwell’s equations, magnetic circuits

• 11-9 1.2-3: Magnetic circuits, Principles

• 14-9 3-4.2: Principles, DC machines

• 18-9 4.3-4.7: DC machines and drives

• 21-9 5.2-5.6: IM introduction, IM principles

• 25-9 Guest lecture Emile Brink

• 28-9 5.8-5.10: IM equivalent circuits and characteristics

• 2-10 5.13-6.3: IM drives, SM

• 5-10 6.4-6.13: SM, PMACM

• 12-10 6.14-8.3: PMACM, other machines

• 19-10: rest, questions

• 9-11: exam