overview of lean-management

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  • 8/14/2019 Overview of Lean-Management

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    VO

    www.gspclahbja.mho

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    G][C, Jaa Rgl`ts Rcscrvcf

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    MHNVCNV]

    Acjn Ojnjlcocnt

    Gntrhfumtghn ]cvcn Vypcs hi \jstc (gn Acjn)

    Yjauc Jffgnl (YJ) & Nhn Yjauc jffgnl (NYJ) jmtgvgty

    [rgnmgpacs hi Acjn Ojnjlcocnt

    Bcncigts hi Acjn Ojnjlcocnt Gopacocntjtghn stjlcs hi Acjn Ojnjlcocnt

    [rhmcss hi Gopacocntgnl Acjn Ojnjlcocnt

    \`jt jrc t`c Fhmuocnts Bjsgm Acjn Vhhas & [rgnmgpacs

    3]

    Djgzcn

    [hdj-Whdc

    G][C, Jaa Rgl`ts Rcscrvcf

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    ACJN OJNJLCOCNV GNVRHFSMVGHN

    Acjngs j p`gahshp`y t`jt sccds th ogngogzc t`c

    whrdgnl mjpgtja rcqugrcf th prhfumc j prhfumt hr

    prhvgfc j scrvgmc. Acjn gs jaa jbhut cagognjtgnl jaa

    wjstcs& nhn-vjauc jffgnl jmtgvgtgcsirho j prhmcss

    jnf ojdgnl t`c prhfumt hr scrvgmc iahw wgt`rcfumcf mhst (whrdgnl mjpgtja).

    V`c mhnmcpt hi Acjn gn Ojnuijmturgnl wjs fcvcahpcf

    by @cnry Ihrfgn :72;s

    Vhyhtjwjs t`c igrst mhopjny th gntrhfumc Acjn

    Ojnjlcocntmhnmcpt gn gts prhfumtghn systco.

    Acjn Ojnjlcocnt ihmuscs hn Cagognjtgnl /rcfumgnl

    wjstc & Nhn-vjauc jffgnl jmtgvgtgcs.

    GG[C, Jaa Rgl`ts Rcscrvcf

    G][C, Jaa Rgl`ts Rcscrvcf

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    V@C VHWHVJ \JW HI ACJN

    Ucrh gnspcmt ghn gs j p`g ahshp`y prjmt gscf by

    Vhyh tj w`h jrc dnhwn ihr t`cgr whr af majss

    pcrihrojnmc jnf mjpjbg a g t gcs.

    V`cy uscVhtja Zuja gty Ojnjlcocnt jnf Eust- gn-Vgoc (EGV) mhn mcp ts.

    ]upp a gcrs jrc trjgncf by t`cgr mus thocrs(Vhyhtj)

    gn quja g ty ojnjlcocnt.

    ]upp a gcr quja g ty bcmhocs sh rcagjbac t`jt t`cgrrjw ojtcr gja mjn lh s trjgl`t th t`c mus thocr 's

    (Vhyhtj) prhfumt ghn a gnc ihr goocfgjtc usjlc

    w gt`hut t`c nccf ihr gnspcmt ghn jnf sthrjlc.

    GG[C, Jaa Rgl`ts Rcscrvcf

    G][C, Jaa Rgl`ts Rcscrvcf

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    ]CYCN VW[C] HI \J]VC (gn Acjn)

    VRJN][HRVJVGHN (cxmcss trjvca fuc th phhr ajyhut) GNYCNVHRW(]thrjlc/\jrc`husgnl hi cxmcss ojtcrgjas) OHVGHN(fuc th phhr crlhnhogms hi whrd stjtghn)

    \JGVGNL(ahhd ihr pjrts / wjgtgnl ihr pjrts/gnstrumtghns) HYCR[RHFSMVGHN(bugaf ohrc pjrts t`jn rcqugrcf) HYCR-[RHMC]]GNL(Cxmccf musthocrs rcqugrcocnt)

    FCICMV IHR RC-\HRD(Mhrrcmtghn & ]mrjpsjocehb jljgn)

    SNFCRSVGAGUJVGHNHI VJACNV JNF ]DGAA](gs shoctgocs mjaacf t`c Cgl`t` wjstc gn Acjn)

    GG[C, Jaa Rgl`ts Rcscrvcf

    G][C, Jaa Rgl`ts Rcscrvcf

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    Yjauc Jffgnl (YJ)

    &

    Nhn Yjauc Jffgnl (NYJ) Jmtgvgty

    Jny [rhmcss ]tcp/Jmtgvgty w`gm` FGRCMVAW jffsYjaucth t`c ignja hutput(prhfumt/scrvgmc) prhfumcfby t`c prhmcss, sum` prhmcss stcp/jmtgvgtygs Igrst Vgoc

    Rgl`t (IVR)& ihrw`gm` (prhmcss stcp/jmtgvgty) t`cmusthocr gs \GAAGNL th pjygs mjaacf jsYjauc Jffgnl(YJ) Jmtgvgty

    Jny [rhmcss ]tcp/Jmtgvgty w`gm` fhcs NHV jff

    vjauc Fgrcmtay th t`c ignja hutput (prhfumt/scrvgmc)prhfumcf by t`c prhmcss & w`crc t`c musthocr gsNHV wgaagnl th pjy ihr sum`]tcp/Jmtgvgty gs mjaacfjs Nhn Yjauc Jffgnl (NYJ) Jmtgvgty

    G][C, Jaa Rgl`ts Rcscrvcf

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    [RGNMG[AC] HI ACJN OJNJLCOCNV Vh mrcjtc mhntgnuhus iahw

    Vh usc puaa-systcos th ojnjlc t`c whrdiahw

    Vh cagognjtc/rcfumc bjtm` sgzcs jnf gnvcnthrgcs Vh cagognjtc wjstc

    Vh mrhss-trjgn whrdcrs gn hrfcr th fcja wgt`

    gn`crcnt vjrgjbgagty ]cacmtgvc usc hi juthojtghn(gc, juthnhojtghn)

    Vh gnstgaa j Mhntgnuhus Goprhvcocntmhopctcnmc

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    BCNCIGV] HI ACJN OJNJLCOCNV

    Goprhvcs prhmcss iahw/spccf

    [rhfumtgvgty Goprhvcocnt

    Vhtja ojnuijmturgnl tgoc sjvcf Acss smrjp

    Ahw gnvcnthry

    [ajnt spjmc sjvcf

    Bcttcr ajbhr utgagzjtghn

    Rcfumc mhst (whrdgnl mjpgtja)

    ]jicty hi hpcrjtghns

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    GO[ACOCNVJVGHN ]VJLC] HI

    ACJN OJNJLCOCNV

    V`rccstjlcs gn t`c gopacocntjtghn hi

    AcjnOjnjlcocntjrc5

    Fjtj mhaacmtghn stjlc

    Fjtj jnjaysgs jnf Fcvcahpocnt hishautghn ]tjlc

    Gopacocntjtghn ]tjlc

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    [RHMC]] HI GO[ACOCNVGNL ACJN

    OJNJLCOCNV

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    \@JV JRC V@C FHMSOCNV] 88

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    BJ]GM ACJN VHHA] & [RGNMG[AC]

    3]DJGUCN

    [HDJ-WHDC

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    3]V`c 3]sjrc5

    ]HRVMacjr fgstgnmtghn hi nccfcf gtcosirhounnccfcf hncs & cagognjtgnlt`c ajttcr.

    ]VRJGL@VCN / ]VJBGAGUC / ]CV-GN-HRFCR

    Dccpgnl nccfcf gtcos gn mhrrcmt pajmcth jaahw ihrcjsy jnf goocfgjtc rctrgcvja.

    ]@GNC Dccpgnl t`c whrd jrcj macjn.

    ]VJNFJRFGUCFcvcahpgnl whrd prhmcsscs thsupphrt t`c igrst t`rccstcps.

    ]S]VJGN[uttgnl prhmcsscs gn pajmc th cnsurc t`jt

    t`c igrst ihur stcps jrc rglhrhusay ihaahwcf.

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    DJGUCN

    Gt gs j Ejpjncsc whrf t`jt ocjns th brcjdjpjrt hr Ohfgiy (Djg) th ojdc t`gnls Bcttcr(Ucn).

    Gt ihmusscs hn cagognjtgnl t`c wjstcsgn jprhmcss sh t`jt t`c prhmcsscs hnay jff vjaucth t`c musthocr.

    ]hoc hi t`c scvcn wjstcstjrlctcf byDjgzcn jrc\jgtgnl / Gfac tgoc / ]cjrm`tgoc, Mhrrcmtghn, Vrjnsphrtjtghn, Hvcr-[rhfumtghn, Hvcr-[rhmcssgnl, Cxmcss

    Ohtghn, ]thrjlc / \jrc`husgnl.

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    DJGUCN \HRD ]CVS[ JV [@GAAG[]

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    [HDJ-WHDC

    [hdj -Whdcgs j strumturcf oct`hfhahly ihr ogstjdc

    prhhignl hpcrjtghns. Gt gs jny fcvgmc hr ocm`jngsot`jt cgt`cr prcvcnts j ogstjdc irho bcgnl ojfc hrcnsurcst`jt t`c ogstjdcs fhnt lct trjnsajtcf gnth

    crrhrst`jt t`c musthocrs scc hr cxpcrgcnmc.V`crc jrc t`rcc jpprhjm`csth [hdj Whdc5

    \jrngnl(ojdgnl t`c uscr jwjrc hi t`c phtcntgjaprhbaco)

    Mhntrha (Juth m`jnlc th mhuntcrjmt (gn mjsc hi)prhbaco)

    ]`utfhwn(Juth mahsurc th prcvcnt fjojlc gn mjsc hicrrhr)

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf

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    [HDJ-WHDC CPJO[ACNC\ JVO OJM@GNC][RCYCNV \C IHRLCVVGNL MJRF GN GV

    ]

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    V`jnd Whu

    GG[C, Jaa Rgl`ts Rcscrvcf G][C, Jaa Rgl`ts Rcscrvcf